CN113649470A - High-precision electromechanical integrated control device - Google Patents
High-precision electromechanical integrated control device Download PDFInfo
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- CN113649470A CN113649470A CN202110940745.6A CN202110940745A CN113649470A CN 113649470 A CN113649470 A CN 113649470A CN 202110940745 A CN202110940745 A CN 202110940745A CN 113649470 A CN113649470 A CN 113649470A
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- supporting platform
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- bearing platform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
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Abstract
The invention discloses a high-precision electromechanical integrated control device which comprises a first supporting platform, wherein a second supporting platform is arranged on the first supporting platform, longitudinal sliding grooves are symmetrically formed in the upper surface of the first supporting platform, longitudinal sliding strips matched with the longitudinal sliding grooves are symmetrically arranged and fixedly installed on the lower surface of the second supporting platform, longitudinal linear motors are symmetrically arranged and fixedly installed on the upper surface of the first supporting platform, the output ends of the two groups of longitudinal linear motors are fixedly connected with the second supporting platform, a third supporting platform is arranged on the upper surface of the second supporting platform, transverse sliding grooves are symmetrically formed in the upper surface of the second supporting platform, and transverse sliding strips matched with the transverse sliding grooves are symmetrically arranged and fixedly installed on the lower surface of the third supporting platform. In the using process, the invention moves in three groups of directions of X direction, Y direction and Z direction, has higher processing precision, has the effect of anti-collision machine and has higher stability in the operation process.
Description
Technical Field
The invention relates to the technical field of mechanical and electrical integration, in particular to a high-precision mechanical and electrical integration control device.
Background
The Mechatronics is also called Mechatronics, is one of mechanical engineering and automation, is called Mechatronics in english, and is formed by combining the front half part of the Mechatronics in english and the back half part of Electronics. The concept of mechatronics was widely accepted and commonly applied by us along with the rapid development of mechatronics technology, which was originally presented in the secondary journal of the japanese journal "mechanical design" in 1971. With the rapid development and wide application of computer technology, the mechatronic technology has not been developed before. The present mechatronics technology is a technology which is a tight integration of mechanical and microelectronic technologies, the development of the technology enables machines for cold ice to be humanized and intelligent, the mechatronics technology is a comprehensive technology which organically combines mechanical technology, electrical and electronic technology, microelectronic technology, information technology, sensor technology, interface technology, signal conversion technology and the like and is comprehensively applied to the reality, and modern automatic production equipment can almost be said to be mechatronics equipment.
Aiming at the existing electromechanical integration equipment, most skilled technicians are required to program, then the electromechanical integration equipment is matched with a machine tool to machine a workpiece, the process is mainly controlled by a PLC integration cabinet, but the danger of machine collision can occur in the machining process, so that the cost is increased, and therefore, in order to solve the problems, a high-precision electromechanical integration control device is provided.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a high-precision electromechanical integrated control device.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-precision electromechanical integrated control device comprises a first supporting platform, wherein a second supporting platform is arranged on the first supporting platform, the upper surface of the first supporting platform is symmetrically provided with longitudinal sliding grooves, the lower surface of the second supporting platform is symmetrically provided with longitudinal sliding strips which are matched with the longitudinal sliding grooves, the upper surface of the first supporting platform is symmetrically provided with longitudinal linear motors which are fixedly provided with the longitudinal linear motors, the output ends of the two groups of longitudinal linear motors are fixedly connected with the second supporting platform, the upper surface of the second supporting platform is provided with a third supporting platform, the upper surface of the second supporting platform is symmetrically provided with transverse sliding grooves, the lower surface of the third supporting platform is symmetrically provided with transverse sliding strips which are matched with the transverse sliding grooves, and a transfer sleeve and a tooling platform are sequentially arranged on the third supporting platform along the direction from bottom to top, one side electric connection of first bearing platform has the power wire, the terminal electric connection of power wire has the PLC switch board, the inside of PLC switch board is fixed mounting respectively has program editing module, early warning scram module, PLC control circuit board and apart from analysis module, the central point of third bearing platform upper surface puts fixed mounting has first linear electric motor, fixed connection between first linear electric motor's the output and the cell type frock platform.
