CN113858371A - Manufacturing method of environment-friendly door plate - Google Patents
Manufacturing method of environment-friendly door plate Download PDFInfo
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- CN113858371A CN113858371A CN202110938238.9A CN202110938238A CN113858371A CN 113858371 A CN113858371 A CN 113858371A CN 202110938238 A CN202110938238 A CN 202110938238A CN 113858371 A CN113858371 A CN 113858371A
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- Prior art keywords
- plate
- column
- rod
- groove
- door
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B19/24—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of wood, e.g. furniture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention relates to the technical field of environment-friendly door plates, in particular to a manufacturing method of an environment-friendly door plate, which comprises a workbench, wherein a supporting leg is fixedly arranged at the bottom of the workbench, a rectangular groove is formed in the rear end of the top of the workbench, side plates are symmetrically and fixedly arranged on the side wall of the workbench, fixing rods are fixedly arranged at the tops of the two side plates, a fixing block is fixedly arranged between the two fixing rods, a threaded column is arranged in the fixing block in a threaded manner, a nut is fixedly arranged at the end part of the threaded column, a first sliding groove is symmetrically formed in the end part of the workbench, an adjusting mechanism is arranged at the bottom of the threaded column, a lifting mechanism is arranged in the adjusting mechanism, the adjusting mechanism comprises a limiting disc, the limiting disc is fixedly connected with the threaded column, a connecting block is sleeved on the surface of the limiting disc, a column groove is formed in the top of the connecting block, the threaded column is movably arranged in the column groove, the equipment can effectively clamp the door plate, can effectively prevent the door plate from displacing in the machining process and can adjust the length of the door plate at will, is more convenient and fast.
Description
Technical Field
The application relates to the technical field of environment-friendly door plates, in particular to a manufacturing method of an environment-friendly door plate.
Background
The door core of the environment-friendly door is mainly formed by bonding pine, fir or imported filling materials and the like, a density board and a solid wood veneer are pasted outside the environment-friendly door and are manufactured by high-temperature hot pressing, and the edge of the environment-friendly door is sealed by solid wood lines, generally, the environment-friendly door is a high-quality white pine, the surface of the environment-friendly door is a solid wood veneer, and the environment-friendly door is light in weight, difficult to deform and crack due to small white pine density and light weight and easy to control water content, so that a finished door is light in weight, difficult to deform and crack; the wood door with the sticker is also called as a 'wood grain door', is a popular product due to low price, has the defects of easy damage and water intolerance, has the characteristics of smooth hand feeling and soft color and luster, and is very environment-friendly, firm and durable.
As disclosed in the chinese patent: a processing technology of an environment-friendly cabinet door plate is disclosed as follows: CN107558898A, it is through the subassembly is filled to reasonable design active carbon, makes the product have stronger adsorption efficiency to improve the core competitiveness of product, in the manufacturing process, carried out the preliminary treatment to the inside lining, thereby improved the wear resistance and the life of inside lining, but this equipment has following shortcoming when handling:
1. it fills groove and door plant integrated into one piece through the active carbon when adding man-hour, and the active carbon fills the groove and forms through Q234 steel stamping with the door plant, and is difficult to guarantee that the door plant can not take place the skew on the workstation in stamping process, if take place the skew then can lead to the door plant to process the disability rate and rise.
2. The surface of the door panel is easy to adhere to scraps and dirt in the machining process of the door panel, and the door panel is easy to touch a stamping head during stamping, so that the stamping position is difficult to accurately position, and the stamping head is easy to damage in the stamping process.
3. Its punching press head exposes externally, needs often overturn and remove the door plant when processing, and easy rather than taking place the touching, causes its dislocation easily behind the atress, leads to the inside component of punching press head to damage easily when the atress.
Disclosure of Invention
The invention aims to provide a method for manufacturing an environment-friendly door plate, which aims to solve the problems in the background technology.
