CN113785958A - Whole-component utilization forming machine for potato raw materials - Google Patents
Whole-component utilization forming machine for potato raw materials Download PDFInfo
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- CN113785958A CN113785958A CN202110983952.XA CN202110983952A CN113785958A CN 113785958 A CN113785958 A CN 113785958A CN 202110983952 A CN202110983952 A CN 202110983952A CN 113785958 A CN113785958 A CN 113785958A
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- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 71
- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 71
- 239000002994 raw material Substances 0.000 title claims abstract description 52
- 230000005540 biological transmission Effects 0.000 claims abstract description 199
- 239000000463 material Substances 0.000 claims abstract description 122
- 238000005520 cutting process Methods 0.000 claims abstract description 70
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- 238000001035 drying Methods 0.000 claims abstract description 63
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/36—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and rotating continuously in one direction during cutting, e.g. mounted on a rotary cylinder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Manufacturing & Machinery (AREA)
- Nutrition Science (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to the technical field of agricultural product processing, in particular to a potato raw material full-component utilization forming machine which comprises a material taking system, a transmission system, a cutting system, a dehydration drying system and a forming system, wherein the transmission system is respectively connected with the material taking system, the cutting system and the dehydration drying system, and the dehydration drying system is respectively connected with the cutting system and the forming system. Conveying the whole material of the high-moisture potato crop into a cutting system one by one through a material taking system, cutting to form granular material, extruding and dehydrating the granular material in a dehydration and drying system, drying juice formed after dehydration to separate out dry matter, conveying the dry matter and the low-moisture material formed after dehydration and drying into a forming system, and mixing and extruding and forming in the forming system. The invention directly prepares the high-moisture potato raw materials into the formed product, realizes the maximum utilization of the whole components of the potato raw materials, has almost no loss of nutrient substances except water, reduces the waste discharge and reduces the environmental pollution.
Description
Technical Field
The invention relates to the technical field of agricultural product processing, in particular to a forming machine for full-component utilization of potato raw materials.
Background
The potato raw materials such as potatoes and the like produced and processed in the food industry are all potato whole powder and starch and some dehydrated and dried potato products, and the problems of high energy consumption, serious loss of nutrient components, environmental pollution and the like exist when the products are produced. For example, during the processing and production process of potato starch, a large amount of potato residues and wastewater are generated, the potato residues contain a large amount of nutrient substances such as potato dietary fibers, and the wastewater contains nutrient components required by human bodies such as potato protein, amino acid, vitamins, mineral substances and the like, so that the loss of the nutrient components of potatoes is caused, the resource utilization rate is low, and the environment is polluted. And for another example, the whole potato powder needs to be subjected to various procedures such as blanching, cooking, drying and the like, so that the equipment investment is large, the energy consumption is high, most of the products are used as intermediate raw materials in the food industry, the products can be eaten by consumers through secondary processing, the potato crop raw materials cannot be made into formed food at one time, and the problems of poor processing suitability, serious nutritional ingredient loss and the like exist in the secondary processing process.
Disclosure of Invention
The invention provides a potato raw material full-component utilization forming machine, which is used for solving the defects that nutrient substance waste is easily generated in the potato processing process and the cost is difficult to save in the prior art, greatly reducing the production cost, shortening the processing flow, directly preparing high-moisture potato raw materials into formed products, and maximally utilizing all nutrient components of the potato raw material full components without losing the nutrient substances except water.
The invention provides a potato raw material full-component utilization forming machine which comprises a material taking system, a transmission system, a cutting system, a dehydration drying system and a forming system, wherein the transmission system is respectively connected with the material taking system, the cutting system and the dehydration drying system, and the dehydration drying system is respectively connected with the cutting system and the forming system.
According to the forming machine for utilizing the full components of the potato raw materials, which is provided by the invention, the transmission system comprises a first driving assembly, a first transmission shaft, a first gear coaxially connected with the first transmission shaft, a second gear coaxially connected with the second transmission shaft and a cam, wherein the first gear is meshed with the second gear, the cam is connected with the material taking system, and the first driving assembly is connected with the first transmission shaft; the transmission system further comprises a first chain wheel, the first chain wheel is coaxially connected with the second transmission shaft through a ratchet structure, and the first chain wheel is connected with the cutting system through a first chain; the transmission system further comprises a third transmission shaft, a fourth transmission shaft, a third gear and a fifth gear which are coaxially connected with the third transmission shaft, a sixth gear which is coaxially connected with the fourth transmission shaft, and a fourth gear which is coaxially connected with the first transmission shaft, wherein the third gear is meshed with the fourth gear and is connected with the fifth gear, and the fourth transmission shaft is connected with the cutting system.
According to the forming machine for utilizing the full components of the potato raw materials, which is provided by the invention, the transmission system further comprises a fifth transmission shaft, a seventh gear coaxially connected with the fifth transmission shaft, an eighth gear coaxially connected with the third transmission shaft and a ninth gear coaxially connected with the first transmission shaft, wherein the eighth gear is respectively meshed with the ninth gear and the seventh gear, and the fifth transmission shaft is connected with the material taking system; the transmission system further comprises a tenth gear and an eleventh gear which are coaxially connected with the third transmission shaft, and the tenth gear and the eleventh gear are both connected with the dehydration drying system.
According to the forming machine for utilizing the full components of the potato raw materials, the first gear is an incomplete gear, a plurality of first tooth parts are arranged on the first gear, the first tooth parts are arranged in a central symmetry mode by taking the axis of the first gear as a symmetry center, and the angle occupied by each first tooth part is a first set angle; the ninth gear is an incomplete gear, two second tooth parts are arranged on the ninth gear, the second tooth parts are arranged in a central symmetry mode by taking the axis of the ninth gear as a symmetry center, and the angle occupied by each second tooth part is a second set angle.
According to the forming machine for utilizing the full components of the potato raw materials, which is provided by the invention, the material taking system comprises a stock bin, a translation assembly and a rotary table which are sequentially arranged from top to bottom, the rotary table is uniformly provided with a plurality of through holes along the axial direction of the rotary table, the translation assembly is provided with a channel for communicating the stock bin with the through holes, the through holes are aligned with the channel in a material taking state, the through holes are communicated with the cutting system in a cutting state, the cam is contacted with the translation assembly to drive the translation assembly to horizontally reciprocate, and the rotary table is coaxially connected with a fifth transmission shaft; the cutting system comprises an extrusion assembly and a cutting assembly, the extrusion assembly comprises a pressing block, a screw rod, a threaded sleeve and a second chain wheel, one end of the screw rod is connected with the pressing block, the pressing block is aligned to the through hole so as to press materials in the through hole into the cutting assembly, the threaded sleeve is sleeved on the screw rod and is in threaded connection with the screw rod, the second chain wheel is in coaxial connection with the threaded sleeve, and the second chain wheel is connected with the first chain wheel through a first chain.
According to the potato raw material full-component utilization forming machine provided by the invention, the translation component comprises a hopper, a fixed block, a guide shaft, a first spring and a mounting bracket, a discharge hole of the bin is inserted into a feed inlet of the hopper, and a distance is reserved between the discharge hole of the bin and the feed inlet of the hopper, the fixed block is arranged on the hopper, one end of the guide shaft is connected with the fixed block, the other end of the guide shaft penetrates through the mounting bracket, the first spring is sleeved on the outer side of the guide shaft, one end of the first spring is connected with the fixed block, and the other end of the first spring is connected with the mounting bracket; the extrusion assembly further comprises a second spring, a sliding block and a directional sleeve, the other end of the screw rod is connected with the sliding block, the sliding block is arranged in the directional sleeve and can move linearly along the axial direction of the sleeve, the second spring is sleeved on the outer side of the screw rod, one end of the second spring is abutted against the sliding block, and the other end of the second spring is abutted against the threaded sleeve; the cutting assembly comprises a material cylinder, and a grid cutter and a hobbing cutter wheel which are arranged in the material cylinder, the grid cutter is arranged at a feed inlet of the material cylinder, the hobbing cutter wheel is positioned below the grid cutter, the hobbing cutter wheel is coaxially connected with the fourth transmission shaft, and a discharge outlet of the material cylinder is communicated with the dehydration drying system; the cutting system still includes the spraying subassembly, the spraying subassembly includes stock solution bucket, infusion pipeline and shower nozzle, the one end of infusion pipeline with stock solution bucket intercommunication, the other end with the shower nozzle intercommunication, the shower nozzle set up in on the inner wall of feed cylinder, and be located the below of hobbing cutter wheel.
