CN113872771B - Intelligent equipment system for steel structure production and scheduling method - Google Patents
Intelligent equipment system for steel structure production and scheduling method Download PDFInfo
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Abstract
The application provides an intelligent equipment system and a scheduling method for steel structure production, which belong to the field of intelligent scheduling, and the system comprises: the intelligent equipment comprises one or more intelligent equipment integrated with an Internet of things communication module, and a ubiquitous platform capable of carrying out data transmission with the Internet of things communication module; the scheduling method comprises the following steps: the intelligent equipment uploads the processing capacity data, the processing scheduling data and the real-time state data of the intelligent equipment to the ubiquitous platform through the Internet of things communication module; the ubiquitous platform is used for defining digital twin virtual equipment of each intelligent equipment; and sending out an actual calling connection according to the processing task, and enabling the actual calling connection to reach each intelligent device through the digital twin virtual devices. The problem of steel structure production facility independent unable communication separately among the technique, lead to the processing mistake is overcome to this application.
Description
Technical Field
The application belongs to the field of intelligent scheduling, and particularly relates to an intelligent equipment system for steel structure production and a scheduling method.
Background
The steel structure is a heavy-load, large-span and light building structure formed by connecting steel materials such as steel plates, section steel, steel pipes, steel cables and the like by welding, riveting, bolts and the like. The steel structure is mainly applied to a plurality of fields such as industrial factory buildings, high-rise buildings, large public buildings, bridges, airport buildings, ocean platforms, power transmission towers and the like.
The equipment that steel construction production relates to includes: the device comprises a steel structure shot blasting machine, a metal band sawing machine, a plate shearing machine, a straight strip cutting machine, an H-shaped steel automatic assembling machine, an H-shaped steel flange straightening machine, an H-shaped steel welding machine, a plate shearing machine, a numerical control plane drilling machine, a radial drilling machine, a spraying machine and the like. With the above equipment, steel structural members are processed at the factory and then transported to the site for assembly of the building structure. With the improvement of automation level, most of the devices are upgraded into automatic or semi-automatic devices, and are provided with PLC numerical control hardware, so that the processing operation can be realized according to field input instructions and even remote input instructions.
However, the conventional steel structure production equipment is often independent, and the steel structure to be processed is transferred from the previous process execution equipment to the subsequent process execution equipment in sequence of processes by logistics equipment (such as an AGV) in the production process until all the processes are completed. In the process, various data of equipment lacks an effective interactive sharing mechanism, and even the equipment of various manufacturers does not have a universal data interface, so that the working procedures are segmented and split and cannot be fused into an integral streamline processing process.
Specifically, for each steel structural member to be machined, equipment matching the machining requirement cannot be quickly and efficiently found; because most of steel structural members are special ordering members adapted to the needs of building structures, the equipment of each procedure can be recorded only in the form of manually recording forms for data of ID, materials, structures, processing positions, processing modes, assembly relations, quality inspection standards and the like of the steel structural members; whether the processing capacity, the processing schedule and the equipment state of the steel structural member and the equipment are matched or not is often recorded, and abnormal and unmatched states can be found, even the steel structural member and the equipment cannot be known until a fault or a processing error occurs.
The problem of processing error is caused to the independent unable communication of steel construction production facility separately among the prior art, does not have the equipment system that can solve this problem among the prior art.
Disclosure of Invention
Aiming at the technical problems, the application provides an intelligent equipment system and a scheduling method for steel structure production.
First aspect, the application provides an intelligent equipment system towards steel construction production, includes: the intelligent equipment comprises one or more intelligent equipment integrated with an Internet of things communication module, and a ubiquitous platform capable of carrying out data transmission with the Internet of things communication module;
the intelligent equipment is connected with the ubiquitous platform;
the intelligent equipment is used for uploading processing capacity data, processing scheduling data and real-time state data of the intelligent equipment to the ubiquitous platform, and an Internet of things communication module is integrated in the intelligent equipment and comprises various industrial Internet of things standard communication protocols;
the ubiquitous platform is used for defining digital twin virtual equipment of the intelligent equipment aiming at each intelligent equipment, updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, sending out actual calling connection according to a processing task, and enabling the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment.
