CN113731822A - Sorting device and sorting system - Google Patents
Sorting device and sorting system Download PDFInfo
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- CN113731822A CN113731822A CN202010464503.XA CN202010464503A CN113731822A CN 113731822 A CN113731822 A CN 113731822A CN 202010464503 A CN202010464503 A CN 202010464503A CN 113731822 A CN113731822 A CN 113731822A
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- rollers
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- roller
- sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
The invention provides a sorting device and a sorting system, wherein the sorting device comprises a frame and a roller mechanism fixedly connected to the frame, the roller mechanism is used for conveying goods to be sorted, the roller mechanism comprises a supporting component fixedly connected with the frame, and a plurality of first rollers and a plurality of second rollers which are rotatably connected with the supporting component, the first rollers rotate along a first direction to drive the goods to be sorted to be conveyed along the first direction, the second rollers rotate along a second direction to drive the goods to be sorted to be conveyed along the second direction, and the first direction is different from the second direction; wherein, first gyro wheel with the second gyro wheel sets up at interval in proper order. This application realizes turning to of sorting device through setting up along first direction pivoted first gyro wheel and along second direction pivoted second gyro wheel, simple structure, and first gyro wheel and second gyro wheel interval in proper order set up, can improve the accuracy nature of waiting to sort goods and turning to.
Description
Technical Field
The invention relates to the field of logistics sorting, in particular to a sorting device and a sorting system.
Background
Along with the rapid development of electronic commerce, express companies all have a large amount of express parcels to sort every day, and traditional manual sorting mode can not satisfy the demand yet, and automatic sorting device takes place in due transit. A common sorter is a roller sorter.
Among the current gyro wheel sorting machine, gyro wheel sorting machine is the synchronous rotation of gyro wheel transport mechanism that the array set up through a plurality of and realizes the letter sorting and the conveying of goods, and roller drive mechanism includes along same direction pivoted gyro wheel and steering mechanism, rotates certain angle through a plurality of gyro wheels of steering mechanism drive and realizes changing goods direction of transfer.
The existing roller sorting machine has the defects of complex structure, high cost and low steering accuracy of goods to be sorted in specific application.
Disclosure of Invention
The invention provides a sorting device and a sorting system, and aims to solve the technical problems that in the prior art, a sorting device is complex in structure, high in cost and low in steering accuracy of goods to be sorted.
The application provides a sorting device, including frame and fixed connection in the gyro wheel mechanism of frame, gyro wheel mechanism is used for carrying the goods of waiting to sort, gyro wheel mechanism include with frame fixed connection's supporting component, and with supporting component rotatable coupling's a plurality of first gyro wheels and a plurality of second gyro wheels, first gyro wheel rotates along the first direction to drive the goods of waiting to sort and carry along the first direction, the second gyro wheel rotates along the second direction to drive the goods of waiting to sort and carry along the second direction, the first direction is different with the second direction; wherein, first gyro wheel with the second gyro wheel sets up at interval in proper order.
In a possible implementation manner of the present application, the sorting apparatus further includes a power mechanism for driving the roller mechanism to rotate, the power mechanism is connected to the frame, and the power mechanism includes: the first power unit is used for driving the first roller to rotate along a first direction, and the second power unit is used for driving the second roller to rotate along a second direction.
In one possible implementation of the present application, the first power unit includes: the first motor, at least one first synchronous belt, at least one first initiative drive shaft, at least one first interaxial synchronous belt, at least one first driven drive shaft and a plurality of first drive belt, first motor fixed connection in the frame, first synchronous belt one end connect in first motor, the other end connect in first initiative drive shaft, first driven drive shaft pass through first interaxial synchronous belt with first initiative drive shaft synchronous rotation, it is a plurality of first conveyer belt and a plurality of first gyro wheel one-to-one, first conveyer belt one end connect in first initiative drive shaft or first driven drive shaft, the other end connect in first gyro wheel to drive first gyro wheel rotates.
In one possible implementation of the present application, the second power unit includes: the second motor, at least one second hold-in range, at least one second initiative drive shaft, hold-in range between at least one second axle, at least one second driven drive shaft and a plurality of second drive belt, second motor fixed connection in the frame, second hold-in range one end connect in the second motor, the other end connect in second initiative drive shaft, the second driven drive shaft passes through hold-in range between the second axle with second initiative drive shaft synchronous rotation, it is a plurality of the second conveyer belt is with a plurality of second gyro wheel one-to-one, second conveyer belt one end connect in second initiative drive shaft or second driven drive shaft, the other end connect in the second gyro wheel, in order to drive the second gyro wheel rotates.
