CN113787008A - Qualified detection device of new forms of energy panel - Google Patents
Qualified detection device of new forms of energy panel Download PDFInfo
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- CN113787008A CN113787008A CN202111343564.1A CN202111343564A CN113787008A CN 113787008 A CN113787008 A CN 113787008A CN 202111343564 A CN202111343564 A CN 202111343564A CN 113787008 A CN113787008 A CN 113787008A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
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Abstract
The invention discloses a new energy battery plate qualification detection device, which relates to the technical field of battery plate production and comprises a supporting mechanism, a turnover mechanism, a detection mechanism and three conveying mechanisms, wherein the detection mechanism and the three conveying mechanisms are distributed around the supporting mechanism in a rectangular shape, the turnover mechanism is arranged on the supporting mechanism and comprises a bearing plate, a positioning component, two limiting components and two transmission components, the two transmission components are respectively connected with two ends of the bearing plate, the two transmission components are in transmission connection with the supporting mechanism, the two limiting components are symmetrically fixed on the top of the bearing plate, and the positioning component is arranged on the top of the bearing plate and positioned between the two limiting components. And can carry out automatic accurate classification operation to the two-sided detection of panel and after detecting.
Description
Technical Field
The invention relates to the technical field of battery panel production, in particular to a new energy battery panel qualification detection device.
Background
And (3) new energy: also known as unconventional energy, generally refers to renewable energy developed and utilized on the basis of new technologies, including solar energy, biomass energy, hydroenergy, wind energy, geothermal energy, wave energy, ocean current energy, tidal energy, and thermal cycles between the surface and deep layers of the ocean, etc. With the limited energy sources and the increasingly outstanding environmental problems, new energy sources featuring environmental protection and regeneration are gaining more and more attention from various countries. The energy resource which is newly developed and utilized by human beings and is subject to further research and development is called new energy.
The new energy battery plate is a storage method of new energy electric power storage, some adverse effects may be generated due to manual contact, influence of operating environment or other unexpected factors in the production process of the new energy battery plate, such as breakage of battery pieces, dirt (including tin spots, tin-coated copper strips, hair and the like) left on the surface, bulging on the surface of the battery plate, scratch, and color difference of the whole battery piece, so that a qualified detection device needs to be used for detection, the prior Chinese patent publication No. CN109188301A discloses a qualified detection device of a new energy battery, which comprises a fixed plate, an infrared inductor is fixedly connected to the right side of the top of the fixed plate, rotating wheels are fixedly connected to both sides of an inner cavity of the fixed plate, the two rotating wheels are rotationally connected through a conveying belt, a placing groove is formed in the surface of the conveying belt, a detection box is arranged on the right side of the fixed plate, the left side of the detection box is provided with a through hole, the inner cavity of the detection box is provided with a transmission rod, the left side of the transmission rod penetrates through the through hole and extends to the left side of the detection box, the surface of the transmission rod is provided with a first slide rail, the surface of the transmission rod is sleeved with a mechanical arm, the first slide rail on the transmission rod is matched with the mechanical arm, the inner cavity of the detection box is provided with a workbench, the top of the workbench is fixedly connected with a qualified detector, the right side of the inner cavity of the workbench is provided with a motor, the output end of the motor is movably connected with a positive and negative screw rod, the joint of the left side of the positive and negative screw rod and the workbench is movably connected through a movable base, the front and back thread surfaces of the front and back screw rods are respectively sleeved with a threaded sleeve, the two sides of the bottom of the inner cavity of the workbench are respectively provided with a sliding chute matched with the threaded sleeves, the top of the threaded sleeve is provided with a clamping plate, and the top of the clamping plate penetrates through and extends to the top of the workbench; the output end of the infrared inductor is electrically connected with a controller in a two-way mode, the output end of the controller is electrically connected with a mechanical arm in a two-way mode, and the output end of the controller is electrically connected with a qualified detector in a two-way mode. The battery panel cannot be cleaned before detection, so that the subsequent detection effect is influenced; the two solar panels can be subjected to single-side detection, and if double-side detection is required, the solar panels also need to be manually turned over, so that the labor intensity is high, and the working efficiency is low; and thirdly, after the detection of the solar panels is finished, the solar panels can not be classified, so that the production continuity of the subsequent solar panels is influenced.
Disclosure of Invention
The invention aims to provide a new energy battery panel qualification detection device, which aims to solve the technical problems of high labor intensity, poor detection effect, low working efficiency and incapability of automatically classifying detected batteries in the prior art.
