CN113637974A - Rust removing and preventing liquid for steel workpiece before coating and preparation method thereof - Google Patents

Rust removing and preventing liquid for steel workpiece before coating and preparation method thereof Download PDF

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Publication number
CN113637974A
CN113637974A CN202110945353.9A CN202110945353A CN113637974A CN 113637974 A CN113637974 A CN 113637974A CN 202110945353 A CN202110945353 A CN 202110945353A CN 113637974 A CN113637974 A CN 113637974A
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China
Prior art keywords
parts
rust removing
preventing liquid
water
auxiliary agent
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CN202110945353.9A
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Chinese (zh)
Inventor
陈君
姚建涛
张贵泉
刘薇
陈甜甜
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Xian Thermal Power Research Institute Co Ltd
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Xian Thermal Power Research Institute Co Ltd
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Priority to CN202110945353.9A priority Critical patent/CN113637974A/en
Publication of CN113637974A publication Critical patent/CN113637974A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/088Iron or steel solutions containing organic acids
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/12Orthophosphates containing zinc cations
    • C23C22/17Orthophosphates containing zinc cations containing also organic acids
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/04Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
    • C23G1/06Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a rust removing and preventing liquid for a steel workpiece before coating and a preparation method thereof, wherein the rust removing and preventing liquid is prepared from the following raw materials in parts by weight: 16-19 parts of water-based epoxy resin, 22.4-26.6 parts of additive I, 6-7 parts of salicylic acid, 1-2 parts of zinc phosphate, 1-2 parts of zinc oxide, 5-6 parts of additive II and 200 parts of water. The rust removing and preventing liquid can directly convert a rust layer on the surface of a steel workpiece to form a complex with a protection effect, and finally forms a protective layer on the surface of the steel workpiece under the action of the water-based epoxy resin. The protective layer has strong adhesive force with the steel base material and excellent antirust performance. The rust removing and preventing liquid can be directly coated on the surface of a steel workpiece, so that rust removing and preventing are finished at one time, and complicated multiple procedures of rust removing, phosphorization, passivation and the like are omitted. The construction process is simple to operate, has quick effect on rust and has excellent environmental protection performance. The rust removing and preventing liquid can be directly coated without cleaning.

