CN113758382B - Full-automatic production line for carbon dioxide phase-change expansion excitation tube - Google Patents
Full-automatic production line for carbon dioxide phase-change expansion excitation tube Download PDFInfo
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- CN113758382B CN113758382B CN202111183989.0A CN202111183989A CN113758382B CN 113758382 B CN113758382 B CN 113758382B CN 202111183989 A CN202111183989 A CN 202111183989A CN 113758382 B CN113758382 B CN 113758382B
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- hopper
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 230000005284 excitation Effects 0.000 title claims abstract description 19
- 229910002092 carbon dioxide Inorganic materials 0.000 title claims abstract description 17
- 239000001569 carbon dioxide Substances 0.000 title claims abstract description 17
- 238000007600 charging Methods 0.000 claims abstract description 147
- 239000003814 drug Substances 0.000 claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 238000004806 packaging method and process Methods 0.000 claims abstract description 52
- 239000000428 dust Substances 0.000 claims abstract description 39
- 239000011812 mixed powder Substances 0.000 claims abstract description 39
- 239000000843 powder Substances 0.000 claims abstract description 38
- 238000002156 mixing Methods 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims description 64
- 239000000463 material Substances 0.000 claims description 46
- 238000012546 transfer Methods 0.000 claims description 33
- 230000007306 turnover Effects 0.000 claims description 18
- 238000011068 loading method Methods 0.000 claims description 17
- 230000002950 deficient Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 238000012858 packaging process Methods 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 229940079593 drug Drugs 0.000 description 4
- 210000000056 organ Anatomy 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000005422 blasting Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/02—Filling cartridges, missiles, or fuzes; Inserting propellant or explosive charges
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a full-automatic production line of a carbon dioxide phase-change expansion excitation tube, which comprises a medicine mixing mechanism, a medicine charging mechanism and a packaging mechanism, wherein the medicine mixing mechanism is used for receiving external powder to be mixed so as to enable the powder to be sealed and stirred in the medicine mixing mechanism to form mixed powder, and then the mixed powder is sent into the medicine charging mechanism; the powder charging mechanism is used for receiving the mixed powder, so that the mixed powder is respectively filled into each tube shell according to preset weight, then dispensing and sealing are carried out, and each sealed tube shell is sent into the packaging mechanism; the packaging mechanism is used for receiving the sealed tube shells so as to enable the tube shells to be packaged. According to the technical scheme provided by the invention, all powder is stirred in a sealing manner through the powder mixing mechanism, dust flying in the powder stirring process is avoided, and the whole mixing, charging and packaging processes are all mechanized through the charging mechanism and the packaging mechanism, so that the production quality and the production efficiency are effectively improved.
Description
Technical Field
The invention relates to the technical field of excitation tube production, in particular to a full-automatic production line of a carbon dioxide phase-change expansion excitation tube.
Background
The carbon dioxide expansion blasting technology has the advantages of small vibration, small pollution, low temperature, no spark and the like, is widely applied to the fields of mine step blasting, tunnel tunneling, coal mine excavation and the like at present, and the carbon dioxide phase change expansion excitation tube as a core component is also increasingly required along with the expansion of the market. In the traditional excitation tube production mode, manual operation is mostly adopted, powder is generally mixed manually, then the powder is filled into a tube and packaged, and the normal production process is completely dependent on manual operation, so that dust flies in the whole production process, corresponding occupational diseases are caused, and the physical health of staff is endangered; the products produced by different staff have large difference, the quality is not guaranteed, and the speed of manual charging is low, so that the market demands and the like can not be met.
Disclosure of Invention
The invention mainly aims to provide a full-automatic production line of a carbon dioxide phase-change expansion excitation tube, and aims to solve the problems that dust flies in the production process of the excitation tube and the production quality and the production efficiency are respectively lower.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
The full-automatic production line for the carbon dioxide phase-change expansion excitation tube comprises a medicine mixing mechanism, a medicine charging mechanism and a packaging mechanism, wherein the medicine mixing mechanism is used for receiving external powder to be mixed so as to enable the powder to be sealed and stirred in the medicine mixing mechanism to form mixed powder, and then the mixed powder is sent into the medicine charging mechanism; the powder charging mechanism is used for receiving the mixed powder, so that the mixed powder is respectively filled into each tube shell according to preset weight, then dispensing and sealing are carried out, and each sealed tube shell is sent into the packaging mechanism; the packaging mechanism is used for receiving each sealed tube shell so as to enable each tube shell to be packaged in a coating mode.