The ubiquitous platform comprises: the system comprises a virtual equipment generation module, a capacity definition management module, a steel structural part processing scheduling module, a steel structural part management module and a capacity calling management center;
the virtual equipment generation module is connected with the capability definition management module, the capability definition management module is respectively connected with the steel structure processing scheduling module, the steel structure management module and the capability calling management center, and the steel structure management module is connected with the capability calling management center;
the virtual equipment generation module is used for defining digital twin virtual equipment of the intelligent equipment for each intelligent equipment, updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, receiving actual calling connection transmitted by the capacity definition management module, and enabling the actual calling connection to pass through the digital twin virtual equipment and reach the corresponding intelligent equipment;
the capacity definition management module is used for defining a capacity interface which can be called by the outside of the intelligent equipment according to the processing capacity data, the processing scheduling data and the real-time state data of each digital twin virtual equipment, receiving the actual calling connection sent by the steel structure part management module and sending the actual calling connection to the virtual equipment generation module;
the steel structure part processing scheduling module is used for matching the processing task with the capability interface aiming at the processing task sent by the steel structure part management module, and returning calling indication information to the steel structure part management module if the processing task is matched with the capability interface;
the steel structure management module is used for defining a management thread of the steel structure according to the steel structure of each machining process and machining requirements of the steel structure, generating a machining task set according to the steel structure, issuing machining tasks in the machining task set of the steel structure to the steel structure machining scheduling module by the management thread, initiating a calling request to the capacity calling management center according to calling indication information returned by the steel structure machining scheduling module, and sending an actual calling connection to the capacity definition management module according to a received calling permission token;
the capacity call management center is used for carrying out permission and allocation of call requests on all capacity interfaces and sending call permission tokens to the management thread aiming at the call requests.
The capability interfaces are arranged according to the time sequence of the processing schedule.
The processing requirements comprise ID, materials, structures, processing positions, processing modes, assembly relations and quality inspection standards of the steel structural member.
The invocation permission token includes verification information of the invocation authority and permission validity period information.
The intelligent equipment refers to equipment involved in steel structure production, and comprises: steel structure shot blast cleaning machine, strap sawing machine, plate shearing machine, straight strip cutting machine, H-shaped steel automatic assemblage machine, H-shaped steel flange straightening machine, H-shaped steel welding machine, plate shearing machine, numerical control plane drilling machine, radial drilling machine, spraying machine and other types of intelligent equipment.
In a second aspect, the application provides an intelligent scheduling method for steel structure production, which includes the following steps:
step S1: the intelligent equipment uploads processing capacity data, processing scheduling data and real-time state data of the intelligent equipment to the ubiquitous platform through the Internet of things communication module;
step S2: the ubiquitous platform is used for defining digital twin virtual equipment of each intelligent equipment; updating the digital twin virtual equipment according to the processing capacity data, the processing scheduling data and the real-time state data uploaded by the intelligent equipment in real time, sending out an actual calling connection according to the processing task, and enabling the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment.
The S2 includes the following steps:
for each intelligent equipment, defining digital twin virtual equipment of the intelligent equipment;
for each digital twin virtual equipment, defining a capacity interface which can be called by the outside of the intelligent equipment according to the processing capacity data, the processing scheduling data and the real-time state data of the intelligent equipment;
aiming at the steel structural member in each machining process and the machining requirement thereof, defining a management thread of the steel structural member, and generating a machining task set aiming at the steel structural member;
matching the processing task with a capability interface according to the processing task in the processing task set, and returning calling indication information if the processing task is matched with the capability interface;
initiating a calling request according to the calling indication information;
sending a call permission token to the management thread for the call request;
sending an actual call connection according to the call permission token;
and sending the actual call connection to corresponding intelligent equipment.
The digital twin virtual equipment comprises the following updating processes: and updating the digital twin virtual equipment according to the processing capacity data, the processing scheduling data and the real-time state data uploaded by the intelligent equipment in real time.
In a third aspect, the present application provides an electronic device, comprising:
one or more processors;
a memory;
one or more applications stored in the memory and configured to be loaded and executed by the one or more processors to perform the intelligent scheduling method for steel structure production.
In a fourth aspect, the present application provides a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements the second aspect or any one of the possible implementations of the second aspect to implement the intelligent scheduling method for steel structure production.
The beneficial technical effects are as follows:
the application provides an intelligent equipment system and a scheduling method for steel structure production, and solves the problems that in the technology, steel structure production equipment is independent and cannot communicate with each other, so that processing errors are caused, and even the construction period is delayed.
Drawings
FIG. 1 is a schematic block diagram of an intelligent equipment system for steel structure production according to an embodiment of the present application;
FIG. 2 is a diagram illustrating an intelligent scheduling method for steel structure production according to an embodiment of the present application;
FIG. 3 is a detailed flow of the intelligent scheduling method for steel structure production in the embodiment of the present application.
Detailed Description
The present application is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present application is not limited thereby.
The application provides an intelligent equipment system and a scheduling method for steel structure production.