In a possible implementation manner of the present application, the sorting apparatus further includes a cover plate, the cover plate is provided with a plurality of first through holes corresponding to the first rollers one to one and a plurality of second through holes corresponding to the second rollers one to one, and the first rollers and the second rollers partially extend out of the cover plate.
In a possible implementation manner of the present application, the supporting component includes a plurality of first supporting shafts arranged side by side, a plurality of second supporting shafts arranged side by side, and a plurality of bearings, the first supporting shaft is perpendicular to the second supporting shaft, the first supporting shaft with the second supporting shaft fixed connection in the frame, the bearings with the first gyro wheel with second gyro wheel one-to-one, the first gyro wheel pass through the bearing with first supporting shaft rotatable coupling, the second gyro wheel pass through the bearing with second supporting shaft rotatable coupling.
In one possible implementation manner of the present application, the sorting apparatus further includes a plurality of hub motors, each of the first rollers and each of the second rollers are hollow structures, each of the first rollers and each of the second rollers are correspondingly mounted on a housing of the hub motor, and the hub motors are rotatably connected to the support assemblies to achieve self-driving of the first rollers and the second rollers.
In a possible implementation manner of the present application, the frame includes a first side plate, a second side plate, a third side plate, and a fourth side plate, the first side plate and the third side plate are perpendicularly connected to both sides of the second side plate, the fourth side plate is perpendicularly connected to one side of the first side plate away from the second side plate, both ends of the first supporting shaft are fixedly connected to the first side plate and the third side plate, and both ends of the second supporting shaft are respectively fixedly connected to the second side plate and the fourth side plate.
In one possible implementation manner of the present application, an included angle between the first supporting shaft and the first side plate is 90 ° or 45 °.
The present application further provides a sorting system for sorting goods to be sorted having identification information, the sorting system comprising:
the loading device is used for conveying goods to be sorted;
the detection device is arranged above the workpiece loading device and used for identifying the identification information of the goods to be sorted and transmitting the identification information to the industrial control equipment;
the industrial control equipment is in communication connection with the detection device and is used for receiving the identification information and generating a control instruction according to the identification information;
the sorting device is in communication connection with the industrial control equipment, is connected with the workpiece loading device and is used for driving the first roller and the second roller to operate according to a control instruction so as to realize that the goods to be sorted move along the movement direction of the first roller and/or the movement direction of the second roller and sort the goods to be sorted;
the sorting ports are arranged on two sides and/or the bottom side of the at least one sorting device and are used for collecting the goods to be sorted after being sorted by the at least one sorting device;
wherein, the sorting device is the sorting device of any one of the above-mentioned implementation manners.
According to the invention, the goods to be sorted can be conveyed along the first direction and the second direction by designing the plurality of first rollers rotating along the first direction and the plurality of second rollers rotating along the second direction, the turning of the goods to be sorted is realized, the structure is simple, the goods to be sorted can be conveyed on the roller mechanism in any direction by designing the first rollers and the second rollers to be arranged at intervals in sequence, and the accuracy of the turning of the goods to be sorted is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is an overall structural view of a sorting apparatus according to a first embodiment of the present invention;
fig. 2 is a schematic view of another angle overall structure of a sorting apparatus according to an embodiment of the present invention;
FIG. 3 is a first structural schematic diagram of a support assembly according to an embodiment of the present invention;
FIG. 4 is a schematic view of a second structure of a support assembly according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a 45-degree arrangement of a sorting device according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a sorting system provided in the third embodiment of the present invention;
fig. 7 is a schematic structural diagram of another sorting system according to the fourth embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In this application, the word "exemplary" is used to mean "serving as an example, instance, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is presented to enable any person skilled in the art to make and use the invention. In the following description, details are set forth for the purpose of explanation. It will be apparent to one of ordinary skill in the art that the present invention may be practiced without these specific details. In other instances, well-known structures and processes are not shown in detail to avoid obscuring the description of the invention with unnecessary detail. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
The embodiment of the invention provides a sorting device and a sorting system. The following are detailed below.
Example one
As shown in fig. 1, the sorting apparatus 10 includes a frame 100 and a roller mechanism 200 fixedly connected to the frame 100, the roller mechanism 200 is used for conveying the goods to be sorted, the roller mechanism 200 includes a supporting component 210 fixedly connected to the frame 100, and a plurality of first rollers 220 and a plurality of second rollers 230 rotatably connected to the supporting component 210, the first rollers 220 rotate along a first direction to drive the goods to be sorted to be conveyed along the first direction, the second rollers 230 rotate along a second direction to drive the goods to be sorted to be conveyed along the second direction, the first direction is different from the second direction; the first roller 220 and the second roller 230 are sequentially disposed at intervals.
