CN206010631U - The high ray machine position detecting systems of CCD - Google Patents

The high ray machine position detecting systems of CCD Download PDF

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Publication number
CN206010631U
CN206010631U CN201621064684.2U CN201621064684U CN206010631U CN 206010631 U CN206010631 U CN 206010631U CN 201621064684 U CN201621064684 U CN 201621064684U CN 206010631 U CN206010631 U CN 206010631U
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China
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ccd
ray machine
high ray
position detecting
ccd camera
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CN201621064684.2U
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Chinese (zh)
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雷万春
张钦炎
朱文飞
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Shenzhen Dayu CNC Technology Co Ltd
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Shenzhen Dayu CNC Technology Co Ltd
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Abstract

This utility model belongs to high ray machine technical field, provide a kind of high ray machine position detecting systems of CCD, the system includes CCD vision subsystems and processor, CCD vision subsystems include machine vision light source and CCD camera, machine vision light source is located at the bottom of CCD camera, and CCD camera is electrically connected with processor, and CCD camera is located at the side wall of the Z axis travel mechanism of high ray machine, high ray machine includes that pedestal and the support on pedestal, the second end of support are provided with Z axis travel mechanism.The high ray machine position detecting systems of CCD that this utility model is provided, can determine the position in hole to be processed, improve the qualification rate of positioning precision and Product processing.