The embodiment of the application adopts the following technical scheme: an environment-friendly door plate manufacturing method comprises the following steps:
1) drying the wood: putting the wood into a 4t/h coal-fired steam boiler for drying, wherein the general steaming time is about 15min, the heating and drying time is about 25-30d, and the water content of the dried board is about 10-14%;
2) and blanking: when roughly cutting, the length and the width are respectively increased by 10mm, if combined blanking is carried out, the wood skin material is marked, and the door type combination is marked;
3) and hot pressing: cleaning the hot pressing plate and the workpiece, determining that no impurities exist, setting the hot pressing temperature and pressure, slowly putting the door plate in the hot pressing plate, ensuring that the thickness of each layer of plate is the same as that of the clad material of each layer, and the clad materials cannot be overlapped, and if the spare base plate with the same thickness as the workpiece cannot be fully filled;
4) and cold pressing: placing the wood board into a door board cold press, wherein the cold pressing time is determined according to the air temperature, so that the glue layer is ensured to be solidified and the gluing is firm;
5) trimming: before the workpiece is placed, the pressing plate and the wood board are cleaned, the upper part and the lower part of the pressing plate and the wood board are aligned with the core plate, no slag is broken, two sides of the door leaf are inclined by 2 degrees, and the rest parts are sawed into straight edges;
6) and sticking a skin: coating with white latex, drying for the first time, brushing for the second time, ironing with an iron, and pressing with a wood board;
7) and drilling a lock hole: firstly, placing a door plate on the surface of a workbench, then driving a telescopic rod to stretch in a column sleeve by using a telescopic motor of an environment-friendly door plate processing mechanism, and ejecting the telescopic rod by driving a protective shell to rotate by taking a first fixed column as a circle center through a rectangular plate to finish punching;
8) and paint: and polishing the wooden door blank smoothly, and then spraying paint on the door panel.
Preferably, the environment-friendly door plate processing mechanism of S7 includes a workbench, wherein the bottom of the workbench is fixedly provided with support legs, the rear end of the top of the workbench is provided with a rectangular groove, the side walls of the workbench are symmetrically and fixedly provided with side plates, the tops of the two side plates are fixedly provided with fixing rods, a fixing block is fixedly provided between the two fixing rods, a threaded column is threadedly provided inside the fixing block, the end of the threaded column is fixedly provided with a nut, and the end of the workbench is symmetrically provided with a first sliding groove;
the bottom of the threaded column is provided with an adjusting mechanism;
a lifting mechanism is arranged in the adjusting mechanism;
the lower end of the lifting mechanism is provided with a rotating mechanism;
the end part of the rotating mechanism is provided with a cleaning mechanism.
Preferably, adjust the structure and include spacing dish, spacing dish and screw thread post fixed connection, spacing dish surface cover is equipped with the connecting block, the post groove has been seted up at the connecting block top, establish in the post groove in the screw thread post activity, the spacing groove has been seted up to post inslot wall, establish in the spacing groove in the spacing dish activity, the second spout has been seted up to the connecting block lateral wall.
Preferably, elevating system includes the slider, the inside fixed mounting of slider has the post cover, the one end fixed mounting that the slider was kept away from to the post cover has flexible motor, flexible motor and fixed block fixed connection, be equipped with the telescopic link in the post cover bottom, the fixed cover in telescopic link surface is equipped with the head rod, one side fixed mounting that the telescopic link was kept away from to the head rod has the push rod.
Preferably, slewing mechanism includes the center cover, center cover inner wall movable mounting has first fixed column, first fixed column and workstation fixed connection, center cover surface cover is equipped with first torsional spring, first torsional spring and workstation fixed connection, center cover lateral wall fixed mounting has the post, fixed mounting has the second connecting rod on the lateral wall of one side that the post was kept away from to the center cover, second connecting rod and center cover fixed connection, one side fixed mounting that the center cover was kept away from to the second connecting rod has the rectangular plate, rectangular plate top fixed mounting has the protective housing, the arc wall has been seted up to the protective housing lateral wall.
Preferably, clearance mechanism includes the hinge, two the equal fixed mounting of hinge is on the arc wall inner wall, two the inside second torsional spring that all is provided with of hinge looks remote site fixed mounting has the baffle, rectangular plate bottom fixed mounting has spacing post, spacing post surface cover is equipped with first spring, first spring bottom fixed mounting has the clearance pole, clearance pole bottom fixed mounting has the clearance strip, clearance strip bottom movable mounting has the door plant.
Preferably, the inner walls of the two first sliding grooves are movably provided with moving blocks, the end parts of the two moving blocks are fixedly provided with clamps, the two clamps are movably provided with inclined rods inside, the tops of the two inclined rods are fixedly provided with fixing strips, and the fixing strips are fixedly connected with the connecting blocks.