According to the forming machine for utilizing the full components of the potato raw materials, which is provided by the invention, the dehydration and drying system comprises a dehydrator, a juice collecting component and a drying component, wherein a feed inlet of the dehydrator is communicated with a discharge outlet of the charging barrel, a rotating shaft of the dehydrator is provided with a twelfth gear coaxially connected with the rotating shaft, the twelfth gear is meshed with the tenth gear, a liquid outlet of the dehydrator is communicated with the juice collecting component, the juice collecting component is communicated with the drying component, and a discharge outlet of the dehydrator is communicated with the forming system.
According to the forming machine for utilizing the full components of the potato raw materials, the drying component comprises a transmission component, a roller, a crushing component and a scraper blade, the crushing component and the roller are connected with the eleventh gear through the transmission component, the crushing component is arranged in the roller along the axial direction of the roller and penetrates out of the roller, one side edge of the scraper blade is arranged on the crushing component along the axial extension of the roller, the other side edge of the scraper blade is in contact with the inner wall of the roller, the juice collecting component is communicated with the inside of the roller, a discharge hole of the crushing component is positioned outside the roller and is communicated with the forming system, and a heating element is arranged on the roller; the crushing assembly comprises a groove body and a crushing screw, the crushing screw is arranged in the groove body along the axial direction of the groove body, the groove body is arranged along the axial direction of the roller, the scraper is connected with one side of a feeding hole of the groove body, a discharging hole of the groove body is communicated with the forming system through a feeding hopper, and a rotating shaft of the crushing screw is connected with the transmission assembly; the dehydration drying system further comprises a vacuum assembly, the vacuum assembly comprises a sealed bin, a vacuum pump and a vacuum pipeline, the drying assembly and the juice collecting assembly are both arranged in the sealed bin, the vacuum pump is communicated with the sealed bin through the vacuum pipeline, and a vacuum meter is arranged on the sealed bin; the juice collecting assembly comprises a second driving assembly, a juice collecting tank, a liquid collecting pipeline and a liquid distributing pipeline, the second driving assembly is communicated with the juice collecting tank, one end of the liquid distributing pipeline is communicated with the second driving assembly, the other end of the liquid distributing pipeline extends into the roller, the liquid distributing pipeline is located in a liquid distributing hole formed in a pipe section of the roller, one end of the liquid collecting pipeline is communicated with a liquid outlet of the dehydrator, and the other end of the liquid collecting pipeline is communicated with the juice collecting tank.
According to the forming machine utilizing the full components of the potato raw materials, the transmission assembly comprises a sixth transmission shaft, a third chain wheel, a fourth chain wheel, a thirteenth gear, a fourteenth gear and a fifteenth gear, the third chain wheel is coaxially connected with the sixth transmission shaft, the fourth chain wheel is coaxially connected with a rotating shaft of the crushing screw, the third chain wheel is connected with the fourth chain wheel through a second chain, the thirteenth gear is coaxially connected with the sixth transmission shaft, the fourteenth gear is coaxially connected with the roller, the thirteenth gear is meshed with the fourteenth gear, the fifteenth gear is coaxially connected with the sixth transmission shaft, and the fifteenth gear is meshed with the eleventh gear; the juice collection assembly further comprises a stirring paddle and a bevel gear set, the stirring paddle is connected with the sixth transmission shaft through the bevel gear set, and the stirring paddle is inserted into the juice collection tank.
The potato raw material full-component utilization forming machine further comprises a control system, wherein the control system is connected with the first driving assembly, the second driving assembly and the vacuum pump; the forming system comprises a third driving assembly and a double-screw forming machine, wherein the third driving assembly is connected with a rotating shaft of the double-screw forming machine.
The potato raw material full-component forming machine provided by the invention is used for conveying the whole materials of high-moisture potato crops after being pretreated by cleaning, peeling and the like into a cutting system one by one through a material taking system, cutting the materials to form particles, extruding and dehydrating the particles in a dehydration and drying system, drying juice formed after dehydration to separate out dry substances, conveying the dry substances and low-moisture materials formed after dehydration and drying into a forming system, and mixing, extruding and forming in the forming system. The method greatly reduces the production cost, shortens the processing flow, directly prepares the high-moisture potato raw materials into the formed products, realizes the maximum utilization of the whole components of the potato raw materials, has almost no loss of nutrient substances except moisture, reduces the waste discharge and reduces the environmental pollution.
In addition to the technical problems addressed by the present invention, the technical features constituting the technical solutions and the advantages brought by the technical features of the technical solutions described above, other technical features of the present invention and the advantages brought by the technical features of the present invention will be further described with reference to the accompanying drawings or will be understood by the practice of the present invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a potato raw material full-component utilization molding machine provided by the invention;
FIG. 2 is a schematic structural diagram of a transmission system of the potato raw material full-component utilization molding machine provided by the invention;
FIG. 3 is a schematic structural diagram of a first gear of the potato raw material full-component utilization molding machine provided by the invention;
FIG. 4 is a schematic structural view of a ninth gear of the potato raw material full-component utilization molding machine provided by the invention;
FIG. 5 is a schematic structural diagram of a material taking system and a cutting system of the potato raw material full-component utilization molding machine provided by the invention;
FIG. 6 is a schematic structural view of a dehydrator for a potato raw material full-component forming machine according to the present invention;
FIG. 7 is a schematic structural view of a grid cutter and a hobbing cutter wheel of a potato raw material full-component utilization molding machine provided by the invention;
FIG. 8 is a schematic structural diagram of a dehydration drying system and a forming system of the potato raw material full-component utilization forming machine provided by the invention;
FIG. 9 is a schematic structural diagram of a control system of the potato raw material full-component utilization molding machine provided by the invention;
reference numerals:
100: a transmission system; 110: a first drive assembly; 120: a first drive shaft; 130: a second drive shaft; 140: a first chain; 150: a third drive shaft; 160: a fourth drive shaft; 170: a fifth drive shaft; 121: a first gear; 122: a fourth gear; 123: a ninth gear; 131: a second gear; 132: a cam; 133: a first sprocket; 151: a third gear; 152: a fifth gear; 153: an eighth gear; 154: a tenth gear; 155: an eleventh gear; 161: a sixth gear; 171: a seventh gear; 1211: a first tooth portion; 1231: a second tooth portion;
200: a material taking system; 210: a storage bin; 220: a translation assembly; 230: a turntable; 221: a hopper; 222: a fixed block; 223: a guide shaft; 224: a first spring; 225: mounting a bracket; 231: a through hole;
300: a cutting system; 310: an extrusion assembly; 320: a cutting assembly; 330: a spray assembly; 311: briquetting; 312: a screw; 313: a threaded sleeve; 314: a second sprocket; 315: a second spring; 316: a slider; 317: an orienting sleeve; 321: a charging barrel; 322: a grid cutter; 323: rolling and cutting the cutter wheel; 331: a liquid storage barrel; 332: a transfusion pipeline; 333: a spray head;
400: a dehydration drying system; 410: a dehydrator; 420: a juice collection assembly; 430: a drying assembly; 440: a vacuum assembly; 450: a hopper; 411: a twelfth gear; 422: a juice collecting tank; 423: a liquid collecting pipeline; 424: a liquid distribution pipeline; 425: a stirring paddle; 426: a bevel gear set; 431: a transmission assembly; 432: a roller; 433: a crushing assembly; 434: a squeegee; 441: sealing the bin; 442: a vacuum pump; 443: a vacuum line; 444: a vacuum gauge; 4241: liquid distribution holes; 4261: a first bevel gear; 4262: a second bevel gear; 4311: a sixth drive shaft; 4312: a third sprocket; 4313: a fourth sprocket; 4314: a thirteenth gear; 4315: a fourteenth gear; 4316: a fifteenth gear; 4317: a second chain; 4331: a trough body; 4332: crushing the screw;
500: a molding system; 510: a third drive assembly; 520: a double-screw forming machine;
600: a control system;
700: a frame; 710: a caster wheel;
800: material preparation; 810: a low moisture material; 820: and (4) juice.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. Specific meanings of the above terms in the embodiments of the present invention can be understood in specific cases by those of ordinary skill in the art.