Preferably, the medicine mixing mechanism comprises a controller, a first rack and at least two feeding stations, wherein a vacuum feeding bin, a mixer and a temporary storage tank which are sequentially communicated are arranged in the first rack; the vacuum feeding device comprises a first rack, a vacuum feeding pipe, a vacuum pumping pipeline, a vacuum feeding bin, a vacuum feeding hopper, a vacuum feeding station and a vacuum pumping pipeline, wherein one end of the vacuum feeding pipe is communicated with the vacuum feeding bin, and the other end of the vacuum feeding pipe is respectively communicated with each feeding station; one end of the vacuumizing pipeline is communicated with the vacuum feeding bin, the other end of the vacuumizing pipeline is communicated with the vacuum pump, and the vacuum pump is used for pressing the vacuum feeding bin through the vacuumizing pipeline so as to enable powder in each feeding station to enter the vacuum feeding bin; the controller is electrically connected with the vacuum pump and the mixer respectively and is used for controlling the mixer to receive mixed powder with preset weight from the vacuum feeding bin so that the mixed powder is fully mixed in the mixer and then is sent into the temporary storage tank; the temporary storage tank is communicated with the charging mechanism.
Preferably, a dust removing pipeline and a bag type dust remover are further arranged on the outer side of the first frame respectively, one end of the dust removing pipeline is communicated with the bag type dust remover, and the other end of the dust removing pipeline is communicated with each feeding station respectively; the controller is electrically connected with the bag dust collectors, and the controller is used for controlling the bag dust collectors to absorb the dust floating in each feeding station.
Preferably, the feeding station is provided with a feeding port, the feeding port is provided with a sealing cover, and a filter screen is arranged at the feeding port.
Preferably, the charging mechanism comprises an automatic charging machine, a first transfer manipulator, a transfer belt and a tube shell mold feeding device, wherein the tube shell mold feeding device and the first transfer manipulator are respectively arranged at one end of the transfer belt far away from the packaging mechanism, the other end of the transfer belt is communicated with the packaging mechanism, and the tube shell mold feeding device is used for transporting all tube shells into molds so that the first transfer manipulator can send the molds for loading all tube shells to the transfer belt; the automatic charging machine is arranged on one side of the transfer belt, the automatic charging machine is communicated with the medicine mixing mechanism, and the transfer belt is used for conveying molds for loading various tube shells to the packaging mechanism, so that the automatic charging machine sequentially feeds mixed powder into various tube shells located in the transfer belt according to preset weight.
Preferably, the automatic charging machine comprises a second rack, and a feeding device, a charging device and a discharging device are arranged on the second rack;
the feeding device is used for storing the medicament and guiding the medicament into the charging device;
The charging equipment comprises a charging bin, a mounting plate, a charging hopper, a first pushing cylinder, a measuring cup, a turnover door and a turnover cylinder; the charging bin is fixedly connected to the second rack, and an opening is formed in the upper end of the charging bin; the mounting plate is slidably connected in an opening on the charging bin, the charging equipment is fixedly connected to the upper end face of the mounting plate, the charging hopper is fixedly connected to the lower end face of the mounting plate, and the mounting plate is provided with a through hole, so that the medicament in the charging equipment passes through the through hole and enters the charging hopper; the first pushing cylinder is arranged on the charging bin and is connected with the charging hopper; the measuring cup is embedded into the bottom of the charging bin, and the upper end face of the measuring cup and the inner side face of the bottom of the charging bin are positioned on the same horizontal plane; the first pushing cylinder is used for driving the charging hopper to move so that the lower end face of the charging hopper is attached to the upper end face of the measuring cup or the inner side face of the bottom of the charging bin; the bottom of the charging hopper is provided with a medicine outlet, so that when the charging hopper moves to be attached to the upper end face of the measuring cup, the medicine in the charging hopper falls into the measuring cup; the turnover door is positioned at the bottom of the measuring cup, and the turnover cylinder is connected with the turnover door and used for controlling the turnover door to open and close the bottom of the measuring cup;
The blanking equipment is located below the measuring cup and is used for receiving and packaging the medicament in the measuring cup.
Preferably, the feeding device comprises a storage hopper and a blanking control assembly; a material storage cavity is arranged in the material storage hopper, a material receiving opening is arranged above the material storage hopper, and the material receiving opening is communicated with the material storage cavity; the blanking control assembly is positioned on the material storage hopper and used for controlling the material storage cavity to discharge; the storage hopper is fixedly connected to the mounting plate, and the storage cavity is communicated with the charging hopper.
Preferably, the blanking device comprises a lifting plate, a lifting cylinder and a receiving die; the lifting plate is positioned right below the measuring cup, and the material receiving die is placed on the lifting plate; the lifting cylinder is connected with the bottom of the lifting plate and used for driving the lifting plate to move along the vertical direction.
Preferably, the charging mechanism further comprises detection equipment, a defective product buffer table and dispensing equipment, wherein the detection equipment, the defective product buffer table and the dispensing equipment are positioned between the packaging mechanism and the automatic charging machine, are sequentially arranged at intervals along the direction from the automatic charging machine to the packaging mechanism, and are used for detecting whether mixed powder charged into each tube shell accords with preset weight; the defective product buffer table is used for accommodating a tube shell loaded with mixed powder which does not accord with preset weight; the dispensing equipment is used for sealing the tube shell loaded with the mixed powder according with the preset weight.