Preferably, the fixed plate is fixedly mounted on the inner wall of the rectangular groove, a push rod is movably mounted on the inner wall of the fixed plate, a clamping groove is formed in the end portion of the push rod at an even equal distance, a vertical plate is fixedly mounted at the top of the fixed plate, a clamping block is movably mounted inside the clamping groove, and a semicircular groove is formed in the side wall of the clamping block.
Preferably, a second fixing column is fixedly mounted on the inner wall of the semicircular groove, a movable sleeve is arranged on the surface of the second fixing column and is provided with a movable column, a first connecting plate is fixedly mounted on the side wall of the movable column, a second connecting plate is fixedly mounted on one side, away from the movable column, of the first connecting plate, a semicircular block is fixedly mounted at the bottom of the second connecting plate, a central column is movably arranged on the inner wall of the semicircular block, the end part of the central column is fixedly connected with a vertical plate, a second spring is fixedly mounted at the bottom of the second connecting plate, and the second spring is fixedly connected with a fixing plate.
Preferably, a circular groove is formed in the center of the end part of the cleaning rod, and the limiting column is movably arranged in the circular groove.
The embodiment of the application adopts at least one technical scheme which can achieve the following beneficial effects:
firstly, a door plate is placed on the surface of a workbench, then a nut is rotated, a threaded column fixed with the threaded column is driven to rotate in a fixed block along with the threaded column under the rotation of the nut, a limiting disc fixed with the threaded column is driven to rotate in a limiting groove along with the threaded column, the threaded column is spirally descended in the fixed block to drive the limiting disc to extrude a connecting block to move downwards, the connecting block drives a fixed strip fixed with the connecting block to move downwards, the fixed strip drives an inclined rod fixed with the inclined rod to move downwards in a tilting manner in a clamp, the clamp is pulled to move relatively to clamp the door plate under the movement of the inclined rod, the clamp drives a moving block to move in a first sliding groove to limit the sliding block, the clamp is effectively ensured to be positioned on the same horizontal line all the time when moving again, the equipment can effectively clamp the door plate, and effectively prevents the door plate from moving in the processing process, resulting in deviation of the processing position.
It is two, promote the pull rod forward, press down second connecting plate front end in step this moment, second connecting plate extrusion second spring takes place deformation, when second connecting plate front end downwardly moving, first connecting plate fixed with it drives the fixture block and upwards takes place the removal this moment, promote the door plant when the pull rod removes in the fixed plate and take place the position control, after loosening the second connecting plate, the second spring resumes deformation and pushes up second connecting plate rebound this moment, the fixture block uses the center post to carry out spacingly to it inside the inserting draw-in groove as centre of a circle lapse this moment, the fixed effect of door plant has further been strengthened, and can carry out arbitrary length to the door plant and adjust, and be the equidistance when adjusting, do not need manual mark when carrying out operations such as equidistance cutting and punching to the door plant, it is more convenient.
Thirdly, after the door plate moves to a specified position, the telescopic motor is turned on at the moment, the telescopic motor drives the telescopic rod to expand and contract in the column sleeve, when the telescopic rod moves downwards, the first connecting rod which is arranged on the surface of the telescopic rod and drives the sleeve to move downwards, the first connecting rod drives the push rod which is fixed with the first connecting rod to move downwards, the column rod is extruded to rotate anticlockwise around the first fixed column under the downward movement of the push rod, the center sleeve which is fixed with the column rod drives the center sleeve to rotate anticlockwise around the first fixed column, the center sleeve drives the second connecting rod to rotate along with the anticlockwise rotation, the second connecting rod drives the rectangular plate to rotate along with the anticlockwise rotation, the upper end of the first torsion spring is deformed by the second connecting rod, meanwhile, the rectangular plate drives the protective shell to rotate around the first fixed column to eject out the telescopic rod, punching is completed, and extrusion force between the upward moving push rod and the column rod disappears after punching is completed, the protective housing resets this moment, and the telescopic link springs into the inside protection that forms of protective housing for this equipment can effectively protect the telescopic link when accomodating, has effectively avoided the door plant upset in the course of working and has moved and lead to the fact the possibility of contact damage with the telescopic link, has increased its life.