Wherein, the first roller 220 and the second roller 230 are sequentially arranged at intervals, specifically: the roller mechanism 200 includes a plurality of rows of rollers, the plurality of rows of rollers are located on the same plane and are arranged at equal intervals, each row of rollers includes a plurality of first rollers 220 and a plurality of second rollers 230, taking a certain row of rollers as an example, the first roller is the second roller 230, the second roller is the first roller 220, the third roller is the second roller 230, and so on; the two adjacent rows of rollers of the row of rollers are: the first roller is the first roller 220, the second roller is the second roller 230, the third roller is the first roller 220, and so on. It should be understood that: the intervals between the first roller 220 and the second roller 230 are the same.
This application is through designing along first direction pivoted first gyro wheel 220 and along second direction pivoted second gyro wheel 230, can realize waiting to sort the goods and carry along first direction and second direction, when waiting to sort the goods and transmit on sorting device 10, through the direction of rotation of controlling first gyro wheel 220 and second gyro wheel 230, can realize waiting to sort the turn of goods, moreover, the steam generator is simple in structure, and set up interval in proper order through setting up first gyro wheel 220 and second gyro wheel 230, when control first gyro wheel 220 and second gyro wheel 230 and move with different functioning speed, can realize waiting to sort the goods through speed synthesis and can carry on gyro wheel mechanism 200 arbitrary direction, improve the accuracy nature that the goods of waiting to sort turn.
In some embodiments of the present application, as shown in fig. 2, the sorting apparatus 10 further includes a power mechanism 300 for driving the roller mechanism 200 to rotate, wherein one end of the power mechanism 300 is connected to the frame 100, and the other end is connected to the roller mechanism 200, and the power mechanism 200 includes: a first power unit 310 for driving the first roller 220 to rotate in the first direction and a second power unit 320 for driving the second roller 230 to rotate in the second direction.
This application is through rotating along the first direction with a plurality of first gyro wheels 220 of first power unit 310 drive, rotates along the second direction with a plurality of second gyro wheels 230 of second power unit 320 drive, compares with current, has reduced power unit quantity, realizes simplifying sorting device 10 overall structure, reduce cost's technical effect.
Specifically, the first power unit 310 includes: the first motor 311, at least one first synchronous belt 312, at least one first driving shaft 313, at least one first inter-shaft synchronous belt 314, at least one first driven driving shaft 315 and a plurality of first transmission belts 316, the first motor 311 is fixedly connected to the frame 100, one end of the first synchronous belt 312 is connected to an output shaft of the first motor 311, the other end of the first synchronous belt 312 is connected to the first driving shaft 313, the first driven driving shaft 315 rotates synchronously with the first driving shaft 313 through the first inter-shaft synchronous belt 314, the plurality of first transmission belts 316 correspond to the plurality of first rollers 220 one to one, one end of the first transmission belt 316 is connected to the first driving shaft 313 or the first driven driving shaft 314, and the other end is connected to the first rollers 220 to drive the first rollers 220 to rotate.
The one-to-one correspondence between the first conveyor belts 316 and the first rollers 220 is specifically as follows: each first roller 220 corresponds to one first conveyor belt 316, and the first rollers 220 are driven to operate by the first conveyor belts 316.
Preferably, in some embodiments of the present application, in order to simplify the structure of the first power unit 310 and avoid the technical problems that the first power unit 310 is connected to a plurality of first driving shafts 313 correspondingly, which results in the need to add additional synchronous transmission components and the rotation of the plurality of first driving shafts 313 is not synchronous, which results in a complicated structure and low transmission accuracy of the first power module 310, the first power unit 310 includes one first driving shaft 313, in order to increase the sorting area, the first power unit 310 includes a plurality of first driven driving shafts 315 and a plurality of first inter-shaft synchronous belts 314 corresponding to the first driven driving shafts 313 one by one, the first motor 311 is connected to one first driving shaft 313, and the first driven driving shafts 315 rotate with the first driving shafts 313 synchronously through the first inter-shaft synchronous belts 314.
It should be understood that: in order to improve the space utilization of the sorting apparatus 10, the first driven driving shafts 315 are disposed side by side, and the first driving shaft 313 and the first driven driving shaft 315 are disposed side by side.