Description

The high ray machine position detecting systems of CCD
Technical field
This utility model is related to high ray machine technical field, and in particular to a kind of high ray machine position detecting system of CCD.
Background technology
High ray machine is a kind of metal Ultra-precision Turning industry Digit Control Machine Tool intelligently carving milling equipment, its be particularly suitable for mobile phone, The shell of the electronic products such as digital camera, MP3, MP4, five metals knob, sound equipment carries out bloom precision chamfering, also is adapted for such as sub- The visual window lens such as gram force, PC, PVC, PET cut, and little to aluminum hull, rustless steel bloom and palm, tool, copper mold, punching block etc. The Carving Machining of hardware products.Under rational bloom processing technique, high ray machine functional effect can reach mirror effect.Bloom adds Work speed is fast, is suitable for batch production.
But, when existing high ray machine carries out hole machined to metal, be used mostly probe techniques product is carried out right Position.As the precision of probe para-position cannot ensure, cause Product processing qualification rate relatively low.
How to determine the position in hole to be processed, improve the qualification rate of positioning precision and Product processing, be people in the art The problem of member's urgent need to resolve.
Utility model content
For defect of the prior art, this utility model provides a kind of high ray machine position detecting systems of CCD, can determine The position in hole to be processed, improves the qualification rate of positioning precision and Product processing.
This utility model provides a kind of high ray machine position detecting systems of CCD, and the system includes CCD vision subsystems and process Device, CCD vision subsystems include that machine vision light source and CCD camera, machine vision light source are located at the bottom of CCD camera, CCD phases Machine is electrically connected with processor, and CCD camera is located at the side wall of the Z axis travel mechanism of high ray machine, and high ray machine includes pedestal and located at base Support on seat, the second end of support are provided with Z axis travel mechanism.
Further, the second end of support is provided with and moves horizontally guide rail, and Z axis travel mechanism is provided with baffle plate, the draw-in groove of baffle plate It is connected in and moves horizontally guide rail.
Further, high ray machine also includes the mechanical hand being connected with base runner, before CCD camera is arranged at mechanical hand End.
The high ray machine position detecting system embodiments of above-mentioned any CCD are based on, further, the system also includes that camera is fixed Plate, the camera fixed plate side wall in Z axis travel mechanism with bolts, camera fixed plate are provided with the first holder and the second folder Gripping member, CCD camera are fixed between the first holder and the second holder.
Further, the number for moving horizontally guide rail is two.
Further, mechanical hand include the X that is sequentially connected to Mobile base, Z-direction Mobile base, Y-direction Mobile base, rotating mechanism and Component is picked and placeed, CCD camera is located at the side wall of rotating mechanism, and close one end for picking and placeing component.
The high ray machine position detecting system embodiments of above-mentioned any CCD are based on, further, CCD camera passes through communication interface Electrically connect with processor.
Further, CCD camera includes imageing sensor and analog to digital conversion circuit, imageing sensor and analog to digital conversion circuit Connection, analog to digital conversion circuit are provided with communication interface, and extraneous optical signal is converted into analogue signal, analog digital conversion by imageing sensor Circuit converts analog signals into digital signal, and transmits to processor.
Further, the optical lens that CCD camera is included fuselage and is connected with fuselage, fuselage interior are provided with imageing sensor And analog-digital converter, ambient is collected to imageing sensor by optical lens.
Further, machine vision light source is located at the bottom of optical lens.
As shown from the above technical solution, CCD camera is arranged on Z axis shifting by the high ray machine position detecting systems of the present embodiment CCD The side wall of motivation structure, to gather the Working position of part to be processed, the machine vision light source for being arranged on CCD camera bottom can be adjusted The light of section shot region, improves the image definition of CCD camera, reduces the complexity that successive image is processed.CCD camera has There are the characteristic of anti-vibration and impact resistance, and CCD camera high precision, be conducive to the accuracy for improving unprocessed hole location.
Meanwhile, processor is electrically connected with CCD camera, the image that CCD camera is gathered can be processed, is known according to image Other algorithm and machining coordinate, determine the hole site of part to be processed, carry out data processing using processor, are conducive to raising system Treatment effeciency and accuracy.
Therefore, the high ray machine position detecting systems of the present embodiment CCD, can quickly and efficiently determine the position in hole to be processed, Improve the qualification rate of positioning precision and Product processing.
Description of the drawings
In order to be illustrated more clearly that this utility model specific embodiment or technical scheme of the prior art, below will be right Needed for specific embodiment or description of the prior art, accompanying drawing to be used is briefly described.In all of the figs, similar Element or part are typically identified by similar reference.In accompanying drawing, each element or part might not be according to actual ratios Draw.
Fig. 1 shows a kind of high ray machine position detecting system structural representations of CCD provided by this utility model embodiment;
Fig. 2 shows a kind of structural representation of CCD camera that this utility model embodiment is provided;
Fig. 3 shows the scheme of installation of the first CCD camera that this utility model embodiment is provided;
Fig. 4 shows a kind of high ray machine structural representation with mechanical hand that this utility model embodiment is provided;
Fig. 5 shows the scheme of installation of second CCD camera that this utility model embodiment is provided;
Fig. 6 shows the scheme of installation of the third CCD camera that this utility model embodiment is provided.
Specific embodiment
The embodiment of technical solutions of the utility model is described in detail below in conjunction with accompanying drawing.Following examples are only For the technical solution of the utility model is described clearly, example is therefore intended only as, and this reality can not be limited with this With new protection domain.
It should be noted that unless otherwise stated, technical term used in this application or scientific terminology should be this reality The ordinary meaning understood with new one of ordinary skill in the art.
This utility model embodiment provides a kind of high ray machine position detecting systems of CCD, and in conjunction with Fig. 1 or Fig. 2, the system includes CCD vision subsystems 1 and processor 2, CCD vision subsystems include machine vision light source 11 and CCD camera 12, machine vision light Source 11 is located at the bottom of CCD camera 12, and CCD camera 12 is electrically connected with processor 2, and CCD camera 12 is located at the Z axis of high ray machine and moves The side wall of mechanism, high ray machine include that pedestal and the support on pedestal, the second end of support are provided with Z axis travel mechanism.