Preferably, the packaging mechanism comprises a second transferring manipulator, a pipe withdrawing device and a packaging device, wherein the second transferring manipulator is positioned between the transferring belt and the pipe withdrawing device, the pipe withdrawing device is communicated with the packaging device, and the second transferring manipulator is used for conveying the die of each pipe shell after loading and loading into the pipe withdrawing device so that the pipe withdrawing device separates each pipe shell from the die and conveys each pipe shell into the packaging device for packaging.
Compared with the prior art, the invention has at least the following beneficial effects:
Each powder is stirred in a sealed mode through the medicine mixing mechanism, dust flying in the process of stirring the powder is avoided, and the whole mixing, charging and packaging processes are mechanized through the charging mechanism and the packaging mechanism, so that the production quality and the production efficiency are effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a drug mixing mechanism;
fig. 3 is a schematic structural view of an automatic charging machine.
Reference numerals illustrate:
1-a medicine mixing mechanism; 11-a first rack; 12-vacuum feeding bin; 13-a mixer; 14-a temporary storage tank; 15-a feeding station; 16-vacuum feeding pipe; 17-a material collector; 18-a vacuum pump; 19-a bag filter;
2-a charging mechanism; 21-a first transfer robot; 22-a transfer tape; 23-tube shell upper die equipment; 24-pipe body shaping equipment; 25-RGV delivery vehicle; 26-a powder conveying belt; 27-a detection device; 28-a defective product cache table; 29-dispensing equipment;
3-packaging mechanism; 31-a second transfer robot; 32-pipe withdrawal equipment; 33-packaging equipment;
4-an automatic charging machine; 41-a second frame; 42-charging bin; 421-charging hopper; 422-first pushing cylinder; 423-sealing door; 43-a storage hopper; 431-a receiving port; 432-speed reducer; 433—a level device; 44-lifting air cylinders; 45-receiving a material die; 46-a second pushing cylinder; 47-a medicine discharging hopper;
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical solutions of the embodiments of the present invention may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present invention.
The invention provides a full-automatic production line of a carbon dioxide phase-change expansion excitation tube.
The full-automatic production line of the carbon dioxide phase-change expansion excitation tube as shown in figures 1 to 3 comprises a medicine mixing mechanism 1, a medicine charging mechanism 2 and a packaging mechanism 3 which are sequentially arranged, wherein the medicine mixing mechanism 1 is used for receiving external powder materials to be mixed so that the powder materials are sealed and stirred in the medicine mixing mechanism 1 to form mixed powder materials, and then the mixed powder materials are sent into the medicine charging mechanism 2; the charging mechanism 2 is used for receiving the mixed powder, so that the mixed powder is respectively filled into each tube shell according to preset weight, then dispensing and sealing are carried out, and each sealed tube shell is sent into the packaging mechanism 3; the packaging mechanism 3 is used for receiving the sealed tube shells so as to encapsulate the tube shells.
Each powder is stirred in a sealed mode through the medicine mixing mechanism 1, dust flying in the process of stirring the powder is avoided, and the whole mixing, charging and packaging processes are mechanized through the charging mechanism 2 and the packaging mechanism 3, so that the production quality and the production efficiency are effectively improved.
The medicine mixing mechanism 1 comprises a controller, a first rack 11 and at least two feeding stations 15, wherein a vacuum feeding bin 12, a mixer 13 and a temporary storage tank 14 which are sequentially communicated are arranged in the first rack 11; the outer side of the first frame 11 is provided with a vacuum pump 18, a vacuum feeding pipe 16 and a vacuumizing pipeline, one end of the vacuum feeding pipe 16 is communicated with the vacuum feeding bin 12, and the other end of the vacuum feeding pipe 16 is respectively communicated with each feeding station 15; one end of the vacuumizing pipeline is communicated with the vacuum feeding bin 12, the other end of the vacuumizing pipeline is communicated with the vacuum pump 18, and the vacuum pump 18 is used for pressurizing the vacuum feeding bin 12 through the vacuumizing pipeline so as to enable powder in each feeding station 15 to enter the vacuum feeding bin 12; the controller is electrically connected with the vacuum pump 18 and the mixer 13 respectively, and is used for controlling the mixer 13 to receive mixed powder with preset weight from the vacuum feeding bin 12 so that the mixed powder is fully mixed in the mixer 13 and then is sent into the temporary storage tank 14; the temporary storage tank 14 is communicated with the charging mechanism 2.
Specifically, the vacuum feeding pipe 16 is a flexible pipe body, and the pipe diameter is 30cm to 100cm.
Specifically, the vacuum loading bin 12 has a volume of 50L to 500L.
Specifically, the first frame 11 is provided with two maintenance platforms, one of which is used for assisting the staff in maintaining the unfolding feeding bin, and the other is used for assisting the staff in maintaining the mixer 13.