The invention provides a new energy battery plate qualification detection device, which comprises a supporting mechanism, a turnover mechanism, a detection mechanism and three conveying mechanisms, wherein the detection mechanism and the three conveying mechanisms are distributed around the supporting mechanism in a rectangular shape, the turnover mechanism is arranged on the supporting mechanism, the turnover mechanism comprises a bearing plate, a positioning component, two limiting components and two transmission components, the two transmission components are respectively connected with two ends of the bearing plate, the two transmission components are in transmission connection with the supporting mechanism, the two limiting components are symmetrically fixed on the top of the bearing plate, the positioning component is arranged on the top of the bearing plate and positioned between the two limiting components, each limiting component comprises a rotating shaft, a fork plate, a rotating motor and two mounting blocks, the two mounting blocks are fixed on the top of the bearing plate, two ends of the rotating shaft are respectively in rotation connection with the two mounting blocks, the rotating motor is fixed on the side wall of one mounting block, the output end of the rotating motor is connected with one end of the rotating shaft, and the rear end of the fork plate is fixed on the rotating shaft.
Furthermore, the positioning assembly comprises two L-shaped fixing blocks, the two L-shaped fixing blocks are arranged along two opposite corners of the bearing plate, each L-shaped fixing block is connected with the bearing plate through a bolt, a waist-shaped groove group for adjusting and installing the bolt is arranged on the bearing plate, each transmission assembly comprises a fixing shaft and two driven gears, the fixing shaft is arranged at one end of the bearing plate, the two driven gears are respectively connected with two ends of the fixing shaft, and the two driven gears are in transmission connection with the bearing mechanism.
Further, bearing mechanism includes base plate, bottom plate seat, flexible subassembly, two linkage subassemblies and four supporting components, the top at the base plate is fixed to the bottom plate seat, flexible subassembly is installed on the top of bottom plate seat, two the linkage subassembly symmetry sets up at the top of base plate to two linkage subassemblies are located the both sides of bottom plate seat, four supporting components are the rectangle and distribute on the top of bottom plate seat.
Further, every the linkage subassembly all includes telescopic cylinder, removal strip, guide holder and connecting axle, the top at the base plate is fixed to the guide holder, telescopic cylinder is the level setting and its rear end is connected with the inside wall of guide holder, remove strip slidable mounting at the top of guide holder to the both ends of removing the strip are equipped with respectively with two drive gear engaged with tooth arris group, the spout with removing strip sliding fit is seted up at the top of guide holder, be equipped with the guide slot that supplies the connecting axle to remove in the spout, the both ends of connecting axle are connected with the bottom of removing the strip and telescopic cylinder's output respectively.
Further, every the supporting component all includes supporting seat and grafting piece, the supporting seat is vertical the top of fixing at the bottom plate seat to the lapped arc wall of confession fixed axle one end is seted up at the top of supporting seat, the grafting piece is fixed on the top of supporting seat, all is equipped with the socket on every grafting piece, flexible subassembly includes two-way cylinder and two spacing supports, two-way cylinder is fixed at the top of bottom plate seat the middle-end part of spacing support is connected with two outputs of two-way cylinder respectively, and the one end and the socket of every spacing support are pegged graft.
Further, every conveying mechanism all includes defeated roller machine, transports subassembly and two and dials positive subassembly, two it installs on the both sides of defeated roller machine to dial positive subassembly symmetry, it is located to dial by the subassembly to transport the subassembly, every it all includes horizontal plate, catch plate and push cylinder to dial positive subassembly, one side at defeated roller machine is fixed to the horizontal plate, push cylinder installs the top at the horizontal plate, push cylinder fixes on push cylinder's output, one side of defeated roller machine is equipped with and supplies fork plate pivoted to dodge to lack the groove.
Further, every the transportation subassembly all includes first rotation post, roof, first lift cylinder, connection pad and four sucking discs, first rotation post setting is in one side of defeated roller machine, the one end of roof is connected with the top of first rotation post, first lift cylinder is vertical the installing on the other end of roof, the connection pad is connected with the output of first lift cylinder, four the sucking discs are the angular difference such as circumference and install on the connection pad.
Further, detection mechanism includes that the second rotates post, runing rest, detection machine, second lift cylinder, lead screw slip table, installing support and brush board, the second rotates the post and is vertical setting by one side of base plate, the runing rest is fixed at the second and is rotated the top of post, detection machine and second lift cylinder are fixed respectively at the both ends of runing rest, the top of lead screw slip table is connected with the output of second lift cylinder, the installing support is connected with the removal end of lead screw slip table, the brush board is connected through the bolt with the installing support.