In embodiments of the invention, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of an embodiment of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
As shown in fig. 1 and 8, the potato raw material full component utilization molding machine provided in the embodiment of the present invention includes a material taking system 200, a transmission system 100, a cutting system 300, a dehydration drying system 400 and a molding system 500, wherein the transmission system 100 is respectively connected with the material taking system 200, the cutting system 300 and the dehydration drying system 400, and the dehydration drying system 400 is respectively connected with the cutting system 300 and the molding system 500.
According to the embodiment of the invention, the whole potato raw material components are formed by a forming machine, the whole high-moisture potato crop materials 800 after being pretreated by cleaning, peeling and the like are conveyed into a cutting system 300 one by one through a material taking system 200 to be cut into granular materials 800, the granular materials 800 are extruded and dehydrated in a dehydration drying system 400, the dehydrated juice 820 is dried to separate out dry materials, and the dried materials and the dehydrated and dried low-moisture materials 810 are conveyed into a forming system 500 to be mixed, extruded and formed in the forming system 500. The method greatly reduces the production cost, shortens the processing flow, directly prepares the high-moisture potato raw materials into the formed products, realizes the maximum utilization of the whole components of the potato raw materials, has almost no loss of nutrient substances except moisture, reduces the waste discharge and reduces the environmental pollution.
In this embodiment, the potato material 800 is a whole frozen-thawed-peeled potato, after the potato is frozen and thawed, water molecules in cells are crystallized to destroy cell walls, and moisture can be released to the maximum extent, and the frozen-thawed potato is diced and extruded to obtain an extruded material with a moisture content of about 35%, compared with an extruded material with a moisture content of about 55% obtained by dicing and extruding fresh potatoes, the water content of the extruded material is effectively reduced.
As shown in fig. 2, according to an embodiment of the present invention, the transmission system 100 includes a first driving assembly 110, a first transmission shaft 120 and a first gear 121 coaxially connected to the first transmission shaft 120, and a second transmission shaft 130 and a second gear 131 and a cam 132 coaxially connected to the second transmission shaft 130, the first gear 121 is engaged with the second gear 131, the cam 132 is connected to the material taking system 200, and the first driving assembly 110 is connected to the first transmission shaft 120. In this embodiment, a first gear 121 is installed on the first transmission shaft 120, the first driving assembly 110 transmits power to the first transmission shaft 120 to drive the first transmission shaft 120 to rotate, so as to drive the first gear 121 to rotate, the second transmission shaft 130 is parallel to the first transmission shaft 120, a second gear 131 and a cam 132 are installed on the second transmission shaft 130, the first gear 121 and the second gear 131 are meshed to transmit power, so as to drive the second transmission shaft 130 to rotate, so as to drive the cam 132 to synchronously rotate, the cam 132 is connected with the material taking system 200, and the material taking system 200 performs intermittent motion by using structural characteristics of the cam 132, so as to sieve and take the material 800 one by one.
In this embodiment, the first driving assembly 110 may be connected to the first transmission shaft 120 by a reduction motor coupled coupling, or other power source capable of continuously transmitting power to the first transmission shaft 120.
As shown in fig. 3, according to an embodiment of the present invention, the first gear 121 is an incomplete gear, the first gear 121 is provided with a plurality of first tooth portions 1211, the plurality of first tooth portions 1211 are arranged in a central symmetry manner with an axial center of the first gear 121 as a symmetry center, and an angle occupied by each of the first tooth portions 1211 is a first set angle. In this embodiment, the first gear 121 serves as a driving wheel, the second gear 131 serves as a driven wheel, and the material taking operation of the material taking system 200 serves as an intermittent operation, so that the first gear 121 is an incomplete gear, the second gear 131 is a complete gear, the plurality of gear contour portions on the first gear 121 are first tooth portions 1211, the plurality of first tooth portions 1211 are arranged on the first gear 121 in a central symmetry manner, and the distribution range of each first tooth portion 1211 is a first set angle α 2 in the circumferential direction.
In this embodiment, the number of the first tooth portions 1211 is two, and the second gear 131 is stationary except that the first gear 121 rotates to the first set angle α 2 under the driving of the first gear 121, that is, in the process of one rotation of the first gear 121, the two first tooth portions 1211 of the first gear 121 and the second gear 131 are engaged twice, that is, the second gear 131 is driven to rotate twice, and the second transmission shaft 130 drives the cam 132 to rotate twice, so as to drive the material taking system 200 to vibrate back and forth, thereby preventing the materials 800 such as potatoes from being stacked.
According to an embodiment of the present invention, the driving system 100 further comprises a first chain wheel 133, the first chain wheel 133 is coaxially connected with the second driving shaft 130 through a ratchet structure, and the first chain wheel 133 is connected with the cutting system 300 through a first chain 140. In this embodiment, the second transmission shaft 130 is installed on the second transmission shaft 130, the first chain wheel 133 is connected with the cutting system 300 through the first chain 140, and in the rotating process of the second transmission shaft 130, the first chain wheel 133 is driven to rotate, so that the first chain 140 outputs power to the cutting system 300 to drive the cutting system 300 to cut the material 800. Since the process of pushing the material 800 by the cutting system 300 is a reciprocating intermittent motion, in the resetting process, the first chain 140 rotates the first chain wheel 133 to rotate reversely, so as to generate a conflict with the power of the second transmission shaft 130, and therefore, a ratchet structure is arranged at any coaxial position of the second transmission shaft 130, and the first chain wheel 133 is connected with the second transmission shaft 130 through the ratchet structure, so that the first chain wheel 133 can only rotate in one direction.
According to one embodiment of the present invention, the transmission system 100 further comprises a third transmission shaft 150, a fourth transmission shaft 160, a third gear 151 and a fifth gear 152 coaxially connected with the third transmission shaft 150, a sixth gear 161 coaxially connected with the fourth transmission shaft 160, and a fourth gear 122 coaxially connected with the first transmission shaft 120, wherein the third gear 151 is in meshed connection with the fourth gear 122, the fifth gear 152 is in meshed connection with the sixth gear 161, and the fourth transmission shaft 160 is connected with the cutting system 300. In this embodiment, the fourth gear 122 is mounted on the first transmission shaft 120, the first driving assembly 110 transmits power to the first transmission shaft 120, drives the first transmission shaft 120 to rotate, thereby driving the fourth gear 122 to rotate, the third transmission shaft 150 is arranged in parallel with the first transmission shaft 120, the third transmission shaft 150 is provided with a third gear 151 and a fifth gear 152, the fourth gear 122 is engaged with the third gear 151 to transmit power, thereby driving the third transmission shaft 150 to rotate and driving the fifth gear 152 to rotate synchronously, the fourth transmission shaft 160 is arranged vertically to the third transmission shaft 150, the sixth gear 161 is arranged on the fourth transmission shaft 160, the fifth gear 152 is engaged with the sixth gear 161 to transmit power, thereby driving the fourth transmission shaft 160 to rotate, the fourth transmission shaft 160 is connected with the cutting system 300, driven by the fourth transmission shaft 160, the cutting system 300 cuts the material 800 fed by the material taking system 200.
In this embodiment, the fifth gear 152 and the sixth gear 161 are both bevel gears, so as to realize vertical-to-horizontal power transmission.
According to one embodiment of the present invention, the transmission system 100 further includes a fifth transmission shaft 170, a seventh gear 171 coaxially connected to the fifth transmission shaft 170, an eighth gear 153 coaxially connected to the third transmission shaft 150, and a ninth gear 123 coaxially connected to the first transmission shaft 120, wherein the eighth gear 153 is respectively engaged with the ninth gear 123 and the seventh gear 171, and the fifth transmission shaft 170 is connected to the material taking system 200. In this embodiment, the ninth gear 123 is installed on the first transmission shaft 120, the first driving assembly 110 transmits power to the first transmission shaft 120 to drive the first transmission shaft 120 to rotate, so as to drive the ninth gear 123 to rotate, the eighth gear 153 is sleeved on the third transmission shaft 150, the ninth gear 123 is meshed with the eighth gear 153 to transmit power, so as to drive the eighth gear 153 to rotate, the fifth transmission shaft 170 is parallel to the third transmission shaft 150, the seventh gear 171 is installed on the fifth transmission shaft 170, the fifth transmission shaft 170 is connected with the material taking system 200, the eighth gear 153 is meshed with the seventh gear 171 to transmit power, so as to drive the fifth transmission shaft 170 to rotate, so as to drive the material taking system 200 to move synchronously, so that the material taking system 200 performs intermittent motion, and the material 800 is screened one by one. The ninth gear 123 is a driving gear, the seventh gear 171 is a driven gear, the eighth gear 153, which is located between the ninth gear 123 and the seventh gear 171 and transmits power, is an idle gear, and the second gear 131 and the seventh gear 171 need to maintain the same rotation direction, so that the rotation direction can be adjusted by adding the idle gear if the actual rotation direction is different. Since the eighth gear 153 is sleeved on the third transmission shaft 150, the eighth gear 153 can be kept stationary, that is, the eighth gear 153 and the third gear 151 rotate relatively independently, while the first transmission shaft 120 keeps the third transmission shaft 150 rotating through the meshing drive of the fourth gear 122 and the third gear 151.