As shown from the above technical solution, CCD camera 12 is arranged on Z axis by the high ray machine position detecting systems of the present embodiment CCD The side wall of travel mechanism, to gather the Working position of part to be processed, is arranged on the machine vision light source 11 of 12 bottom of CCD camera The light of shot region can be adjusted, the image definition of CCD camera is improved, reduces the complexity that successive image is processed.CCD Camera has the characteristic of anti-vibration and impact resistance, and CCD camera high precision, is conducive to the accuracy for improving unprocessed hole location.
Meanwhile, processor 2 is electrically connected with CCD camera 12, the image that CCD camera 12 is gathered can be processed, with true The hole site of fixed part to be processed, carries out data processing using processor 2, is conducive to the treatment effeciency and accurately of raising system Property.
Therefore, the high ray machine position detecting systems of the present embodiment CCD, can quickly and efficiently determine the position in hole to be processed, Improve the qualification rate of positioning precision and Product processing.
In order to further improve the compatibility of the high ray machine position detecting system of the present embodiment, specifically, in conjunction with Fig. 3, for The flame high ray machine of double end linear electric motors, its pedestal 34 are provided with support 31, and the second end of support 31 is provided with and moves horizontally guide rail 311, Z axis travel mechanism 33 is provided with baffle plate 32, and the draw-in groove of baffle plate 32 is connected in and moves horizontally guide rail 311.33 energy of Z axis travel mechanism Enough edges move horizontally guide rail 311 and move, and are processed to treat processing component.Here, the number for moving horizontally guide rail 311 is Two, be conducive to the firm connection between Z axis travel mechanism 33 and support 31, the stability of strengthening system equipment.CCD camera 12 Can be arranged on the side wall of baffle plate 32, CCD camera 12 can also be arranged on the support 31 moved horizontally above guide rail 311, Suitable angle is set again, you can is carried out data acquisition in real time or is taken pictures.Preferably, CCD camera 12 is arranged on Z axis travel mechanism 33 left side or right side, specifically can be set according to the hole site of actual part to be processed, here, double end linear electric motors are imperial The Z axis travel mechanism 33 of the high ray machine of gate is two, i.e. the first Z axis travel mechanism and the second Z axis travel mechanism, CCD camera 12 The left side or right side of the first Z axis travel mechanism can be arranged on, it is also possible to be arranged on the left side or the right side of the second Z axis travel mechanism Side.Additionally, Z axis travel mechanism 33 is provided with accurate electro spindle, CCD camera 12 can also be arranged on the front end of accurate electro spindle.
Specifically, in conjunction with Fig. 4 or Fig. 5, for the high ray machine for being provided with mechanical hand, mechanical hand 42 is flexibly connected with pedestal 34, Mechanical hand 42 includes the X being sequentially connected to Mobile base 421, Z-direction Mobile base 423, Y-direction Mobile base 422, rotating mechanism 424 and takes Put component 425.CCD camera can be adopted outside the mounting means with the flame high ray machine of above-mentioned double end linear electric motors, CCD camera 12 The side wall of rotating mechanism 424, and close one end for picking and placeing component 425 can also be arranged on.X is to Mobile base 421, Y-direction Mobile base 422 and Z-direction Mobile base 423 can flexibly change the position for picking and placeing component 425, while rotating mechanism 424 can change picks and places group The angle of part 425.CCD camera 12 is arranged on rotating mechanism 424, and near 425 one end of component is picked and placeed, facilitates CCD camera 12 Treat processing component from different perspectives to be taken pictures or gathered data with orientation, be conducive to system to treat the positioning of processing component, Improve positioning precision.
In order to further improve the stability of the high ray machine position detecting system of the present embodiment, specifically, for CCD camera 12 Mounting means, in conjunction with Fig. 6, here by taking single head linear electric motors c-type machine as an example, the high ray machine position detecting systems of the present embodiment CCD Also include that camera fixed plate 61, the side wall in Z axis travel mechanism 33 with bolts of camera fixed plate 61, camera fixed plate set Have the first holder 611 and the second holder 612, CCD camera 12 be fixed on the first holder 611 and the second holder 612 it Between.Contact area with CCD camera 12 can be increased using the first holder 611 and the second holder 612, be conducive to improving system System stability, reduce equipment tool sharpening process or 33 moving process of Z axis travel mechanism shock that CCD camera 12 is produced or Vibration, is conducive to the firm connection for improving CCD camera 12 and Z axis travel mechanism 33, and collection accurately, clearly image.
Specifically, in terms of the setting for CCD camera 12, the CCD camera 12 of the high ray machine position detecting system of the present embodiment Including imageing sensor and analog to digital conversion circuit, imageing sensor is connected with analog to digital conversion circuit, and analog to digital conversion circuit is provided with logical Extraneous optical signal is converted into analogue signal by communication interface, imageing sensor, and analog to digital conversion circuit converts analog signals into number Word signal, and transmit to processor 2.CCD camera 12 is connected with processor 2 by communication interface.Can be expired using CCD camera 12 Illumination requirement under sufficient industrial production environment, sensitivity are high.The system is carried out data transmission using communication interface, is prevented from which The interference of his signal, improves the stability of data transfer.Meanwhile, the optical frames that CCD camera 12 is included fuselage and is connected with fuselage 121.In conjunction with Fig. 2, machine vision light source 11 is located at the bottom of optical lens 121.Fuselage interior is provided with imageing sensor and mould Ambient is collected to imageing sensor by number converter, optical lens 121, is conducive to system acquisition clearly image.
Finally it should be noted that:Various embodiments above is only in order to illustrating the technical solution of the utility model, rather than which is limited System;Although being described in detail to this utility model with reference to foregoing embodiments, one of ordinary skill in the art should Understand:Which still can be modified to the technical scheme described in foregoing embodiments, or to which part or whole Technical characteristic carries out equivalent;And these modifications or replacement, do not make the essence of appropriate technical solution depart from this practicality new The scope of each embodiment technical scheme of type, which all should be covered in the middle of the scope of claim of the present utility model and description.