Compared with the prior art, the invention has the beneficial effects that:
(1) firstly, two L-shaped fixed blocks are installed along two diagonals of a bearing plate by using bolts to realize the diagonal positioning of the two L-shaped fixed blocks on a battery panel, secondly, a waist-shaped groove group for adjusting and installing the bolts is arranged on the bearing plate to realize the real-time adjustment of the distance between the two L-shaped fixed blocks according to the battery panels with different sizes so as to meet the positioning requirements of the battery panels with different sizes before detection, a roller conveyor is used for automatically conveying the battery panels, when the battery panels move to the output end of the roller conveyor, two pushing plates are synchronously driven to relatively move by two pushing cylinders to limit and straighten the battery panels, secondly, a first lifting cylinder on a top plate is driven by a first rotating column to be positioned right above the roller conveyor, a connecting disc connected with the output end of the first lifting cylinder and four suckers move down to the battery panels, and the battery panels are adsorbed by the four suckers, similarly, the first rotating column rotates and the first lifting cylinder works to enable the battery panel to move to the bearing plate, the two L-shaped fixing blocks are used for limiting the battery panel, and then the first rotating column rotates to drive the top plate to reset, so that the whole automatic charging step of the battery panel is completed, and the manual labor force is reduced; after the battery panel is fed and positioned, a second lifting cylinder on one end of a rotating support is driven to synchronously rotate through rotation of a second rotating column and is positioned right above the battery panel, the second lifting cylinder drives a screw rod sliding table, a mounting support and a brush plate to move downwards to the battery panel, and meanwhile, the screw rod sliding table drives the mounting support and the brush plate which are connected with the moving end of the screw rod sliding table to move on the surface of the battery panel, so that the surface automatic cleaning step before the battery panel is detected is realized, the manual labor is further reduced, and the detection effect of the subsequent battery panel is improved;
(2) after the surface cleaning step before the detection of the battery panel is finished, the second rotating column rotates to drive the rotating bracket to rotate so that the detection machine is positioned right above the battery panel, the detection machine finishes the detection step of the battery panel, and finally the second rotating column rotates to reset, after the detection machine finishes the single-side detection of the battery panel, if the detection of the battery panel is qualified, one end of the bidirectional air cylinder drives one end of a limiting bracket connected with the output end of the bidirectional air cylinder to penetrate through the socket of the plug-in block to limit the two ends of a fixed shaft, so that a subsequent bearing plate is prevented from sliding out of the arc-shaped groove of the supporting seat through the rotation of the fixed shaft, the rotating motor drives the rotating shaft connected with the output end of the rotating shaft to rotate to the upper surface of the battery panel, then the output ends of the two telescopic air cylinders synchronously extend forwards to drive the connecting shaft connected with the telescopic air cylinders and the moving strip to move in the sliding groove of the guide seat, two tooth edge groups meshed with the two driven gears are respectively arranged at two ends of the moving strip, so that the fixed shaft is driven to rotate anticlockwise and the bearing plate connected with the fixed shaft synchronously rotates anticlockwise to the top of one roller conveying machine, the battery plate is conveyed onto the roller conveying machine from the bearing plate, and in the process, the automatic turnover operation of the battery plate can be realized without manual operation;
(3) the fork plate is used for limiting the battery plate in the rotating process, so that the battery plate is prevented from sliding off from the two L-shaped fixed blocks in the rotating process; similarly, when the battery panel is judged to be unqualified in detection, only the bidirectional cylinder and the two telescopic cylinders need to work reversely, so that the moving strip moves reversely to drive the bearing plate to rotate clockwise to the top of the other roller conveyor, and then, not only can the automatic blanking and conveying operation of the battery panel be realized, but also qualified and unqualified classification conveying of the battery panel after single-side detection can be automatically carried out, the automation degree is high, the classification is accurate, and the effect is high; meanwhile, the second rotating column is utilized to rotate to drive the rotating support to rotate, so that the detection machine can be located right above the bearing plate and the two roller conveying machines, double-sided detection can be performed on the battery panel which is detected by a single face, the transportation assemblies are arranged beside the two roller conveying machines, secondary automatic classification can be performed on the battery panel after double-sided detection, and continuity of battery panel detection work is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of a first angular perspective structure of the present invention;
FIG. 2 is a schematic view of a second angular perspective structure according to the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a partial perspective view of the first embodiment of the present invention;
FIG. 5 is a top view of the present invention shown in FIG. 4;
FIG. 6 is a perspective view of FIG. 4 according to the present invention;
FIG. 7 is a partial perspective view of the second embodiment of the present invention;
fig. 8 is a schematic perspective view of the detecting mechanism of the present invention.
