CN113858411B - Brick production line - Google Patents

Brick production line Download PDF

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Publication number
CN113858411B
CN113858411B CN202111049116.0A CN202111049116A CN113858411B CN 113858411 B CN113858411 B CN 113858411B CN 202111049116 A CN202111049116 A CN 202111049116A CN 113858411 B CN113858411 B CN 113858411B
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CN
China
Prior art keywords
storage
brick
frame
unloading
supporting
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Application number
CN202111049116.0A
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Chinese (zh)
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CN113858411A (en
Inventor
黄佳忠
王锦木
徐金山
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Fujian Qunfeng Machinery Co Ltd
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Fujian Qunfeng Machinery Co Ltd
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Priority to CN202111049116.0A priority Critical patent/CN113858411B/en
Publication of CN113858411A publication Critical patent/CN113858411A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Specific Conveyance Elements (AREA)
  • Furnace Charging Or Discharging (AREA)

Abstract

The invention discloses a brick production line, which comprises a brick supporting plate, a conveying line, brick making equipment and an automatic storage device, wherein the brick supporting plate is arranged on the conveying line; the brick supporting plate comprises a body and a limiting structure; the body is used for supporting the brick blocks; the limiting structures are arranged in a plurality, the limiting structures are arranged on the body Zhou Yuan, each limiting structure comprises an upward-opening jack and a plug rod for being inserted into the jack of the other brick supporting plate, and the end part of the plug rod is provided with a guide surface; the conveying line penetrates through the whole production line, and the conveying line conveys the brick supporting plate into brick making equipment; the brick making equipment comprises a frame, a blanking mechanism, a distributing mechanism and a forming mechanism; the brick supporting plate is movably arranged in the frame; the blanking mechanism is arranged on the frame and is used for inputting materials; the material distribution mechanism is arranged on the frame and is positioned below the material discharging mechanism; the automatic storage device receives brick supporting plates with bricks conveyed by the conveying line. The invention can rapidly mold the brick on the brick supporting plate, can rapidly stack a plurality of layers of brick supporting plates, and is convenient for conveying.

Description

Brick production line
Technical Field
The invention relates to the technical field of brick making, in particular to a brick production line.
Background
In the manufacturing process of the brick, the brick is preliminarily molded after the brick supporting plates, the brick supporting plates are required to be stacked, so that the occupied space is small, the stacked multi-layer brick supporting plates can be simultaneously conveyed to a curing room for curing, and after the curing is finished, the multi-layer brick supporting plates are required to be detached, so that the brick on the brick supporting plates can be taken out.
The mode of traditional support brick plate range upon range of is at support brick plate Zhou Yuan places the cushion, and the high surface that is higher than the fragment of brick of cushion to the bottom surface of latter support brick plate supports the cushion surface on the preceding support brick plate, prevents that the brick surface of former support brick plate of the contact of latter support brick plate, makes the fragment of brick surface of former support brick plate not receive the destruction. However, the conventional tile supporting plate layer is not stable enough after being laminated. Conventional brick making equipment is generally only suitable for conventional brick supporting plates, and is not stable enough when the conventional brick making equipment is used for making bricks. When the traditional brick supporting plates are stacked, the lifting device is used for stacking the brick supporting plates layer by layer, the stacking efficiency is low, and the workload is high. The traditional brick supporting plate unloading mode is to disassemble the brick supporting plate layer by layer manually. The traditional brick supporting plate disassembling mode is low in efficiency, large in workload and high in cost.
Disclosure of Invention
The present invention aims to solve at least to some extent one of the technical problems in the above-described technology. Therefore, the invention aims to provide a brick production line which can rapidly mold bricks on brick supporting plates, can rapidly stack a plurality of layers of brick supporting plates and is convenient to convey.
In order to achieve the above purpose, the embodiment of the invention provides a brick production line, which comprises a brick supporting plate, a conveying line, brick making equipment and an automatic storage device;
The brick supporting plate comprises a body and a limiting structure; the body is used for supporting the brick blocks; the number of the limiting structures is multiple, the limiting structures are arranged on the body Zhou Yuan, each limiting structure comprises an upward-opening jack and a plug rod for being inserted into the jack of the other brick supporting plate, the end part of the plug rod is provided with a guide surface, and the outer side wall of each limiting structure is fixed on the body Zhou Yuan;
the conveying line penetrates through the whole production line, and the conveying line conveys the brick supporting plate into brick making equipment;
the brick making equipment prepares bricks and preliminarily forms the bricks on the brick supporting plate; the brick making equipment comprises a frame, a blanking mechanism, a distributing mechanism and a forming mechanism; the brick supporting plate is movably arranged in the frame; the blanking mechanism is arranged on the frame and is used for inputting materials; the material distribution mechanism is arranged on the frame and positioned below the material discharging mechanism, and comprises a movable material distribution trolley, and the material distribution trolley receives and stirs materials; the forming mechanism is arranged on the frame and comprises a pressing head, a forming die frame and a vibrating table, the pressing head is arranged in the frame in a lifting manner through a first lifting mechanism, the forming die frame is arranged in the frame in a lifting manner through a second lifting mechanism, the bottom of the forming die frame is provided with a limit clamping groove matched with a limit structure of the brick supporting plate, the vibrating table is arranged at the bottom of the frame, the brick supporting plate is placed on the vibrating table, a supporting block is arranged on the vibrating table, the height of the supporting block is larger than the distance from the joint of the limit structure and the body to the end part of the inserting rod, and the side part of the vibrating table is provided with a guide block which is convenient for the brick supporting plate to input;
The automatic storage device receives the brick supporting plates with bricks conveyed by the conveying line and stacks the brick supporting plates layer by layer so as to facilitate the conveying of the whole brick supporting plate layers.
According to the brick production line provided by the embodiment of the invention, when bricks are produced, the brick supporting plate is firstly placed at one end of the conveying line, the conveying line conveys the brick supporting plate to the supporting block of the vibrating table of brick making equipment, the brick supporting plate can be conveyed to the supporting block due to the fact that the height of the supporting block is larger than the distance from the connecting part of the limiting structure and the body to the end part of the inserting rod, then materials are input from the blanking mechanism, after being stirred by the distributing trolley, the forming die frame is lowered to the surface of the brick supporting plate, the limiting structure on the brick supporting plate is clamped into the limiting clamping groove of the forming die frame, the distributing trolley moves to convey the materials into the forming die frame, the vibrating table vibrates the materials in the forming die frame, and the limiting clamping groove and the limiting structure are mutually matched to limit the movement of the brick supporting plate, so that the stability is improved. And then the pressing head moves downwards to compact the materials on the brick supporting plate, and finally, the pressing head rises, the conveying line conveys the brick supporting plate to an automatic storage device, and the automatic storage device stacks the brick supporting plates layer by layer so as to facilitate the conveying of the whole brick supporting plate layers, such as conveying the bricks into a curing room.
In addition, the brick production line according to the embodiment of the present invention may further have the following additional technical features:
further, the body is the rectangle, and limit structure sets up to four, is located the four corners of body respectively.
Further, the end of the inserted link is in the shape of an inverted truncated cone.
Further, the outer sidewall of each limiting structure is fixed on the main body Zhou Yuan through a connecting plate.
Further, the guide block comprises a first guide block and a second guide block, and guide inclined planes with outwards opened openings are arranged at two ends of the first guide block and two ends of the second guide block.
Further, the limit clamping groove at the bottom of the forming die frame is U-shaped, and the width of the limit clamping groove in the U-shaped is slightly larger than the diameter of the limit structure of the brick supporting plate.
Further, the vibrating table comprises a vibrating frame, a vibrating motor, a vibrating plate and an anti-falling block, wherein the vibrating motor is arranged in the vibrating frame, the vibrating plate is connected with the vibrating motor and driven by the vibrating motor to vibrate, and the anti-falling block is fixed on the vibrating frame and positioned above the vibrating plate so as to prevent the vibrating plate from falling off.
Further, the supporting blocks are arranged in a plurality, and the supporting blocks are arranged on the vibrating plate side by side and are distributed with the anti-falling blocks at intervals.
Further, the blanking mechanism comprises a hopper, a cover body and a cover body driving mechanism, one side of the hopper is used for inputting materials, an output port is formed on the other side of the hopper, and the cover body is connected with the cover body driving mechanism and is driven by the cover body driving mechanism to cover or not cover the output port.
Further, the distributing mechanism further comprises a distributing trolley driving mechanism, guide wheels and guide rails, wherein the distributing trolley driving mechanism is arranged on the frame, the guide wheels are arranged on the side parts of the distributing trolley, the guide rails are arranged on the frame, and the distributing trolley driving mechanism drives the distributing trolley to move along the guide rails.
Further, the first elevating system includes first lift cylinder and guide arm, and first lift cylinder is fixed in the frame, and the pressure head is connected and is driven the removal by first lift cylinder with first lift cylinder, and the guide arm includes first guide arm and second guide arm, and first guide arm sets up in frame one side, and the second guide arm sets up in the frame opposite side, and pressure head one side cup joints on first guide arm to can slide along first guide arm, and the pressure head opposite side cup joints on the second guide arm, and can slide along the second guide arm.
