CN113667816B - Annealing process of drywall nail steel semi-finished steel wire - Google Patents

Annealing process of drywall nail steel semi-finished steel wire Download PDF

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CN113667816B
CN113667816B CN202110947856.XA CN202110947856A CN113667816B CN 113667816 B CN113667816 B CN 113667816B CN 202110947856 A CN202110947856 A CN 202110947856A CN 113667816 B CN113667816 B CN 113667816B
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CN113667816A (en
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高协清
苏振伟
吴春树
左锦中
林俊
万文华
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Zenith Steel Group Co Ltd
Changzhou Zenith Special Steel Co Ltd
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Changzhou Zenith Special Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/56Continuous furnaces for strip or wire
    • C21D9/561Continuous furnaces for strip or wire with a controlled atmosphere or vacuum
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • C21D1/76Adjusting the composition of the atmosphere
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The invention relates to an annealing process of a drywall nail steel semi-finished steel wire, which uses a roller bottom type continuous annealing furnace to carry out full continuous annealing production on the drywall nail steel semi-finished steel wire, the inlet end and the outlet end of the roller bottom type continuous annealing furnace are both provided with a vacuum air lock chamber, RX and nitrogen are used as protective gases of the semi-finished steel wire, the decarburization quality of the surface of a product can be ensured, so the process idea of high heating temperature and fast roller speed can be adopted. The invention reasonably designs the roller speed according to the length parameters of each process section of the roller-hearth continuous annealing furnace, balances the heating temperature and the heating time, and balances the slow cooling temperature and the slow cooling time, thereby not only meeting the product quality requirement, but also improving the yield and reducing the comprehensive production cost.

Description

Annealing process of drywall nail steel semi-finished steel wire
Technical Field
The invention relates to the technical field of annealing processes, in particular to an annealing process of a semi-finished steel wire for drywall nail steel.
Background
Drywall nail series is one of the most important major groups of the overall fastener product, primarily for the installation of various gypsum board, light weight partition, and suspended ceiling series. The steel grade of the steel for the dry wall nail is SWRCH22A, a hot rolled wire rod with the production process flow of phi 6.5mm is subjected to husking and continuous drawing on a straight wire drawing machine to form a semi-finished steel wire with the phi 2.3mm to 5.25mm, and the semi-finished steel wire is wound, so that annealing treatment is carried out to reduce the hardness of the steel wire due to processing hardening, and the annealing treatment is carried out to ensure that the hardness, decarburization and spheroidization grade of the steel wire meet corresponding technical requirements; and (4) carrying out acid pickling and drawing (the drawing amount is not more than 10%) after the annealing is finished, and delivering to a fastener factory to produce the drywall nail.
At present, the semi-finished steel wire of the drywall nail steel SWRCH22A is generally annealed by a well annealing furnace, but the loading amount of the well annealing furnace is small, and the yield is low; during production, nitrogen is used as protective gas, and the depth of the surface decarburized layer is higher; the hardness fluctuation is large, so the annealing treatment is carried out on the semi-finished steel wire of the drywall nail steel SWRCH22A by using a well type annealing furnace, and the comprehensive production cost is high.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects in the prior art, the invention provides the annealing process of the drywall nail steel semi-finished steel wire with low product decarburization, high heating temperature, long heat preservation section and low product hardness, and the production cost is reduced.