Reference numerals:
1. a support mechanism; 11. a substrate; 12. a floor base; 13. a telescoping assembly; 131. a bidirectional cylinder; 132. a limiting bracket; 14. a linkage assembly; 141. a telescopic cylinder; 142. a moving bar; 143. a guide seat; 144. a connecting shaft; 145. a set of tips; 15. a support assembly; 151. a supporting seat; 152. an insertion block; 2. a turnover mechanism; 21. a carrier plate; 211. a kidney-shaped groove group; 22. a positioning assembly; 221. an L-shaped fixed block; 23. a limiting component; 231. a rotating shaft; 232. a fork plate; 233. rotating the motor; 234. mounting blocks; 24. a transmission assembly; 241. a fixed shaft; 242. a driven gear; 3. a detection mechanism; 31. a second rotating cylinder; 32. rotating the bracket; 33. a detector; 34. a second lifting cylinder; 35. a screw rod sliding table; 36. mounting a bracket; 37. a brush plate; 4. a conveying mechanism; 41. a roller conveyor; 42. a transfer assembly; 421. a first rotating column; 422. a top plate; 423. a first lifting cylinder; 424. a connecting disc; 425. a suction cup; 43. a correcting component; 431. a horizontal plate; 432. a push plate; 433. and pushing the air cylinder.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 8, an embodiment of the present invention provides a new energy battery panel qualification detection apparatus, including a supporting mechanism 1, a turnover mechanism 2, a detection mechanism 3, and three conveying mechanisms 4, where the detection mechanism 3 and the three conveying mechanisms 4 are distributed around the supporting mechanism 1 in a rectangular shape, the turnover mechanism 2 is installed on the supporting mechanism 1, the turnover mechanism 2 includes a bearing plate 21, a positioning assembly 22, two limiting assemblies 23, and two installation blocks 234, the two installation blocks 234 are respectively connected to two ends of the bearing plate 21, the two installation blocks 234 are in transmission connection with the supporting mechanism 1, the two limiting assemblies 23 are symmetrically fixed on the top of the bearing plate 21, the positioning assembly 22 is installed on the top of the bearing plate 21 and located between the two limiting assemblies 23, and each limiting assembly 23 includes a rotation shaft 231, and two transmission blocks 234 are respectively connected to the two ends of the bearing plate 21, Fork plate 232, rotation motor 233 and two installation pieces 234, two installation pieces 234 all fix the top at loading board 21, the both ends of axis of rotation 231 rotate with two installation pieces 234 respectively and are connected, it fixes on the lateral wall of an installation piece 234 to rotate motor 233 to the output of rotating motor 233 is connected with the one end of axis of rotation 231, the rear end of fork plate 232 is fixed in axis of rotation 231, and after detection mechanism 3 accomplished the detection of panel, through rotating the axis of rotation 231 that motor 233 drive is connected rather than the output and rotate, drives the upper surface that fork plate 232 in the axis of rotation 231 rotated to the panel, prevents that the panel from landing in rotation process follow two L type fixed blocks 221.
Specifically, the positioning assembly 22 includes two L-shaped fixing blocks 221, the two L-shaped fixing blocks 221 are disposed along two opposite corners of the bearing plate 21, each L-shaped fixing block 221 is connected with the bearing plate 21 through a bolt, a waist-shaped groove group 211 for adjusting and mounting the bolt is disposed on the bearing plate 21, each mounting block 234 includes a fixing shaft 241 and two driven gears 242, the fixing shaft 241 is disposed on one end of the bearing plate 21, the two driven gears 242 are respectively connected with two ends of the fixing shaft 241, the two driven gears 242 are respectively in transmission connection with the supporting mechanism 1, the two L-shaped fixing blocks 221 are mounted along two opposite corners of the bearing plate 21 through the bolt, so as to achieve two opposite corner positioning of the two L-shaped fixing blocks 221 on the battery plate, and then, the waist-shaped groove group 211 for adjusting and mounting the bolt is disposed on the bearing plate 21, so as to achieve real-time adjustment of the distance between the two L-shaped fixing blocks 221 according to battery plates of different sizes, in order to satisfy not unidimensional panel location demand before detecting, bearing mechanism 1 work drives two drive gear and fixed axle 241 synchronous rotations, realizes the rotation step to loading board 21.
Particularly, bearing mechanism 1 includes base plate 11, bottom plate seat 12, flexible subassembly 13, two linkage subassemblies 14 and four supporting component 15, bottom plate seat 12 is fixed at the top of base plate 11, flexible subassembly 13 is installed on the top of bottom plate seat 12, two linkage subassembly 14 symmetry sets up at the top of base plate 11 to two linkage subassemblies 14 are located the both sides of bottom plate seat 12, four supporting component 15 is the rectangular distribution on the top of bottom plate seat 12, utilizes mutually supporting between flexible subassembly 13, two linkage subassemblies 14 and four supporting component 15, can make the bi-directional rotation of loading board 21, realizes the automatic classification step to the panel.