Fourth, the rectangle board drives first spring fixed with it and clearance pole and takes place to remove along with it when using first fixed column to remove as the centre of a circle, clearance pole drive the clearance strip fixed with it and take place to remove thereupon this moment, spacing post takes place the displacement in the circular slot inside simultaneously and has guaranteed that the clearance pole can not produce violent deformation, stability has been guaranteed, and clear up the door plant surface when the clearance strip removes round first fixed column, make the telescopic link can not take place the touching with the foreign matter of adhesion on the door plant when punching, can guarantee all the time that the door plant keeps clean rather than the position of punching, and this action has continuity and automaticity, can accomplish automatically at the in-process that punches promptly, need not debug, it causes the damage effectively to have avoided the telescopic link at laborsaving in-process.
Its five, when the telescopic link breaks away from in by the protective housing, telescopic link extrusion baffle took place the upset round the hinge this moment, and the upset of hinge drives the second torsional spring fixed with it and takes place distortion deformation, and the second torsional spring resumes deformation pulling baffle and resets after the telescopic link breaks away from completely, has further strengthened the protectiveness and the dustproof effect to the telescopic link.
And sixthly, because the second sliding groove is formed in the side wall of the connecting block, under the condition that the door plate is clamped, the threaded column drives the limiting disc to extrude the connecting block to move downwards, and the sliding block limits the connecting block when moving in the connecting block, so that the horizontal position cannot be shaken, and the punching effect is further ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic rear side perspective view of the present invention;
FIG. 2 is a schematic front side perspective view of the present invention;
FIG. 3 is a schematic view of the clamp connection explosion configuration of the present invention;
FIG. 4 is a schematic view of a push rod connection structure according to the present invention;
FIG. 5 is a schematic view of a riser connection according to the present invention;
FIG. 6 is a schematic view of a baffle plate connection structure according to the present invention;
FIG. 7 is a schematic view of a slider connection structure according to the present invention;
FIG. 8 is a schematic view of a connecting structure of a first connecting rod according to the present invention;
FIG. 9 is a schematic view of a second connecting rod connection structure according to the present invention;
FIG. 10 is a schematic view of the explosion structure of the connection of the spacing post according to the present invention;
fig. 11 is a schematic view of the connection block connection explosion structure of the present invention.
In the figure: 11. a work table; 12. supporting legs; 13. a rectangular groove; 14. a side plate; 15. fixing the rod; 16. a fixed block; 17. a threaded post; 18. a nut; 19. a first chute; 21. a limiting disc; 22. connecting blocks; 23. a column groove; 24. a limiting groove; 25. a second chute; 31. a slider; 32. a column sleeve; 33. a telescopic motor; 34. a telescopic rod; 35. a first connecting rod; 36. a push rod; 41. a central sleeve; 42. a first fixed column; 43. a first torsion spring; 44. a post rod; 45. a second connecting rod; 46. a rectangular plate; 47. a protective shell; 48. an arc-shaped slot; 51. a hinge; 52. a second torsion spring; 53. a baffle plate; 54. a limiting column; 55. a first spring; 56. cleaning the rod; 57. cleaning the strips; 58. a door panel; 61. a moving block; 62. a clamp; 63. an inclined lever; 64. a fixing strip; 71. a fixing plate; 72. a pull rod; 73. a card slot; 74. a vertical plate; 75. a clamping block; 76. a semicircular groove; 81. a second fixed column; 82. moving the column; 83. a first connecting plate; 84. a second connecting plate; 85. a semicircular block; 86. a central column; 87. a second spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The technical solutions provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Example 1: referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, and fig. 11, a method for manufacturing an environmental-friendly door panel includes the following steps:
1) drying the wood: putting the wood into a 4t/h coal-fired steam boiler for drying, wherein the general steaming time is about 15min, the heating and drying time is about 25-30d, and the water content of the dried board is about 10-14%;