As shown in fig. 4, according to an embodiment of the present invention, the ninth gear 123 is an incomplete gear, two second tooth portions 1231 are disposed on the ninth gear 123, the two second tooth portions 1231 are disposed in central symmetry with the axis of the ninth gear 123 as a symmetry center, and an angle occupied by each second tooth portion 1231 is a second set angle. In this embodiment, since the material-taking operation of the material-taking system 200 is an intermittent operation, the ninth gear 123 is an incomplete gear, the eighth gear 153 and the seventh gear 171 are complete gears, the gear contour portions at multiple positions on the ninth gear 123 are second tooth portions 1231, the second tooth portions 1231 are arranged on the ninth gear 123 in a central symmetry manner, and the distribution range of each second tooth portion 1231 is a second set angle α 4 in the circumferential direction.
In this embodiment, the number of the second tooth portions 1231 is two, and under the driving of the ninth gear 123, the seventh gear 171 is stationary except that the ninth gear 123 rotates to the second set angle α 4, that is, in the process of one rotation of the ninth gear 123, the two second tooth portions 1231 of the ninth gear 123 are engaged with the eighth gear 153 twice, that is, the seventh gear 171 is driven to rotate twice, and the fifth transmission shaft 170 drives the material taking system 200 to rotate twice, so as to realize the intermittent material taking action of the material taking system 200, and convey the materials 800 to the cutting system 300 one by one.
According to an embodiment of the present invention, the transmission system 100 further includes a tenth gear 154 and an eleventh gear 155 coaxially connected to the third transmission shaft 150, and both the tenth gear 154 and the eleventh gear 155 are connected to the dehydration drying system 400. In this embodiment, a tenth gear 154 and an eleventh gear 155 are mounted on the third transmission shaft 150, the first transmission shaft 120 drives the third transmission shaft 150 to rotate by engaging the fourth gear 122 with the third gear 151, the tenth gear 154 and the eleventh gear 155 rotate synchronously, and the tenth gear 154 and the eleventh gear 155 are connected to the dehydration drying system 400 to drive the dehydration drying system 400 to dehydrate and dry the material 800 fed by the cutting system 300.
As shown in fig. 5, in one embodiment provided by the present invention, the material taking system 200 includes a bin 210, a translation assembly 220 and a turntable 230, which are sequentially arranged from top to bottom, the turntable 230 is uniformly provided with a plurality of through holes 231 around an axial direction thereof, the translation assembly 220 is provided with a passage for communicating the bin 210 with the through holes 231, in a material taking state, the through holes 231 are aligned with the passage, in a cutting state, the through holes 231 are communicated with the cutting system 300, the cam 132 is in contact with the translation assembly 220 to drive the translation assembly 220 to horizontally reciprocate, and the turntable 230 is coaxially connected with the fifth transmission shaft 170. In this embodiment, the materials 800 are stacked in the bin 210 and then enter the channels of the translation assembly 220 one by one, the rotating disc 230 is installed on the fifth transmission shaft 170, and the fifth transmission shaft 170 is driven to rotate by the engagement transmission of the ninth gear 123, the eighth gear 153 and the seventh gear 171 under the driving of the first transmission shaft 120, so as to drive the rotating disc 230 to rotate. When the material 800 is taken, the material enters the through hole 231 of the turntable 230 from the channel, and when the material is cut, the turntable 230 rotates to align the through hole 231 with the cutting system 300, so that the material 800 is conveyed to the cutting system 300. The cam 132 contacts the translation assembly 220, the translation assembly 220 is pushed by the cam 132 in the rotation process, so that the translation assembly 220 reciprocates in the horizontal direction, and the cam 132 can be provided with a plurality of peaks and valleys for increasing the oscillation frequency of the translation assembly 220, avoiding the accumulation of the material 800 and blocking the material 800 passage formed by the bin 210, the channel and the through hole 231.
In this embodiment, within an angle α when the ninth gear 123 rotates to the position where the second tooth 1231 is not provided, the ninth gear 123 is disengaged from the eighth gear 153, the eighth gear 153 and the seventh gear 171 do not rotate, that is, the fifth transmission shaft 170 does not rotate, the turntable 230 stops rotating, at this time, a preset through hole 231 on the turntable 230 is directly opposite to the channel of the translation assembly 220 below the bin 210, the through hole 231 on the turntable 230 is suitable for only one material 800 to enter, therefore, the single material 800 enters the through hole 231 on the turntable 230, meanwhile, another preset through hole 231 on the turntable 230 is aligned with the cutting system 300, and the cutting system 300 performs a cutting process on the material 800 in the through hole 231. When the ninth gear 123 rotates to the second set angle α 4 of the second tooth 1231, the ninth gear 123 is re-engaged with the eighth gear 153, and the seventh gear 171 is driven by the eighth gear 153 to rotate, i.e., the fifth transmission shaft 170 rotates to drive the turntable 230 to synchronously rotate, so as to feed the through holes 231 filled with the material 800 into the cutting system 300, and feed the unfilled through holes 231 into the lower portion of the channel. The materials 800 can be continuously taken and cut by sequential cycle operation.
In this embodiment, carousel 230 below platform as an organic whole, the lower surface of carousel 230 sets up the slot that encircles through-hole 231 around through-hole 231, install floating sealing ring structure in the slot, set up a plurality of springs between sealing ring and the slot inner face promptly, when carousel 230 rotates, except that sealing ring and integrative platform sliding contact, other surface positions are all gapped, can directly not rub with the platform, the effect of spring is the wearing and tearing of compensation sealing ring, make the sealing ring laminate with the platform all the time, thereby make the juice 820 that the potato after thawing flowed out can not outwards overflow by through-hole 231. After the turntable 230 rotates to make the through hole 231 reach the cutting system 300, there is no platform separation between the through hole 231 and the cutting system 300, and the juice 820 flowing out can flow into the cutting system 300, so as to effectively prevent the device from being polluted by the overflow of liquid, and prevent the waste of the juice 820 of the material 800.
As shown in fig. 5, according to an embodiment of the present invention, the translation assembly 220 includes a hopper 221, a fixing block 222, a guide shaft 223, a first spring 224 and a mounting bracket 225, a discharge port of the bin 210 is inserted into a feed port of the hopper 221 and spaced apart from the feed port of the hopper 221, the fixing block 222 is disposed on the hopper 221, one end of the guide shaft 223 is connected to the fixing block 222, the other end of the guide shaft 223 passes through the mounting bracket 225, the first spring 224 is sleeved outside the guide shaft 223, and one end of the first spring 224 is connected to the fixing block 222 and the other end of the first spring 224 is connected to the mounting bracket 225. In this embodiment, the bin 210 is fixed, the hopper 221 is disposed below the bin 210, the discharge port of the bin 210 is inserted into the feed port of the hopper 221, a certain distance is formed between the outer wall of the bin 210 and the inner wall of the hopper 221, the fixing block 222 is fixed on the outer wall of the hopper 221 around the hopper 221, the outer wall of the cam 132 contacts with the outer wall of the fixing block 222, the guide shaft 223 is disposed in a direction perpendicular to the feeding and discharging direction of the hopper 221, one end of the guide shaft 223 is connected with the outer wall of the fixing block 222, the other end of the guide shaft 223 penetrates through the mounting bracket 225, and the first spring 224 is sleeved outside the guide shaft 223 between the mounting bracket 225 and the fixing block 222. In this embodiment, in the process of rotation of the cam 132, the cam 132 pushes the fixed block 222 to move rightward, the fixed block 222 drives the fixed shaft and the hopper 221 to move rightward synchronously, the first spring 224 is compressed, the discharge port of the bin 210 is offset relative to the discharge port of the hopper 221 in the interval range, the discharge port of the hopper 221 is offset relative to the through hole 231 of the turntable 230, that is, a certain offset is generated between the channel formed by the hopper 221 and the bin 210 and the through hole 231, the pushing force of the cam 132 continuously rotating on the fixed block 222 gradually disappears, the first spring 224 piece is extended again, and a pushing force is generated on the fixed block 222, so as to drive the guide shaft 223 and the hopper 221 to reset synchronously.