Specifically, each linkage assembly 14 includes a telescopic cylinder 141, a moving bar 142, a guide seat 143, and a connecting shaft 144, the guide seat 143 is fixed on the top of the substrate 11, the telescopic cylinder 141 is horizontally disposed, and the rear end of the telescopic cylinder 141 is connected to the inner side wall of the guide seat 143, the moving bar 142 is slidably mounted on the top of the guide seat 143, and two ends of the moving bar 142 are respectively provided with a tooth edge group 145 engaged with two transmission gears, the top of the guide seat 143 is provided with a sliding slot slidably engaged with the moving bar 142, the sliding slot is provided with a guide slot for the connecting shaft 144 to move, two ends of the connecting shaft 144 are respectively connected to the bottom of the moving bar 142 and the output end of the telescopic cylinder 141, the connecting shaft 144 and the moving bar 142 connected thereto are driven by the telescopic cylinder 141 to move in the sliding slot of the guide seat 143, so as to drive the two transmission gears engaged with the tooth edge groups 145 at two ends of the moving bar 142 to rotate, the fixed shaft 241 is driven to rotate and the bearing plate 21 connected with the fixed shaft 241 synchronously rotates, wherein the telescopic assembly 13 and the two support assemblies 15 limit the rotating process of the fixed shaft 241.
Specifically, each of the supporting assemblies 15 includes a supporting base 151 and an inserting block 152, the supporting base 151 is vertically fixed on the top of the base plate base 12, an arc-shaped groove for overlapping one end of the fixing shaft 241 is formed in the top of the supporting base 151, the inserting block 152 is fixed on the top of the supporting base 151, a socket is formed in each inserting block 152, the telescopic assembly 13 includes a bidirectional cylinder 131 and two limiting brackets 132, the bidirectional cylinder 131 is fixed on the top of the base plate base 12, the middle end portions of the two limiting brackets 132 are respectively connected with two output ends of the bidirectional cylinder 131, one end of each limiting bracket 132 is inserted into one socket, after the detection mechanism 3 completes the detection of the battery panel, one end of one limiting bracket 132 connected with the output end thereof is driven by one end of the bidirectional cylinder 131 to pass through the socket of the inserting block 152 to limit two ends of one fixing shaft 241, the subsequent bearing plate 21 is prevented from sliding out of the arc-shaped groove of the supporting seat 151 through the rotation of the fixed shaft 241, the output ends of the two telescopic cylinders 141 work synchronously, the connecting shaft 144 and the moving strip 142 connected with the telescopic cylinders 141 are driven to move in the sliding groove of the guide seat 143, the two ends of the moving strip 142 are respectively provided with a tooth edge group 145 meshed with the two driven gears 242, the fixed shaft 241 is driven to rotate clockwise or anticlockwise and the bearing plate 21 connected with the fixed shaft 241 is driven to rotate clockwise or anticlockwise to the two roller conveying machines 41 synchronously, and the automatic classification step of the detected battery plate is completed.
Particularly, every conveying mechanism 4 all includes defeated roller machine 41, transports subassembly 42 and two and dials positive subassembly 43, two dial positive subassembly 43 symmetry and install on defeated roller machine 41's both sides, it is located to dial by subassembly 43, every to transport subassembly 42 it all includes horizontal plate 431, slurcam 432 and push cylinder 433 to dial positive subassembly 43, one side at defeated roller machine 41 is fixed to horizontal plate 431, push cylinder 433 installs the top at horizontal plate 431, push cylinder 433 fixes on push cylinder 433's output, carries out spacing the group with two push plate 432 relative movement of two push cylinder 433 synchronous drive, realizes transporting the automatic positioning operation when detecting to the panel, one side of defeated roller machine 41 is equipped with and supplies fork board 232 pivoted to dodge to lack the groove.
Specifically, each transfer assembly 42 comprises a first rotating column 421, a top plate 422, a first lifting cylinder 423, a connecting disc 424 and four suction cups 425, the first rotating column 421 is arranged at one side of the roller conveyor 41, one end of the top plate 422 is connected with the top of the first rotating column 421, the first elevating cylinder 423 is vertically installed on the other end of the top plate 422, the connecting disc 424 is connected with the output end of the first elevating cylinder 423, the four sucking discs 425 are installed on the connecting disc 424 with equal angular difference in circumference, the first lifting cylinder 423 on the top plate 422 is driven to be positioned right above the roller conveyor 41 by the rotation of the first rotating column 421, the first lifting cylinder 423 drives the connecting disc 424 and the four suckers 425 connected with the output end of the first lifting cylinder to move downwards to the battery panel, the solar panel is sucked by the four sucking discs 425 and then automatically transferred by rotating the first rotating column 421.