Further, the second elevating system includes second lift cylinder, connecting seat, first connecting rod and second connecting rod, and the second lift cylinder is fixed in the frame bottom, and the connecting seat is connected with the second lift cylinder, and first connecting rod one end is articulated with the connecting seat, and second connecting rod one end is articulated with the first connecting rod other end, and the second connecting rod other end is articulated with the frame top.
Further, the automatic storage device comprises a storage frame body, a storage lifting mechanism, a storage adjusting mechanism and a storage supporting claw; the storage lifting mechanism is arranged on the storage frame body; the storage adjusting mechanism is connected with the storage lifting mechanism and is driven by the storage lifting mechanism to move up and down along the storage frame body; the storage supporting claw is connected with the storage adjusting mechanism, the storage supporting claw direction is adjusted by the storage adjusting mechanism to support the brick supporting plate, the storage supporting claw comprises a first storage supporting claw and a second storage supporting claw, the first storage supporting claw is used for supporting one side of the bottom of the brick supporting plate, the second storage supporting claw is used for supporting the other side of the bottom of the brick supporting plate, and when the first storage supporting claw and the second storage supporting claw descend to cross the brick supporting plate, the first storage supporting claw and the second storage supporting claw can retract automatically.
Further, storage elevating system includes storage elevator motor, first storage connecting piece, storage pivot and second storage connecting piece, storage elevator motor fixes on the storage support body, first storage connecting piece is connected with storage elevator motor and is driven the rotation by storage elevator motor, the storage pivot is connected with first storage connecting piece and is driven the rotation by first storage connecting piece, the second storage connecting piece is connected with the storage pivot to drive the rotation by the storage pivot, storage adjustment mechanism is connected with the second storage connecting piece and is driven its up-and-down motion along the storage support body by the second storage connecting piece.
Further, first storage connecting piece includes first storage connecting belt, first storage connecting axle, second storage connecting belt, second storage connecting axle and third storage connecting belt, first storage connecting belt is connected with storage elevator motor and is driven to rotate by storage elevator motor, first storage connecting axle one end is connected with first storage connecting belt, the other end of first storage connecting axle is connected to second storage connecting belt, second storage connecting axle sets up side by side with first storage connecting axle, second storage connecting axle is driven to rotate by first storage connecting axle in the opposite direction, third storage connecting belt is connected with second storage connecting axle.
Further, the storage pivot includes first storage pivot and second storage pivot, and first storage pivot is connected and is driven the rotation by second storage connection belt with second storage connection belt, and second storage pivot is connected and is driven the rotation by third storage connection belt with third storage connection belt.
Further, the second storage connecting piece comprises a fourth storage connecting belt, a fifth storage connecting belt, a sixth storage connecting belt, a seventh storage connecting belt, a first storage lifting frame and a second storage lifting frame; the fourth storage connecting belt is connected with one end of the first storage rotating shaft, the fifth storage connecting belt is connected with the other end of the first storage rotating shaft, the sixth storage connecting belt is connected with one end of the second storage rotating shaft, the seventh storage connecting belt is connected with the other end of the second storage rotating shaft, one end of the first storage lifting frame is connected with the fourth storage connecting belt, the other end of the first storage lifting frame is connected with the fifth storage connecting belt, one end of the second storage lifting frame is connected with the sixth storage connecting belt, and the other end of the second storage lifting frame is connected with the seventh storage connecting belt.
Further, the storage adjustment mechanism comprises a storage fixing seat and a storage limiting support block, the storage fixing seat is fixed on the first storage lifting frame or the second storage lifting frame, the storage fixing seat comprises a storage limiting portion, a first storage connecting hole, a second storage connecting hole and a storage accommodating cavity, one side of the storage limiting support block is connected with the first storage connecting hole, the other side of the storage limiting support block is connected with the second storage connecting hole, one end of the storage limiting support block is rotatably arranged in the storage accommodating cavity, and the other end of the storage limiting support block is used for propping against the storage limiting portion.
Further, the bottom of the storage limiting support block is provided with a storage inclined sliding surface.
Further, the storage supporting claw is arranged on the surface of the storage limiting supporting block.
Further, the storage supporting claw comprises a first storage connecting surface and a second storage connecting surface, the first storage connecting surface and the second storage connecting surface are excessive through the cambered surface, and the first storage connecting surface is fixed on the surface of the storage limiting supporting block.
Further, the device also comprises a storage travelling mechanism, wherein the storage travelling mechanism comprises a storage travelling motor, a storage travelling belt, a storage travelling wheel and a storage travelling rail; the storage walking motor is arranged on the storage frame body, the storage walking belt is connected with the storage walking motor and driven to rotate by the storage walking motor, the storage walking wheel is connected with the storage walking belt and driven to rotate by the storage walking belt, and the storage walking wheel is arranged on the storage walking track.
Further, a clearing device is arranged between the brick making equipment and the automatic storage device and is positioned on the conveying line, and the clearing device clears residues on the surfaces of bricks which are initially formed on the brick supporting plates.
Further, the clearing device comprises a clearing frame, a clearing lifting rotary handle, a clearing motor and a roller, the clearing frame is arranged on the conveying line, the clearing lifting rotary handle is arranged on the clearing frame, the clearing lifting rotary handle is connected with the roller and adjusts the roller to move up and down, the clearing motor is arranged on the clearing frame, the clearing motor is connected with the roller and drives the roller to rotate, and a clearing brush is arranged on the outer surface of the roller.
Further, the brick supporting plate curing device further comprises a conveying device and a steering device, wherein the conveying device moves the laminated brick supporting plate layers to the steering device, and the steering device steers the conveying device so that the conveying device can convey the brick supporting plate layers to a curing room for curing.
Further, the conveying device comprises a conveying frame, a conveying moving mechanism, a conveying lifting mechanism and a supporting rod, wherein the conveying moving mechanism is arranged on the conveying frame and drives the conveying frame to move along the guide rail, the conveying lifting mechanism is arranged on the conveying frame, and the supporting rod is connected with the conveying lifting mechanism and is driven to ascend or descend by the conveying lifting mechanism.
Further, the steering device comprises a steering motor and a steering wheel, the steering motor is connected with the steering wheel and drives the steering wheel to rotate, and the conveying device can move to the steering wheel.
Further, the automatic discharging device comprises a discharging frame body, a discharging lifting mechanism, a discharging adjusting mechanism and a discharging supporting claw; the unloading lifting mechanism is arranged on the unloading frame body; the unloading adjusting mechanism is connected with the unloading lifting mechanism and is driven by the unloading lifting mechanism to move up and down along the unloading frame body, and comprises an unloading adjusting cylinder and an unloading adjusting block, wherein the unloading adjusting cylinder is connected with the unloading adjusting block and is driven by the unloading adjusting block to move; the unloading supporting claw is connected with the unloading adjusting block, the unloading supporting claw direction is adjusted by the unloading adjusting block to support the brick supporting plate, the unloading supporting claw comprises a first unloading supporting claw and a second unloading supporting claw, the first unloading supporting claw is used for supporting one side of the bottom of the brick supporting plate, and the second unloading supporting claw is used for supporting the other side of the bottom of the brick supporting plate.
Further, the unloading lifting mechanism comprises an unloading lifting motor, a first unloading connecting piece, an unloading rotating shaft and a second unloading connecting piece, the unloading lifting motor is fixed on the unloading frame body, the first unloading connecting piece is connected with the unloading lifting motor and driven to rotate by the unloading lifting motor, the unloading rotating shaft is connected with the first unloading connecting piece and driven to rotate by the first unloading connecting piece, the second unloading connecting piece is connected with the unloading rotating shaft and driven to rotate by the unloading rotating shaft, and the unloading adjusting mechanism is connected with the second unloading connecting piece and driven to move up and down along the unloading frame body by the second unloading connecting piece.
Further, the first connecting piece of unloading includes first connecting belt, first connecting axle of unloading, the second connecting belt of unloading, second connecting axle and third connecting belt of unloading, first connecting belt of unloading is connected with the elevating motor of unloading and is driven to rotate by the elevating motor of unloading, first connecting axle one end of unloading is connected with first connecting belt of unloading, the second connecting belt of unloading connects the other end of first connecting axle of unloading, the second connecting axle of unloading sets up side by side with first connecting axle of unloading, the second connecting axle of unloading is driven the opposite direction by first connecting axle of unloading and is rotated, the third connecting belt of unloading is connected with the connecting axle of unloading.
Further, the rotating shaft of unloading includes first pivot of unloading and second pivot of unloading, and first pivot of unloading is connected with the second connection belt of unloading and is driven by the second connection belt of unloading and rotate, and the second pivot of unloading is connected with the third connection belt of unloading and is driven by the third connection belt of unloading and rotate.