2) and blanking: when roughly cutting, the length and the width are respectively increased by 10mm, if combined blanking is carried out, the wood skin material is marked, and the door type combination is marked;
3) and hot pressing: cleaning the hot pressing plate and the workpiece, determining that no impurities exist, setting the hot pressing temperature and pressure, slowly putting the door plate in the hot pressing plate, ensuring that the thickness of each layer of plate is the same as that of the clad material of each layer, and the clad materials cannot be overlapped, and if the spare base plate with the same thickness as the workpiece cannot be fully filled;
4) and cold pressing: placing the wood board into a door board cold press, wherein the cold pressing time is determined according to the air temperature, so that the glue layer is ensured to be solidified and the gluing is firm;
5) trimming: before the workpiece is placed, the pressing plate and the wood board are cleaned, the upper part and the lower part of the pressing plate and the wood board are aligned with the core plate, no slag is broken, two sides of the door leaf are inclined by 2 degrees, and the rest parts are sawed into straight edges;
6) and sticking a skin: coating with white latex, drying for the first time, brushing for the second time, ironing with an iron, and pressing with a wood board;
7) and drilling a lock hole: firstly, the door plate 58 is placed on the surface of the workbench 11, then the telescopic motor 33 of the environment-friendly door plate processing mechanism is utilized to drive the telescopic rod 34 to be telescopic in the column sleeve 32, and at the moment, the rectangular plate 46 drives the protective shell 47 to rotate by taking the first fixed column 42 as a circle center to eject the telescopic rod 34, so that the punching is completed;
8) and paint: and polishing the wooden door blank smoothly, and then spraying paint on the door panel.
The environment-friendly door plate processing mechanism in the S7 comprises a workbench 11, wherein supporting legs 12 are fixedly mounted at the bottom of the workbench 11, a rectangular groove 13 is formed in the rear end of the top of the workbench 11, side plates 14 are symmetrically and fixedly mounted on the side wall of the workbench 11, fixing rods 15 are fixedly mounted at the tops of the two side plates 14, a fixing block 16 is fixedly mounted between the two fixing rods 15, a threaded column 17 is mounted in the fixing block 16 through threads, a nut 18 is fixedly mounted at the end part of the threaded column 17, and first sliding grooves 19 are symmetrically formed in the end part of the workbench 11;
the bottom of the threaded column 17 is provided with an adjusting mechanism;
a lifting mechanism is arranged in the adjusting mechanism;
the lower end of the lifting mechanism is provided with a rotating mechanism;
the end part of the rotating mechanism is provided with a cleaning mechanism.
The adjusting structure comprises a limiting disc 21, the limiting disc 21 is fixedly connected with the threaded column 17, a connecting block 22 is sleeved on the surface of the limiting disc 21, a column groove 23 is formed in the top of the connecting block 22, the threaded column 17 is movably arranged in the column groove 23, a limiting groove 24 is formed in the inner wall of the column groove 23, the limiting disc 21 is movably arranged in the limiting groove 24, and a second sliding groove 25 is formed in the side wall of the connecting block 22.
Preferably, elevating system includes slider 31, and the inside fixed mounting of slider 31 has post sleeve 32, and the one end fixed mounting that slider 31 was kept away from to post sleeve 32 has flexible motor 33, and flexible motor 33 and fixed block 16 fixed connection are equipped with telescopic link 34 in the post sleeve 32 bottom, and the fixed cover in telescopic link 34 surface is equipped with head rod 35, and one side fixed mounting that telescopic link 34 was kept away from to head rod 35 has push rod 36.
Slewing mechanism includes center cover 41, center cover 41 inner wall movable mounting has first fixed column 42, first fixed column 42 and workstation 11 fixed connection, center cover 41 surface cover is equipped with first torsion spring 43, first torsion spring 43 and workstation 11 fixed connection, center cover 41 lateral wall fixed mounting has post pole 44, fixed mounting has second connecting rod 45 on the lateral wall of one side that post pole 44 was kept away from to center cover 41, second connecting rod 45 and center cover 41 fixed connection, one side fixed mounting that center cover 41 was kept away from to second connecting rod 45 has rectangular plate 46, rectangular plate 46 top fixed mounting has protective housing 47, arc wall 48 has been seted up to protective housing 47 lateral wall.