Particularly, detection mechanism 3 includes that the second rotates post 31, runing rest 32, detection machine 33, second lift cylinder 34, lead screw slip table 35, installing support 36 and brush board 37, the second rotates post 31 to be vertical setting aside one side at base plate 11, runing rest 32 is fixed at the second and is rotated the top of post 31, detection machine 33 and second lift cylinder 34 are fixed respectively at the both ends of runing rest 32, the top of lead screw slip table 35 is connected with the output of second lift cylinder 34, installing support 36 is connected with the removal end of lead screw slip table 35, brush board 37 is connected through the bolt with installing support 36, after the material loading location of accomplishing the panel, rotates post 31 through the second and rotates the synchronous rotation of second lift cylinder 34 on driving runing rest 32 one end and be located the panel directly over, second lift cylinder 34 drives lead screw slip table 35, The mounting bracket 36 and the brush plate 37 move downwards to the battery panel, and meanwhile, the lead screw sliding table 35 drives the mounting bracket 36 and the brush plate 37 connected with the moving end of the lead screw sliding table to move on the surface of the battery panel, so that the step of automatically cleaning the surface of the battery panel before detection is realized, the manual labor is further reduced, and the detection effect of the subsequent battery panel is improved; utilize the second to rotate post 31 and rotate and drive runing rest 32 and rotate and make the detection machine 33 can be located loading board 21 and two defeated roller machine 41 directly over to can carry out two-sided detection to the panel that has passed through the single face detection, and all be provided with transportation subassembly 42 at two defeated roller machine 41 sides, can carry out secondary automatic classification to the panel after two-sided detection, improved the continuity of panel detection work, wherein, detection machine 33 is prior art, do not do detailed description here.
The working principle of the invention is as follows: firstly, two L-shaped fixing blocks 221 are installed along two diagonals of a bearing plate 21 by using bolts to realize the diagonal positioning of the two L-shaped fixing blocks 221 on a battery panel, secondly, a waist-shaped groove group 211 for adjusting and installing the bolts is arranged on the bearing plate 21 to realize the real-time adjustment of the distance between the two L-shaped fixing blocks 221 according to the battery panels with different sizes so as to meet the positioning requirements of the battery panels with different sizes before detection, the battery panels are automatically conveyed by using a roller conveyor 41, when the battery panels move to the output end of the roller conveyor 41, two pushing plates 432 are synchronously driven to relatively move by two pushing cylinders 433 to limit and correct the battery panels, secondly, a first rotating column 421 rotates to drive a first lifting cylinder 423 on a top plate 422 to be positioned right above the roller conveyor 41, the first lifting cylinder 423 drives a connecting disc 424 and four suckers 425 connected with the output end of the first lifting cylinder 423 to move down to the battery panels, the battery panel is adsorbed by the four suckers 425, and similarly, the first rotating column 421 rotates and the first lifting cylinder 423 works to move the battery panel to the bearing plate 21, the two L-shaped fixing blocks 221 are used for limiting the battery panel, and then the first rotating column 421 rotates to drive the top plate 422 to reset, so that the whole automatic feeding step of the battery panel is completed, and the manual labor force is reduced; after the battery panel is loaded and positioned, the second rotating column 31 rotates to drive the second lifting cylinder 34 on one end of the rotating bracket 32 to synchronously rotate and be positioned right above the battery panel, the second lifting cylinder 34 drives the screw rod sliding table 35, the mounting bracket 36 and the brush plate 37 to move downwards to the battery panel, meanwhile, the screw rod sliding table 35 drives the mounting bracket 36 and the brush plate 37 connected with the moving end of the screw rod sliding table to move on the surface of the battery panel, so that the surface automatic cleaning step before the battery panel is detected is realized, the manual labor is further reduced, and the detection effect of the subsequent battery panel is improved; after the surface cleaning step before the detection of the battery panel is finished, the second rotating column 31 rotates to drive the rotating bracket 32 to rotate so that the detector 33 is positioned right above the battery panel, the detector 33 finishes the detection step of the battery panel, and finally, the second rotating column 31 rotates to reset, after the detector 33 finishes the single-side detection of the battery panel, if the detection of the battery panel is qualified, one end of the bidirectional cylinder 131 drives one end of one limiting bracket 132 connected with the output end of the bidirectional cylinder to penetrate through the socket of the plug-in block 152 to limit the two ends of one fixed shaft 241, so as to prevent the subsequent bearing plate 21 from sliding out of the arc-shaped groove of the supporting seat 151 through the rotation of the fixed shaft 241, the rotating motor 233 drives the rotating shaft 231 connected with the output end of the bidirectional cylinder to rotate, the fork plate 232 on the rotating shaft 231 is driven