The technical scheme adopted by the invention for solving the technical problems is as follows: an annealing process of a drywall nail steel semi-finished steel wire comprises the following steps:
(1) A roller hearth type continuous annealing furnace is adopted to divide a furnace zone into 11 zones, wherein the lengths of 1-3 zones are respectively 4 meters, 4.8 meters and 6.3 meters, the lengths of 4-7 zones are respectively 5.2 meters, the length of 8 zone is 3.4 meters, and the lengths of 9-11 zones are respectively 4 meters, 4.8 meters and 6.3 meters;
(2) The 1-3 area of the annealing furnace is a process preparation area, the set temperature of the 4 area is 650 ℃, the set temperature of the 5 area is 680 ℃, the set temperature of the 6 area is 720 ℃, the set temperature of the 7 area is 720 ℃, the set temperature of the 8 area is 680 ℃, the set temperature of the 9 area is 660 ℃, the set temperature of the 10 area is 620 ℃ and the set temperature of the 11 area is 550 ℃;
(3) The vacuum degree of the vacuum chamber before and after the annealing furnace is not more than 0.1mbar;
(4) 1080 oxygen potential in the annealing furnace is set, the protective atmosphere is RX gas and nitrogen, the dosage of the RX gas is 25m3/h, and the composition of the RX gas is CO:19 to 21 percent; h 2 :38-42%;CO 2 :0.25 to 0.45 percent of N and the balance of N 2 (ii) a The nitrogen dosage is 60m 3 H, the purity is more than or equal to 99.995 percent;
(5) And loading the steel wire coil by adopting a chassis bracket to sequentially pass through each process area in the annealing furnace, wherein the roller speed is 1.85 m/h, and finishing annealing.
The annealed hardness of the semi-finished steel wire is not more than 65HRB, and the fluctuation range of the annealed hardness of the semi-finished steel wire in the same batch is within 5 HRB; the semi-decarburized layer on the surface of the steel wire finished product after annealing is less than or equal to 0.10mm, and no full decarburized layer exists.
The beneficial effects of the invention are: the invention uses the roller-hearth continuous annealing furnace to carry out annealing production on the dry wall nail steel semi-finished product steel wire, realizes full continuous production, and has high roller speed, high yield and low cost; the inlet end and the outlet end are both provided with vacuum air lock chambers, RX and nitrogen are used as protective gas of semi-finished steel wires, and the decarburization of the product is low; high heating temperature, long heat preservation section and low product hardness.
Detailed Description
The technical solution of the present invention is further illustrated by the following specific examples.
Example 1, a semi-finished steel wire, i.e., 2.78mm drawn from SWRCH22A of 6.5mm is illustrated.
An annealing process of a drywall nail steel semi-finished steel wire comprises the following steps:
(1) The steel wire comprises the following components in percentage by weight: c0.19 wt.%, si 0.03wt.%, mn 0.82wt.%, S0.08 wt.%, P0.13 wt.%, cr 0.02wt.%, ni 0.01wt.%, cu 0.02wt.%, al 0.042wt.%, N0.0028 wt.%, balance Fe and impurities;
(2) A roller-hearth continuous annealing furnace is adopted, the furnace zone is divided into 11 zones, the lengths of the 1-3 zones are respectively 4 meters, 4.8 meters and 6.3 meters, the lengths of the 4-7 zones are respectively 5.2 meters, the length of the 8 th zone is 3.4 meters, the lengths of the 9-11 zones are respectively 4 meters, 4.8 meters and 6.3 meters, and the roller speed is 1.85 meters per hour;
(3) The 1-3 zones of the annealing furnace are preparation zones, the set temperature of the 4 zones is 650 ℃, the set temperature of the 5 zones is 680 ℃, the set temperature of the 6 zones is 720 ℃, the set temperature of the 7 zones is 720 ℃, the set temperature of the 8 zones is 680 ℃, the set temperature of the 9 zones is 660 ℃, the set temperature of the 10 zones is 620 ℃ and the set temperature of the 11 zones is 550 ℃;
(4) The vacuum degree of the vacuum chamber before and after the annealing furnace is not more than 0.1mbar;
(5) Oxygen potential 1080 in the annealing furnace, RX gas for protective atmosphere, dosage 25m 3 The composition of RX gas is CO:19 to 21 percent; h 2 :38-42%;CO 2 :0.35% and the balance N 2 (ii) a The nitrogen dosage is 60m 3 H, the purity is more than or equal to 99.995 percent;
(6) And loading the steel wire coil by adopting a chassis bracket to sequentially pass through each process area in the annealing furnace, wherein the roller speed is 1.85 m/h, and finishing annealing.