Specifically, the temporary storage tank 14 is used for storing the mixed powder in a preset time period, so that a large amount of dust is prevented from floating in the air when the mixed powder entering the next process leaves the temporary storage tank 14.
Specifically, the vacuum feeding bin 12, the mixer 13 and the temporary storage tank 14 are arranged from top to bottom, and powder passes through the vacuum feeding bin 12, the mixer 13 and the temporary storage tank 14 in sequence through gravity.
The setting of throwing material station 15, vacuum feeding bin 12, blender 13 and temporary storage tank 14 for the totally closed operation of whole mixing material loading process of powder avoids the dust diffusion to outside, the effectual safety of guaranteeing the staff, and the risk of dust explosion that will have avoided.
The outer side of the first frame 11 is also provided with a dust removing pipeline and a bag type dust remover 19 respectively, one end of the dust removing pipeline is communicated with the bag type dust remover 19, and the other end of the dust removing pipeline is communicated with each feeding station 15 respectively; the controller is electrically connected with the bag filter 19, and the controller is used for controlling the bag filter 19 to absorb the floating dust in each feeding station 15.
Specifically, the first frame 11 is further provided with a connecting pipe, one end of the connecting pipe is communicated with the bag collector 19, the other end of the connecting pipe is communicated with the temporary storage tank 14, the connecting pipe is provided with an electric control valve, the controller is electrically connected with the electric control valve, and the controller is used for respectively starting the electric control valve arranged on the connecting pipe and the bag collector 19 when dust is kept still in the temporary storage tank 14, so that floating dust in the temporary storage tank 14 is removed rapidly.
The feeding station 15 is provided with a feeding port, the feeding port is provided with a sealing cover, and a filter screen is arranged at the feeding port.
Specifically, the filter screen is a filter box, the sealing cover is provided with a box opening of the filter box, dust is directly led into the filter box from the box opening, and then enters the feeding station 15 after being screened by the filter box. The setting of filter cartridge can avoid the dust of caking to directly drop from the filter screen.
Specifically, the vacuum feeding pipe 16 is provided with a pneumatic control valve, and the pneumatic control valve is used for opening and closing the vacuum feeding pipe 16, so that the vacuum feeding pipe 16 is in a communicating state when the vacuum feeding bin 12 is in a negative pressure state.
Specifically, a material collector 17 is arranged between each feeding station 15 and the vacuum feeding pipe 16, one end of the material collector 17 is communicated with each feeding station 15, the other end of the material collector 17 is communicated with one end of the vacuum feeding pipe 16 far away from the vacuum feeding bin 12, and the material collector 17 is used for buffering powder.
Specifically, the material collector 17 is positioned horizontally below each of the loading stations 15 such that dust in each loading station 15 enters the material collector 17 by gravity.
Specifically, the flow meter and the electric control valve at the communication position of the material collector 17 and each feeding station 15 are respectively and electrically connected with each flow meter and the electric control valve arranged at each feeding station 15, and the flow meter is used for detecting the quantity data of dust entering the material collector 17 in the feeding station 15 and sending the quantity data to the controller; the controller is used for controlling the electric control valves according to the data of the quantity so that various dust of preset quantity enters the material collector 17.
Specifically, the vacuum loading tube 16 is provided with a glass window. The glass window is used to detect whether the vacuum loading tube 16 is loading normally.
Specifically, the first frame 11 is provided with a plurality of vibration devices, each vibration device is respectively connected with the mixer 13, the controller is electrically connected with each vibration device, and the controller is used for controlling each vibration device to vibrate the mixer 13 so as to thoroughly mix the powder in the mixer 13.
Specifically, the controller is used for controlling the vibration devices to vibrate when the mixer 13 conveys powder to the temporary storage tank 14, so that dust in the mixer 13 falls into the temporary storage tank 14 thoroughly.
Specifically, a pneumatic butterfly valve is disposed at the discharge port of the temporary storage tank 14. The controller is electrically connected with the pneumatic butterfly valve, and is used for controlling the pneumatic butterfly valve to be opened after a preset time period so that the powder after standing enters the next working procedure.
Specifically, the lower end of the temporary storage tank 14 is a tapered end, and the pneumatic butterfly valve is disposed at the tapered end of the temporary storage tank 14. The tapered end is provided to facilitate the collection of the separation within the temporary storage tank 14 to the pneumatic butterfly valve.