Preferably, waterproof protective covers are fixedly mounted outside the first linear motor, the transverse linear motor and the longitudinal linear motor.
Preferably, the top end of the inner wall of the groove-shaped tool table is uniformly provided with second buffer springs in a distributed and fixed mode, and each of the second buffer springs is fixedly connected with the top end of the inner wall of the third bearing table.
Preferably, the four corners of the upper surfaces of the first bearing platform and the third bearing platform are fixedly provided with fixed stand columns, each fixed stand column is rotatably provided with a movable lantern ring, and the middle position of each movable lantern ring is fixedly provided with a first buffer spring.
Preferably, be provided with first distance sensor subassembly between first bearing platform and the second bearing platform, be provided with second distance sensor subassembly between second bearing platform and the third bearing platform, contain first receiver and first transmission photometer in the first distance sensor subassembly, contain second receiver and second transmission photometer in the second distance sensor subassembly, electric connection between first distance sensor subassembly and second distance sensor subassembly and the distance analysis module.
Preferably, the first receivers and the first transmission photometers in each group, and the correlation angles of the second receivers and the second transmission photometers in each group are located on the same horizontal line, the first receivers in each group are respectively and fixedly installed at four corners of a first supporting platform, the first transmission photometers in each group are respectively and fixedly installed at four corners of a second supporting platform, the second receivers in each group are respectively and fixedly installed at four corners of a second supporting platform, and the second transmission photometers in each group are respectively and fixedly installed at four corners of a third supporting platform.
Preferably, the PLC control circuit board is electrically connected with the program editing module, the early warning emergency stop module, the distance analysis module, the first linear motor, the transverse linear motor and the longitudinal linear motor respectively.
Preferably, movable sliding grooves are formed in one sides of the inner walls of the third bearing platform and the middle rotating sleeve, and movable pin columns matched with the movable sliding grooves are fixedly mounted on one sides of the outer walls of the middle rotating sleeve and the groove type tooling platform.
The invention provides a high-precision electromechanical integrated control device, which has the beneficial effects that:
1. the first linear motor, the transverse motor and the longitudinal motor are arranged, so that the X-direction, Y-direction and Z-direction moving tracks in the machining process are realized, and the precision requirement in an electromechanical integrated machining mode can be improved;
2. two groups of distance sensor assemblies are arranged, so that the change of distance positions can be detected in real time in the process of moving in the X direction and the Y direction, and the problem of collision caused by overlarge stroke is prevented;
3. the X-direction, Y-direction and Z-direction moving processes are all provided with buffer springs, so that the phenomenon that accidents happen due to stroke deviation under the action of the gravity and inertia of a workpiece is prevented, and the control is simple, convenient and quick.
Drawings
Fig. 1 is a schematic structural diagram of a high-precision electromechanical integration control device provided by the invention;
FIG. 2 is a cut-away view of a third supporting platform component of the high-precision electromechanical integration control device provided by the invention;
FIG. 3 is an exploded view of FIG. 1 of a high precision, electromechanical integration control device in accordance with the present invention;
fig. 4 is a cut-away view of a PLC control cabinet component of the high-precision electromechanical integrated control device according to the present invention.