And the steel wire comes out from the 11 th area of the roller-hearth continuous annealing furnace, the annealing process is finished, and the steel wire sequentially enters the subsequent pickling process, the fine drawing process and the packaging process and then is put in storage.
Example 2.phi 6.5mm SWRCH22A drawn to phi 3.7mm semi-finished steel wire.
An annealing process of a drywall nail steel semi-finished steel wire comprises the following steps:
(1) The steel wire comprises the following components in percentage by weight: c0.20 wt.%, si 0.04wt.%, mn 0.79wt.%, S0.09 wt.%, P0.11 wt.%, cr 0.02wt.%, ni 0.01wt.%, cu 0.02wt.%, al 0.039wt.%, N0.0025 wt.%, the balance being Fe and impurities;
(2) A roller hearth type continuous annealing furnace is adopted, the furnace zone is divided into 11 zones, the lengths of the 1-3 zones are respectively 4 meters, 4.8 meters and 6.3 meters, the lengths of the 4-7 zones are respectively 5.2 meters, the length of the 8 th zone is 3.4 meters, the lengths of the 9-11 zones are respectively 4 meters, 4.8 meters and 6.3 meters, and the roller speed is 1.85 meters per hour;
(3) The 1-3 zones of the annealing furnace are preparation zones, the set temperature of the 4 zones is 650 ℃, the set temperature of the 5 zones is 680 ℃, the set temperature of the 6 zones is 720 ℃, the set temperature of the 7 zones is 720 ℃, the set temperature of the 8 zones is 680 ℃, the set temperature of the 9 zones is 660 ℃, the set temperature of the 10 zones is 620 ℃ and the set temperature of the 11 zones is 550 ℃;
(4) The vacuum degree of the vacuum chamber before and after the annealing furnace is not more than 0.1mbar;
(5) Oxygen potential 1080 in the annealing furnace, RX gas for protective atmosphere, dosage 25m 3 The composition of RX gas is CO:19 to 21 percent; h 2 :38-42%;CO 2 :0.35%,The rest is N 2 (ii) a The nitrogen dosage is 60m 3 H, the purity is more than or equal to 99.995 percent;
(6) And loading the steel wire coil by adopting a chassis bracket to sequentially pass through each process area in the annealing furnace, wherein the roller speed is 1.85 m/h, and finishing annealing.
And the steel wire comes out from the 11 th area of the roller-hearth continuous annealing furnace, the annealing process is finished, and the steel wire sequentially enters the subsequent pickling process, the fine drawing process and the packaging process and then is put in storage.
Example 3, a semi-finished steel wire, i.e., SWRCH22A of phi 6.5mm, drawn to phi 4.6mm, is described.
An annealing process of a drywall nail steel semi-finished steel wire comprises the following steps:
(1) The steel wire comprises the following components in percentage by weight: c0.19 wt.%, si 0.04wt.%, mn 0.83wt.%, S0.09 wt.%, P0.12 wt.%, cr 0.02wt.%, ni 0.01wt.%, cu 0.02wt.%, al 0.04wt.%, N0.0030 wt.%, the balance being Fe and impurities;
(2) A roller hearth type continuous annealing furnace is adopted, the furnace zone is divided into 11 zones, the lengths of the 1-3 zones are respectively 4 meters, 4.8 meters and 6.3 meters, the lengths of the 4-7 zones are respectively 5.2 meters, the length of the 8 th zone is 3.4 meters, the lengths of the 9-11 zones are respectively 4 meters, 4.8 meters and 6.3 meters, and the roller speed is 1.85 meters per hour;
(3) The 1-3 zones of the annealing furnace are preparation zones, the set temperature of the 4 zones is 650 ℃, the set temperature of the 5 zones is 680 ℃, the set temperature of the 6 zones is 720 ℃, the set temperature of the 7 zones is 720 ℃, the set temperature of the 8 zones is 680 ℃, the set temperature of the 9 zones is 660 ℃, the set temperature of the 10 zones is 620 ℃ and the set temperature of the 11 zones is 550 ℃;
(4) The vacuum degree of the vacuum chamber before and after the annealing furnace is not more than 0.1mbar;
(5) Oxygen potential 1080 in the annealing furnace, RX gas for protective atmosphere, dosage 25m 3 The composition of RX gas is CO:19 to 21 percent; h 2 :38-42%;CO 2 :0.35% and the balance N 2 (ii) a The nitrogen dosage is 60m 3 The purity is more than or equal to 99.995 percent.