The charging mechanism 2 comprises an automatic charging machine 4, a first transfer manipulator 21, a transfer belt 22 and a tube shell upper die device 23, wherein the tube shell upper die device 23 and the first transfer manipulator 21 are respectively arranged at one end of the transfer belt 22 far away from the packaging mechanism, the other end of the transfer belt 22 is communicated with the packaging mechanism 3, and the tube shell upper die device 23 is used for conveying all tube shells into dies so that the first transfer manipulator 21 can convey the dies for loading all tube shells to the transfer belt 22; the automatic charging machine 4 is arranged on one side of the transferring belt 22, the automatic charging machine 4 is communicated with the medicine mixing mechanism 1, and the transferring belt 22 is used for conveying molds for loading various tube shells to the packaging mechanism 3, so that the automatic charging machine 4 sequentially feeds mixed powder into various tube shells positioned on the transferring belt 22 according to preset weight.
Specifically, a tube shaping device 24 is disposed between the first transfer manipulator 21 and the automatic charging machine 4, and the tube shaping device 24 is used for shaping each tube shell that is located in the transfer belt 22 and is not charged, so that each tube shell located in the mold is aligned with the discharging end of the automatic charging machine 4.
Specifically, the charging mechanism 2 comprises an RGV conveying vehicle 25 and a powder conveying belt 26, one end of the powder conveying belt 26 is communicated with the RGV conveying vehicle 25, the other end of the powder conveying belt 26 is communicated with the temporary storage tank 14, and the powder conveying belt 26 is used for conveying mixed powder after static in the temporary storage tank 14 into the RGV conveying vehicle 25 so that the RGV conveying vehicle 25 conveys the mixed powder into the automatic charging machine 4.
The automatic charging machine 4 comprises a second rack 41, and a feeding device, a charging device and a discharging device are arranged on the second rack 41;
the feeding device is used for storing the medicament and guiding the medicament into the charging device;
The charging equipment comprises a charging bin 42, a mounting plate, a charging hopper 421, a first pushing cylinder 422, a measuring cup, a turnover door and a turnover cylinder; the charging bin 42 is fixedly connected to the second frame 41, and an opening is formed in the upper end of the charging bin 42; the mounting plate is slidably connected in an opening on the charging bin 42, the charging equipment is fixedly connected on the upper end face of the mounting plate, the charging hopper 421 is fixedly connected on the lower end face of the mounting plate, and the mounting plate is provided with a through hole, so that the medicament in the charging equipment passes through the through hole and enters the charging hopper 421; the first pushing cylinder 422 is arranged on the charging bin 42 and is connected with the charging hopper 421; the measuring cup is embedded into the bottom of the charging bin 42, and the upper end surface of the measuring cup and the inner side surface of the bottom of the charging bin 42 are positioned on the same horizontal plane; the first pushing cylinder 422 is used for driving the charging hopper 421 to move so that the lower end surface of the charging hopper 421 is attached to the upper end surface of the measuring cup or the inner side surface of the bottom of the charging bin 42; the bottom of the medicine charging hopper 421 is provided with a medicine outlet, so that when the medicine charging hopper 421 moves to be attached to the upper end surface of the measuring cup, the medicine in the medicine charging hopper 421 falls into the measuring cup; the turnover door is positioned at the bottom of the measuring cup, and the turnover cylinder is connected with the turnover door and used for controlling the turnover door to open and close the bottom of the measuring cup;
The unloading equipment is located the graduated flask below, and the unloading equipment is used for receiving and packing the medicament in the graduated flask.
Specifically, the blanking device is used for conveying mixed powder into a die for loading each tube shell.
In this embodiment, the charging mechanism 2 works as follows: the powder medicament is put into the feeding equipment, the feeding equipment leads the medicament into the medicament charging hopper 421 through the mounting plate, the bottom of the medicament charging hopper 421 is attached to the inner side surface of the bottom of the medicament charging bin 42, and the medicament cannot fall out from the medicament outlet at the bottom of the medicament charging hopper 421; then, the first pushing cylinder 422 pushes the charging hopper 421 to move, so that the charging hopper 421 moves to the upper part of the measuring cup, the medicament in the charging hopper 421 drops into the measuring cup from the medicament outlet, and when the first pushing cylinder 422 pushes the charging hopper 421 to move, the mounting plate and the feeding equipment fixedly connected with the mounting plate are driven to move together; after the equivalent cup is filled with the medicament, the first pushing cylinder 422 pulls the medicament charging hopper 421 to move, so that the medicament charging hopper 421 is far away from the measuring cup and is attached to the inner side surface of the bottom of the medicament charging bin 42; then, the overturning cylinder drives the overturning door to rotate, so that the medicament in the measuring cup falls into the blanking equipment. The device can realize quantitative leading-in of medicament into unloading equipment through setting up the measuring cup, guarantees that the medicament of packing into at every turn is the unanimous.
The feeding equipment comprises a storage hopper 43 and a blanking control assembly; a material storage cavity is arranged in the material storage hopper 43, a material receiving opening 431 is arranged above the material storage hopper 43, and the material receiving opening 431 is communicated with the material storage cavity; the blanking control assembly is positioned on the storage hopper 43 and used for controlling the blanking of the storage cavity; the storage hopper 43 is fixedly connected to the mounting plate, and the storage cavity is communicated with the charging hopper 421.