In the figure: 1. a first bearing platform; 2. a second bearing platform; 3. a third bearing platform; 4. a first distance sensor assembly; 401. a first receiver; 402. a first transmission photometer; 5. a second distance sensor assembly; 501. a second receiver; 502. a second transmission photometer; 6. a waterproof protective cover; 7. a power supply lead; 8. a PLC control cabinet; 9. a groove-shaped tooling table; 10. a transfer sleeve; 11. a first buffer spring; 12. a movable collar; 13. fixing the upright post; 14. a second buffer spring; 15. a movable chute; 16. a movable pin; 17. a first linear motor; 18. a longitudinal linear motor; 19. a transverse linear motor; 20. a longitudinal slide bar; 21. a transverse chute; 22. a longitudinal chute; 23. a program editing module; 24. an early warning emergency stop module; 25. a PLC control circuit board; 26. a distance analysis module; 27. and a transverse slide bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-4, a high-precision mechatronic control device comprises a first supporting platform 1, a second supporting platform 2 is arranged on the first supporting platform 1, longitudinal sliding grooves 22 are symmetrically arranged on the upper surface of the first supporting platform 1, longitudinal sliding strips 20 matched with the longitudinal sliding grooves 22 are symmetrically arranged and fixedly installed on the lower surface of the second supporting platform 2, longitudinal linear motors 18 are symmetrically arranged and fixedly installed on the upper surface of the first supporting platform 1, the output ends of the two groups of longitudinal linear motors 18 are fixedly connected with the second supporting platform 2, a third supporting platform 3 is arranged on the upper surface of the second supporting platform 2, transverse sliding grooves 21 are symmetrically arranged on the upper surface of the second supporting platform 2, transverse sliding strips 27 matched with the transverse sliding grooves 21 are symmetrically arranged and fixedly installed on the lower surface of the third supporting platform 3, and a middle rotating sleeve 10 and a groove-shaped tooling platform 9 are sequentially arranged on the third supporting platform 3 along the direction from bottom to top, one side of the first supporting platform 1 is electrically connected with a power supply lead 7, the tail end of the power supply lead 7 is electrically connected with a PLC control cabinet 8, the interior of the PLC control cabinet 8 is respectively and fixedly provided with a program editing module 23, an early warning emergency stop module 24, a PLC control circuit board 25 and a distance analysis module 26, the central position of the upper surface of the third supporting platform 3 is fixedly provided with a first linear motor 17, the output end of the first linear motor 17 is fixedly connected with a groove-shaped tooling platform 9, the exterior of the first linear motor 17, the exterior of the transverse linear motor 19 and the exterior of the longitudinal linear motor 18 are respectively and fixedly provided with a waterproof protective cover 6, the top end of the inner wall of the groove-shaped tooling platform 9 is uniformly and fixedly provided with second buffer springs 14, the tail end of each second buffer spring 14 is fixedly connected with the top end of the inner wall of the third supporting platform 3, the four corners of the upper surfaces of the first supporting platform 1 and the third supporting platform 3 are respectively and fixedly provided with fixed upright columns 13, each fixed upright column 13 is rotatably provided with a movable lantern ring 12, a first buffer spring 11 is fixedly arranged in the middle of each group of movable lantern rings 12, a first distance sensor assembly 4 is arranged between the first supporting platform 1 and the second supporting platform 2, a second distance sensor assembly 5 is arranged between the second supporting platform 2 and the third supporting platform 3, the first distance sensor assembly 4 comprises a first receiver 401 and a first transmission photometer 402, the second distance sensor assembly 5 comprises a second receiver 501 and a second transmission photometer 502, the first distance sensor assembly 4, the second distance sensor assembly 5 and the distance analysis module 26 are electrically connected, the correlation angles of each group of first receivers 401 and the first transmission photometer 402, the second receiver 501 and the second transmission photometer 502 are positioned on the same horizontal line, each group of first receivers 401 is respectively and fixedly arranged at the four corners of the first supporting platform 1, each group of first transmission photometers 402 is fixedly arranged at four corners of the second supporting platform 2, each group of second receivers 501 is fixedly arranged at four corners of the second supporting platform 2, each group of second transmission photometers 502 is fixedly arranged at four corners of the third supporting platform 3, the PLC control circuit board 25 is respectively connected with the program editing module 23, the early warning emergency stop module 24, the distance analysis module 26, the first linear motor 17, the horizontal linear motor 19 and the vertical linear motor 18, the inner wall of the third supporting platform 3 and the middle transfer sleeve 10 is provided with a movable sliding groove 15, and the outer wall of the middle transfer sleeve 10 and the groove-shaped tooling platform 9 is fixedly provided with a movable pin 16 matched with the movable sliding groove 15.