In a first aspect, the present application provides an intelligent equipment system for steel structure production, as shown in fig. 1, including: the intelligent equipment comprises one or more intelligent equipment integrated with an Internet of things communication module, and a ubiquitous platform capable of carrying out data transmission with the Internet of things communication module;
the intelligent equipment is connected with the ubiquitous platform;
the intelligent equipment is used for uploading processing capacity data, processing scheduling data and real-time state data of the intelligent equipment to the ubiquitous platform, and an Internet of things communication module is integrated in the intelligent equipment and comprises various industrial Internet of things standard communication protocols;
the ubiquitous platform is used for defining digital twin virtual equipment of the intelligent equipment aiming at each intelligent equipment, updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, sending out actual calling connection according to a processing task, and enabling the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment.
The ubiquitous platform comprises: the system comprises a virtual equipment generation module, a capacity definition management module, a steel structural part processing scheduling module, a steel structural part management module and a capacity calling management center;
the virtual equipment generation module is connected with the capability definition management module, the capability definition management module is respectively connected with the steel structure processing scheduling module, the steel structure management module and the capability calling management center, and the steel structure management module is connected with the capability calling management center;
the virtual equipment generation module is used for defining digital twin virtual equipment of the intelligent equipment for each intelligent equipment, updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, receiving actual calling connection transmitted by the capacity definition management module, and enabling the actual calling connection to pass through the digital twin virtual equipment and reach the corresponding intelligent equipment;
the capacity definition management module is used for defining a capacity interface which can be called by the outside of the intelligent equipment according to the processing capacity data, the processing scheduling data and the real-time state data of each digital twin virtual equipment, receiving the actual calling connection sent by the steel structure part management module and sending the actual calling connection to the virtual equipment generation module;
the steel structure part processing scheduling module is used for matching the processing task with the capability interface aiming at the processing task sent by the steel structure part management module, and returning calling indication information to the steel structure part management module if the processing task is matched with the capability interface;
the steel structure management module is used for defining a management thread of the steel structure according to the steel structure of each machining process and machining requirements of the steel structure, generating a machining task set according to the steel structure, issuing machining tasks in the machining task set of the steel structure to the steel structure machining scheduling module by the management thread, initiating a calling request to the capacity calling management center according to calling indication information returned by the steel structure machining scheduling module, and sending an actual calling connection to the capacity definition management module according to a received calling permission token;
the capacity call management center is used for carrying out permission and allocation of call requests on all capacity interfaces and sending call permission tokens to the management thread aiming at the call requests.
The capability interfaces are arranged according to the time sequence of the processing schedule.
The processing requirements comprise ID, materials, structures, processing positions, processing modes, assembly relations and quality inspection standards of the steel structural member.
The invocation permission token includes verification information of the invocation authority and permission validity period information.
The intelligent equipment refers to equipment involved in steel structure production, and comprises: steel structure shot blast cleaning machine, strap sawing machine, plate shearing machine, straight strip cutting machine, H-shaped steel automatic assemblage machine, H-shaped steel flange straightening machine, H-shaped steel welding machine, plate shearing machine, numerical control plane drilling machine, radial drilling machine, spraying machine and other types of intelligent equipment.
In a second aspect, the present application provides an intelligent scheduling method for steel structure production, as shown in fig. 2, including the following steps:
step S1: the intelligent equipment uploads processing capacity data, processing scheduling data and real-time state data of the intelligent equipment to the ubiquitous platform through the Internet of things communication module;
step S2: the ubiquitous platform is used for defining digital twin virtual equipment of each intelligent equipment; updating the digital twin virtual equipment according to the processing capacity data, the processing scheduling data and the real-time state data uploaded by the intelligent equipment in real time, sending out an actual calling connection according to the processing task, and enabling the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment.
The S2, as shown in fig. 3, includes the following steps:
step S2.1: for each intelligent equipment, defining digital twin virtual equipment of the intelligent equipment;
step S2.2: for each digital twin virtual equipment, defining a capacity interface which can be called by the outside of the intelligent equipment according to the processing capacity data, the processing scheduling data and the real-time state data of the intelligent equipment;
step S2.3: aiming at the steel structural member in each machining process and the machining requirement thereof, defining a management thread of the steel structural member, and generating a machining task set aiming at the steel structural member;
step S2.4: matching the processing task with a capability interface according to the processing task in the processing task set, and returning calling indication information if the processing task is matched with the capability interface;
step S2.5: initiating a calling request according to the calling indication information;
step S2.6: sending a call permission token to the management thread for the call request;
step S2.7: sending an actual call connection according to the call permission token;
step S2.8: and sending the actual call connection to corresponding intelligent equipment.