Further, in order to simplify the synchronous rotation structure between the plurality of first driven driving shafts 313, each of the first driven driving shafts 313 is synchronized by the first inter-shaft timing belt 314 in sequence, that is: the first inter-shaft timing belt 314 is wound around two adjacent first driven drive shafts 313.
In operation, the first motor 311 drives the first active drive shaft 313 for rotation via the first timing belt 312. The first driving drive shaft 313 drives the first driven drive shaft 315 to rotate via the first inter-shaft timing belt 314. Each of the first rollers 220 is driven by a first belt 316 on a first driving shaft 313 and a first driven driving shaft 315.
Likewise, the second power unit 320 includes: the second motor 321, at least one second timing belt 322, at least one second driving shaft 323, at least one second inter-shaft timing belt 324, at least one second driven driving shaft 325 and a plurality of second transmission belts 326, the second motor 321 is fixedly connected to the frame 100, one end of the second timing belt 322 is connected to an output shaft of the second motor 321, the other end of the second timing belt 322 is connected to the second driving shaft 323, the second driven driving shaft 325 rotates synchronously with the second driving shaft 323 through the second inter-shaft timing belt 324, the plurality of second transmission belts 326 are in one-to-one correspondence with the plurality of second rollers 230, one end of the second transmission belt 326 is connected to the second driving shaft 323 or the second driven driving shaft 325, and the other end of the second transmission belt 326 is connected to the second rollers 230 to drive the second rollers 230 to rotate.
The one-to-one correspondence between the second conveyor belts 326 and the second rollers 230 is specifically as follows: each second roller 230 corresponds to two first conveyor belts 326, and the second roller 230 is driven to operate by the second conveyor belts 326.
Preferably, in some embodiments of the present application, in order to simplify the structure of the second power unit 320 and avoid the technical problems that the second power unit 320 is correspondingly connected to a plurality of second driving shafts 323, which results in the need to add additional synchronous transmission components and the non-synchronous rotation of the plurality of second driving shafts 323, which results in the complex structure and low transmission accuracy of the second power module 320, the second power unit 320 includes a second driving shaft 323, and in order to increase the sorting area, the second power unit 320 includes a plurality of second driven driving shafts 325 and a plurality of inter-shaft synchronous belts 324 corresponding to the second driven driving shafts 323 one by one, the second motor 322 is connected to one second driving shaft 323, and the second driven driving shafts 325 rotate with the second driving shaft 323 synchronously through the inter-shaft synchronous belts 324.
Similarly, in operation, the second motor 321 drives the second driving shaft 323 to rotate through the second timing belt 322. The second driving shaft 323 drives the second driven driving shaft 325 to rotate through the second inter-shaft timing belt 324. Each second roller 230 is driven by a second drive shaft 323 and a second belt 326 on a second driven drive shaft 325.
It should be understood that: in order to improve the space utilization of the sorting apparatus 10, the second driven driving shaft 325 and the second driving shaft 323 are disposed side by side. Meanwhile, in order to prevent the interference of the first power unit 310 and the second power unit 320, which may cause the breakdown of the sorting apparatus 10, the installation heights of the second driven driving shaft 325 and the second driving shaft 323 are lower than those of the first driven driving shaft 315 and the first driving shaft 313.
Further, in order to simplify the synchronous rotation structure between the plurality of second driven driving shafts 323, each second driven driving shaft 323 sequentially performs synchronous rotation through the second inter-shaft timing belt 324, that is: the second inter-shaft timing belt 324 is wound around two adjacent second driven driving shafts 323.
It should be noted that, since the first transmission belt 316 and the second transmission belt 326 are respectively used for driving the first roller 220 and the second roller 230 to rotate, the load is small, and therefore, in some embodiments of the present application, the first transmission belt 316 and the second transmission belt 326 are O-belts or flat belts, so that the cost is reduced while the first roller 220 and the second roller 230 rotate synchronously with the first transmission belt 316 and the second transmission belt 326.
Further, in order to avoid the technical problem that the gaps between the first rollers 220 and the second rollers 230 cause the jamming, so that the sorting apparatus 10 is only suitable for conveying large goods to be sorted, and the applicability of the sorting apparatus 10 is reduced, in some embodiments of the present application, as shown in fig. 1, the sorting apparatus 10 further includes a cover plate 400, a plurality of first through holes 410 corresponding to the first rollers 220 and a plurality of second through holes 420 corresponding to the second rollers 230 are provided on the cover plate 400, and the first rollers 220 and the second rollers 230 partially protrude out of the cover plate 400.