In the present embodiment, a storage hopper 43 is used for storing the medicines; the blanking control assembly is used for controlling the blanking of the storage hopper 43, and when the medicine in the medicine charging hopper 421 is insufficient, the blanking control assembly guides the material in the storage hopper 43 into the medicine charging hopper 421.
The receiving port 431 is an RGV receiving port, the RGV receiving port is externally connected with an RGV feeding device, a material level device 433 is arranged on the storage hopper 43, and the material level device 433 is in signal connection with the RGV conveying vehicle 25.
In this embodiment, by providing the level device 433, the level device 433 is configured to detect the amount of the medicine in the storage hopper 43, and when the amount of the medicine in the storage hopper 43 is insufficient, the level device 433 transmits a signal to the RGV delivery vehicle 25, and the RGV delivery vehicle 25 delivers the medicine into the storage hopper 43 through the receiving port 431.
The blanking control assembly comprises a speed reducer 432, a turntable and a screen, and the screen is fixedly connected in the material storage cavity; the speed reducer 432 is positioned above the storage hopper 43, the speed reducer 432 is connected with a main shaft, the main shaft extends into the storage cavity, and the turntable is fixedly connected at the end head of the main shaft; the turntable is positioned above the screen mesh and is attached to the screen mesh; a plurality of sieve holes are arranged on the sieve plate and the turntable; the speed reducer 432 is used for driving the turntable to rotate so that the sieve holes on the turntable are overlapped with or separated from the sieve holes on the sieve.
In this embodiment, the spindle of the speed reducer 432 drives the turntable to rotate, and when the mesh holes on the turntable are coincident with the mesh holes on the screen, the medicament sequentially passes through the mesh holes on the turntable and the mesh holes on the screen to drop; when the sieve holes on the turntable are separated from the sieve holes on the screen, the medicament is blocked by the turntable and the screen and cannot fall off.
An organ cover is arranged in the opening of the charging bin 42, and one end of the organ cover is fixedly connected with the mounting plate; the side of the charging bin 42 is provided with an openable sealing door 423.
In this embodiment, through setting up organ cover and sealing door 423, organ cover and sealing door 423 are in the sealed state, have reduced workshop dust pollution to can open sealing door 423 and monitor the charging process.
The edge of the charging hopper 421 is provided with a brush.
In this embodiment, when the charging hopper 421 leaves the measuring cup, the brush scrapes the medicament on the upper part of the measuring cup, reducing charging errors.
The blanking equipment comprises a lifting plate, a lifting cylinder 44 and a receiving die 45; the lifting plate is positioned right below the measuring cup, and the receiving die 45 is placed on the lifting plate; the lifting cylinder 44 is connected to the bottom of the lifting plate for driving the lifting plate to move in the vertical direction.
In the embodiment, the empty receiving mould 45 is placed on the lifting plate, and then the lifting plate is driven to ascend by the lifting cylinder 44, so that the distance between the receiving mould 45 and the measuring cup is shortened, and the medicament in the measuring cup can conveniently fall into the receiving mould 45; when the medicines in the measuring cup fall into the receiving mould 45, the lifting cylinder 44 drives the lifting plate to descend, so that the receiving mould 45 is conveniently taken out, and an empty receiving mould 45 is replaced.
The blanking apparatus further includes a fixed plate and a second pushing cylinder 46; when the lifting plate moves to the lowest end, the lifting plate and the fixed plate are positioned on the same horizontal plane; the second pushing cylinder 46 is located at an upper end of one side of the fixed plate, and the second pushing cylinder 46 is used for pushing the receiving die 45 on the lifting plate onto the fixed plate.
In this embodiment, after all the medicines in the measuring cup drop into the receiving mold 45, the lifting cylinder 44 drives the lifting plate to descend, so that the lifting plate and the fixing plate are located on the same horizontal plane, and then the receiving mold 45 is pushed onto the fixing plate by the second pushing cylinder 46.
The blanking equipment also comprises a vibrating cylinder and a spring seat; the spring seat is fixedly connected below the lifting plate, and the lifting cylinder 44 is fixedly connected with the spring seat; the vibration cylinder is fixedly connected below the lifting plate.
In this embodiment, the vibration cylinder is used for driving the lifter plate to vibrate, and the vibration frequency of the vibration cylinder controls the density of the filling agent. In addition, the spring seat can well decompose vibration energy when the vibration cylinder works, and the uniform medicine density in the material receiving mould 45 is ensured.
A lower medicine hopper 47 is arranged below the measuring cup, and a conical chamfer (not visible in the figure) is arranged at the lower part of the lower medicine hopper 47; a tube shell is arranged on the receiving mould 45; the lifting cylinder 44 drives the lifting plate to lift, so that the tube shell extends into the conical chamfer at the lower part of the lower medicine hopper 47.