In the invention, in the using process, firstly, the program editing module 23 is used for editing the program according to the processing requirement of the workpiece, and the maximum values of the first distance sensor assembly 4 and the second distance sensor assembly 5 are reserved in the program editing process;
then, a workpiece is installed on the groove-shaped tooling platform 9, the PLC control circuit board 25 controls the first linear motor 17, the transverse linear motor 19 and the longitudinal linear motor 18 to respectively move in the Z direction, the X direction and the Y direction, firstly, the second buffer spring 14 is arranged in the process of moving in the Z direction, and in the process of descending the groove-shaped tooling platform 9, the downward impact force generated by the weight of the workpiece can be counteracted, and the over-forming caused by the descending process of the groove-shaped tooling platform 9 is prevented;
in addition, during the movement of the second supporting platform 2, each first buffer spring 11 can counteract the inertia force generated during the movement, and each first buffer spring 11 can not interfere the movement of the second supporting platform 2 through each movable lantern ring 12.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a high accuracy mechatronic controlling means, includes first bearing platform (1), its characterized in that, be provided with second bearing platform (2) on first bearing platform (1), just vertical spout (22) have been seted up to the upper surface of first bearing platform (1) symmetry setting, the lower surface of second bearing platform (2) is the symmetry and sets up vertical draw runner (20) that fixed mounting matches with vertical spout (22), first bearing platform (1) upper surface is the symmetry and sets up vertical linear electric motor (18), and is two sets of fixed connection between the output of vertical linear electric motor (18) and second bearing platform (2), the upper surface of second bearing platform (2) is provided with third bearing platform (3), just the upper surface of second bearing platform (2) is the symmetric distribution and has seted up horizontal spout (21), the lower surface of third bearing platform (3) is the symmetric distribution fixed mounting have with horizontal spout (21) matching Horizontal draw runner (27), just it has transfer sleeve (10) and cell type frock platform (9) to set gradually along the orientation from the bottom up on third bearing platform (3), one side electric connection of first bearing platform (1) has power wire (7), the terminal electric connection of power wire (7) has PLC switch board (8), the inside difference fixed mounting of PLC switch board (8) has program editing module (23), early warning scram module (24), PLC control circuit board (25) and apart from analysis module (26), the central point of third bearing platform (3) upper surface puts fixed mounting has first linear electric motor (17), fixed connection between the output of first linear electric motor (17) and cell type frock platform (9).
2. A high precision electromechanical integration control device according to claim 1, characterized in that a waterproof protective cover (6) is fixedly installed on the exterior of the first linear motor (17), the transverse linear motor (19) and the longitudinal linear motor (18).
3. A high-precision electromechanical integration control device according to claim 1, wherein the top end of the inner wall of the groove-shaped tooling table (9) is uniformly and fixedly provided with second buffer springs (14), and the tail end of each second buffer spring (14) is fixedly connected with the top end of the inner wall of the third supporting table (3).
4. A high-precision electromechanical integration control device according to claim 1, wherein fixed columns (13) are fixedly installed at four corners of the upper surfaces of the first supporting platform (1) and the third supporting platform (3), a movable sleeve ring (12) is rotatably installed on each fixed column (13), and a first buffer spring (11) is fixedly installed at the middle position of each movable sleeve ring (12).