This application can reduce the space between a plurality of first gyro wheels 220 and a plurality of second gyro wheels 230 through setting up apron 400, avoids the fastener, improves sorting device 10's suitability.
It should be understood that: the cover plate 400 is fixedly connected to the frame 100, such as: may be fixedly coupled to the frame 100 by bolts.
Further, in order to improve the conveying stability of the goods to be sorted and avoid the goods from toppling due to the different extending heights of the first roller 220 and the second roller 230, the extending heights of the first roller 220 and the second roller 230 are equal.
In some embodiments of the present application, as shown in fig. 1 and 3, the support assembly 210 includes a plurality of first support shafts 211 disposed side by side, a plurality of second support shafts 212 disposed side by side, and a plurality of bearings (not shown in the drawings), wherein the first support shafts 211 are perpendicular to the second support shafts 212, the first support shafts 212 and the second support shafts 212 are fixedly connected to the frame 100, the bearings correspond to the first rollers 220 and the second rollers 230 one by one, the first rollers 220 are rotatably connected to the first support shafts 211 through the bearings, and the second rollers 230 are rotatably connected to the second support shafts 212 through the bearings.
It should be understood that, in order to improve the stability of the goods to be sorted during sorting and conveying and the replaceability of the rollers, the first roller 220 and the second roller 230 are identical in size and shape.
As shown in fig. 2 and 3, the frame 100 includes a first side plate 110, a second side plate 120, a third side plate 130, and a fourth side plate 140, the first side plate 110 and the third side plate 130 are perpendicularly connected to both sides of the second side plate 120, the fourth side plate 140 is perpendicularly connected to a side of the first side plate 110 away from the second side plate 120, the first side plate 110, the second side plate 120, the third side plate 130, and the fourth side plate 140 enclose to form a rectangular frame, and the frame 100 is formed by welding sheet metal, and has a simple structure and low weight and cost.
The two ends of the first supporting shaft 211 are respectively and fixedly connected to the first side plate 110 and the third side plate 130, and the two ends of the second supporting shaft 212 are respectively and fixedly connected to the second side plate 120 and the fourth side plate 140.
And it should be understood that both ends of the first driving shaft 313 and the first driven driving shaft 315 are rotatably connected to the first side plate 110 and the third side plate 130, respectively, and both ends of the second driving shaft 323 and the second driven driving shaft 325 are rotatably connected to the second side plate 120 and the fourth side plate 140, respectively.
And as shown in fig. 3, in some embodiments of the present application, the angle between the first supporting shaft 211 and the first side plate 110 is 90 °, and the angle between the second supporting shaft 212 and the second side plate 120 is also 90 °.
In other embodiments of the present application, as shown in fig. 4, the first supporting shaft 211 forms an angle of 45 ° with the first side plate 110, and the second supporting shaft 212 forms an angle of 45 ° with the second side plate 120. The above two arrangements of the supporting members 210 can maximize the space utilization of the sorting apparatus 10.
It should be understood that: when the angle between the first support shaft 211 and the first side plate 110 is 45 °, and the angle between the second support shaft 212 and the second side plate 120 is 45 °, as shown in fig. 5, the angle between the first driving shaft 313 and the first driven driving shaft 315 and the first side plate 110 is 45 °, and the angle between the second driving shaft 323 and the second driven driving shaft 325 and the second side plate 120 is 45 °, in order to ensure the stability of the connection of the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323, and the second driven driving shaft 325 with the frame 100, the sorting apparatus 10 further includes a plurality of connecting portions 500, one end of each connecting portion 500 is fixedly connected to the frame 100, and the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323, and the second driven driving shaft 325 are rotatably connected to the corresponding connecting portions 500, respectively, wherein the connecting portions 500 may be a rectangular sheet metal part, one side of the rectangular sheet metal part is connected with the frame 100, a through hole for any one of the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323 and the second driven driving shaft 325 to penetrate is formed in the center of the rectangular sheet metal part, it should be understood that a bearing can be arranged at the through hole, and the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323 and the second driven driving shaft 325 can be rotatably connected with the corresponding connecting part 500 through the bearing.
Furthermore, each connecting part 500 is perpendicular to the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323 and the second driven driving shaft 325, and the connecting parts 500 are perpendicular to the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323 and the second driven driving shaft 325, so that the contact area between the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323 and the second driven driving shaft 325 and the corresponding connecting parts 500 can be increased, and the stability of the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323 and the second driven driving shaft 325 can be improved.
