CN113673941B - Steel structure processing management method and system thereof - Google Patents

Steel structure processing management method and system thereof Download PDF

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CN113673941B
CN113673941B CN202110404288.9A CN202110404288A CN113673941B CN 113673941 B CN113673941 B CN 113673941B CN 202110404288 A CN202110404288 A CN 202110404288A CN 113673941 B CN113673941 B CN 113673941B
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黄建程
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Guangda International Machinery Co ltd
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Abstract

A steel structure processing management method and system mainly utilizes a label plate which is respectively attached to each steel structure in a steel structure preparation process, wherein the label plate is provided with a QR code, the QR code comprises a component number and a chain which can be connected to a steel structure management system, a user can scan the QR code on the label plate by using a handheld device, and when the user is connected to the steel structure management system, the steel structure management system can record the user, the process items which the user is responsible for in the steel structure preparation process and the execution time in the steel structure management system according to the identity of the user. By performing real-time scanning and recording in each processing flow item of the steel structure preparation flow and collecting and analyzing the statistical data, the productivity and the reject ratio of the responsible personnel of each flow item can be clearly known, and the production management and analysis can be effectively and truly performed on each processing flow of the steel structure preparation flow.

Description

Steel structure processing management method and system thereof
Technical Field
The invention relates to a processing management method, in particular to a steel structure processing management method and a system thereof.
Background
Steel structures are often used as building materials in buildings, but the steel structures for the buildings are various, so that according to actual construction requirements, a plurality of different flow projects need to be passed through in the steel structure preparation flow, for example: the whole steel structure preparation process is quite tedious, and the workers are numerous, so that the production management and the construction efficiency of the steel structure cannot be effectively and truly mastered.
For example, in the patent application of "BIM and two-dimension code based steel structure production and distribution system" and "BIM+RFID technology based assembled steel structure construction method" of China No. 106296014 and 108647894, two-dimension codes and RFID tags are respectively attached to steel structure products, and the two-dimension codes and RFID remote ends are connected to a database to obtain basic specifications of steel structure numbers, weights, lengths and the like of the steel structure products, so that subsequent processing or installation personnel can confirm whether the obtained steel structure products are correct according to the basic specifications, thereby improving the processing efficiency. However, although the method can be used for conveniently and rapidly identifying the steel structure by a processing or installation personnel, the progress and constructor of the processing flow items such as Western work, electric welding, surface coating and the like in the steel structure preparation flow cannot be recorded, the reasons and efficiency analysis of the bad workpieces are searched, and the material condition of the steel structure cannot be clearly known, so that effective and reliable production management and analysis cannot be performed on each processing flow of the steel structure preparation flow.
Disclosure of Invention
The invention mainly aims to provide a steel structure processing management method which has the effect of effectively managing and analyzing each processing flow of a steel structure preparation flow.
In order to achieve the above-mentioned object, the present invention provides a method for processing and managing steel structures, comprising the following steps:
a. each steel structure is respectively added with a signboard in a steel structure preparation process, the signboard is provided with a QR code, and the QR code at least comprises a component number and a chain which can be connected to a steel structure management system;
b. when a user scans the QR code on the nameplate by using a handheld device and connects the nameplate to the steel structure management system, the steel structure management system can record the user, the flow item responsible for the user in the steel structure preparation flow and the execution time in the steel structure management system according to the identity of the user.
Preferably, the steel structure management system is installed in a computer device through a program software, the steel structure management system is provided with a project establishing area, the project establishing area can respectively establish a project for the steel structure preparation flow of each project, each project is respectively provided with a form, the form is provided with corresponding steel structure basic data and each flow item in the steel structure preparation flow according to the steel structure preparation flow of the project, so that the user can remotely connect the steel structure management system according to the authority predefined by the steel structure management system, and the user and the execution time are recorded in the corresponding flow items.
Preferably, the project creation area is used for inputting a user account list for identifying whether the remote login user is a legal user, and the project creation area is further provided with a permission editing menu, wherein the permission editing menu can be used for setting the flow items responsible for the user in the user account list, and after the permission is set, only the selected user in each flow item can carry out subsequent recording action on the flow items.
Preferably, the handheld device is provided with application software which can be correspondingly connected to enter the steel structure management system, the application software is used for displaying a login interface and an operation interface, the login interface can be used for inputting login information of a user so as to identify the identity of the user, the operation interface is provided with a rolling menu, a project name and a process project can be selected, the operation interface is provided with a scanning area which can be used for scanning the QR code, when the handheld device scans the QR code on the label plate to log in the steel structure management system in a connecting way, the steel structure management system can establish a user account list in advance to determine whether to allow the user to log in the connecting way according to the authority setting predefined in the steel structure management system, and the user and the execution time of the user are recorded in the process project of the form of the corresponding project.