Clearance mechanism includes hinge 51, the equal fixed mounting of two hinges 51 is on 48 inner walls of arc wall, the inside second torsional spring 52 that all is provided with of two hinges 51, two hinge 51 opposite end fixed mounting have baffle 53, 46 bottom fixed mounting of rectangular plate have spacing post 54, spacing post 54 surface cover is equipped with first spring 55, 55 bottom fixed mounting of first spring has clearance pole 56, 56 tip centers of clearance pole have been handled and have been seted up the circular slot, establish in the circular slot in spacing post 54 activity, 56 bottom fixed mounting of clearance pole has clearance strip 57, clearance strip 57 bottom movable mounting has door plant 58.
The inner walls of the two first sliding grooves 19 are movably provided with moving blocks 61, the end parts of the two moving blocks 61 are fixedly provided with clamps 62, the two clamps 62 are movably provided with inclined rods 63, the tops of the two inclined rods 63 are fixedly provided with fixing strips 64, and the fixing strips 64 are fixedly connected with the connecting block 22.
Fixed plate 71 is fixedly mounted on the inner wall of rectangular groove 13, pull rod 72 is movably mounted on the inner wall of fixed plate 71, draw-in groove 73 has been seted up to the even equidistance of pull rod 72 tip, fixed plate 71 top fixed mounting has riser 74, the inside movable mounting of draw-in groove 73 has fixture block 75, semi-circular groove 76 has been seted up to fixture block 75 lateral wall, semi-circular groove 76 inner wall fixed mounting has second fixed column 81, second fixed column 81 surface movable sleeve is equipped with removes post 82, remove post 82 lateral wall fixed mounting has first connecting plate 83, one side fixed mounting that removes post 82 was kept away from to first connecting plate 83 has second connecting plate 84, second connecting plate 84 bottom fixed mounting has semicircle piece 85, semicircle piece 85 inner wall activity is provided with center post 86, center post 86 tip and riser 74 fixed connection, second connecting plate 84 bottom fixed mounting has second spring 87, second spring 87 and fixed plate 71 fixed connection.
When in use, in the first step, the door plate 58 is firstly placed on the surface of the workbench 11, then the nut 18 is rotated, the threaded column 17 fixed with the nut 18 is driven to rotate in the fixed block 16 along with the nut, at the same time, the limiting disc 21 fixed with the nut is driven to rotate in the limiting groove 24 along with the nut 18, at the same time, the threaded column 17 spirally descends in the fixed block 16 to drive the limiting disc 21 to extrude the connecting block 22 to move downwards, at the same time, the connecting block 22 drives the fixed strip 64 fixed with the connecting block to move downwards, the fixed strip 64 drives the tilting rod 63 fixed with the tilting rod 63 to tilt downwards in the clamp 62, the moving clamp 62 moves relatively to clamp the door plate 58 under the movement of the tilting rod 63, at the same time, the clamp 62 drives the moving block 61 to move in the first sliding groove 19 to limit the door plate, and the clamp 62 is effectively ensured to be always positioned on the same horizontal line when moving again, and this equipment can carry out effective centre gripping to door plant 58, effectively prevents that door plant 58 from taking place the displacement in the course of working.
Secondly, the pull rod 72 can be pushed forwards, the front end of the second connecting plate 84 is synchronously pressed at the moment, the second connecting plate 84 extrudes the second spring 87 to deform, when the front end of the second connecting plate 84 moves downwards, the first connecting plate 83 fixed with the second connecting plate 83 drives the fixture block 75 to move upwards, when the pull rod 72 moves in the fixing plate 71, the door plate 58 is pushed to adjust the position, after the second connecting plate 84 is loosened, the second spring 87 restores to deform to push the second connecting plate 84 to move upwards, and the fixture block 75 moves downwards by taking the central column 86 as a circle center and is inserted into the fixture groove 73 to limit the position, so that the fixing effect of the door plate 58 is further enhanced, the door plate 58 can be adjusted in any length, and the adjustment is more convenient;