(6) And loading the steel wire coil by adopting a chassis bracket to sequentially pass through each process area in the annealing furnace, wherein the roller speed is 1.85 m/h, and finishing annealing.
And (3) the steel wire comes out from the 11 th area of the roller-hearth continuous annealing furnace, the annealing process is finished, the subsequent acid pickling process, the fine pumping process and the packaging process are sequentially carried out, and then the steel wire is put in storage.
Comparative example 1
Taking the example of the production of phi 3.7mm semi-finished steel wire drawn by SWRCH22A with phi 6.5mm and annealed by using a shaft furnace, the annealing process comprises the following steps:
(1) The steel wire comprises the following components in percentage by weight: c0.19 wt.%, si 0.04wt.%, mn 0.83wt.%, S0.09 wt.%, P0.12 wt.%, cr 0.02wt.%, ni 0.01wt.%, cu 0.02wt.%, al 0.04wt.%, N0.0030 wt.%, the balance being Fe and impurities;
(2) Annealing by using a phi 3800mm pit furnace, wherein the charging amount is 30 tons, and the annealing process comprises the following steps: heating to 580 ℃, keeping the temperature for 60 minutes, then heating to 660 ℃, keeping the temperature for 60 minutes, then heating to 700 ℃, keeping the temperature for 300 minutes, and then starting to cool; the annealing period is 22 hours;
(3) The protective gas used for annealing is nitrogen, and the dosage is 60m 3 The purity is more than or equal to 99.995 percent.
The quality test data of the above examples 1, 2 and 3 and comparative example 1 are shown in Table 1.
TABLE 1
Figure BDA0003217360800000051
Figure BDA0003217360800000061
As can be seen from Table 1, the quality of the semi-finished steel wire produced by annealing in the roller hearth type continuous annealing furnace is significantly superior to that produced by annealing in the pit furnace.
In the embodiment 1, the embodiment 2 and the embodiment 3 of the invention, a roller-hearth continuous annealing furnace is adopted, the roller speed is 1.85 m/h, and one chassis bracket enters and exits every 110 minutes. Each chassis carrier is loaded with 8 wire coils with a diameter of 850mm and a weight of 2.2 tons, according to which the daily yield is 2.2 tons/column × 8 × 24 × 60/110=230.4 tons; the annealing period of the pit furnace is 22 hours, and the annealing period plus the auxiliary time needs 24 hours, namely only 30 tons of products are produced every day.