In the embodiment, the lifting cylinder 44 drives the lifting plate to lift, so that the tube shell stretches into the conical chamfer at the lower part of the lower medicine hopper 47, and the medicine in the measuring cup falls into the receiving mould 45 through the lower medicine hopper 47 and the tube shell; and by providing a conical chamfer at the lower part of the lower hopper 47, the cartridge is conveniently inserted into the lower hopper 47 through the conical chamfer.
The charging mechanism 2 further comprises a detection device 27, a defective product buffer table 28 and a dispensing device 29 which are positioned between the packaging mechanism 3 and the automatic charging machine 4, wherein the detection device 27, the defective product buffer table 28 and the dispensing device 29 are sequentially arranged at intervals along the direction from the automatic charging machine 4 to the packaging mechanism 3, and the detection device 27 is used for detecting whether the mixed powder charged in each tube shell accords with preset weight; the defective product buffer stage 28 is used for accommodating a tube shell loaded with mixed powder which does not meet the preset weight; the dispensing device 29 is used for sealing the tube shell loaded with the mixed powder according to the preset weight.
Specifically, a cooling area is arranged between the dispensing device 29 and the packaging mechanism, and the transfer belt 22 is used for setting the time for each tube shell to pass through the cooling area after being glued, so that the glue seals are cooled and solidified when each tube shell enters the tube withdrawing device 32.
The packaging mechanism 3 comprises a second transferring manipulator 31, a tube withdrawing device 32 and a packaging device 33, wherein the second transferring manipulator 31 is positioned between the transferring belt 22 and the tube withdrawing device 32, the tube withdrawing device 32 is communicated with the packaging device 33, and the second transferring manipulator 31 is used for conveying the dies of the filled tube shells into the tube withdrawing device 32, so that the tube withdrawing device 32 separates the tube shells from the dies, and conveying the tube shells into the packaging device 33 for packaging.
Specifically, the outside of the pipe withdrawal device 32 is provided with a coding device, and the coding device is used for coding each pipe shell of the pipe withdrawal, so that the traceability of each pipe shell is ensured.
Specifically, the packaging mechanism 3 is further provided with a boxing device, a box opener, a vertical box sealer and a horizontal box sealer, so that after packaging, cartons of different sizes and types can be loaded on all the shells, and box sealing is automatically completed.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (7)
1. The full-automatic production line of the carbon dioxide phase-change expansion excitation tube is characterized by comprising a medicine mixing mechanism, a medicine charging mechanism and a packaging mechanism, wherein the medicine mixing mechanism is used for receiving external powder to be mixed so as to enable the powder to be sealed and stirred in the medicine mixing mechanism to form mixed powder, and then the mixed powder is sent into the medicine charging mechanism; the powder charging mechanism is used for receiving the mixed powder, so that the mixed powder is respectively filled into each tube shell according to preset weight, then dispensing and sealing are carried out, and each sealed tube shell is sent into the packaging mechanism; the packaging mechanism is used for receiving each sealed tube shell so as to enable each tube shell to be packaged in a coating manner; the charging mechanism comprises an automatic charging machine, a first transfer manipulator, a transfer belt and a tube shell mold feeding device, wherein the tube shell mold feeding device and the first transfer manipulator are respectively arranged at one end of the transfer belt far away from the packaging mechanism, the other end of the transfer belt is communicated with the packaging mechanism, and the tube shell mold feeding device is used for feeding all tube shells into molds so that the first transfer manipulator can feed the molds for loading all tube shells to the transfer belt; the automatic charging machine is arranged at one side of the transfer belt, the automatic charging machine is communicated with the medicine mixing mechanism, and the transfer belt is used for conveying molds for loading various tube shells to the packaging mechanism, so that the automatic charging machine can sequentially feed mixed powder into various tube shells positioned in the transfer belt according to preset weight; the automatic charging machine comprises a second rack, and a feeding device, a charging device and a discharging device are arranged on the second rack;
the feeding device is used for storing the medicament and guiding the medicament into the charging device;
The charging equipment comprises a charging bin, a mounting plate, a charging hopper, a first pushing cylinder, a measuring cup, a turnover door and a turnover cylinder; the charging bin is fixedly connected to the second rack, and an opening is formed in the upper end of the charging bin; the mounting plate is slidably connected in an opening on the charging bin, the charging equipment is fixedly connected to the upper end face of the mounting plate, the charging hopper is fixedly connected to the lower end face of the mounting plate, and the mounting plate is provided with a through hole, so that the medicament in the charging equipment passes through the through hole and enters the charging hopper; the first pushing cylinder is arranged on the charging bin and is connected with the charging hopper; the measuring cup is embedded into the bottom of the charging bin, and the upper end face of the measuring cup and the inner side face of the bottom of the charging bin are positioned on the same horizontal plane; the first pushing cylinder is used for driving the charging hopper to move so that the lower end face of the charging hopper is attached to the upper end face of the measuring cup or the inner side face of the bottom of the charging bin; the bottom of the charging hopper is provided with a medicine outlet, so that when the charging hopper moves to be attached to the upper end face of the measuring cup, the medicine in the charging hopper falls into the measuring cup; the turnover door is positioned at the bottom of the measuring cup, and the turnover cylinder is connected with the turnover door and used for controlling the turnover door to open and close the bottom of the measuring cup;
the blanking equipment is positioned below the measuring cup and is used for receiving and packaging the medicament in the measuring cup;
The powder charging mechanism further comprises detection equipment, a defective product buffer table and dispensing equipment which are positioned between the packaging mechanism and the automatic powder charging machine, wherein the detection equipment, the defective product buffer table and the dispensing equipment are sequentially arranged at intervals along the direction from the automatic powder charging machine to the packaging mechanism, and the detection equipment is used for detecting whether mixed powder charged in each tube shell accords with preset weight; the defective product buffer table is used for accommodating a tube shell loaded with mixed powder which does not accord with preset weight; the dispensing equipment is used for sealing the tube shell loaded with the mixed powder according with the preset weight.