As shown in fig. 5, according to an embodiment of the present invention, the cutting system 300 includes a pressing assembly 310 and a cutting assembly 320, the pressing assembly 310 includes a pressing block 311, a screw 312, a threaded sleeve 313 and a second chain wheel 314, one end of the screw 312 is connected to the pressing block 311, the pressing block 311 is aligned with the through hole 231 to press the material 800 in the through hole 231 into the cutting assembly 320, the threaded sleeve 313 is sleeved on the screw 312 and is in threaded connection with the screw 312, the second chain wheel 314 is coaxially connected to the threaded sleeve 313, and the second chain wheel 314 is connected to the first chain wheel 133 through the first chain 140. In this embodiment, the screw 312 is vertically disposed, the lower end of the screw 312 is connected with the pressing block 311, the pressing block 311 faces the through hole 231 of the turntable 230, the threaded sleeve 313 in threaded connection with the screw 312 is sleeved on the outer side of the screw 312, the second sprocket 314 is fixedly sleeved on the outer side of the threaded sleeve 313, the first sprocket 133 drives the second sprocket 314 to rotate through the first chain 140, the synchronous threaded sleeve 313 is driven to rotate when the second sprocket 314 rotates, the screw 312 vertically and linearly moves along the axial direction thereof through the threaded connection, the screw 312 moves downward, the pressing block 311 gradually enters the through hole 231 of the turntable 230, the pressing block 311 presses the material 800 in the through hole 231 into the cutting assembly 320, the screw 312 moves upward, the pressing block 311 gradually leaves the through hole 231 of the turntable 230, and the next through hole 231 containing the material 800 is rotated to the lower side of the pressing block 311 by the turntable 230.
As shown in fig. 5, according to an embodiment of the present invention, the extruding assembly 310 further includes a second spring 315, a sliding block 316 and a directional sleeve 317, the other end of the screw 312 is connected to the sliding block 316, the sliding block 316 is disposed in the directional sleeve 317 and can move linearly along the axial direction of the sleeve, the second spring 315 is sleeved outside the screw 312, and one end of the second spring 315 abuts against the sliding block 316, and the other end abuts against the threaded sleeve 313. In this embodiment, the directional sleeve 317 is disposed along the axial direction of the screw 312, the sliding block 316 is disposed in the directional sleeve 317 and only moves linearly along the directional sleeve 317, the sliding block 316 is connected to the upper end of the screw 312, and the second spring 315 is sleeved outside the screw 312 between the sliding block 316 and the threaded sleeve 313. The threaded sleeve 313 only rotates and does not move vertically, the sliding block 316 does not rotate in the directional sleeve 317 and only moves downwards synchronously along the directional sleeve 317, so that one degree of freedom of the screw 312 is reduced, the screw 312 only moves downwards linearly, and the second spring 315 compresses synchronously. After the material 800 is pressed into the cutting assembly 320 by the pressing block 311, the screw 312 needs to move upwards for resetting, at the moment, the second spring 315 is extended again, upward thrust is generated on the sliding block 316, the screw 312 is driven to move upwards, the screw 312 does not rotate due to upward linear motion, and the threaded sleeve 313 generates reverse rotation through threaded matching, so that the second chain wheel 314 synchronously rotates reversely, the first chain wheel 133 is driven to rotate reversely through the first chain 140, at the moment, the ratchet structure can ensure that the second transmission shaft 130 is relatively independent from the first chain wheel 133, namely, the first chain wheel 133 rotates reversely, but the second transmission shaft 130 keeps still, and the conflict between the power output of the second transmission shaft and the power output of the first transmission shaft 120 is avoided.
In this embodiment, when the first gear 121 rotates to a first set angle α 2 with the first tooth 1211, the first gear 121 is in meshing transmission with the second gear 131 through the first tooth 1211, that is, the second transmission shaft 130 rotates to drive the first sprocket 133 to synchronously rotate by a certain angle, the first sprocket 133 transmits power to the threaded sleeve 313 through the first chain 140 and the second sprocket 314, the threaded sleeve 313 rotates, the screw 312 moves downward, the second spring 315 compresses, the pressing block 311 pushes the material 800 in the through hole 231 into the cutting assembly 320, when the first gear 121 rotates to an angle α 1 or α 3 without the first tooth 1211, the first gear 121 is disengaged from the second gear 131, that is, the second transmission shaft 130 stops rotating, the turntable 230 is stationary, the second spring 315 extends, the screw 312 moves upward, the pressing block 311 exits from the through hole 231 and returns to the vertex, and the threaded sleeve 313 rotates in the opposite direction, the first chain 140 drives the first chain wheel 133 to rotate in the opposite direction, and in order to avoid the power conflict between the second transmission shaft 130 and the first transmission shaft 120, a ratchet mechanism is disposed at any coaxial position between the first chain wheel 133 and the second transmission shaft 130, so that the first chain wheel 133 can only operate in one direction.
As shown in fig. 3 and 4, when the first gear 121 rotates by the first set angle α 2, the first gear 121 is disengaged from the second gear 131, and the pressing piece 311 is reset to the highest point by the second spring 315; in order to realize the lifting of the pressing block 311 with large stroke in the limited tooth number meshing, the spiral lead of the screw 312 can be increased, and the number of thread heads can also be increased;
when the first gear 121 continues to rotate by an angle α 3, the second gear 131 is disengaged from the first gear 121 and the third gear 151 is disengaged from the seventh gear 171, and the first sprocket 133 and the turntable 230 are both kept stationary;
after the first gear 121 finishes rotating by the angle α 3, the second gear 131 and the first sprocket 133 are kept still, that is, the pressing block 311 is kept in a lifted state, and at this time, the ninth gear 123 finishes rotating by the angle α, and starts to be meshed with the eighth gear 153 to drive the seventh gear 171 to rotate, so that the turntable 230 starts to rotate to carry out the material 800 conveying in the next cycle;
the angles α 1 and α 3 are set to ensure that the pressing block 311 performs the pressing and lifting actions when the turntable 230 is in a stationary state, so as to avoid the clamping of the device caused by the pressing block 311 ascending and descending while the turntable 230 rotates, in this embodiment, α 1+ α 2+ α 3 is α and α is 180 ° - α 4.
As shown in fig. 5, according to an embodiment of the present invention, the cutting assembly 320 includes a cylinder 321, and a mesh cutter 322 and a hob cutter wheel 323 which are disposed in the cylinder 321, the mesh cutter 322 is disposed at a feeding port of the cylinder 321, the hob cutter wheel 323 is disposed below the mesh cutter 322, the hob cutter wheel 323 is coaxially connected to the fourth transmission shaft 160, and a discharging port of the cylinder 321 is communicated with the dehydration drying system 400. In this embodiment, when the pressing block 311 presses the whole material 800 into the material barrel 321 through the through hole 231 of the turntable 230, the pressing block 311 applies pressure to the material 800 through the grid cutter 322, the grid cutter 322 cuts the whole material 800 into strips, the rolling cutter wheel 323 is installed below the grid cutter 322, the fourth transmission shaft 160 drives the rolling cutter wheel 323 to rotate, and the strip material 800 extruded from the grid cutter 322 is cut by the rolling cutter wheel 323 to a fixed length along with the rotation of the rolling cutter wheel 323, so that the diced granular material 800 is formed, and therefore the grid cutter 322 and the rolling cutter wheel 323 jointly form a strip-cutting and dicing mechanism.
In the present embodiment, as shown in fig. 7, in order to make the cutting length substantially uniform, the lower edge, i.e., the discharge end edge line of the grid cutter 322 is formed into an arc curve concentric with the hobbing cutter wheel 323, and matches with the annular curve formed by the circumferential blades of the hobbing cutter wheel 323.