Preferably, the operation interface is further provided with a test result option, and the test result option can be used for marking the test result of the product management and recording the test result and the execution time thereof in a form of the corresponding project in real time.
Preferably, the operation interface of the handheld device can be further switched to a real-time monitoring interface, and the real-time monitoring interface can be used for displaying the statistical data collected by the steel structure management system on the real-time monitoring interface in a graphical mode when the handheld device is connected to the steel structure management system, so that the real-time progress of each processing flow item in the steel structure preparation flow can be effectively mastered.
Preferably, the operation interface of the handheld device can be further switched to a component PDF interface, and the component PDF interface can be used for connecting the handheld device to the steel structure management system so as to download the drawing processing information of the corresponding steel structure.
The invention also provides a steel structure management system which is installed in a computer device through program software, wherein the steel structure management system is provided with a project establishing area, the project establishing area can respectively establish a project for the steel structure preparation flow of each project, each project is respectively provided with a form, the form is provided with corresponding steel structure basic data and each flow item in the steel structure preparation flow according to the steel structure preparation flow of the project, each flow item is respectively provided with at least one user, and the user can be connected into the steel structure management system through a far-end connection according to the authority predefined by the steel structure management system so as to record the user, the flow item responsible for the user in the steel structure preparation flow and the execution time in the steel structure management system.
Preferably, the project creation area is used for inputting a user account list for identifying whether the remote login user is a legal user, and the project creation area is further provided with a permission editing menu, wherein the permission editing menu can be used for setting the flow items responsible for the user in the user account list, and after the permission is set, only the selected user in each flow item can carry out subsequent recording action on the flow items.
The invention has the advantages that: the invention can clearly know the productivity and the reject ratio of the responsible personnel of each process flow item by carrying out real-time scanning record in each process flow item of the steel structure preparation flow and collecting and analyzing the statistical data thereof, can effectively and truly carry out production management and analysis on each process flow of the steel structure preparation flow, and further has the effect of further clearly grasping the stock quantity of the steel products by comparing the collected in-and-out goods information in a crossing way. In addition, the invention can effectively grasp the instant progress of each processing flow item in the steel structure preparation flow by carrying out instant scanning record in each processing flow item in the steel structure preparation flow, thereby being beneficial to the management work of steel structure processing.
Drawings
FIG. 1 is a schematic flow chart of the method of the present invention.
Fig. 2 to 4 are application program interface diagrams of the steel structure management system of the present invention.
Fig. 5 is a schematic view of a login interface of the handheld device of the present invention.
FIG. 6 is a schematic diagram of an operation interface of the handheld device of the present invention.
Fig. 7 to 10 are schematic views showing the usage states of the handheld device according to the present invention in each process item.
Fig. 11 to 13 are schematic views showing the use states of analysis charts displayed by the steel structure management system of the present invention.
Fig. 14 is a schematic view of a real-time monitoring interface of the handheld device according to the present invention.
Detailed Description
Firstly, referring to fig. 1 to 5, the method for processing and managing steel structures provided by the invention mainly comprises the following steps:
a. each steel structure is respectively added with a sign board in a steel structure preparation process, the sign board is provided with a QR code, and the QR code at least comprises a component number and a chain which can be connected to a steel structure management system.
b. When a user scans the QR code on the nameplate by using a handheld device and connects the nameplate to the steel structure management system, the steel structure management system can record the user, the flow items responsible for the user in the steel structure preparation flow and the execution time in the steel structure management system according to the identity of the user.
The steel structure management system is installed in a computer device through a program software, and the computer device is built on a network (internet), as shown in fig. 2, the steel structure management system provides an application program interface 10 to display a project building area 11, the project building area 11 can respectively build a project 12 and a permission editing menu 13 for each project steel structure preparation process, the project building area 11 can be used for inputting a user account list 111, the user account list 111 contains login information of a user, the login information comprises names, accounts and passwords for identifying whether a remote login user is a legal user, and as shown in fig. 3, each project 12 can further respectively generate a form 121 for a period of recording, in the embodiment, the form 121 is in an EXCEL format, so as to be beneficial to subsequent statistical analysis, and the form 121 can be built with corresponding steel structure basic components (such as names, numbers, accounts and passwords) in the steel structure preparation processes, electric welding processes, e.g. the number, the number of the steel structures, the number of the electric welding processes, the number of the electric welding processes, etc. the steel structures, the current names, the electric welding processes, etc. As shown in fig. 4, the authority edit menu 13 is used for setting the process items responsible for the user in the user account list 111, and after the authority is set, only the selected user in each process item can perform the subsequent recording operation on the process item, and each process item is not limited to only being responsible for one person, but can be simultaneously set to be responsible for multiple persons in the same process item.