The production costs of examples 1, 2 and 3 according to the present invention are compared with those of comparative example 1 in the following table 2:
TABLE 2
Figure BDA0003217360800000062
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (1)

1. An annealing process of a drywall nail steel semi-finished steel wire is characterized in that: comprises the following steps:
(1) A roller hearth type continuous annealing furnace is adopted to divide a furnace zone into 11 zones, wherein the lengths of 1-3 zones are respectively 4 meters, 4.8 meters and 6.3 meters, the lengths of 4-7 zones are respectively 5.2 meters, the length of 8 zone is 3.4 meters, and the lengths of 9-11 zones are respectively 4 meters, 4.8 meters and 6.3 meters;
(2) The 1-3 area of the annealing furnace is a process preparation area, the set temperature of the 4 area is 650 ℃, the set temperature of the 5 area is 680 ℃, the set temperature of the 6 area is 720 ℃, the set temperature of the 7 area is 720 ℃, the set temperature of the 8 area is 680 ℃, the set temperature of the 9 area is 660 ℃, the set temperature of the 10 area is 620 ℃ and the set temperature of the 11 area is 550 ℃;
(3) The vacuum degree of the vacuum chamber before and after the annealing furnace is not more than 0.1mbar;
(4) The oxygen potential in the annealing furnace is set to 1080, the inlet and outlet ends of the furnace body are provided with vacuum air lock chambers, the protective atmosphere is RX gas and nitrogen, the dosage of the RX gas is 25m 3 H, composition of RX gas CO:19 to 21 percent; h 2 :38-42%;CO 2 :0.25 to 0.45 percent, and the balance ofN 2 (ii) a The nitrogen dosage is 60m 3 H, the purity is more than or equal to 99.995 percent;
(5) Loading a steel wire coil by adopting a chassis bracket to sequentially pass through each process area in the annealing furnace, wherein the roller speed is 1.85 m/h, and finishing annealing;
the semi-finished steel wire has the annealing hardness of not more than 65HRB, the fluctuation range of the annealing hardness of the semi-finished steel wire in the same batch is within 5HRB, the semi-decarburized layer on the surface of the semi-finished steel wire after annealing is not more than 0.10mm, and no full decarburized layer exists.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000309826A (en) * 1999-04-22 2000-11-07 Nippon Steel Weld Prod & Eng Co Ltd Continuous annealing of steel wire for welding
CN104313281A (en) * 2014-09-30 2015-01-28 东莞市科力钢铁线材有限公司 Process for producing high-nodularity fastener wire rod
CN104878166A (en) * 2015-05-26 2015-09-02 邢台钢铁有限责任公司 Spheroidized annealing process for shortening annealing cycle of hot rolled wire rods
CN107881423A (en) * 2017-12-27 2018-04-06 南京宝日钢丝制品有限公司 The method of cold-forging steel and preparation method with preparing steel wire using the cold-forging steel
CN109609738A (en) * 2018-12-27 2019-04-12 东莞科力线材技术有限公司 Mobile phone big homalocephalus precision screw wire rod and preparation method thereof
CN111560499A (en) * 2020-05-18 2020-08-21 南京钢铁股份有限公司 Annealing process of steel for high-strength-grade mining chain
CN112359362A (en) * 2020-10-27 2021-02-12 中天钢铁集团有限公司 Acid-washing, phosphorizing and saponifying method for bearing steel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000309826A (en) * 1999-04-22 2000-11-07 Nippon Steel Weld Prod & Eng Co Ltd Continuous annealing of steel wire for welding
CN104313281A (en) * 2014-09-30 2015-01-28 东莞市科力钢铁线材有限公司 Process for producing high-nodularity fastener wire rod
CN104878166A (en) * 2015-05-26 2015-09-02 邢台钢铁有限责任公司 Spheroidized annealing process for shortening annealing cycle of hot rolled wire rods
CN107881423A (en) * 2017-12-27 2018-04-06 南京宝日钢丝制品有限公司 The method of cold-forging steel and preparation method with preparing steel wire using the cold-forging steel
CN109609738A (en) * 2018-12-27 2019-04-12 东莞科力线材技术有限公司 Mobile phone big homalocephalus precision screw wire rod and preparation method thereof
CN111560499A (en) * 2020-05-18 2020-08-21 南京钢铁股份有限公司 Annealing process of steel for high-strength-grade mining chain
CN112359362A (en) * 2020-10-27 2021-02-12 中天钢铁集团有限公司 Acid-washing, phosphorizing and saponifying method for bearing steel

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