Further, the second unloading connecting piece comprises a fourth unloading connecting belt, a fifth unloading connecting belt, a sixth unloading connecting belt, a seventh unloading connecting belt, a first unloading lifting frame and a second unloading lifting frame; the fourth is unloaded and is connected with first pivot one end of unloading, and the fifth is unloaded and is connected with the first pivot other end of unloading, and the sixth is unloaded and is connected with second pivot one end of unloading, and the seventh is unloaded and is connected with the second pivot other end of unloading, and first is unloaded crane one end and is unloaded and be connected with the fourth and is unloaded and be connected, and the first is unloaded the crane other end and is unloaded and be connected with the fifth and is unloaded and be connected with the belt, and second is unloaded crane one end and is unloaded and be connected with the sixth and is unloaded and be connected with the seventh.
Further, the discharging adjusting mechanism further comprises a discharging fixing seat and a discharging limiting supporting block, the discharging fixing seat is fixed on the first discharging lifting frame or the second discharging lifting frame, the discharging fixing seat comprises a discharging limiting part, a first discharging connecting hole, a second discharging connecting hole and a discharging containing cavity, one side of the discharging limiting supporting block is connected with the first discharging connecting hole, the other side of the discharging limiting supporting block is connected with the second discharging connecting hole, one end of the discharging limiting supporting block is rotatably arranged in the discharging containing cavity, and the other end of the discharging limiting supporting block is used for propping against the discharging limiting part; the unloading adjusting cylinder is fixed on the first unloading lifting frame or the second unloading lifting frame, and the unloading adjusting block is connected with the unloading limiting supporting block.
Further, the bottom of the unloading limiting supporting block is provided with an unloading inclined sliding surface.
Further, the discharge supporting claw is arranged on the surface of the discharge limiting supporting block.
Further, the unloading supporting claw comprises a first unloading connecting surface and a second unloading connecting surface, the first unloading connecting surface and the second unloading connecting surface are transited through an arc surface, and the first unloading connecting surface is fixed on the surface of the unloading limiting supporting block.
The automatic discharging device further comprises a discharging travelling mechanism, wherein the discharging travelling mechanism comprises a discharging travelling motor, a discharging travelling belt, a discharging travelling wheel and a discharging travelling rail; the unloading walking motor is arranged on the unloading frame body, the unloading walking belt is connected with the unloading walking motor and driven to rotate by the unloading walking motor, the unloading walking wheel is connected with the unloading walking belt and driven to rotate by the unloading walking belt, and the unloading walking wheel is arranged on the unloading walking track.
Drawings
Fig. 1 is a schematic view of a block production line according to an embodiment of the present invention;
FIG. 2 is a schematic view of a tile supporting board according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a limiting structure of a tile supporting plate according to an embodiment of the present invention;
FIG. 4 is a schematic view of another angle of the spacing structure of the tile supporting plate according to the embodiment of the present invention;
FIG. 5 is a schematic view of a stack of tile supporting boards according to an embodiment of the present invention;
FIG. 6 is a schematic view of a brick making apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic view of another angle of the brick making apparatus according to the embodiment of the present invention;
FIG. 8 is a schematic view showing the structure of a discharging mechanism of a brick making apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic view showing the structure of a distributing mechanism of a brick making apparatus according to an embodiment of the present invention;
FIG. 10 is a schematic diagram showing the connection of a vibration table to a molding frame according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of the connection of a vibrating table to a tile supporting plate according to an embodiment of the present invention;
fig. 12 is a schematic structural view of an automatic storage device according to an embodiment of the present invention;
FIG. 13 is a schematic view of an automated storage unit according to an embodiment of the present invention at another angle;
FIG. 14 is a schematic diagram illustrating the connection of a storage adjustment mechanism to a first storage lift according to an embodiment of the present invention;
FIG. 15 is a schematic view of a storage adjustment mechanism according to an embodiment of the present invention;
FIG. 16 is a schematic view of a cleaning apparatus according to an embodiment of the present invention;
FIG. 17 is a schematic diagram illustrating the connection of a conveyor to a steering device according to an embodiment of the present invention;
Fig. 18 is a schematic structural view of an automatic discharging device according to an embodiment of the present invention;
FIG. 19 is a schematic view showing a structure of an automatic discharging device according to another angle of the embodiment of the present invention;
FIG. 20 is a schematic view of the connection of a discharge adjustment mechanism to a second discharge crane in accordance with an embodiment of the invention;
fig. 21 is a schematic structural view of a discharge regulating mechanism according to an embodiment of the present invention.
Description of the reference numerals
The brick supporting plate 1, the body 11, the limiting structure 12, the jack 121, the inserting rod 122, the guide surface 1221, the abutting surface 1222, the connecting plate 13, the first brick supporting plate 14, the second brick supporting plate 15, the third brick supporting plate 16 and the fourth brick supporting plate 17;
a conveyor line 2;
brick making equipment 3, a frame 31, a blanking mechanism 32, a hopper 321, a cover 322, a cover driving mechanism 323, a distributing mechanism 33, a distributing trolley 331, a distributing trolley driving mechanism 332, a guide wheel 333, a guide rail 334, a forming mechanism 34, a pressure head 341, a forming die frame 342, a limit clamping groove 3421, a vibrating table 343, a guide block 3431, a first guide block 34311, a second guide block 34312, a guide inclined surface 34313, a vibrating frame 3432, a vibrating motor 3433, a vibrating plate 3434, an anti-falling block 3435, a supporting block 344, a first lifting mechanism 35, a first lifting cylinder 351, a guide rod 352, a first guide rod 3521, a second guide rod 3522, a second lifting mechanism 36, a second lifting cylinder 361, a connecting seat 362, a first connecting rod 363, a second connecting rod 364 and an air bag 365;
Automatic storage device 4, storage frame 41, storage lifting mechanism 42, storage lifting motor 421, first storage connecting piece 422, first storage connecting belt 4221, first storage connecting shaft 4222, second storage connecting belt 4223, second storage connecting shaft 4224, third storage connecting belt 4225, storage rotating shaft 423, first storage rotating shaft 4231, second storage rotating shaft 4232, second storage connecting piece 424, fourth storage connecting belt 4241, fifth storage connecting belt 4242, sixth storage connecting belt 4243, seventh storage connecting belt 4244, third storage connecting belt 4242, fourth storage connecting belt 4244, third storage connecting belt 4223, fourth storage connecting belt 4244, third storage connecting belt 4244, fourth storage connecting belt 42 the first storage lifting frame 4245, the second storage lifting frame 4246, the storage adjusting mechanism 43, the storage fixing seat 431, the storage limiting part 4311, the first storage connecting hole 4312, the second storage connecting hole 4313, the storage accommodating cavity 4314, the storage limiting support block 432, the storage inclined sliding surface 4321, the storage support claw 44, the first storage support claw 441, the second storage support claw 442, the first storage connecting surface 443, the second storage connecting surface 444, the storage travelling mechanism 45, the storage travelling motor 451, the storage travelling belt 452 and the storage travelling track 453;
the cleaning device 5, the cleaning frame 51, the cleaning lifting rotary handle 52, the cleaning motor 53 and the roller 54;
A conveyor 6, a conveyor frame 61, a conveyor moving mechanism 62, a conveyor lifting mechanism 63, and a support bar 64;
steering device 7, steering motor 71, steering wheel 72;
the automatic discharging device 8, the discharging frame 81, the discharging lifting mechanism 82, the discharging lifting motor 821, the first discharging connecting piece 822, the first discharging connecting belt 8221, the first discharging connecting shaft 8222, the second discharging connecting belt 8223, the second discharging connecting shaft 8224, the third discharging connecting belt 8225, the discharging rotating shaft 823, the first discharging rotating shaft 8231, the second discharging rotating shaft 8232, the second discharging connecting piece 824, the fourth discharging connecting belt 8241, the fifth discharging connecting belt 8242, the sixth discharging connecting belt 8243, the seventh discharging connecting belt 8244, the first discharging lifting frame 8245, the second discharging lifting frame 8246, the discharging adjusting mechanism 83, the discharging adjusting cylinder 831, the discharging adjusting block 832, the discharging fixing seat 8331, the discharging limiting portion 8331, the first discharging connecting hole 8332, the second discharging connecting hole 8333, the discharging accommodating cavity 8334, the discharging limiting supporting block 834, the discharging inclined surface 8341, the discharging supporting claw 84, the first discharging supporting claw 841, the second discharging supporting claw 842, the first connecting surface 843, the second discharging surface 843, the discharging surface connecting mechanism 8585, the discharging lifting mechanism 8585, the traveling rail 853, and the traveling rail 853.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
As shown in fig. 1 to 21, the brick production line of the present invention comprises a brick supporting plate 1, a conveying line 2, brick making equipment 3 and an automatic material storage device 4; the brick supporting plate 1 comprises a body 11 and a limiting structure 12; the body 11 is used for supporting the brick; the number of the limiting structures 12 is multiple, the limiting structures 12 are arranged at the periphery of the body 11, each limiting structure 12 comprises an upward opening jack 121 and a plug rod 122 for being inserted into the jack 121 of the other brick supporting plate 1, the end part of the plug rod 122 is provided with a guide surface 1221, and the outer side wall of each limiting structure 12 is fixed at the periphery of the body 11; the conveying line 2 penetrates through the whole production line, and the conveying line 2 conveys the brick supporting plate 1 into brick making equipment 3.