to rotate to the upper surface of the battery panel, and then the output ends of the two telescopic cylinders 141 synchronously extend forwards, the connecting shaft 144 and the moving bar 142 connected with the telescopic cylinder 141 are driven to move in the sliding groove of the guide seat 143, two tooth edge groups 145 meshed with two driven gears 242 are respectively arranged at two ends of the moving bar 142 to drive the fixed shaft 241 to rotate anticlockwise and the bearing plate 21 connected with the fixed shaft 241 to synchronously rotate anticlockwise to the top of a roller conveyor 41, an avoiding through groove for the fork plate 232 to rotate is arranged at one side of the roller conveyor 41, the rotating motor 233 drives the rotating shaft 231 connected with the output end of the rotating shaft to rotate, the fork plate 232 on the rotating shaft 231 is driven to rotate into the roller conveyor 41, the fork plate 232 is positioned between a plurality of rotating rollers of the roller conveyor 41, so that the battery plate falls on the top of the roller conveyor 41, after the roller conveyor 41 finishes conveying and moving the battery plate, the rotating motor 233 drives the fork plate 232 to rotate and reset, and in the process, the automatic turn-over operation of the battery plate can be realized, manual operation is not needed; the fork plates 232 are used for limiting the battery plate in the rotating process, so that the battery plate is prevented from sliding off the two L-shaped fixing blocks 221 in the rotating process; similarly, when the battery panel is judged to be unqualified, the bidirectional cylinder 131 and the two telescopic cylinders 141 only need to work reversely, so that the moving strip 142 moves reversely to drive the bearing plate 21 to rotate clockwise to the top of the other roller conveyor 41, and then not only can the automatic blanking conveying operation of the battery panel be realized, but also qualified and unqualified classification conveying of the battery panel after single-side detection can be automatically carried out, the automation degree is high, the classification is accurate, and the effect is high; meanwhile, the second rotating column 31 is utilized to rotate to drive the rotating support 32 to rotate, so that the detection machine 33 can be located right above the bearing plate 21 and the two roller conveying machines 41, the single-side detection of the battery panel can be performed, the transfer assemblies 42 are arranged beside the two roller conveying machines 41, the battery panel subjected to the double-side detection can be subjected to secondary automatic classification, and the continuity of the battery panel detection work is improved.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a qualified detection device of new forms of energy panel which characterized in that: including bearing mechanism (1), tilting mechanism (2), detection mechanism (3) and three conveying mechanism (4) are the rectangle and distribute around bearing mechanism (1), tilting mechanism (2) are installed on bearing mechanism (1), tilting mechanism (2) include loading board (21), locating component (22), two spacing subassembly (23) and two installation piece (234), two installation piece (234) are connected with the both ends of loading board (21) respectively to two installation piece (234) are connected with bearing mechanism (1) transmission, two spacing subassembly (23) are the symmetry and fix the top at loading board (21), locating component (22) are installed at the top of loading board (21) and are located between two spacing subassembly (23), every spacing subassembly (23) all include axis of rotation (231), Fork board (232), rotation motor (233) and two installation piece (234), two installation piece (234) are all fixed at the top of loading board (21), the both ends of axis of rotation (231) rotate with two installation piece (234) respectively and are connected, rotation motor (233) are fixed on the lateral wall of an installation piece (234) to the output of rotation motor (233) is connected with the one end of axis of rotation (231), the rear end of fork board (232) is fixed on axis of rotation (231).
2. The new energy battery plate qualification detection device according to claim 1, characterized in that: the positioning assembly (22) comprises two L-shaped fixing blocks (221), the two L-shaped fixing blocks (221) are arranged along two opposite angles of the bearing plate (21), each L-shaped fixing block (221) is connected with the bearing plate (21) through a bolt, a waist-shaped groove group (211) for adjusting and mounting the bolts is arranged on the bearing plate (21), each mounting block (234) comprises a fixing shaft (241) and two driven gears (242), the fixing shaft (241) is arranged at one end of the bearing plate (21), the two driven gears (242) are respectively connected with two ends of the fixing shaft (241), and the two driven gears (242) are in transmission connection with the bearing mechanism (1).
3. The new energy battery plate qualification detection device according to claim 2, characterized in that: bearing mechanism (1) includes base plate (11), bottom plate seat (12), flexible subassembly (13), two linkage subassemblies (14) and four supporting component (15), the top at base plate (11) is fixed in bottom plate seat (12), install on the top of bottom plate seat (12) flexible subassembly (13), two linkage subassembly (14) symmetry sets up at the top of base plate (11) to two linkage subassemblies (14) are located the both sides of bottom plate seat (12), four supporting component (15) are the rectangle and distribute on the top of bottom plate seat (12).