As shown in fig. 2 and 9, according to an embodiment of the present invention, the cutting system 300 further includes a spraying component 330, the spraying component 330 includes a liquid storage barrel 331, a liquid conveying pipeline 332 and a spraying head 333, one end of the liquid conveying pipeline 332 is communicated with the liquid storage barrel 331, the other end is communicated with the spraying head 333, and the spraying head 333 is disposed on the inner wall of the barrel 321 and below the rolling cutter wheel 323. In this embodiment, the material 800 is cut into pieces and falls into the material barrel 321 below the hobbing cutter wheel 323, a spraying area is arranged in the section of the material barrel 321, that is, the material 800 is required to pass through the spraying area in the falling process, the color fixative is sprayed into the hopper 221 by one or more atomizing nozzles 333, the color fixative is sprayed on the surface of the material 800 when the material 800 passes through, and the possibility of oxidative discoloration of the material 800 is reduced. The color fixative is contained in the liquid storage barrel 331 and is conveyed to the spray head 333 through the liquid conveying pipeline 332, and the liquid pumping and atomization can be realized by introducing compressed air into the atomization spray head 333.
As shown in fig. 6 and 8, according to one embodiment of the present invention, the dehydrating and drying system 400 includes a dehydrating machine 410, a juice collecting assembly 420 and a drying assembly 430, wherein a feed inlet of the dehydrating machine 410 is communicated with a discharge outlet of the barrel 321, a rotating shaft of the dehydrating machine 410 is provided with a twelfth gear 411 coaxially connected therewith, the twelfth gear 411 is engaged with the tenth gear 154, a discharge outlet of the dehydrating machine 410 is communicated with the juice collecting assembly 420, the juice collecting assembly 420 is communicated with the drying assembly 430, and a discharge outlet of the dehydrating machine 410 is communicated with the molding system 500. In this embodiment, the material 800 enters the dewatering machine 410 through the material cylinder 321 after being diced, dewatering and squeezing dewatering are performed, the juice 820 squeezed out of the material 800 enters the juice collection module 420, and then enters the drying module 430 through the juice collection module 420 for drying, during the drying process, moisture in the juice 820 is dried, dry substances such as starch, fiber and the like are separated out, and the dry substances and the remaining low-moisture material 810 formed after the material 800 is dewatered enter the forming system 500 for forming processing. In this embodiment, a twelfth gear 411 is installed on a rotating shaft of the dehydrator 410, the twelfth gear 411 is in meshing transmission with the tenth gear 154, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, so as to drive the third transmission shaft 150 to synchronously rotate, and the third transmission shaft 150 drives the twelfth gear 411 to transmit through the tenth gear 154, so as to drive the dehydrator 410 to operate. The tenth gear 154 and the twelfth gear 411 each employ a bevel gear.
In this embodiment, dehydrator 410 adopts single screw machine barrel, material 800 enters single screw machine barrel after dicing, through long-distance screw conveying to the dehydration section, at the dehydration section, the shaft diameter grow gradually, the pitch becomes dense gradually, then spiral and barrel intermediate volume diminish gradually, apply pressure for material 800 and make it dewater, evenly set up the aperture below the barrel of dehydration section as the liquid outlet, the juice 820 of extruding from material 800 will flow out by the liquid outlet, form low moisture material 810 after material 800 extrudes juice 820, low moisture material 810 is exported to the spiral end, barrel end and spiral end all set up to the toper, be convenient for adjust the distance of file gap. The spiral outer surface of the conical section and the inner surface of the machine barrel are both processed with tooth-shaped lines, and the low-moisture material 810 enters the slit and is ground by filing. The rotation of the adjusting bolt can make the conical section of the spiral end part axially slide in the spiral tail end cylinder, so as to realize the adjustment of the size of the gap, thereby adjusting the granularity of the finished product ground by the file, wherein the purpose of the file grinding is to grind the low-moisture material 810 to a proper granularity, which is beneficial to the feeding and product forming of the forming system 500 in the next process.
As shown in fig. 8, according to an embodiment of the present invention, the drying assembly 430 includes a driving assembly 431, a roller 432, a crushing assembly 433 and a scraper 434, wherein the crushing assembly 433 and the roller 432 are connected with an eleventh gear 155 through the driving assembly 431, the crushing assembly 433 is disposed in the roller 432 along an axial direction of the roller 432 and penetrates out of the roller 432, one side of the scraper 434 is disposed on the crushing assembly 433 along an axial extension of the roller 432, the other side is in contact with an inner wall of the roller 432, the juice collecting assembly 420 is communicated with an inner portion of the roller 432, a discharge port of the crushing assembly 433 is disposed outside the roller 432 and is communicated with the molding system 500, and the roller 432 is provided with a heating element. In this embodiment, the driving assembly 431 may drive the drum 432 and the crushing assembly 433 to rotate, after the juice 820 in the juice collecting assembly 420 enters the drying assembly 430, falls on the lower inner wall of the roller 432, the inner wall of the roller 432 is heated by the heating element, the heated roller 432 continuously rotates to evaporate the water of the juice 820 while the juice 820 is continuously filled, in the process of transferring to the upper inner wall of the drum 432, the juice 820 is gradually dried in the thin layer adhered to the inner wall of the drum 432 until the thin layer is completely dried by reaching the upper inner wall of the drum 432, the scraper 434 is fixedly disposed outside the crushing assembly 433, and the upper edge of the scraper 434 is in contact with the upper inside of the drum 432, during the rotation of the roller 432, the scraper 434 can scrape off the thin layer on the inner wall of the upper part of the roller 432, and the scraped dry matter thin layer falls into the crushing assembly 433, and is conveyed to the forming system 500 after being crushed by the crushing assembly 433. In this embodiment, the transmission assembly 431 is in meshed transmission with the eleventh gear 155, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, so as to drive the third transmission shaft 150 to rotate synchronously, and the third transmission shaft 150 drives the transmission assembly 431 to rotate through the eleventh gear 155, so as to drive the crushing assembly 433 and the roller 432 to operate synchronously.
In this embodiment, the heating member is heated by a patch-type electric heating plate or an interlayer heat conducting oil.
According to an embodiment provided by the present invention, the crushing assembly 433 includes a tank 4331 and a crushing screw 4332, the crushing screw 4332 is axially disposed in the tank 4331 along the tank 4331, the tank 4331 is axially disposed along the roller 432, the scraper 434 is connected to one side of the feed inlet of the tank 4331, the discharge port of the tank 4331 is communicated with the molding system 500 through the hopper 450, and the rotating shaft of the crushing screw 4332 is connected to the transmission assembly 431. In this embodiment, an opening of the tank 4331 is disposed upward as a feeding hole, the tank 4331 is fixed, the scraper 434 is disposed at an upper edge of the tank 4331, after the scraper 434 scrapes the thin layer on the inner wall of the roller 432, the thin layer is scraped to form a large sheet of paper, the thin layer directly falls into the tank 4331, the crushing screw 4332 in the tank 4331 rotates to stir and crush the thin layer into small sheets, the crushing process also pushes the thin sheet to travel to a discharging hole at the bottom of one end of the tank 4331, the thin sheet falls into the feeding hopper 450221 through the discharging hole, and finally the thin sheet enters the forming system 500. In this embodiment, the transmission assembly 431 is in meshed transmission with the eleventh gear 155, the first transmission shaft 120 drives the third gear 151 to rotate through the fourth gear 122, so as to drive the third transmission shaft 150 to rotate synchronously, and the third transmission shaft 150 drives the transmission assembly 431 to rotate through the eleventh gear 155, so as to drive the crushing screw 4332 and the roller 432 to operate synchronously.