As shown in fig. 6 to 11, the brick making apparatus 3 includes a frame 31, a discharging mechanism 32, a distributing mechanism 33, and a forming mechanism 34; the brick supporting plate 1 is movably arranged in the frame 31; the blanking mechanism 32 is arranged on the frame 31, and the blanking mechanism 32 is used for inputting materials; the distributing mechanism 33 is arranged on the frame 31 and is positioned below the blanking mechanism 32, the distributing mechanism 33 comprises a movable distributing trolley 331, and the distributing trolley 331 receives and stirs materials; the forming mechanism 34 is arranged on the frame 31, the forming mechanism 34 comprises a pressing head 341, a forming die frame 342 and a vibrating table 343, the pressing head 341 is arranged in the frame 31 in a lifting manner through a first lifting mechanism 35, the forming die frame 342 is arranged in the frame 31 in a lifting manner through a second lifting mechanism 36, a limiting clamping groove 3421 matched with the limiting structure 12 of the brick supporting plate 1 is formed in the bottom of the forming die frame 342, the vibrating table 343 is arranged at the bottom of the frame 31, the brick supporting plate 1 is placed on the vibrating table 343, a supporting block 344 is arranged on the vibrating table 343, the height of the supporting block 344 is larger than the distance from the connecting part of the limiting structure 12 and the body 11 to the end part of the inserting rod 122, and a guide block 3431 convenient for the brick supporting plate 1 to input is arranged on the side part of the vibrating table 343. The automatic storage device 4 receives the brick supporting plates 1 with bricks conveyed by the conveying line 2, and stacks the brick supporting plates 1 layer by layer so as to facilitate the conveying of the whole brick supporting plate layers.
When producing the fragment of brick, place the brick supporting plate 1 in transfer chain 2 one end earlier, transfer chain 2 carries brick supporting plate 1 to the supporting shoe 344 of the vibration platform 343 of brickmaking equipment 3, because the distance between the spacing structure 12 of supporting shoe 344 and body 11 junction to inserted bar 122 tip is greater than, make brick supporting plate 1 can carry to supporting shoe 344 on, then input the material from unloading mechanism 32, after the stirring of cloth dolly 331, moulded die frame 342 descends to brick supporting plate 1 surface, spacing structure 12 card on the brick supporting plate 1 goes into the spacing draw-in groove 3421 of moulded die frame 342, the movement of cloth dolly 331 carries the material to moulded die frame 342 in, vibration platform 343 is with the material tap in the moulded die frame 342, vibration platform 343 shakes the material in real time, spacing draw-in groove 3421 and limit structure 12 cooperate each other and restrict brick supporting plate 1 and remove, improve stability. Then the pressing head 341 moves downwards to compact the material on the brick supporting plate 1, finally, the pressing head 341 rises, the conveying line 2 conveys the brick supporting plate 1 to the automatic storage device 4, and the automatic storage device 4 stacks the brick supporting plates 1 layer by layer so as to facilitate the conveying of the whole brick supporting plate layers, for example, the brick supporting plate layers can be conveyed into a curing room for curing bricks.
Alternatively, the body 11 is rectangular, and the limiting structures 12 are four and are respectively located at four corners of the body 11. The rectangular body 11 is convenient for conveying, and meanwhile, bricks are convenient to form on the body 11. In this example, the end of the plunger 122 is in the shape of an inverted circular truncated cone. The side surface of the inverted circular truncated cone shaped insert rod 122 is the guide surface 1221, and by providing the inverted circular truncated cone shaped insert rod 122, the insert rod 122 is easily inserted into the insertion hole 121. Meanwhile, the bottom of the inverted circular-cone-shaped inserting rod 122 is a plane, so that the brick supporting plate 1 can be placed conveniently. Preferably, the inverted circular truncated cone-shaped insert rod 122 may be provided with an abutment surface 1222, and the abutment surface 1222 is circular and can abut against the opening of the insertion hole 121.
In this example, the outer sidewall of each limiting structure 12 is fixed to the body 11 by a connecting plate 13. Wherein, the connecting plate 13 can be triangle-shaped, connecting plate 13 one side is connected with body 11, and connecting plate 13 opposite side is connected with limit structure 12 lateral wall.
Optionally, the guide block 3431 includes a first guide block 34311 and a second guide block 34312, and two ends of the first guide block 34311 and two ends of the second guide block 34312 are provided with guide inclined planes 34313 with openings opened outwards, so that when the tile supporting plate 1 is conveyed, the outer surface of the limit structure 12 of the tile supporting plate 1 slides along the guide inclined planes 34313, thereby facilitating the conveying of the tile supporting plate 1 onto the supporting block 344 and preventing the tile supporting plate 1 from generating an abnormal phenomenon.
In this example, the limiting slot 3421 at the bottom of the forming mold frame 342 is U-shaped, and the width of the U-shaped limiting slot 3421 is slightly larger than the diameter of the limiting structure 12 of the tile supporting plate 1. The width of the U-shaped limit clamping groove 3421 is slightly larger than the diameter of the limit structure 12 of the brick supporting plate 1, so that the limit clamping groove 3421 at the bottom of the forming die frame 342 is clamped into the limit structure 12, after clamping, the vibration table 343 effectively limits the displacement of the brick supporting plate 1, and the stability is improved.
In some examples, the vibration table 343 includes a vibration frame 3432, a vibration motor 3433, a vibration plate 3434, and a drop-off prevention block 3435, the vibration motor 3433 is disposed in the vibration frame 3432, the vibration plate 3434 is connected with the vibration motor 3433 and is vibrated by the vibration motor 3433, and the drop-off prevention block 3435 is fixed on the vibration frame 3432 and above the vibration plate 3434 to prevent the vibration plate 3434 from being dropped off.
In order to make the supporting effect better, supporting shoe 344 sets up to a plurality ofly, and a plurality of supporting shoes 344 set up side by side on vibrating plate 3434 to with anticreep piece 3435 interval distribution, after tile supporting plate 1 carried on supporting shoe 344, a plurality of supporting shoes 344 supported tile supporting plate 1, make the atress comparatively even.
In some examples, the blanking mechanism 32 includes a hopper 321, a cover 322, and a cover driving mechanism 323, one side of the hopper 321 is used for inputting materials, an output port is formed on the other side of the hopper 321, and the cover 322 is connected with the cover driving mechanism 323 and is driven by the cover driving mechanism 323 to cover or uncover the output port. When the brick is made, the material is input into the hopper 321, then the cover body driving mechanism 323 can drive the cover body 322 to cover the output port, so that the material is stored in the hopper 321, and when the brick is made, the cover body driving mechanism 323 can drive the cover body 322 not to cover the output port, so that the material in the hopper 321 is output into the distributing mechanism 33. The cover driving mechanism 323 may have a structure of a cylinder and a driving rod.
Wherein, the distributing mechanism 33 further comprises a distributing trolley driving mechanism 332, a guide wheel 333 and a guide rail 334, wherein the distributing trolley driving mechanism 332 is arranged on the frame 31, the guide wheel 333 is arranged on the side part of the distributing trolley 331, the guide rail 334 is arranged on the frame 31, and the distributing trolley driving mechanism 332 drives the distributing trolley 331 to move along the guide rail 334. After the distribution trolley 331 moves along the guide rail 334, materials in the distribution trolley 331 are conveniently input into the forming die frame 342 for forming.
In some examples, the first lifting mechanism 35 includes a first lifting cylinder 351 and a guide rod 352, the first lifting cylinder 351 is fixed on the frame 31, the ram 341 is connected with the first lifting cylinder 351 and is driven to move by the first lifting cylinder 351, the guide rod 352 includes a first guide rod 3521 and a second guide rod 3522, the first guide rod 3521 is disposed on one side of the frame 31, the second guide rod 3522 is disposed on the other side of the frame 31, one side of the ram 341 is sleeved on the first guide rod 3521 and can slide along the first guide rod 3521, and the other side of the ram 341 is sleeved on the second guide rod 3522 and can slide along the second guide rod 3522.
The number of the first guide rods 3521 may be two, and the number of the second guide rods 3522 may be two, so that the movement of the ram 341 is smoother.
In this example, the second lifting mechanism 36 includes a second lifting cylinder 361, a connection seat 362, a first link 363 and a second link 364, where the second lifting cylinder 361 is fixed at the bottom of the frame 31, the connection seat 362 is connected with the second lifting cylinder 361, one end of the first link 363 is hinged with the connection seat 362, one end of the second link 364 is hinged with the other end of the first link 363, and the other end of the second link 364 is hinged with the top of the frame 31. The molding frame 342 may be connected to the connection base 362, and the connection base 362 may be connected to the guide rod 352 and may move along the guide rod 352.