The connecting portion 500 is perpendicular to the connecting portion 500 corresponding to the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323, and the second driven driving shaft 325, respectively, that the axes of the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323, and the second driven driving shaft 325 are perpendicular to the connecting portion 500.
And the frame 100 is provided with square holes 101 corresponding to the connecting parts 500, so as to prevent the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323, the second driven driving shaft 325 and the frame 100 from generating stress concentration, which may cause the damage of the sorting device 10. This is because, when the square hole 101 is provided, the first driving shaft 313, the first driven driving shaft 315, the second driving shaft 323, and the second driven driving shaft 325 may extend to the outside of the frame 100 through the square hole 101, and may rotate freely without contacting the frame 100, thereby preventing stress concentration.
By adopting the sorting device described in the above embodiment, a plurality of first rollers 220 rotating along the first direction and a plurality of second rollers 230 rotating along the second direction are designed, so that the goods to be sorted can be conveyed along the first direction and the second direction, and the goods to be sorted can be turned, the structure is simple, and the first rollers 220 and the second rollers 230 are arranged at intervals in sequence, when the running speeds of the first rollers 220 and the second rollers 230 are different, the goods to be sorted can be conveyed on the roller mechanism 200 in any direction through speed synthesis, and the accuracy of turning the goods to be sorted is improved.
Example two
The sorting device 10 provided by the embodiment of the application comprises a frame 100 and a roller mechanism 200 fixedly connected to the frame 100, wherein the roller mechanism 200 is used for conveying goods to be sorted, the roller mechanism 200 comprises a supporting component 210 fixedly connected to the frame 100, and a plurality of first rollers 220 and a plurality of second rollers 230 rotatably connected to the supporting component 210, the first rollers 220 rotate along a first direction to drive the goods to be sorted to be conveyed along the first direction, the second rollers 230 rotate along a second direction to drive the goods to be sorted to be conveyed along the second direction, and the first direction is different from the second direction; the first roller 220 and the second roller 230 are sequentially disposed at intervals.
The sorting device 10 further includes a plurality of hub motors, each of the first rollers 220 and each of the second rollers 230 are hollow, each of the first rollers 220 and each of the second rollers 230 are correspondingly mounted on a housing of the hub motor, the hub motors are rotatably connected to the support assembly 210, and the first rollers 220 and the second rollers 230 are driven to rotate by the rotation of the hub motors, so that the rotation of each of the first rollers 220 and each of the second rollers 230 is realized, and meanwhile, the hub motors are self-driven motors, so that the self-driving of the first rollers 220 and the second rollers 230 can be realized. Compared with the sorting device 10 in the first embodiment, the structure is simpler without the power mechanism 300.
Preferably, each first roller 220 and each second roller 230 are concentric with the hub motor, so as to avoid causing height difference between the first roller 220 and the second roller 230 during rotation, which causes the goods to be sorted to bump or topple over, and improve the stability of the goods to be sorted conveyed on the sorting device 10.
It should be understood that: the first roller 220 and the second roller 230 can be directly replaced by the in-wheel motor, the in-wheel motor 600 is directly fixed on the frame 100 through the supporting component 210, the in-wheel motor 600 achieves the purpose of conveying goods to be sorted, and the structure is simpler. Except for the power mechanism 300, other structures in this embodiment are the same as those in the first embodiment, and are not described herein again.
EXAMPLE III
The present application further provides a sorting system for sorting goods to be sorted having identification information, as shown in fig. 6, the sorting system includes:
the loading device 20 is used for conveying goods to be sorted and conveying the goods to be sorted to the sorting device 10; wherein, the loading device 20 can be at least one belt conveyor;
the detection device 30 is arranged above the workpiece loading device 20 and is used for identifying the identification information of the goods to be sorted and transmitting the identification information to the industrial control equipment 40; detection device 30 includes a scanning structure and/or a camera that is communicatively coupled to industrial control equipment 40. Through setting up scanning structure, effective identifying information such as two-dimensional code or bar code in can effectively scanning the goods information of waiting to sort, certainly, also not be restricted to only scanning two-dimensional code or bar code for industrial control equipment 40 can effectively catch each information of waiting to sort goods. In addition, the industrial control equipment 40 is also provided with a camera, the camera shoots information of the goods to be sorted and feeds back pictures or videos to the industrial control equipment 40, and the industrial control equipment 40 confirms the identities of the goods to be sorted from the pictures or videos, so that the industrial control equipment 40 can effectively capture the information of the goods to be sorted;
the industrial control equipment 40 is in communication connection with the detection device 30 and is used for receiving the identification information and generating a control instruction according to the identification information;
the sorting device 10 is in communication connection with the industrial control equipment 40, is connected with the workpiece loading device 20, and is used for driving the goods to be sorted to move along the movement direction of the first conveying module and/or the movement direction of the second conveying module according to the control instruction so as to sort the goods to be sorted;
and a plurality of sorting ports 50 provided at both sides and/or a bottom side of the sorting apparatus 10 for collecting the goods to be sorted after being sorted by the sorting apparatus 10.