According to one embodiment of the present invention, the transmission assembly 431 includes a sixth transmission shaft 4311, a third sprocket 4312, a fourth sprocket 4313, a thirteenth gear 4314, a fourteenth gear 4315 and a fifteenth gear 4316, the third sprocket 4312 is coaxially connected to the sixth transmission shaft 4311, the fourth sprocket 4313 is coaxially connected to the rotation shaft of the crushing screw 4332, the third sprocket 4312 is connected to the fourth sprocket 4313 via a second chain 4317, the thirteenth gear 4314 is coaxially connected to the sixth transmission shaft 4311, the fourteenth gear 4315 is coaxially connected to the drum 432, the thirteenth gear 4314 is in meshing connection with the fourteenth gear 4315, the fifteenth gear 4316 is coaxially connected to the sixth transmission shaft 4311, and the fifteenth gear 4316 is in meshing connection with the eleventh gear 155. In this embodiment, a third sprocket 4312, a thirteenth gear 4314 and a fifteenth gear 4316 are mounted on the sixth transmission shaft 4311, the third gear 151 is driven by the first transmission shaft 120 through the fourth gear 122 to rotate, and further the third transmission shaft 150 is driven to rotate synchronously, the third transmission shaft 150 transmits power through the engagement between the eleventh gear 155 and the fifteenth gear 4316, so that the sixth transmission shaft 4311 rotates to drive the third sprocket 4312 and the thirteenth gear 4314 to rotate synchronously, the fourth sprocket 4313 is driven by the third sprocket 4312 through the second chain 4317 to rotate, and further the crushing screw 4332 rotates, the fourteenth gear 4315 is circumferentially disposed at one end of the roller 432, and the rotation of the roller 432 is driven through the engagement between the thirteenth gear 4314 and the fourteenth gear 4315. By the design of the transmission assembly 431, the combination of the rotation of the drum 432 and the crushing screw 4332 saves power, integrates the structure and simplifies the device composition.
In this embodiment, the fourteenth gear 4315 is a large gear ring and is installed on the outer circumferential surface of the roller 432; the fifteenth gear 4316 and the eleventh gear 155 are both bevel gears.
According to one embodiment of the present invention, the juice collecting assembly 420 includes a second driving assembly, a juice collecting tank 422, a liquid collecting pipeline 423 and a liquid distributing pipeline 424, the second driving assembly is communicated with the juice collecting tank 422, one end of the liquid distributing pipeline 424 is communicated with the second driving assembly, the other end of the liquid distributing pipeline extends into the roller 432, a liquid distributing hole 4241 is formed in a pipe section of the liquid distributing pipeline 424 in the roller 432, one end of the liquid collecting pipeline 423 is communicated with a liquid outlet of the dehydrator 410, and the other end of the liquid collecting pipeline 423 is communicated with the juice collecting tank 422. In this embodiment, the end of the liquid collecting pipe 423 connected to the liquid outlet of the dewatering machine 410 is a funnel, which collects the juice 820 squeezed out of the material 800, and then flows into the juice collecting tank 422 through the pipe, the juice 820 contains nutrients such as starch, dietary fiber, trace elements, etc. of potato, so that the juice collecting assembly 420 and the drying assembly 430 are provided for recycling, the second driving assembly pumps the juice 820 in the juice collecting tank 422 into the roller 432 through the liquid distributing pipe 424, the end of the roller 432 is provided with an opening, the liquid distributing pipe 424 enters the roller 432 through the opening and is located below the crushing assembly 433, the pipe section of the liquid distributing pipe 424 in the roller 432 is provided with a plurality of liquid distributing holes 4241 along the extending direction of the groove 4331, so that the liquid flows out uniformly and is distributed on the inner surface of the roller 432, the liquid distributing pipe 424 and the scraper 434 are arranged opposite to ensure that the liquid flows out to the maximum stroke of the roller 432 in the process of drying the inner wall of the roller 432 into a thin layer, ensuring the drying time and the drying effect.
In this embodiment, the second driving assembly may adopt a water pump. In other embodiments, the second drive assembly may employ other power devices to pump the juice 820 from the juice collection tank 422 into the bowl 432.
According to one embodiment of the present invention, the juice collection assembly 420 further comprises a stirring paddle 425 and a bevel gear set 426, the stirring paddle 425 is connected to the sixth transmission shaft 4311 through the bevel gear set 426, and the stirring paddle 425 is inserted into the juice collection tank 422. In this embodiment, starch is present in the juice 820 flowing into the juice collection tank 422, and to avoid starch bottoming, the juice 820 is agitated within the juice collection tank 422 by the paddles 425, such that the juice 820 remains in flow. The sixth transmission shaft 4311 is further provided with a first bevel gear 4261, one end of the stirring paddle 425 is coaxially connected with a second bevel gear 4262, the other end of the stirring paddle is provided with blades inserted into the juice collecting tank 422, when the sixth transmission shaft 4311 rotates, the first bevel gear 4261 is driven to rotate, and the first bevel gear 4261 transmits power to the stirring paddle 425 through meshing with the second bevel gear 4262, so that the blades rotate in the juice 820. The sixth transmission shaft 4311 is fully utilized as a power source, the power transmission structure is simplified, and the effect of recovering the juice 820 is further optimized.
According to an embodiment of the present invention, the dehydration drying system 400 further includes a vacuum assembly 440, the vacuum assembly 440 includes a hermetic container 441, a vacuum pump 442 and a vacuum pipe 443, the drying assembly 430 and the juice collecting assembly 420 are disposed in the hermetic container 441, the vacuum pump 442 is communicated with the hermetic container 441 through the vacuum pipe 443, and the hermetic container 441 is provided with a vacuum gauge 444. In this embodiment, the dehydrating unit 410, the drying unit 430 and the juice collecting unit 420 are disposed in a hermetic container 441, and the hermetic container 441 is connected to a vacuum pump 442 through a vacuum pipe 443, thereby completely enclosing the dehydrating and drying system 400. The vacuum gauge 444 can reflect the vacuum degree in the hermetic container 441 in real time to control the operation of the vacuum pump 442. The sealed bin 441 is vacuumized, so that a large amount of water vapor formed during drying can be pumped out, and the boiling point of water is reduced under the condition of low vacuum degree, so that the dehydration drying is facilitated, and the energy is saved. In this manner, only some of the moisture is lost during processing of the material 800, and most of its nutrients can be retained intact in the product, except for heat loss from drying.
In this embodiment, the joints between the sealed cabin 441 and the crushing screw 4332 and the sixth transmission shaft 4311 are all set according to the dynamic seal standard.
As shown in fig. 9, according to an embodiment of the present invention, the potato raw material full ingredient utilization molding machine of the embodiment of the present invention further includes a control system 600, and the control system 600 is connected to the first driving assembly 110, the second driving assembly and the vacuum pump 442. In this embodiment, the control system 600 is disposed in the control cabinet, and is used for installing circuit control components, and is connected to driving members in each system to control the start and stop of each system node and the equipment process.
According to one embodiment provided by the present invention, the molding system 500 includes a third drive assembly 510 and a twin screw molding machine 520, the third drive assembly 510 being coupled to a shaft of the twin screw molding machine 520. In this embodiment, the material 800 is milled and dropped into the twin-screw molding machine 520, and then the material is subjected to conveying, shearing, pressurizing, heating and conveying by the twin-screw molding machine 520, and finally, the material is subjected to plastic forming by different molds to form a final product. The double-screw forming machine 520 is used for curing the raw materials, the end die can be selected into strips, sheets and the like according to requirements, and the strips, the sheets and the like are cut by a cutter, so that the potato full-nutrition product can be formed in one step. In this embodiment, the third driving member may be a motor and a reducer to drive the rotating shaft of the twin-screw molding machine 520 to rotate.
When the potato raw material full-component utilization forming machine is used, as shown in fig. 1 and 9, a machine frame 700 is further arranged on the potato raw material full-component utilization forming machine provided by the embodiment of the invention, casters 710 are arranged at the bottom of the machine frame 700 and are convenient to move, all systems and components thereof are arranged on the machine frame 700, all transmission shafts of the transmission system 100 are connected and positioned with the machine frame 700, and the contact positions of the sealed bin 441 and the machine frame 700 meet static sealing requirements.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A potato raw material full-component utilization forming machine is characterized in that: the automatic material taking and drying device comprises a material taking system, a transmission system, a cutting system, a dehydration drying system and a forming system, wherein the transmission system is respectively connected with the material taking system, the cutting system and the dehydration drying system, and the dehydration drying system is respectively connected with the cutting system and the forming system.
2. The potato raw material full-component utilization forming machine as claimed in claim 1, is characterized in that: the transmission system comprises a first driving assembly, a first transmission shaft, a first gear coaxially connected with the first transmission shaft, a second gear coaxially connected with the second transmission shaft and a cam, the first gear is meshed with the second gear, the cam is connected with the material taking system, and the first driving assembly is connected with the first transmission shaft; the transmission system further comprises a first chain wheel, the first chain wheel is coaxially connected with the second transmission shaft through a ratchet structure, and the first chain wheel is connected with the cutting system through a first chain; the transmission system further comprises a third transmission shaft, a fourth transmission shaft, a third gear and a fifth gear which are coaxially connected with the third transmission shaft, a sixth gear which is coaxially connected with the fourth transmission shaft, and a fourth gear which is coaxially connected with the first transmission shaft, wherein the third gear is meshed with the fourth gear and is connected with the fifth gear, and the fourth transmission shaft is connected with the cutting system.