The two second lifting mechanisms 36 may be disposed on two sides of the forming mold frame 342, and each of the two second lifting mechanisms 36 includes a second lifting cylinder 361, a connecting seat 362, a first connecting rod 363, and a second connecting rod 364. In this example, taking the second lifting mechanism 36 on one side as an example, the second lifting cylinder 361 can drive the connecting seat 362 to move along the guide rod 352, the connecting seat 362 moves to drive the first connecting rod 363 to move, and the first connecting rod 363 moves to drive the second connecting rod 364 to rotate around the frame 31, so that the forming mold frame 342 is convenient to rise or fall, and the forming mold frame 342 rises to realize demolding. In addition, the connecting seat 362 may be provided with an air bag 365, and the air bag 365 plays a role in buffering, so that the connecting seat 362 is more stable when moving.
Further, as shown in fig. 12 to 15, the automatic stocker 4 includes a stocker frame 41, a stocker lifting mechanism 42, a stocker adjusting mechanism 43, and a stocker supporting claw 44; the storage lifting mechanism 42 is arranged on the storage frame 41; the storage adjusting mechanism 43 is connected with the storage lifting mechanism 42 and is driven by the storage lifting mechanism 42 to move up and down along the storage frame 41; the storage supporting claw 44 is connected with the storage adjusting mechanism 43, and the direction of the storage supporting claw 44 is adjusted by the storage adjusting mechanism 43 to support the brick supporting plate 1, the storage supporting claw 44 comprises a first storage supporting claw 441 and a second storage supporting claw 442, the first storage supporting claw 441 is used for supporting one side of the bottom of the brick supporting plate 1, the second storage supporting claw 442 is used for supporting the other side of the bottom of the brick supporting plate 1, and when the first storage supporting claw 441 and the second storage supporting claw 442 descend to cross the brick supporting plate 1, the first storage supporting claw 441 and the second storage supporting claw 442 can retract automatically.
As shown in fig. 2 to 5, the brick supporting plate 1 is provided with a plurality of bricks, the brick supporting plates 1 are sequentially sleeved and laminated together through the limiting structure 12, and a first brick supporting plate 14, a second brick supporting plate 15, a third brick supporting plate 16, a fourth brick supporting plate 17 and the like are sequentially arranged from top to bottom, and the automatic material storage device 4 in this example can accommodate a plurality of layers of brick supporting plates 1, and the number of layers is not limited, for example, can be ten layers.
When the first brick supporting plate 14 is required to be stored, the conveying line 2 conveys the first brick supporting plate 14 to a station of the automatic storage device 4, the storage lifting mechanism 42 drives the storage adjusting mechanism 43 to descend together with the storage supporting claw 44, the storage adjusting mechanism 43 drives the storage supporting claw 44 to cross the first brick supporting plate 14, the first storage supporting claw 441 supports one side of the bottom of the first brick supporting plate 14, the second storage supporting claw 442 supports the other side of the bottom of the first brick supporting plate 14, and then the storage lifting mechanism 42 drives the storage adjusting mechanism 43 to ascend together with the storage supporting claw 44, so that the first brick supporting plate 14 is supported. When stacking is needed, the conveying line 2 conveys the second brick supporting plate 15 to the station of the automatic storage device 4, the storage lifting mechanism 42 drives the storage adjusting mechanism 43 to descend together with the storage supporting claw 44, the storage adjusting mechanism 43 drives the storage supporting claw 44 to cross the second brick supporting plate 15, when the storage supporting claw 44 crosses the second brick supporting plate 15, the storage supporting claw 44 slides along the second brick supporting plate 15, automatic retraction of the storage supporting claw 44 is achieved, after the storage supporting claw 44 crosses the second brick supporting plate 15, the storage supporting claw 44 is reset, the first brick supporting plate 14 is stacked on the second brick supporting plate 15, the first supporting claw 41 supports one side of the bottom of the second brick supporting plate 15, the second supporting claw 42 supports the other side of the bottom of the second brick supporting plate 15, then the storage lifting mechanism 42 drives the storage adjusting mechanism 43 to ascend together with the storage supporting claw 44, so that the second brick supporting plate 15 and the first brick supporting plate 14 are supported, and so on can stack the third brick supporting plate 16, the fourth brick supporting plate 17 and so on. And the integral movement of the laminated brick supporting plate layers to a curing room for curing is facilitated.
Optionally, the storage lifting mechanism 42 includes a storage lifting motor 421, a first storage connecting piece 422, a storage rotating shaft 423 and a second storage connecting piece 424, the storage lifting motor 421 is fixed on the storage frame 41, the first storage connecting piece 422 is connected with the storage lifting motor 421 and is driven to rotate by the storage lifting motor 421, the storage rotating shaft 423 is connected with the first storage connecting piece 422 and is driven to rotate by the first storage connecting piece 422, the second storage connecting piece 424 is connected with the storage rotating shaft 423 and is driven to rotate by the storage rotating shaft 423, and the storage adjusting mechanism 43 is connected with the second storage connecting piece 424 and is driven to move up and down along the storage frame 41 by the second storage connecting piece 424.
The first storage connecting piece 422 includes a first storage connecting belt 4221, a first storage connecting shaft 4222, a second storage connecting belt 4223, a second storage connecting shaft 4224 and a third storage connecting belt 4225, the first storage connecting belt 4221 is connected with the storage lifting motor 421 and is driven to rotate by the storage lifting motor 421, one end of the first storage connecting shaft 4222 is connected with the first storage connecting belt 4221, the second storage connecting belt 4223 is connected with the other end of the first storage connecting shaft 4222, the second storage connecting shaft 4224 is arranged side by side with the first storage connecting shaft 4222, the second storage connecting shaft 4224 is driven to rotate in the opposite direction by the first storage connecting shaft 4222, and the third storage connecting belt 4225 is connected with the second storage connecting shaft 4224. That is, gears may be disposed on the first storage connecting shaft 4222 and the second storage connecting shaft 4224, and the gears on the first storage connecting shaft 4222 are meshed with the gears on the second storage connecting shaft 4224, so that the rotation direction of the second storage connecting shaft 4224 is opposite to the rotation direction of the first storage connecting shaft 4222.
In this example, the storage rotating shaft 423 includes a first storage rotating shaft 4231 and a second storage rotating shaft 4232, the first storage rotating shaft 4231 is connected with a second storage connecting belt 4223 and is driven to rotate by the second storage connecting belt 4223, and the second storage rotating shaft 4232 is connected with a third storage connecting belt 4225 and is driven to rotate by the third storage connecting belt 4225.
In this example, the second storage connection 424 includes a fourth storage connection belt 4241, a fifth storage connection belt 4242, a sixth storage connection belt 4243, a seventh storage connection belt 4244, a first storage lift 4245, and a second storage lift 4246; fourth storage connecting belt 4241 is connected with first storage pivot 4231 one end, fifth storage connecting belt 4242 is connected with first storage pivot 4231 other end, sixth storage connecting belt 4243 is connected with second storage pivot 4232 one end, seventh storage connecting belt 4244 is connected with second storage pivot 4232 other end, first storage crane 4245 one end is connected with fourth storage connecting belt 4241, first storage crane 4245 other end is connected with fifth storage connecting belt 4242, second storage crane 4246 one end is connected with sixth storage connecting belt 4243, the second storage crane 4246 other end is connected with seventh storage connecting belt 4244.
When the storage adjusting mechanism 43 and the storage supporting claw 44 are required to be driven to ascend or descend, the storage lifting motor 421 drives the first storage connecting belt 4221 to rotate, the first storage connecting belt 4221 rotates to drive the second storage connecting belt 4223 to rotate through the first storage connecting shaft 4222, the second storage connecting belt 4223 drives the fourth storage connecting belt 4241 and the fifth storage connecting belt 4242 to rotate through the first storage rotating shaft 4231, and the fourth storage connecting belt 4241 and the fifth storage connecting belt 4242 rotate to drive the first storage lifting frame 4245 to ascend or descend. Simultaneously, the first storage connection belt 4221 is driven to rotate by the storage lifting motor 421, the second storage connection belt 4223 is driven to rotate by the first storage connection shaft 4222 through rotation of the first storage connection belt 4221, the second storage connection shaft 4224 is driven to rotate by rotation of the first storage connection shaft 4222, the third storage connection belt 4225 is driven to rotate, the sixth storage connection belt 4243 and the seventh storage connection belt 4244 are driven to rotate by the third storage connection belt 4225 through the second storage rotation shaft 4232, the second storage connection belt 4243 and the seventh storage connection belt 4244 rotate to drive the second storage lifting frame 4246 to ascend or descend, and the second storage lifting frame 4246 and the first storage lifting frame 4245 are synchronously ascended or descended, so that the first storage supporting claw 441 and the second storage supporting claw 442 are convenient to support the tile supporting plate 1.