By adopting the sorting system described in the above embodiment, the industrial control device 40 indicates the rotation direction of the sorting device 10 according to the identification information of the goods to be sorted identified by the detection device 30, so that the rotation directions of the goods to be sorted are different, the goods to be sorted are sorted, and the process is completely mechanically operated, so that manual participation can be omitted, and the accuracy and the work efficiency are effectively improved.
Example four
The present application further provides a sorting system for sorting goods to be sorted having identification information, as shown in fig. 7, the sorting system includes:
the loading device 20 is used for conveying goods to be sorted and conveying the goods to be sorted to the sorting device 10; wherein, the loading device 20 can be at least one belt conveyor;
the detection device 30 is arranged above the workpiece loading device 20 and is used for identifying the identification information of the goods to be sorted and transmitting the identification information to the industrial control equipment 40; detection device 30 includes a scanning structure and/or a camera that is communicatively coupled to industrial control equipment 40. Through setting up scanning structure, effective identifying information such as two-dimensional code or bar code in can effectively scanning the goods information of waiting to sort, certainly, also not be restricted to only scanning two-dimensional code or bar code for industrial control equipment 40 can effectively catch each information of waiting to sort goods. In addition, the industrial control equipment 40 is also provided with a camera, the camera shoots information of the goods to be sorted and feeds back pictures or videos to the industrial control equipment 40, and the industrial control equipment 40 confirms the identities of the goods to be sorted from the pictures or videos, so that the industrial control equipment 40 can effectively capture the information of the goods to be sorted;
the industrial control equipment 40 is in communication connection with the detection device 30 and is used for receiving the identification information and generating a control instruction according to the identification information;
the at least two sorting devices 10 are in communication connection with the industrial control equipment 40, are connected with the workpiece loading device 10, and are used for driving the goods to be sorted to move along the first conveying module and the second conveying module of each sorting device 10 according to the control instruction so as to sort the goods to be sorted; at least two sorting devices 10 can be spliced and can be spliced into planes with different shapes and sizes for conveying goods to be sorted randomly according to actual requirements;
a plurality of sorting ports 50 provided at both sides and/or a bottom side of the at least one sorting device 10, for collecting the goods to be sorted by the at least one sorting device 10;
by adopting the sorting system described in the above embodiment, the sorting system is arranged to comprise a plurality of spliceable sorting devices, so that sorting systems with different shapes and sizes can be spliced, and the utilization rate of space can be fully improved; meanwhile, the convenience of later-stage expansion and maintenance can be improved through splicing setting.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and parts that are not described in detail in a certain embodiment may refer to the above detailed descriptions of other embodiments, and are not described herein again. In specific implementation, the above units or structures may be implemented as independent entities, or may be combined arbitrarily and implemented as one or several entities, which is not described herein again.
The above detailed description of the sorting device and the sorting system according to the embodiments of the present invention is provided, and specific examples are applied herein to explain the principles and embodiments of the present invention, and the above description of the embodiments is only used to help understand the structure and the core idea of the present invention; meanwhile, for those skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. The sorting device is characterized by comprising a frame and a roller mechanism fixedly connected to the frame, wherein the roller mechanism is used for conveying goods to be sorted, the roller mechanism comprises a supporting component fixedly connected with the frame, and a plurality of first rollers and a plurality of second rollers which are rotatably connected with the supporting component, the first rollers rotate along a first direction to drive the goods to be sorted to be conveyed along the first direction, the second rollers rotate along a second direction to drive the goods to be sorted to be conveyed along the second direction, and the first direction is different from the second direction; wherein, first gyro wheel with the second gyro wheel sets up at interval in proper order.
2. A sorter as in claim 1 further comprising a power mechanism for driving the roller mechanism to rotate, the power mechanism coupled to the frame, the power mechanism comprising: the first power unit is used for driving the first roller to rotate along a first direction, and the second power unit is used for driving the second roller to rotate along a second direction.