3. The potato raw material full-component utilization forming machine as claimed in claim 2, characterized in that: the transmission system further comprises a fifth transmission shaft, a seventh gear coaxially connected with the fifth transmission shaft, an eighth gear coaxially connected with the third transmission shaft and a ninth gear coaxially connected with the first transmission shaft, the eighth gear is respectively meshed with the ninth gear and the seventh gear, and the fifth transmission shaft is connected with the material taking system; the transmission system further comprises a tenth gear and an eleventh gear which are coaxially connected with the third transmission shaft, and the tenth gear and the eleventh gear are both connected with the dehydration drying system.
4. The potato raw material full-component utilization forming machine as claimed in claim 3, characterized in that: the first gear is an incomplete gear, a plurality of first tooth parts are arranged on the first gear, the first tooth parts are arranged in a central symmetry mode by taking the axis of the first gear as a symmetry center, and the angle occupied by each first tooth part is a first set angle; the ninth gear is an incomplete gear, two second tooth parts are arranged on the ninth gear, the second tooth parts are arranged in a central symmetry mode by taking the axis of the ninth gear as a symmetry center, and the angle occupied by each second tooth part is a second set angle.
5. The potato raw material full-component utilization forming machine as claimed in claim 4, characterized in that: the material taking system comprises a storage bin, a translation assembly and a rotary table which are sequentially arranged from top to bottom, the rotary table is uniformly provided with a plurality of through holes along the axial direction of the rotary table, the translation assembly is provided with a channel for communicating the storage bin with the through holes, the through holes are aligned with the channel in a material taking state, the through holes are communicated with the cutting system in a cutting state, the cam is in contact with the translation assembly to drive the translation assembly to horizontally reciprocate, and the rotary table is coaxially connected with the fifth transmission shaft; the cutting system comprises an extrusion assembly and a cutting assembly, the extrusion assembly comprises a pressing block, a screw rod, a threaded sleeve and a second chain wheel, one end of the screw rod is connected with the pressing block, the pressing block is aligned to the through hole so as to press materials in the through hole into the cutting assembly, the threaded sleeve is sleeved on the screw rod and is in threaded connection with the screw rod, the second chain wheel is in coaxial connection with the threaded sleeve, and the second chain wheel is connected with the first chain wheel through a first chain.
6. The potato raw material full-component utilization forming machine as claimed in claim 5, characterized in that: the translation assembly comprises a hopper, a fixed block, a guide shaft, a first spring and an installation support, a discharge port of the bin is inserted into a feed port of the hopper, and a space is reserved between the discharge port of the bin and the feed port of the hopper, the fixed block is arranged on the hopper, one end of the guide shaft is connected with the fixed block, the other end of the guide shaft penetrates through the installation support, the first spring is sleeved on the outer side of the guide shaft, one end of the first spring is connected with the fixed block, and the other end of the first spring is connected with the installation support; the extrusion assembly further comprises a second spring, a sliding block and a directional sleeve, the other end of the screw rod is connected with the sliding block, the sliding block is arranged in the directional sleeve and can move linearly along the axial direction of the sleeve, the second spring is sleeved on the outer side of the screw rod, one end of the second spring is abutted against the sliding block, and the other end of the second spring is abutted against the threaded sleeve; the cutting assembly comprises a material cylinder, and a grid cutter and a hobbing cutter wheel which are arranged in the material cylinder, the grid cutter is arranged at a feed inlet of the material cylinder, the hobbing cutter wheel is positioned below the grid cutter, the hobbing cutter wheel is coaxially connected with the fourth transmission shaft, and a discharge outlet of the material cylinder is communicated with the dehydration drying system; the cutting system still includes the spraying subassembly, the spraying subassembly includes stock solution bucket, infusion pipeline and shower nozzle, the one end of infusion pipeline with stock solution bucket intercommunication, the other end with the shower nozzle intercommunication, the shower nozzle set up in on the inner wall of feed cylinder, and be located the below of hobbing cutter wheel.
7. The potato raw material full-component utilization forming machine as claimed in claim 6, characterized in that: the dehydration drying system includes hydroextractor, juice collection component and drying assembly, the feed inlet of hydroextractor with the discharge gate intercommunication of feed cylinder, the pivot of hydroextractor is equipped with the twelfth gear rather than coaxial coupling, the twelfth gear with the meshing of tenth gear is connected, the liquid outlet of hydroextractor with the juice collection component intercommunication, the juice collection component with drying assembly intercommunication, the discharge gate of hydroextractor with forming system intercommunication.
8. The potato raw material full-component utilization forming machine as claimed in claim 7, is characterized in that: the drying component comprises a transmission component, a roller, a crushing component and a scraper blade, the crushing component and the roller are connected with the eleventh gear through the transmission component, the crushing component is arranged in the roller along the axial direction of the roller and penetrates out of the roller, one side edge of the scraper blade is arranged on the crushing component along the axial direction of the roller in an extending mode, the other side edge of the scraper blade is in contact with the inner wall of the roller, the juice collecting component is communicated with the inside of the roller, a discharge hole of the crushing component is located outside the roller and is communicated with the forming system, and a heating element is arranged on the roller; the crushing assembly comprises a groove body and a crushing screw, the crushing screw is arranged in the groove body along the axial direction of the groove body, the groove body is arranged along the axial direction of the roller, the scraper is connected with one side of a feeding hole of the groove body, a discharging hole of the groove body is communicated with the forming system through a feeding hopper, and a rotating shaft of the crushing screw is connected with the transmission assembly; the dehydration drying system further comprises a vacuum assembly, the vacuum assembly comprises a sealed bin, a vacuum pump and a vacuum pipeline, the drying assembly and the juice collecting assembly are both arranged in the sealed bin, the vacuum pump is communicated with the sealed bin through the vacuum pipeline, and a vacuum meter is arranged on the sealed bin; the juice collecting assembly comprises a second driving assembly, a juice collecting tank, a liquid collecting pipeline and a liquid distributing pipeline, the second driving assembly is communicated with the juice collecting tank, one end of the liquid distributing pipeline is communicated with the second driving assembly, the other end of the liquid distributing pipeline extends into the roller, the liquid distributing pipeline is located in a liquid distributing hole formed in a pipe section of the roller, one end of the liquid collecting pipeline is communicated with a liquid outlet of the dehydrator, and the other end of the liquid collecting pipeline is communicated with the juice collecting tank.
9. The potato raw material full-component utilization forming machine as claimed in claim 8, characterized in that: the transmission assembly comprises a sixth transmission shaft, a third chain wheel, a fourth chain wheel, a thirteenth gear, a fourteenth gear and a fifteenth gear, the third chain wheel is coaxially connected with the sixth transmission shaft, the fourth chain wheel is coaxially connected with a rotating shaft of the crushing screw, the third chain wheel is connected with the fourth chain wheel through a second chain, the thirteenth gear is coaxially connected with the sixth transmission shaft, the fourteenth gear is coaxially connected with the roller, the thirteenth gear is meshed with the fourteenth gear, the fifteenth gear is coaxially connected with the sixth transmission shaft, and the fifteenth gear is meshed with the eleventh gear; the juice collection assembly further comprises a stirring paddle and a bevel gear set, the stirring paddle is connected with the sixth transmission shaft through the bevel gear set, and the stirring paddle is inserted into the juice collection tank.
10. The potato raw material full-component utilization forming machine as claimed in claim 9, characterized in that: the vacuum pump is characterized by further comprising a control system, wherein the control system is connected with the first driving assembly, the second driving assembly and the vacuum pump; the forming system comprises a third driving assembly and a double-screw forming machine, wherein the third driving assembly is connected with a rotating shaft of the double-screw forming machine.
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| CN202110983952.XA CN113785958A (en) | 2021-08-25 | 2021-08-25 | Whole-component utilization forming machine for potato raw materials |
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| CN202110983952.XA CN113785958A (en) | 2021-08-25 | 2021-08-25 | Whole-component utilization forming machine for potato raw materials |
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Cited By (1)
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|---|---|---|---|---|
| CN114847503A (en) * | 2022-05-19 | 2022-08-05 | 中国农业大学 | Multi-component mixed double-input screw extrusion equipment and extrusion processing method |
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