The handheld device has a function of scanning the QR code on the label plate to log in the steel structure management system by a connection, preferably, the handheld device can be composed of a smart phone, a tablet and other devices with networking function and capturing QR code images, and is provided with application software (APP) which can be used for entering the steel structure management system by a corresponding connection, the application software can be used for sequentially displaying a log-in interface 21 and an operation interface 22, as shown in fig. 5, the log-in interface 21 can be used for inputting log-in information of a user for identifying the identity of the user, the operation interface 22 (namely ERP scanning) is provided with a double-row circulating type rolling menu 221, and can be used for respectively selecting a project name and a process item (such as machining, western work, electric welding, product pipe, steel product stock, finished product stock, site taking, surface coating, installation and the like), and a scanning area 222 which can be used for scanning the QR code is arranged on the operation interface 22, so that the handheld device can scan the log-in information of the user for identifying the identity of the user, and the operation interface 22 (namely ERP scanning) can be used for respectively selecting a project name and a process item (such as machining, western work, electric welding, product taking out, surface coating, and installation, etc.), and the steel product name can be set up a corresponding to the project name and a corresponding to the user can be set up a list in the steel structure management system according to the user.
In actual operation, the method and system for processing steel structure provided by the invention is characterized in that the label plate with QR code is attached to the steel structure, so that when the steel structure enters the steel structure preparation flow, a user (i.e. responsible person) of each flow item can record the flow item and execution time of the user responsible for the steel structure preparation flow in the form 121 of the steel structure management system in real time only by scanning the QR code on the steel structure with the handheld device, and the method and system are exemplified as follows:
as shown in fig. 7: when the steel structure enters a processing flow project of the Western worker, a responsible person of the Western worker can log in the steel structure management system in a connecting way by scanning the QR code on the steel structure through a handheld device of the responsible person of the Western worker, and the responsible person of the Western worker and the execution time of the responsible person of the Western worker are recorded in a form of a corresponding project in real time; as shown in fig. 8, when the steel structure completes the process flow project of the western work and then enters the process flow project of the electric welding, the electric welding responsible person can log in the steel structure management system by scanning the QR code on the steel structure with the handheld device, and record the electric welding responsible person and the execution time thereof in the form of the corresponding project in real time, and further, as shown in fig. 9, the responsible person can log in the steel structure management system by scanning the QR code on the steel structure with the handheld device, and mark the product inspection result by clicking an inspection result option 223 on the operation interface 22, and record the product inspection result and the execution time thereof in the form of the corresponding project in real time.
By scanning the steel structure with the QR code in each process flow item, the process flow items (including machining, western work, electric welding, product pipe, steel product input, product output, site delivery, surface coating, installation, etc., but not limited thereto) can be scanned and recorded in real time, so that a statistic data (i.e. big data) can be formed in the form 121 of the corresponding project 12, and the productivity and reject ratio of the responsible personnel of each process flow item can be clearly known by analyzing the statistic data. The timing of scanning QR code can be defined by the user, for example, the person in charge of each process flow needs to scan before processing each process flow, or the person in charge of each process flow needs to scan after processing each process flow, or the person in charge of each process flow needs to scan before and after processing.
In addition, as shown in fig. 10, in the process of product shipment (logistics), logistics personnel can scan QR codes on the steel structure through the handheld device to log in the steel structure management system in a connecting way, and can additionally input logistics related information through a vehicle license plate column 224 on the operation interface 22, and simultaneously record the logistics information and the execution time thereof in a form of a corresponding project in real time, and the collected goods entering and exiting information is crossed and compared under analysis through the steel structure management system, so that the stock quantity of the steel can be further clearly known.
The steel structure management system of the present invention can graphically display the statistical result by utilizing the statistical data collected in the form 121 of each project 12 through the program setting and the computing capability of the computer device, as shown in fig. 11, and a total analysis pattern is displayed on the application program interface 10 by collecting the statistical data in the form 121 of each project 12; or as shown in fig. 12 and 13, by collecting the statistics in the form 121 of each project 12, a project analysis pattern and a comparison pattern can be presented on the application program interface 10 for the responsible person of each process project, and thus the productivity and the reject ratio of the responsible person of each process project can be clearly known.
In addition, when the operation interface 22 of the handheld device can be further switched to a real-time monitoring interface 23 and a component PDF interface 24, as shown in fig. 14, the real-time monitoring interface 23 can be used for connecting the handheld device to the steel structure management system, and the statistics collected by the steel structure management system are graphically presented on the real-time monitoring interface 23, so as to effectively grasp the real-time progress of each processing flow item in the steel structure preparation flow. The component PDF interface 24 is used for connecting the handheld device to the steel structure management system to download processing information such as part drawings, assembly drawings, construction drawings and the like of the corresponding steel structure, thereby facilitating the operation of constructors.
From the above description, it is apparent that the present invention has the advantages that the capacity and the reject ratio of the responsible personnel of each process item can be clearly known by performing real-time scanning and recording in each process item of the steel structure preparation process and collecting and analyzing the statistical data thereof, so that the present invention can effectively and truly perform production management and analysis on each process item of the steel structure preparation process, and further has the efficacy of further clearly grasping the stock quantity of the steel products by cross comparison and analysis of the collected in-and-out information. In addition, the invention can effectively grasp the instant progress of each processing flow item in the steel structure preparation flow by carrying out instant scanning record in each processing flow item in the steel structure preparation flow, thereby being beneficial to the management work of steel structure processing.