Claims (10)

1. high ray machine position detecting systems of a kind of CCD, it is characterised in that include:
CCD vision subsystems and processor,
The CCD vision subsystems include that machine vision light source and CCD camera, the machine vision light source are located at the CCD phases The bottom of machine, the CCD camera are electrically connected with the processor, and the CCD camera is located at the side of the Z axis travel mechanism of high ray machine Wall, the high ray machine include that pedestal and the support on pedestal, the second end of the support are provided with the Z axis travel mechanism.
2. high ray machine position detecting systems of CCD according to claim 1, it is characterised in that
Second end of the support is provided with and moves horizontally guide rail, and the Z axis travel mechanism is provided with baffle plate, the draw-in groove card of the baffle plate Guide rail is moved horizontally described in being connected to.
3. high ray machine position detecting systems of CCD according to claim 2, it is characterised in that
The high ray machine also includes that the mechanical hand being connected with the base runner, the CCD camera are arranged at the mechanical hand Front end.
4. high ray machine position detecting systems of CCD according to claim 1, it is characterised in that the system also includes that camera is fixed Plate, the camera fixed plate side wall in the Z axis travel mechanism with bolts, the camera fixed plate are provided with the first folder Gripping member and the second holder, the CCD camera are fixed between first holder and second holder.
5. high ray machine position detecting systems of CCD according to claim 2, it is characterised in that
The number for moving horizontally guide rail is two.
6. high ray machine position detecting systems of CCD according to claim 3, it is characterised in that
The mechanical hand includes the X being sequentially connected to Mobile base, Z-direction Mobile base, Y-direction Mobile base, rotating mechanism and picks and places component, The CCD camera is located at the side wall of the rotating mechanism, and near described one end for picking and placeing component.
7. high ray machine position detecting systems of CCD according to claim 1, it is characterised in that
The CCD camera is electrically connected with the processor by communication interface.
8. high ray machine position detecting systems of CCD according to claim 7, it is characterised in that
The CCD camera includes imageing sensor and analog to digital conversion circuit, described image sensor and analog-digital conversion circuit as described Connection, analog-digital conversion circuit as described are provided with the communication interface, and extraneous optical signal is converted into simulation by described image sensor The analogue signal is converted to digital signal by signal, analog-digital conversion circuit as described, and is transmitted to the processor.
9. high ray machine position detecting systems of CCD according to claim 8, it is characterised in that
The optical lens that the CCD camera is included fuselage and is connected with the fuselage,
The fuselage interior is provided with described image sensor and the analog-digital converter, and ambient is collected by the optical lens To described image sensor.
10. high ray machine position detecting systems of CCD according to claim 9, it is characterised in that
The machine vision light source is located at the bottom of the optical lens.
CN201621064684.2U 2016-09-19 2016-09-19 The high ray machine position detecting systems of CCD Active CN206010631U (en)

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CN201621064684.2U CN206010631U (en) 2016-09-19 2016-09-19 The high ray machine position detecting systems of CCD

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Application Number Priority Date Filing Date Title
CN201621064684.2U CN206010631U (en) 2016-09-19 2016-09-19 The high ray machine position detecting systems of CCD

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CN206010631U true CN206010631U (en) 2017-03-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425692A (en) * 2016-09-19 2017-02-22 深圳大宇精雕科技有限公司 CCD chamfering machine positioning and detecting system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425692A (en) * 2016-09-19 2017-02-22 深圳大宇精雕科技有限公司 CCD chamfering machine positioning and detecting system and method

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