3. A sorter as in claim 2 wherein the first power unit comprises: the first motor, at least one first synchronous belt, at least one first initiative drive shaft, at least one first interaxial synchronous belt, at least one first driven drive shaft and a plurality of first drive belt, first motor fixed connection in the frame, first synchronous belt one end connect in first motor, the other end connect in first initiative drive shaft, first driven drive shaft pass through first interaxial synchronous belt with first initiative drive shaft synchronous rotation, it is a plurality of first conveyer belt and a plurality of first gyro wheel one-to-one, first conveyer belt one end connect in first initiative drive shaft or first driven drive shaft, the other end connect in first gyro wheel to drive first gyro wheel rotates.
4. A sorter as in claim 2 wherein the second power unit comprises: the second motor, at least one second hold-in range, at least one second initiative drive shaft, hold-in range between at least one second axle, at least one second driven drive shaft and a plurality of second drive belt, second motor fixed connection in the frame, second hold-in range one end connect in the second motor, the other end connect in second initiative drive shaft, the second driven drive shaft passes through hold-in range between the second axle with second initiative drive shaft synchronous rotation, it is a plurality of the second conveyer belt is with a plurality of second gyro wheel one-to-one, second conveyer belt one end connect in second initiative drive shaft or second driven drive shaft, the other end connect in the second gyro wheel, in order to drive the second gyro wheel rotates.
5. A sorter as in claim 1 further comprising a cover, wherein the cover has a plurality of first through-holes in a one-to-one correspondence with the plurality of first rollers and a plurality of second through-holes in a one-to-one correspondence with the plurality of second rollers, and the first and second rollers partially extend out of the cover.
6. A sorter as in claim 1 wherein the support assemblies include a plurality of first support shafts disposed side-by-side, a plurality of second support shafts disposed side-by-side, and a plurality of bearings, the first support shafts being perpendicular to the second support shafts, the first and second support shafts being fixedly connected to the frame, the first roller being rotatably connected to the first support shafts by bearings, the second roller being rotatably connected to the second support shafts by bearings.
7. A sorter as in claim 1 wherein the sorter further comprises a plurality of in-wheel motors, each of the first rollers and each of the second rollers being hollow, each of the first rollers and each of the second rollers being correspondingly mounted to the in-wheel motor housing, the in-wheel motors being rotatably coupled to the support assemblies.
8. A sorter as in claim 6 wherein the frame includes a first side panel, a second side panel, a third side panel, and a fourth side panel, the first and third side panels being perpendicularly connected to the second side panel, the fourth side panel being perpendicularly connected to the first side panel on a side thereof remote from the second side panel, the first support shaft being fixedly connected at both ends to the first and third side panels, and the second support shaft being fixedly connected at both ends to the second and fourth side panels, respectively.
9. A sorter as in claim 8 wherein the first support axis is at an angle of 90 ° or 45 ° to the first side panel.
10. A sorting system for sorting goods to be sorted having identification information, the sorting system comprising:
the loading device is used for conveying goods to be sorted;
the detection device is arranged above the workpiece loading device and used for identifying the identification information of the goods to be sorted and transmitting the identification information to the industrial control equipment;
the industrial control equipment is in communication connection with the detection device and is used for receiving the identification information and generating a control instruction according to the identification information;
the sorting device is in communication connection with the industrial control equipment, is connected with the workpiece loading device and is used for driving the first roller and the second roller to operate according to a control instruction so as to realize that the goods to be sorted move along the movement direction of the first roller and/or the movement direction of the second roller and sort the goods to be sorted;
the sorting ports are arranged on two sides and/or the bottom side of the at least one sorting device and are used for collecting the goods to be sorted after being sorted by the at least one sorting device;
wherein the sorting apparatus is a sorting apparatus according to any one of claims 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010464503.XA CN113731822A (en) | 2020-05-28 | 2020-05-28 | Sorting device and sorting system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010464503.XA CN113731822A (en) | 2020-05-28 | 2020-05-28 | Sorting device and sorting system |
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| CN113731822A true CN113731822A (en) | 2021-12-03 |
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| CN202010464503.XA Pending CN113731822A (en) | 2020-05-28 | 2020-05-28 | Sorting device and sorting system |
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Cited By (1)
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| CN114632727A (en) * | 2022-03-23 | 2022-06-17 | 深圳若贝特智能机器人科技有限公司 | Cargo sorting robot and sorting method thereof |
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