2. The full-automatic production line for the carbon dioxide phase-change expansion excitation tube, which is disclosed in claim 1, is characterized in that the medicine mixing mechanism comprises a controller, a first rack and at least two feeding stations, wherein a vacuum feeding bin, a mixer and a temporary storage tank which are sequentially communicated are arranged in the first rack; the vacuum feeding device comprises a first rack, a vacuum feeding pipe, a vacuum pumping pipeline, a vacuum feeding bin, a vacuum feeding hopper, a vacuum feeding station and a vacuum pumping pipeline, wherein one end of the vacuum feeding pipe is communicated with the vacuum feeding bin, and the other end of the vacuum feeding pipe is respectively communicated with each feeding station; one end of the vacuumizing pipeline is communicated with the vacuum feeding bin, the other end of the vacuumizing pipeline is communicated with the vacuum pump, and the vacuum pump is used for pressing the vacuum feeding bin through the vacuumizing pipeline so as to enable powder in each feeding station to enter the vacuum feeding bin; the controller is electrically connected with the vacuum pump and the mixer respectively and is used for controlling the mixer to receive mixed powder with preset weight from the vacuum feeding bin so that the mixed powder is fully mixed in the mixer and then is sent into the temporary storage tank; the temporary storage tank is communicated with the charging mechanism.
3. The full-automatic production line of carbon dioxide phase-change expansion excitation pipes, according to claim 2, is characterized in that a dust removing pipeline and a bag type dust remover are further arranged on the outer side of the first frame respectively, one end of the dust removing pipeline is communicated with the bag type dust remover, and the other end of the dust removing pipeline is communicated with each feeding station respectively; the controller is electrically connected with the bag dust collectors, and the controller is used for controlling the bag dust collectors to absorb the dust floating in each feeding station.
4. The full-automatic production line for carbon dioxide phase-change expansion excitation tubes according to claim 2, wherein the feeding station is provided with a feeding port, the feeding port is provided with a sealing cover, and a filter screen is arranged at the feeding port.
5. The full-automatic production line of carbon dioxide phase-change expansion excitation tubes according to any one of claims 1-4, wherein the feeding equipment comprises a storage hopper and a blanking control assembly; a material storage cavity is arranged in the material storage hopper, a material receiving opening is arranged above the material storage hopper, and the material receiving opening is communicated with the material storage cavity; the blanking control assembly is positioned on the material storage hopper and used for controlling the material storage cavity to discharge; the storage hopper is fixedly connected to the mounting plate, and the storage cavity is communicated with the charging hopper.
6. The full-automatic production line of the carbon dioxide phase-change expansion excitation tube according to any one of claims 1 to 4, wherein the blanking equipment comprises a lifting plate, a lifting cylinder and a receiving die; the lifting plate is positioned right below the measuring cup, and the material receiving die is placed on the lifting plate; the lifting cylinder is connected with the bottom of the lifting plate and used for driving the lifting plate to move along the vertical direction.
7. The full-automatic production line for carbon dioxide phase-change expansion excitation tubes according to any one of claims 1 to 4, wherein the packaging mechanism comprises a second transferring manipulator, a tube withdrawing device and a packaging device, the second transferring manipulator is located between the transferring belt and the tube withdrawing device, the tube withdrawing device is communicated with the packaging device, and the second transferring manipulator is used for conveying a die for loading each charged tube shell into the tube withdrawing device so that the tube withdrawing device separates each tube shell from the die and conveys each tube shell into the packaging device for packaging.
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| CN202111183989.0A CN113758382B (en) | 2021-10-11 | 2021-10-11 | Full-automatic production line for carbon dioxide phase-change expansion excitation tube |
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| CN202111183989.0A CN113758382B (en) | 2021-10-11 | 2021-10-11 | Full-automatic production line for carbon dioxide phase-change expansion excitation tube |
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