Optionally, the storage adjustment mechanism 43 includes a storage fixing seat 431 and a storage limiting support block 432, the storage fixing seat 431 is fixed on the first storage lifting frame 4245 or the second storage lifting frame 4246, the storage fixing seat 431 includes a storage limiting portion 4311, a first storage connecting hole 4312, a second storage connecting hole 4313 and a storage accommodating cavity 4314, one side of the storage limiting support block 432 is connected with the first storage connecting hole 4312, the other side of the storage limiting support block 432 is connected with the second storage connecting hole 4313, one end of the storage limiting support block 432 is rotatably arranged in the storage accommodating cavity 4314, and the other end of the storage limiting support block 432 is used for leaning against the storage limiting portion 4311.
That is, by setting the storage limit part 4311 on the storage fixing seat 431, the storage limit supporting block 432 is rotatably disposed on the storage fixing seat 431, and the storage limit supporting block 432 can be abutted against the storage limit part 4311, when the storage adjusting mechanism 43 descends, the bottom of the storage limit supporting block 432 is abutted against the tile supporting plate 1, and under the action of the tile supporting plate 1, the storage limit supporting block 432 is rotated, so that the storage limit supporting block 432 is convenient to pass over the tile supporting plate 1, and after the storage limit supporting block 432 passes over the tile supporting plate 1, the storage limit supporting block 432 is restored to the initial state, so that the support of the storage supporting claw 44 is convenient. In this example, in order to be convenient for the spacing supporting shoe 432 of storage slide along the tile supporting plate 1 surface, the rotation of the spacing supporting shoe 432 of storage of being convenient for can set up storage slope sliding surface 4321 in the spacing supporting shoe 432 bottom of storage, so, when storage adjustment mechanism 43 descends, the storage slope sliding surface 4321 of the spacing supporting shoe 432 bottom of storage supports and leans on tile supporting plate 1 and slides along tile supporting plate 1 surface for the spacing supporting shoe 432 of storage rotates more smoothly.
In some examples, the storage support claw 44 is disposed on the surface of the storage limit support block 432, and when the storage limit support block 432 rotates, the storage support claw 44 rotates together, thereby facilitating the storage support claw 44 to pass over the tile supporting plate 1, and facilitating the storage support claw 44 to support the next tile supporting plate 1.
As an example, the storage supporting claw 44 includes a first storage connection surface 443 and a second storage connection surface 444, the first storage connection surface 443 and the second storage connection surface 444 are transited through an arc surface, and the first storage connection surface 443 is fixed on the surface of the storage limiting supporting block 432. The first stock connection surface 443 supports the tile supporting plate 1, and the second stock connection surface 444 prevents the tile supporting plate 1 from falling.
In order to facilitate walking, the automatic storage device 4 in this example may further include a storage walking mechanism 45, where the storage walking mechanism 45 includes a storage walking motor 451, a storage walking belt 452, a storage walking wheel, and a storage walking track 453; the storage walking motor 451 is arranged on the storage frame 41, the storage walking belt 452 is connected with the storage walking motor 451 and driven to rotate by the storage walking motor 451, the storage walking wheel is connected with the walking belt 462 and driven to rotate by the storage walking belt 452, and the storage walking wheel is arranged on the storage walking track 453. The storage walking motor 451 drives the storage walking belt 452 to rotate, the storage walking belt 452 rotates to drive the storage walking wheel to rotate, the storage walking wheel is arranged on the storage walking track 453, and the storage walking wheel rotates to enable the storage frame 41 to integrally move along the storage walking track 453.
As shown in fig. 16, after the brick is preliminarily formed on the brick supporting plate 1, there is usually a residue on the surface of the brick, and in order to remove the residue, in this example, a cleaning device 5 is provided between the brick making apparatus 3 and the automatic storage device 4, the cleaning device 5 is located on the conveying line 2, and the cleaning device 5 cleans the residue on the surface of the brick preliminarily formed on the brick supporting plate 1. The cleaning device 5 comprises a cleaning frame 51, a cleaning lifting rotating handle 52, a cleaning motor 53 and a roller 54, wherein the cleaning frame 51 is arranged on the conveying line 2, the cleaning lifting rotating handle 52 is arranged on the cleaning frame 51, the cleaning lifting rotating handle 52 is connected with the roller 54 and adjusts the roller 54 to move up and down, the cleaning motor 53 is arranged on the cleaning frame 51, the cleaning motor 53 is connected with the roller 54 and drives the roller 54 to rotate, and a cleaning brush is arranged on the outer surface of the roller 54. The height of the roller 54 can be adjusted by rotating the cleaning lifting knob 52 so as to adapt to different similar bricks, and the cleaning motor 53 drives the roller 54 to rotate together with the cleaning brush on the roller 54, so that the cleaning brush rotates to remove residues on the surfaces of the bricks.
In this example, as shown in fig. 17, the brick production line further includes a conveying device 6 and a turning device 7, the conveying device 6 moves the laminated brick supporting plate layer to the turning device 7, and the turning device 7 turns the conveying device 6, so that the conveying device 6 conveys the brick supporting plate layer to a curing room for curing. The conveying device 6 includes a conveying frame 61, a conveying moving mechanism 62, a conveying lifting mechanism 63 and a supporting rod 64, wherein the conveying moving mechanism 62 is arranged on the conveying frame 61 and drives the conveying frame 61 to move along a guide rail, the conveying lifting mechanism 63 is arranged on the conveying frame 61, and the supporting rod 64 is connected with the conveying lifting mechanism 63 and drives the conveying lifting mechanism 63 to ascend or descend.
The guide rail can be arranged on one side of the automatic storage device 4, the conveying moving mechanism 62 drives the conveying frame 61 and the supporting rods 64 to move along the guide rail, the conveying lifting mechanism 63 drives the supporting rods 64 to ascend or descend, the supporting rods 64 ascend to integrally lift the brick supporting plate layer, and the conveying moving mechanism 62 integrally moves the brick supporting plate layer to a specified position.
In this example, the steering device 7 includes a steering motor 71 and a steering wheel 72, the steering motor 71 is connected to the steering wheel 72 and drives the steering wheel 72 to rotate, and the conveyance device 6 is movable to the steering wheel 72. If the carrying moving mechanism 62 moves the tile supporting plate layer integrally to the steering wheel 72, the steering wheel 72 rotates to steer the carrying device 6, and the carrying device 6 can be steered to ninety degrees, one hundred eighty degrees or other degrees according to the requirements of the factory building, and the carrying device is determined according to the position of the curing room in the factory building.
As an example, as shown in fig. 18 to 21, the brick production line further includes an automatic discharging device 8, the automatic discharging device 8 including a discharging frame 81, a discharging elevating mechanism 82, a discharging adjusting mechanism 83, and a discharging supporting claw 84; the discharging lifting mechanism 82 is arranged on the discharging frame 81; the discharging adjusting mechanism 83 is connected with the discharging lifting mechanism 82 and is driven to move up and down along the discharging frame 81 by the discharging lifting mechanism 82, the discharging adjusting mechanism 83 comprises a discharging adjusting cylinder 831 and a discharging adjusting block 832, and the discharging adjusting cylinder 831 is connected with the discharging adjusting block 832 and is driven to move by the discharging adjusting block 832; the discharge supporting claw 84 is connected with the discharge adjusting block 832, and the direction of the discharge supporting claw 84 is adjusted by the moving discharge adjusting block 832 to support the tile supporting plate 1, the discharge supporting claw 84 comprises a first discharge supporting claw 841 and a second discharge supporting claw 842, the first discharge supporting claw 841 is used for supporting one side of the bottom of the tile supporting plate 1, and the second discharge supporting claw 842 is used for supporting the other side of the bottom of the tile supporting plate 1.
After the brick curing is finished, the whole body can be moved to the automatic unloading device 8, then, the unloading lifting mechanism 82 drives the unloading adjusting mechanism 83 to descend together with the unloading supporting claw 84, so that the bottommost brick supporting plate 1 is arranged on the conveying line 2, then, the unloading adjusting cylinder 831 drives the unloading supporting claw 84 to retract, the unloading lifting mechanism 82 drives the unloading adjusting mechanism 83 to ascend by the distance of one brick supporting plate 1, the unloading adjusting cylinder 831 drives the first unloading supporting claw 841 to support one side of the last brick supporting plate 1 stacked on the bottommost brick supporting plate 1, drives the second unloading supporting claw 842 to support the other side of the last brick supporting plate 1 stacked on the bottommost brick supporting plate 1, and then, the unloading lifting mechanism 82 drives the unloading adjusting mechanism 83 to ascend together with the unloading supporting claw 84, so that the bottommost brick supporting plate 1 is separated from the whole material plate layer, the bottommost brick supporting plate 1 is conveniently conveyed to other stations, and each brick supporting plate 1 can be taken out from the automatic unloading device 8 by analogy.
Optionally, the unloading lifting mechanism 82 includes an unloading lifting motor 821, a first unloading connecting piece 822, an unloading rotating shaft 823 and a second unloading connecting piece 824, the unloading lifting motor 821 is fixed on the unloading frame 81, the first unloading connecting piece 822 is connected with the unloading lifting motor 821 and is driven to rotate by the unloading lifting motor 821, the unloading rotating shaft 823 is connected with the first unloading connecting piece 822 and is driven to rotate by the first unloading connecting piece 822, the second unloading connecting piece 824 is connected with the unloading rotating shaft 823 and is driven to rotate by the unloading rotating shaft 823, and the unloading adjusting mechanism 83 is connected with the second unloading connecting piece 824 and is driven to move up and down along the unloading frame 81 by the second unloading connecting piece 824.