Claims (4)

1. The steel structure processing management method is characterized by comprising the following steps of:
a. each steel structure is respectively added with a signboard in a steel structure preparation process, the signboard is provided with a QR code, and the QR code at least comprises a component number and a chain which can be connected to a steel structure management system;
b. when a user scans the QR code on the nameplate by using a handheld device and connects the nameplate to the steel structure management system, the steel structure management system can record the user, the flow items responsible for the user in the steel structure preparation flow and the execution time in the steel structure management system according to the identity of the user;
the steel structure management system is installed in a computer device through program software, the steel structure management system is provided with a project establishing area, the project establishing area can respectively establish a project aiming at the steel structure preparation flow of each project, each project is respectively provided with a form, the forms are respectively provided with corresponding steel structure basic data and each flow item in the steel structure preparation flow according to the steel structure preparation flow of the project, so that a user can remotely connect the steel structure basic data and each flow item in the steel structure preparation flow to the steel structure management system according to the authority predefined by the steel structure management system, and the user and the execution time are recorded in the corresponding flow item;
the project establishing area can be used for inputting a user account list to identify whether a remote login user is a legal user, and is further provided with a permission editing menu, wherein the permission editing menu can be used for setting flow items which are responsible for the user in the user account list, and after the permission is set, only the selected user in each flow item can carry out subsequent recording action on the flow items;
the hand-held device is provided with application software which can be correspondingly connected to enter the steel structure management system, the application software is used for displaying a login interface and an operation interface, the login interface can be used for inputting login information of a user so as to identify the identity of the user, the operation interface is provided with a rolling menu, a project name and a process project can be selected, the operation interface is provided with a scanning area which can be used for scanning the QR code, when the hand-held device scans the QR code on a nameplate to log in the steel structure management system in a connecting way, the steel structure management system can establish a user account list in advance to determine whether to allow the user to log in the connecting way according to authority setting which is predefined in the steel structure management system, and the user and the execution time of the user are recorded in the process project of the form of the corresponding project.
2. The method of claim 1, wherein the operation interface further comprises a test result option for marking the test result of the product pipe and recording the test result and the execution time thereof in the form of the corresponding project.
3. The method of claim 1, wherein the operation interface of the handheld device is further switched to a real-time monitoring interface, and the real-time monitoring interface is used for graphically displaying the statistics collected by the steel structure management system on the real-time monitoring interface when the handheld device is connected to the steel structure management system, so as to effectively grasp the real-time progress of each process item in the steel structure preparation process.
4. The method of claim 1, wherein the operation interface of the handheld device is further switched to a component PDF interface for connecting the handheld device to the steel structure management system for downloading the drawing processing information of the corresponding steel structure.
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