The digital twin virtual equipment comprises the following updating processes: and updating the digital twin virtual equipment according to the processing capacity data, the processing scheduling data and the real-time state data uploaded by the intelligent equipment in real time.
Example (b):
according to the intelligent equipment system for steel structure production, the HYJ1400 type flange straightening machine is adopted as intelligent equipment, and the Internet of things communication module is installed on the HYJ1400 type flange straightening machine, so that the HYJ1400 type flange straightening machine can be in intelligent communication with the ubiquitous platform through the Internet of things communication module.
The HYJ1400 type flange straightening machine uploads processing capacity data, processing scheduling data and real-time state data of the HYJ1400 type flange straightening machine to the ubiquitous platform, and an Internet of things communication module is integrated in the HYJ1400 type flange straightening machine and comprises communication protocols of various industrial Internet of things standards;
the ubiquitous platform defines digital twin virtual equipment of the intelligent equipment aiming at the HYJ1400 type flange straightening machine, updates the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data which are uploaded by the HYJ1400 type flange straightening machine in real time, sends out actual calling connection according to processing tasks, and enables the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment.
The HYJ1400 type flange straightening machine corrects the material quality Q235 or Q345 of the H-shaped steel, and the correction speed is about 6000 mm/min;
aiming at a HYJ1400 type flange straightening machine, a digital twin virtual device is generated in a virtual device generation module, and the digital twin virtual device is updated according to processing capacity data, processing scheduling data and real-time state data uploaded by the HYJ1400 type flange straightening machine in real time.
According to the processing capacity data, the processing scheduling data and the real-time state data, a capacity interface which can be called by the external world of the HYJ1400 type flange straightening machine is defined, the capacity interface can be used for straightening the material Q235 or Q345 of the H-shaped steel, and the straightening speed is approximately equal to 6000 mm/min.
When a steel structure part and a processing requirement thereof enter a steel structure part management module, the steel structure part management module defines a management thread of the steel structure part and generates a processing task set aiming at the steel structure part, the steel structure part management module transmits the processing task concentrated by the task to a steel structure part processing scheduling module, the steel structure part processing scheduling module matches the processing task with a capacity interface, for the processing task matched with the capacity interface, the HYJ1400 type flange straightening machine is proved to be capable of bearing the processing task, then, a calling indication message is returned to the steel structure part management module, the steel structure management module calls a management center according to the calling indication message to obtain a calling permission token, the calling permission token proves that the HYJ1400 type flange straightening machine of the intelligent equipment is allowed to be used in the period of time, and then the steel structure part management module sends an actual calling connection to the capacity definition management module according to the calling permission token, and the capacity definition management module sends the actual calling connection to digital twin virtual equipment, the digital twin virtual equipment sends the actual calling connection to a HYJ1400 type flange straightening machine, and the HYJ1400 type flange straightening machine carries out the processing task according to the actual calling connection.
In a third aspect, the present application provides an electronic device, comprising:
one or more processors;
a memory;
one or more applications stored in the memory and configured to be loaded and executed by the one or more processors to perform the intelligent scheduling method for steel structure production.
In a fourth aspect, the present application provides a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements the second aspect or any one of the possible implementations of the second aspect to implement the intelligent scheduling method for steel structure production.
The present applicant has described and illustrated embodiments of the present invention in detail with reference to the accompanying drawings, but it should be understood by those skilled in the art that the above embodiments are merely preferred embodiments of the present invention, and the detailed description is only for the purpose of helping the reader to better understand the spirit of the present invention, and not for limiting the scope of the present invention, and on the contrary, any improvement or modification made based on the spirit of the present invention should fall within the scope of the present invention.