thirdly, after the door panel 58 moves to the designated position, the telescopic motor 33 is turned on, the telescopic motor 33 drives the telescopic rod 34 to expand and contract in the column sleeve 32, when the telescopic rod 34 moves downwards, the first connecting rod 35 sleeved on the surface of the telescopic rod is driven to move downwards, the first connecting rod 35 drives the push rod 36 fixed with the first connecting rod 35 to move downwards, the column rod 44 is extruded to rotate anticlockwise around the first fixed column 42 under the downward movement of the push rod 36, the column rod 44 drives the center sleeve 41 fixed with the center sleeve to rotate anticlockwise around the first fixed column 42, the center sleeve 41 drives the second connecting rod 45 to rotate along with the anticlockwise rotation, the second connecting rod 45 drives the rectangular plate 46 to rotate anticlockwise along with the rectangular plate 45, the second connecting rod 45 pulls the upper end of the first torsion spring 43 to deform, and meanwhile, the rectangular plate 46 drives the protective shell 47 to rotate around the first fixed column 42 to eject the telescopic rod 34, the completion punches, and the extrusion force between telescopic link 34 rebound push rod 36 and the post 44 disappears after punching, and protective housing 47 resets this moment, and telescopic link 34 springs into the inside protection that forms of protective housing 47 for this equipment can effectively protect telescopic link 34 under the process of punching, has increased its life.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (10)
1. A method for manufacturing an environment-friendly door plate is characterized by comprising the following steps: the method comprises the following steps:
1) drying the wood: putting the wood into a 4t/h coal-fired steam boiler for drying, wherein the general steaming time is about 15min, the heating and drying time is about 25-30d, and the water content of the dried board is about 10-14%;
2) and blanking: when roughly cutting, the length and the width are respectively increased by 10mm, if combined blanking is carried out, the wood skin material is marked, and the door type combination is marked;
3) and hot pressing: cleaning the hot pressing plate and the workpiece, determining that no impurities exist, setting the hot pressing temperature and pressure, slowly putting the door plate in the hot pressing plate, ensuring that the thickness of each layer of plate is the same as that of the clad material of each layer, and the clad materials cannot be overlapped, and if the spare base plate with the same thickness as the workpiece cannot be fully filled;
4) and cold pressing: placing the wood board into a door board cold press, wherein the cold pressing time is determined according to the air temperature, so that the glue layer is ensured to be solidified and the gluing is firm;
5) trimming: before the workpiece is placed, the pressing plate and the wood board are cleaned, the upper part and the lower part of the pressing plate and the wood board are aligned with the core plate, no slag is broken, two sides of the door leaf are inclined by 2 degrees, and the rest parts are sawed into straight edges;
6) and sticking a skin: coating with white latex, drying for the first time, brushing for the second time, ironing with an iron, and pressing with a wood board;
7) and drilling a lock hole: firstly, a door plate (58) is placed on the surface of a workbench (11), then a telescopic motor (33) of an environment-friendly door plate processing mechanism is utilized to drive a telescopic rod (34) to stretch in a column sleeve (32), and at the moment, a rectangular plate (46) drives a protective shell (47) to rotate by taking a first fixed column (42) as a circle center to eject the telescopic rod (34) so as to complete punching;
8) and paint: and polishing the wooden door blank smoothly, and then spraying paint on the door panel.
2. The method for manufacturing an environmental protection door plate according to claim 1, wherein the method comprises the following steps: the environment-friendly door plate machining mechanism comprises a workbench (11), supporting legs (12) are fixedly mounted at the bottom of the workbench (11), a rectangular groove (13) is formed in the rear end of the top of the workbench (11), side plates (14) are symmetrically and fixedly mounted on the side wall of the workbench (11), fixing rods (15) are fixedly mounted at the tops of the two side plates (14), a fixing block (16) is fixedly mounted between the two fixing rods (15), a threaded column (17) is mounted in the fixing block (16) through internal threads, a nut (18) is fixedly mounted at the end part of the threaded column (17), and first sliding grooves (19) are symmetrically formed in the end part of the workbench (11);
the bottom of the threaded column (17) is provided with an adjusting mechanism;
a lifting mechanism is arranged in the adjusting mechanism;
the lower end of the lifting mechanism is provided with a rotating mechanism;
the end part of the rotating mechanism is provided with a cleaning mechanism.
3. The method for manufacturing an environmental protection door plate according to claim 2, wherein the method comprises the following steps: adjust the structure and include spacing dish (21), spacing dish (21) and screw post (17) fixed connection, spacing dish (21) surface cover is equipped with connecting block (22), column casing (23) have been seted up at connecting block (22) top, establish in column casing (23) in screw post (17) activity, spacing groove (24) have been seted up to column casing (23) inner wall, establish in spacing groove (24) in spacing dish (21) activity, second spout (25) have been seted up to connecting block (22) lateral wall.