5. A high-precision electromechanical integration control device according to claim 1, wherein a first distance sensor assembly (4) is disposed between the first supporting platform (1) and the second supporting platform (2), a second distance sensor assembly (5) is disposed between the second supporting platform (2) and the third supporting platform (3), the first distance sensor assembly (4) comprises a first receiver (401) and a first transmission photometer (402), the second distance sensor assembly (5) comprises a second receiver (501) and a second transmission photometer (502), and the first distance sensor assembly (4) and the second distance sensor assembly (5) are electrically connected to the distance analysis module (26).
6. A high-precision electromechanical integration control device according to claim 6, wherein the correlation angles of each group of said first receivers (401) and first transmission photometer (402), said second receivers (501) and second transmission photometer (502) are located on the same horizontal line, each group of said first receivers (401) is respectively and fixedly installed at four corners of a first supporting platform (1), each group of said first transmission photometer (402) is respectively and fixedly installed at four corners of a second supporting platform (2), each group of said second receivers (501) is respectively and fixedly installed at four corners of a second supporting platform (2), and each group of said second transmission photometer (502) is respectively and fixedly installed at four corners of a third supporting platform (3).
7. The high-precision electromechanical integration control device according to claim 1, wherein the PLC control circuit board (25) is electrically connected to the program editing module (23), the early warning emergency stop module (24), the distance analysis module (26), the first linear motor (17), the transverse linear motor (19) and the longitudinal linear motor (18), respectively.
8. The high-precision electromechanical integration control device according to claim 1, characterized in that a movable sliding groove (15) is formed in each of the third supporting platform (3) and the inner wall side of the transit sleeve (10), and a movable pin (16) matched with the movable sliding groove (15) is fixedly mounted on each of the transit sleeve (10) and the outer wall side of the groove-shaped tooling platform (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110940745.6A CN113649470A (en) | 2021-08-17 | 2021-08-17 | High-precision electromechanical integrated control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110940745.6A CN113649470A (en) | 2021-08-17 | 2021-08-17 | High-precision electromechanical integrated control device |
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| Publication Number | Publication Date |
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| CN113649470A true CN113649470A (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110940745.6A Pending CN113649470A (en) | 2021-08-17 | 2021-08-17 | High-precision electromechanical integrated control device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB911023A (en) * | 1959-10-10 | 1962-11-21 | Carl Georg Rosenkranz | Improvements in or relating to bobbin-winding machines |
| CN105397285A (en) * | 2015-12-29 | 2016-03-16 | 苏州润昇精密机械有限公司 | Automatic tracking mechanism of laser welding machine |
| CN105889345A (en) * | 2014-10-28 | 2016-08-24 | 盐城工业职业技术学院 | Fast clutch mechanism for lead screw |
| CN209774555U (en) * | 2019-03-14 | 2019-12-13 | 国投物业有限责任公司北京一分公司 | Manual energy storage power ail shooter |
| CN212022466U (en) * | 2020-05-08 | 2020-11-27 | 平煤神马建工集团有限公司 | Deformation-preventing bearing device for vehicle-mounted transportation of steel box girder |
-
2021
- 2021-08-17 CN CN202110940745.6A patent/CN113649470A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB911023A (en) * | 1959-10-10 | 1962-11-21 | Carl Georg Rosenkranz | Improvements in or relating to bobbin-winding machines |
| CN105889345A (en) * | 2014-10-28 | 2016-08-24 | 盐城工业职业技术学院 | Fast clutch mechanism for lead screw |
| CN105397285A (en) * | 2015-12-29 | 2016-03-16 | 苏州润昇精密机械有限公司 | Automatic tracking mechanism of laser welding machine |
| CN209774555U (en) * | 2019-03-14 | 2019-12-13 | 国投物业有限责任公司北京一分公司 | Manual energy storage power ail shooter |
| CN212022466U (en) * | 2020-05-08 | 2020-11-27 | 平煤神马建工集团有限公司 | Deformation-preventing bearing device for vehicle-mounted transportation of steel box girder |
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