Claims (8)
1. The utility model provides a system is equipped to intelligence towards steel construction production which characterized in that includes: the intelligent equipment comprises one or more intelligent equipment integrated with an Internet of things communication module, and a ubiquitous platform capable of carrying out data transmission with the Internet of things communication module;
the intelligent equipment is connected with the ubiquitous platform;
the intelligent equipment is used for uploading processing capacity data, processing scheduling data and real-time state data of the intelligent equipment to the ubiquitous platform, and an Internet of things communication module is integrated in the intelligent equipment and comprises various industrial Internet of things standard communication protocols;
the ubiquitous platform is used for defining digital twin virtual equipment of the intelligent equipment aiming at each intelligent equipment, updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, sending out actual calling connection according to a processing task, and enabling the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment;
the ubiquitous platform comprises: the system comprises a virtual equipment generation module, a capacity definition management module, a steel structural part processing scheduling module, a steel structural part management module and a capacity calling management center;
the virtual equipment generation module is connected with the capability definition management module, the capability definition management module is respectively connected with the steel structure processing scheduling module, the steel structure management module and the capability calling management center, and the steel structure management module is connected with the capability calling management center;
the virtual equipment generation module is used for defining digital twin virtual equipment of the intelligent equipment for each intelligent equipment, updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, receiving actual calling connection transmitted by the capacity definition management module, and enabling the actual calling connection to pass through the digital twin virtual equipment and reach the corresponding intelligent equipment;
the capacity definition management module is used for defining a capacity interface which can be called by the outside of the intelligent equipment according to the processing capacity data, the processing scheduling data and the real-time state data of each digital twin virtual equipment, receiving the actual calling connection sent by the steel structure part management module and sending the actual calling connection to the virtual equipment generation module;
the steel structure part processing scheduling module is used for matching the processing task with the capability interface aiming at the processing task sent by the steel structure part management module, and returning calling indication information to the steel structure part management module if the processing task is matched with the capability interface;
the steel structure management module is used for defining a management thread of the steel structure according to the steel structure of each machining process and machining requirements of the steel structure, generating a machining task set according to the steel structure, issuing machining tasks in the machining task set of the steel structure to the steel structure machining scheduling module by the management thread, initiating a calling request to the capacity calling management center according to calling indication information returned by the steel structure machining scheduling module, and sending an actual calling connection to the capacity definition management module according to a received calling permission token;
the capacity call management center is used for carrying out permission and allocation of call requests on all capacity interfaces and sending call permission tokens to the management thread aiming at the call requests.
2. The intelligent equipment system for steel structure production as claimed in claim 1, wherein the capability interfaces are arranged according to a time sequence of a processing schedule.
3. The intelligent equipment system for steel structure production as claimed in claim 1, wherein the processing requirements include ID, material, structure, processing position and processing mode, assembly relationship, and quality inspection standard of steel structure.
4. The intelligent equipment system for steel structure production as set forth in claim 1, wherein the calling permission token includes verification information of calling authority and permission validity period information.
5. The intelligent equipment system for steel structure production as claimed in claim 1, wherein the intelligent equipment refers to equipment involved in steel structure production, and comprises: the steel structure shot blasting machine, the metal band sawing machine, the plate shearing machine, the straight strip cutting machine, the H-shaped steel automatic assembling machine, the H-shaped steel flange straightening machine, the H-shaped steel welding machine, the numerical control plane drilling machine, the radial drilling machine and the spraying machine.
6. The intelligent scheduling method for steel structure production is characterized by comprising the following steps:
step S1: one or more intelligent devices integrated with an Internet of things communication module upload processing capacity data, processing scheduling data and real-time state data of the intelligent devices to a ubiquitous platform through the Internet of things communication module;
step S2: the ubiquitous platform is used for defining digital twin virtual equipment of each intelligent equipment; updating the digital twin virtual equipment according to processing capacity data, processing scheduling data and real-time state data uploaded by the intelligent equipment in real time, sending out an actual calling connection according to a processing task, and enabling the actual calling connection to reach each intelligent equipment through the digital twin virtual equipment;
step S2 includes the following steps:
for each intelligent equipment, defining digital twin virtual equipment of the intelligent equipment;
for each digital twin virtual equipment, defining a capacity interface which can be called by the outside of the intelligent equipment according to the processing capacity data, the processing scheduling data and the real-time state data of the intelligent equipment;
aiming at the steel structural member in each machining process and the machining requirement thereof, defining a management thread of the steel structural member, and generating a machining task set aiming at the steel structural member;
matching the processing task with a capability interface according to the processing task in the processing task set, and returning calling indication information if the processing task is matched with the capability interface;
initiating a calling request according to the calling indication information;
sending a call permission token to the management thread for the call request;
sending an actual call connection according to the call permission token;
and sending the actual call connection to corresponding intelligent equipment.
7. An electronic device, comprising:
one or more processors;
a memory;
one or more applications stored in the memory and configured to be loaded and executed by the one or more processors to perform the intelligent scheduling method for steel structure production recited in claim 6.
8. A computer-readable storage medium, characterized in that,
stored thereon is a computer program which can be loaded and run by a processor to perform the intelligent scheduling method for steel structure production as claimed in claim 6.
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| CN113434949A (en) * | 2021-08-27 | 2021-09-24 | 杭萧钢构股份有限公司 | Steel structure construction equipment group set type scheduling method and system |
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