4. The method for manufacturing an environmental protection door plate according to claim 2, wherein the method comprises the following steps: elevating system includes slider (31), slider (31) inside fixed mounting has post sleeve (32), the one end fixed mounting that slider (31) were kept away from in post sleeve (32) has flexible motor (33), flexible motor (33) and fixed block (16) fixed connection, be equipped with telescopic link (34) in post sleeve (32) bottom, telescopic link (34) fixed surface cover is equipped with head rod (35), one side fixed mounting that telescopic link (34) were kept away from in head rod (35) has push rod (36).
5. The method for manufacturing an environmental protection door plate according to claim 2, wherein the method comprises the following steps: the rotating mechanism comprises a central sleeve (41), a first fixing column (42) is movably arranged on the inner wall of the central sleeve (41), the first fixing column (42) is fixedly connected with the workbench (11), a first torsion spring (43) is sleeved on the surface of the central sleeve (41), the first torsion spring (43) is fixedly connected with the workbench (11), the side wall of the central sleeve (41) is fixedly provided with a post rod (44), a second connecting rod (45) is fixedly arranged on the side wall of one side of the central sleeve (41) far away from the post rod (44), the second connecting rod (45) is fixedly connected with the central sleeve (41), a rectangular plate (46) is fixedly arranged on one side of the second connecting rod (45) far away from the central sleeve (41), the protective shell (47) is fixedly mounted at the top of the rectangular plate (46), and an arc-shaped groove (48) is formed in the side wall of the protective shell (47).
6. The method for manufacturing an environmental protection door plate according to claim 5, wherein the method comprises the following steps: clearance mechanism includes hinge (51), two the equal fixed mounting of hinge (51) is on arc wall (48) inner wall, two hinge (51) inside all is provided with second torsional spring (52), two hinge (51) opposite end fixed mounting has baffle (53), rectangular plate (46) bottom fixed mounting has spacing post (54), spacing post (54) surface cover is equipped with first spring (55), first spring (55) bottom fixed mounting has clearance pole (56), clearance pole (56) bottom fixed mounting has clearance strip (57), clearance strip (57) bottom movable mounting has door plant (58).
7. The method for manufacturing an environmental protection door plate according to claim 3, wherein the method comprises the following steps: two movable blocks (61) are movably mounted on the inner wall of the first sliding groove (19), clamps (62) are fixedly mounted at the end portions of the two movable blocks (61), inclined rods (63) are movably mounted inside the two clamps (62), fixing strips (64) are fixedly mounted at the tops of the two inclined rods (63), and the fixing strips (64) are fixedly connected with the connecting block (22).
8. The method for manufacturing an environmental protection door plate according to claim 2, wherein the method comprises the following steps: rectangular channel (13) inner wall fixed mounting has fixed plate (71), fixed plate (71) inner wall movable mounting has pull rod (72), draw-in groove (73) have been seted up to pull rod (72) even equidistance of tip, fixed plate (71) top fixed mounting has riser (74), the inside movable mounting of draw-in groove (73) has fixture block (75), semicircular groove (76) have been seted up to fixture block (75) lateral wall.
9. The method for manufacturing an environmental protection door panel according to claim 8, wherein: the inner wall of the semicircular groove (76) is fixedly provided with a second fixing column (81), the surface of the second fixing column (81) is movably sleeved with a moving column (82), the side wall of the moving column (82) is fixedly provided with a first connecting plate (83), one side, far away from the moving column (82), of the first connecting plate (83) is fixedly provided with a second connecting plate (84), the bottom of the second connecting plate (84) is fixedly provided with a semicircular block (85), the inner wall of the semicircular block (85) is movably provided with a central column (86), the end part of the central column (86) is fixedly connected with a vertical plate (74), the bottom of the second connecting plate (84) is fixedly provided with a second spring (87), and the second spring (87) is fixedly connected with the fixing plate (71).
10. The method for manufacturing an environmental protection door plate according to claim 6, wherein the method comprises the following steps: a circular groove is formed in the center of the end part of the cleaning rod (56), and the limiting column (54) is movably arranged in the circular groove.
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CN116238023A (en) * | 2023-02-28 | 2023-06-09 | 群升集团有限公司 | Door plate processing technology and processing equipment |
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