4. The new energy battery plate qualification detection device according to claim 3, characterized in that: every linkage subassembly (14) all includes telescopic cylinder (141), removes strip (142), guide holder (143) and connecting axle (144), the top at base plate (11) is fixed in guide holder (143), telescopic cylinder (141) are the level setting and its rear end is connected with the inside wall of guide holder (143), remove strip (142) slidable mounting at the top of guide holder (143) to the both ends of removing strip (142) are equipped with respectively with two drive gear engaged with tooth arris group (145), the spout with remove strip (142) sliding fit is seted up at the top of guide holder (143), be equipped with the guide slot that supplies connecting axle (144) to remove in the spout, the both ends of connecting axle (144) are connected with the bottom of removing strip (142) and the output of telescopic cylinder (141) respectively.
5. The new energy battery plate qualification detection device according to claim 4, characterized in that: every supporting component (15) all includes supporting seat (151) and grafting piece (152), supporting seat (151) are vertical the top of fixing at bottom plate seat (12) to the lapped arc wall of confession fixed axle (241) one end has been seted up at the top of supporting seat (151), grafting piece (152) are fixed on the top of supporting seat (151), all are equipped with the socket on every grafting piece (152), flexible subassembly (13) are including two-way cylinder (131) and two spacing support (132), the top at bottom plate seat (12) is fixed in two-way cylinder (131), two the well tip of spacing support (132) is connected with two outputs of two-way cylinder (131) respectively, and the one end and a socket of every spacing support (132) are pegged graft.
6. The new energy battery plate qualification detection device according to claim 1, characterized in that: every conveying mechanism (4) all include defeated roller machine (41), transport subassembly (42) and two and dial positive subassembly (43), two dial positive subassembly (43) symmetry and install on the both sides of defeated roller machine (41), it is other by group positive subassembly (43) to transport subassembly (42), every it all includes horizontal plate (431), slurcam (432) and push cylinder (433) to dial positive subassembly (43), one side at defeated roller machine (41) is fixed in horizontal plate (431), the top at horizontal plate (431) is installed in push cylinder (433), push cylinder (433) are fixed on the output of push cylinder (433), one side of defeated roller machine (41) is equipped with and supplies fork plate (232) pivoted dodge scarce groove.
7. The new energy battery plate qualification detection device according to claim 6, characterized in that: every transport subassembly (42) and all include first rotation post (421), roof (422), first lift cylinder (423), connection pad (424) and four sucking disc (425), first rotation post (421) set up the one side at defeated roller machine (41), the one end of roof (422) is connected with the top of first rotation post (421), first lift cylinder (423) are vertical to be installed on the other end of roof (422), connection pad (424) are connected with the output of first lift cylinder (423), four sucking disc (425) are angular difference such as circumference and install on connection pad (424).
8. The new energy battery plate qualification detection device according to claim 3, characterized in that: detection mechanism (3) include that the second rotates post (31), runing rest (32), detects machine (33), second lift cylinder (34), lead screw slip table (35), installing support (36) and brush board (37), the second rotates post (31) and is vertical setting aside in one side of base plate (11), runing rest (32) are fixed at the second and are rotated the top of post (31), detect machine (33) and second lift cylinder (34) and fix respectively at the both ends of runing rest (32), the top of lead screw slip table (35) is connected with the output of second lift cylinder (34), installing support (36) are connected with the removal end of lead screw slip table (35), brush board (37) are connected through the bolt with installing support (36).
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CN202111343564.1A CN113787008A (en) | 2021-11-13 | 2021-11-13 | Qualified detection device of new forms of energy panel |
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CN202111343564.1A CN113787008A (en) | 2021-11-13 | 2021-11-13 | Qualified detection device of new forms of energy panel |
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CN114850079A (en) * | 2022-03-28 | 2022-08-05 | 天能电池(芜湖)有限公司 | Automatic short circuit detection equipment for storage battery |
CN116748167A (en) * | 2023-08-24 | 2023-09-15 | 南通六一电子科技有限公司 | Airtight detection assembly line of car light |
CN116774074A (en) * | 2023-08-25 | 2023-09-19 | 淮安苏达电气有限公司 | Storage battery testing device and storage battery detection method |
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CN106743703A (en) * | 2017-01-23 | 2017-05-31 | 湖南竟宁智能科技有限公司 | A kind of panel automatic detection machine |
CN107470172A (en) * | 2017-08-25 | 2017-12-15 | 宁波力神动力电池***有限公司 | A kind of unqualified battery screening plant |
CN108787482A (en) * | 2018-06-04 | 2018-11-13 | 练国瑛 | A kind of new energy cell inspection equipment |
CN113333314A (en) * | 2021-06-15 | 2021-09-03 | 施旭 | Automatic high-efficiency detection mechanism for battery |
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JPH11304574A (en) * | 1998-04-23 | 1999-11-05 | Matsushita Electric Ind Co Ltd | Automatic weight sorting machine for battery |
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CN116774074B (en) * | 2023-08-25 | 2023-11-03 | 淮安苏达电气有限公司 | Storage battery testing device and storage battery detection method |
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