The first discharging connecting piece 822 comprises a first discharging connecting belt 8221, a first discharging connecting shaft 8222, a second discharging connecting belt 8223, a second discharging connecting shaft 8224 and a third discharging connecting belt 8225, wherein the first discharging connecting belt 8221 is connected with the discharging lifting motor 821 and is driven to rotate by the discharging lifting motor 821, one end of the first discharging connecting shaft 8222 is connected with the first discharging connecting belt 8221, the second discharging connecting belt 8223 is connected with the other end of the first discharging connecting shaft 8222, the second discharging connecting shaft 8224 is arranged side by side with the first discharging connecting shaft 8222, the second discharging connecting shaft 8224 is driven to rotate in the opposite direction by the first discharging connecting shaft 8222, and the third discharging connecting belt 8225 is connected with the second discharging connecting shaft 8224. That is, gears may be disposed on the first and second discharge connection shafts 8222 and 8224, and the gear on the first discharge connection shaft 8222 is engaged with the gear on the second discharge connection shaft 8224, such that the rotation direction of the second discharge connection shaft 8224 is opposite to the rotation direction of the first discharge connection shaft 8222.
In this example, the discharging shaft 823 includes a first discharging shaft 8231 and a second discharging shaft 8232, the first discharging shaft 8231 is connected with the second discharging connecting belt 8223 and is driven to rotate by the second discharging connecting belt 8223, and the second discharging shaft 8232 is connected with the third discharging connecting belt 8235 and is driven to rotate by the third discharging connecting belt 8225.
In this example, the second discharge connector 824 includes a fourth discharge connection strap 8241, a fifth discharge connection strap 8242, a sixth discharge connection strap 8243, a seventh discharge connection strap 8244, a first discharge crane 8245, and a second discharge crane 8246; the fourth is unloaded and is connected belt 8231 and first pivot 8231 one end of unloading, fifth is unloaded and is connected belt 8232 and first pivot 8231 other end of unloading is connected, sixth is unloaded and is connected belt 8234 and second pivot 8232 one end of unloading is connected, seventh is unloaded and is connected belt 8232 other end of unloading, first is unloaded the crane 8245 one end and is connected belt 8231 with fourth is unloaded and is connected, first is unloaded the crane 8245 other end and is connected belt 8232, second is unloaded the crane 8246 one end and is connected with sixth is unloaded and is connected belt 8234, the second is unloaded the crane 8246 other end and is connected with seventh is unloaded and is connected belt 8234.
When the discharge adjusting mechanism 83 and the discharge supporting claw 84 are required to be driven to ascend or descend, the discharge lifting motor 821 drives the first discharge connecting belt 8221 to rotate, the first discharge connecting belt 8221 rotates to drive the second discharge connecting belt 8223 to rotate through the first discharge connecting shaft 8222, the second discharge connecting belt 8223 drives the fourth discharge connecting belt 8241 and the fifth discharge connecting belt 8242 to rotate through the first discharge rotating shaft 8231, and the fourth discharge connecting belt 8241 and the fifth discharge connecting belt 8242 rotate to drive the first discharge lifting frame 8245 to ascend or descend. Meanwhile, the discharging lifting motor 821 drives the first discharging connecting belt 8221 to rotate, the first discharging connecting belt 8221 rotates to drive the second discharging connecting belt 8223 to rotate through the first discharging connecting shaft 8222, the first discharging connecting shaft 8222 rotates to drive the second discharging connecting shaft 8224 to rotate, thereby driving the third discharging connecting belt 8225 to rotate, the third discharging connecting belt 8225 drives the sixth discharging connecting belt 8243 and the seventh discharging connecting belt 8244 to rotate through the second discharging rotating shaft 8232, the sixth discharging connecting belt 8243 and the seventh discharging connecting belt 8244 rotate to drive the second discharging lifting frame 8246 to ascend or descend, and the second discharging lifting frame 8246 and the first discharging lifting frame 8245 synchronously ascend or descend, so that the first discharging supporting claw 841 and the second discharging supporting claw 842 are convenient to support the tile supporting plate 1.
Optionally, the unloading adjusting mechanism 83 includes an unloading fixing seat 833 and an unloading limiting support block 834, the unloading fixing seat 833 is fixed on the first unloading lifting frame 8245 or the second unloading lifting frame 8246, the unloading fixing seat 833 includes an unloading limiting portion 8331, a first unloading connecting hole 8332, a second unloading connecting hole 8333 and an unloading containing cavity 8334, one side of the unloading limiting support block 834 is connected with the first unloading connecting hole 8332, the other side of the unloading limiting support block 834 is connected with the second unloading connecting hole 8333, one end of the unloading limiting support block 834 is rotatably arranged in the unloading containing cavity 8334, and the other end of the unloading limiting support block 834 is used for leaning against the unloading limiting portion 8331. The unloading adjusting cylinder 831 is fixed on the first unloading lifting frame 8245 or the second unloading lifting frame 8246, and the unloading adjusting block 832 is connected with the unloading limiting supporting block 834.
That is, by setting the discharge limiting portion 8331 on the discharge fixing seat 833, the discharge limiting supporting block 834 is rotatably disposed on the discharge fixing seat 833, and the discharge limiting supporting block 834 can be abutted against the discharge limiting portion 8331, when the discharge adjusting mechanism 83 needs to rise, the discharge adjusting cylinder 831 drives the discharge adjusting block 832 to retract, the discharge adjusting block 832 retracts to drive the discharge limiting supporting block 834 to rotate, then the lifting mechanism 82 drives the discharge adjusting mechanism 83 to rise to a height of one tile supporting plate 1, the discharge adjusting cylinder 831 drives the discharge adjusting block 832 to restore to an initial state, the discharge adjusting block 832 returns to the initial state to drive the first discharge supporting claw 841 to support the last tile supporting plate 1 stacked on the bottommost tile supporting plate 1, and drive the second discharge supporting claw 842 to support the last tile supporting plate 1 stacked on the bottommost tile supporting plate 1. A dump ramp 8341 may be provided at the bottom of the dump limit support 834 to reduce overall volume.
In some examples, the discharge support claw 84 is disposed on a surface of the discharge limit support block 834, and when the discharge limit support block 834 rotates, the discharge support claw 84 rotates in conjunction therewith, thereby facilitating the discharge support claw 84 to support the next tray 5.
As an example, the discharge supporting claw 84 includes a first discharge connecting surface 843 and a second discharge connecting surface 844, and the first discharge connecting surface 843 and the second discharge connecting surface 844 are transited through an arc surface, and the first discharge connecting surface 843 is fixed on the surface of the discharge limiting supporting block 834. The first discharge connection surface 843 supports the material plate 5 and the second discharge connection surface 844 prevents the material plate 5 from falling.
In order to facilitate walking, the automatic unloading device 8 in the present example may further include an unloading walking mechanism 85, where the unloading walking mechanism 85 includes an unloading walking motor 851, an unloading walking belt 852, an unloading walking wheel and an unloading walking track 853; the unloading walking motor 851 is arranged on the unloading frame 81, the unloading walking belt 852 is connected with the unloading walking motor 851 and is driven to rotate by the unloading walking motor 851, the unloading walking wheel is connected with the unloading walking belt 852 and is driven to rotate by the unloading walking belt 852, and the unloading walking wheel is arranged on the unloading walking track 853. The unloading walking motor 851 drives the unloading walking belt 852 to rotate, the unloading walking belt 852 rotates to drive the unloading walking wheel to rotate, the unloading walking wheel is arranged on the unloading walking track 853, and the unloading walking wheel rotates to enable the unloading frame 81 to integrally move along the unloading walking track 853.
The above examples and drawings are not intended to limit the form or form of the present invention, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present invention.

Claims (4)

1. The utility model provides a fragment of brick production line which characterized in that: comprises a brick supporting plate, a conveying line, brick making equipment and an automatic material storage device; the brick supporting plate comprises a body and a limiting structure; the body is used for supporting the brick blocks; the limiting structures are arranged in a plurality, the limiting structures are arranged on the body Zhou Yuan, each limiting structure comprises an upward-opening jack and a plug rod for being inserted into the jack of the other brick supporting plate, the end part of the plug rod is provided with a guide surface, the plug rod is provided with an abutting surface, and the abutting surface is circular and can abut against the opening part of the jack; the conveying line penetrates through the whole production line, and the conveying line conveys the brick supporting plate into brick making equipment; the brick making equipment prepares bricks and preliminarily forms the bricks on the brick supporting plate; the automatic storage device receives the brick supporting plates with bricks conveyed by the conveying line and stacks one layer of the brick supporting plates so as to facilitate the conveying of the whole brick supporting plate layers;
the automatic storage device comprises a storage frame body, a storage lifting mechanism, a storage adjusting mechanism and a storage supporting claw; the storage lifting mechanism is arranged on the storage frame body; the storage adjusting mechanism is connected with the storage lifting mechanism and is driven by the storage lifting mechanism to move up and down along the storage frame body; the storage supporting claw is connected with the storage adjusting mechanism, the direction of the storage supporting claw is adjusted by the storage adjusting mechanism to support the brick supporting plate, the storage supporting claw comprises a first storage supporting claw and a second storage supporting claw, the first storage supporting claw is used for supporting one side of the bottom of the brick supporting plate, the second storage supporting claw is used for supporting the other side of the bottom of the brick supporting plate, and when the first storage supporting claw and the second storage supporting claw descend to cross the brick supporting plate, the first storage supporting claw and the second storage supporting claw can retract automatically;
The automatic storage device also comprises a storage travelling mechanism, wherein the storage travelling mechanism comprises a storage travelling motor, a storage travelling belt, a storage travelling wheel and a storage travelling rail; the storage walking motor is arranged on the storage frame body, the storage walking belt is connected with the storage walking motor and driven to rotate by the storage walking motor, the storage walking wheel is connected with the walking belt and driven to rotate by the storage walking belt, and the storage walking wheel is arranged on the storage walking track;
the automatic discharging device comprises a discharging frame body, a discharging lifting mechanism, a discharging adjusting mechanism and a discharging supporting claw; the unloading lifting mechanism is arranged on the unloading frame body; the unloading adjusting mechanism is connected with the unloading lifting mechanism and is driven by the unloading lifting mechanism to move up and down along the unloading frame body, and comprises an unloading adjusting cylinder and an unloading adjusting block, wherein the unloading adjusting cylinder is connected with the unloading adjusting block and is driven by the unloading adjusting block to move; the unloading supporting claw is connected with the unloading adjusting block, the direction of the unloading supporting claw is adjusted by the moving unloading adjusting block to support the brick supporting plate, the unloading supporting claw comprises a first unloading supporting claw and a second unloading supporting claw, the first unloading supporting claw is used for supporting one side of the bottom of the brick supporting plate, and the second unloading supporting claw is used for supporting the other side of the bottom of the brick supporting plate;
The brick making equipment comprises a frame, a blanking mechanism, a distributing mechanism and a forming mechanism; the brick supporting plate is movably arranged in the frame; the blanking mechanism is arranged on the frame and is used for inputting materials; the material distribution mechanism is arranged on the frame and positioned below the material discharging mechanism, and comprises a movable material distribution trolley, and the material distribution trolley receives and stirs materials; the forming mechanism is arranged on the frame and comprises a pressing head, a forming die frame and a vibrating table, the pressing head is arranged in the frame in a lifting manner through a first lifting mechanism, the forming die frame is arranged in the frame in a lifting manner through a second lifting mechanism, the bottom of the forming die frame is provided with a limit clamping groove matched with a limit structure of the brick supporting plate, the vibrating table is arranged at the bottom of the frame, the brick supporting plate is placed on the vibrating table, a supporting block is arranged on the vibrating table, the height of the supporting block is larger than the distance from the joint of the limit structure and the body to the end part of the inserting rod, and the side part of the vibrating table is provided with a guide block which is convenient for the brick supporting plate to input; the end part of the inserted link is in an inverted round table shape; the body is rectangular, and four limiting structures are arranged and are respectively positioned at four corners of the body; the guide blocks comprise a first guide block and a second guide block, and guide inclined planes with outwards opened openings are arranged at the two ends of the first guide block and the two ends of the second guide block; the limiting clamping groove at the bottom of the forming die frame is U-shaped, and the width of the U-shaped limiting clamping groove is slightly larger than the diameter of the brick supporting plate limiting structure; a cleaning device is arranged between the brick making equipment and the automatic storage device, the cleaning device is positioned on the conveying line, and the cleaning device cleans residues on the surfaces of bricks which are formed on the brick supporting plates preliminarily; the cleaning device comprises a cleaning frame, a cleaning lifting rotary handle, a cleaning motor and a roller, wherein the cleaning frame is arranged on a conveying line, the cleaning lifting rotary handle is arranged on the cleaning frame, the cleaning lifting rotary handle is connected with the roller and adjusts the roller to move up and down, the cleaning motor is arranged on the cleaning frame, the cleaning motor is connected with the roller and drives the roller to rotate, and a cleaning brush is arranged on the outer surface of the roller.
2. The brick production line of claim 1 wherein: the vibrating table comprises a vibrating frame, a vibrating motor, a vibrating plate and an anti-falling block, wherein the vibrating motor is arranged in the vibrating frame, the vibrating plate is connected with the vibrating motor and driven by the vibrating motor to vibrate, and the anti-falling block is fixed on the vibrating frame and positioned above the vibrating plate to prevent the vibrating plate from falling off; the supporting blocks are arranged in a plurality, and the supporting blocks are arranged on the vibrating plate side by side and are distributed with the anti-falling blocks at intervals.
3. The brick production line of claim 1 wherein: the blanking mechanism comprises a hopper, a cover body and a cover body driving mechanism, wherein one side of the hopper is used for inputting materials, an output port is formed on the other side of the hopper, and the cover body is connected with the cover body driving mechanism and is driven by the cover body driving mechanism to cover or not cover the output port; the distributing mechanism further comprises a distributing trolley driving mechanism, guide wheels and guide rails, wherein the distributing trolley driving mechanism is arranged on the frame, the guide wheels are arranged on the side parts of the distributing trolley, the guide rails are arranged on the frame, and the distributing trolley driving mechanism drives the distributing trolley to move along the guide rails.
4. The brick production line of claim 1 wherein: the device also comprises a conveying device and a steering device, wherein the conveying device moves the laminated brick supporting plate layer to the steering device, the turning device turns the conveying device so that the conveying device can convey the brick supporting plate layer to a curing room for curing; the conveying device comprises a conveying frame, a conveying moving mechanism, a conveying lifting mechanism and a supporting rod, wherein the conveying moving mechanism is arranged on the conveying frame and drives the conveying frame to move along the guide rail, the conveying lifting mechanism is arranged on the conveying frame, and the supporting rod is connected with the conveying lifting mechanism and is driven to ascend or descend by the conveying lifting mechanism.
CN202111049116.0A 2021-09-08 2021-09-08 Brick production line Active CN113858411B (en)

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Publication number Priority date Publication date Assignee Title
CN114735426B (en) * 2022-06-13 2022-09-02 贝赛尔科技(常州)有限公司 Self-adaptive supporting plate rotary conveying system for brick molding and working method thereof

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SU1648781A1 (en) * 1989-02-08 1991-05-15 Нижнетагильский металлургический комбинат им.В.И.Ленина Process line to form stacks of bricks on pallets
RU2016766C1 (en) * 1992-07-06 1994-07-30 Малое предприятие "Секрет" Overhead line for making building blocks
CN203542797U (en) * 2013-11-27 2014-04-16 福建泉工股份有限公司 Concrete-building-block forming machine
CN104416669A (en) * 2013-09-02 2015-03-18 艾乐迈铁科公司 Method, lifting and stacking apparatus and circulation line casting apparatus for casting concrete products
CN205192128U (en) * 2015-10-20 2016-04-27 舞阳九泰新型建材有限公司 Even fragment of brick drying equipment
CN108382865A (en) * 2018-04-24 2018-08-10 深圳市劲拓自动化设备股份有限公司 A kind of charging tray collection separator
CN109264413A (en) * 2018-09-13 2019-01-25 深圳市俊隆环保科技有限公司 A kind of palletizing system and its control method
CN112223486A (en) * 2020-10-16 2021-01-15 福建群峰机械有限公司 Vibration forming device and forming machine for forming low-noise concrete bricks

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1648781A1 (en) * 1989-02-08 1991-05-15 Нижнетагильский металлургический комбинат им.В.И.Ленина Process line to form stacks of bricks on pallets
RU2016766C1 (en) * 1992-07-06 1994-07-30 Малое предприятие "Секрет" Overhead line for making building blocks
CN104416669A (en) * 2013-09-02 2015-03-18 艾乐迈铁科公司 Method, lifting and stacking apparatus and circulation line casting apparatus for casting concrete products
CN203542797U (en) * 2013-11-27 2014-04-16 福建泉工股份有限公司 Concrete-building-block forming machine
CN205192128U (en) * 2015-10-20 2016-04-27 舞阳九泰新型建材有限公司 Even fragment of brick drying equipment
CN108382865A (en) * 2018-04-24 2018-08-10 深圳市劲拓自动化设备股份有限公司 A kind of charging tray collection separator
CN109264413A (en) * 2018-09-13 2019-01-25 深圳市俊隆环保科技有限公司 A kind of palletizing system and its control method
CN112223486A (en) * 2020-10-16 2021-01-15 福建群峰机械有限公司 Vibration forming device and forming machine for forming low-noise concrete bricks

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