Description

Rust removing and preventing liquid for steel workpiece before coating and preparation method thereof
Technical Field
The invention relates to the technical field of metal surface rust prevention, in particular to a rust removing and preventing liquid for a steel workpiece before coating and a preparation method thereof.
Background
The steel workpiece needs to be pretreated before coating, and the surface of the steel workpiece is generally provided with a loose, moist and rusty iron layer with a certain thickness. The traditional treatment method comprises the working procedures of oil removal, rust removal, water washing, phosphorization, passivation and the like. The treatment method has the defects that the process is complex and tedious, and carcinogens such as nitrite and the like can be introduced in the phosphating process, so that the environment is polluted and the human health is harmed. Aiming at the problems, the research on the rust removing and preventing products which are simple in process, excellent in comprehensive performance and more environment-friendly is a new development direction and trend.
Patent 201310626820.7 discloses a rust removing and preventing solution containing alkyd resin, but the main purpose is rust prevention, and it is not clear whether the solution needs to be cleaned before coating after use, and the used raw materials are too many.
Disclosure of Invention
In order to overcome the defects of the traditional treatment method, the invention aims to provide the rust removing and preventing liquid for the steel workpiece before coating and the preparation method thereof. The rust removing and preventing liquid can be directly coated without cleaning.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a rust removing and preventing liquid for a steel workpiece before coating, which is prepared from the following raw materials in parts by weight: 16-19 parts of water-based epoxy resin, 22.4-26.6 parts of additive I, 6-7 parts of salicylic acid, 1-2 parts of zinc phosphate, 1-2 parts of zinc oxide, 5-6 parts of additive II and 200 parts of water.
Preferably, the aqueous epoxy resin is CYDW-100 aqueous epoxy resin.
Preferably, the first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
Preferably, the auxiliary agent II is prepared from the following raw materials in parts by weight: 3-5 parts of sodium benzoate, 2-3 parts of urotropine, 1-2 parts of EDTA disodium salt and 54-60 parts of water; the preparation method comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 16-20 minutes, adding sodium benzoate, urotropine and water, and continuing stirring for 5-10 minutes to obtain the auxiliary agent II.
Salicylic acid as rust converting agent can react with rust on steel surface to convert the rust into complex with certain protection effect to remove rust.
The waterborne epoxy resin has extremely high adhesive force to steel base materials, and has excellent corrosion resistance and chemical resistance; the paint does not contain organic solvent, does not cause air pollution and has excellent environmental protection performance; the water is used as a dispersion medium, has no odor and high safety, and can be used at room temperature and in a humid environment.
Zinc phosphate and zinc oxide can be hydrolyzed to form various ions, such as PO4 3-、HPO3 3-、Zn2+Fe equivalent to the surface of steel2+、Fe3 +And the complex is formed through chemical reaction, so that the corrosion of steel is inhibited, and the antirust effect is achieved.
And the sodium benzoate and the urotropine in the auxiliary agent II form a composite corrosion inhibitor, so that the corrosion on the surface of the steel can be effectively inhibited, and the antirust effect is achieved.
EDTA disodium salt in the second auxiliary agent can be mixed with Fe on the surface of steel2+、Fe3+Form stable complex, and has good synergistic effect when used together with zinc phosphate and zinc oxide, thereby inhibiting steel corrosion and achieving better antirust effect.
The preparation method of the rust removing and preventing liquid is characterized by comprising the following steps of: and (2) uniformly mixing and stirring the water-based epoxy resin and the first auxiliary agent, then transferring the mixture into a ball mill, adding water, zinc phosphate and zinc oxide, carrying out ball milling for 1-2 hours until the fineness reaches 30 mu m, transferring the substances in the ball mill tank into a high-speed dispersion machine, adding salicylic acid and the second auxiliary agent, and uniformly stirring and dispersing at a high speed to obtain the rust removing and preventing liquid.
The invention has the beneficial effects that:
the rust removing and preventing liquid can directly convert a rust layer on the surface of a steel workpiece to form a complex with a protection effect, and finally forms a protective layer on the surface of the steel workpiece under the action of the water-based epoxy resin. The protective layer has strong adhesive force with the steel base material and excellent antirust performance. The rust removing and preventing liquid can be directly coated on the surface of a steel workpiece, so that rust removing and preventing are finished at one time, and complicated multiple procedures of rust removing, phosphorization, passivation and the like are omitted. The construction process is simple to operate, has quick effect on rust and has excellent environmental protection performance. The rust removing and preventing liquid can be directly coated without cleaning.
Drawings
FIG. 1 shows the surface appearance of a rusted test piece of three different materials and a stainless steel test piece before brushing.
FIG. 2 shows the surface appearance of a rusted test piece of three different materials and a stainless steel test piece after brushing.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the drawings and examples, but those skilled in the art will understand that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention. The examples were carried out under the conventional conditions, unless otherwise specified. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
Example 1
Weighing the raw materials by using balance, wherein the specific mass of each raw material is as follows: 16g of CYDW-100 waterborne epoxy resin, 22.4g of additive I, 6g of salicylic acid, 1g of zinc phosphate, 1g of zinc oxide, 5g of additive II and 200g of water.
The first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
The auxiliary agent II is prepared from the following raw materials in parts by weight: 3g of sodium benzoate, 2g of urotropine, 1g of EDTA disodium salt and 54g of water; the preparation method comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 16 minutes, adding other residual materials, and continuously stirring for 10 minutes to obtain the auxiliary agent II.
After weighing is finished, mixing and stirring the CYDW-100 aqueous epoxy resin and the first auxiliary agent uniformly, then transferring the mixture into a ball milling tank, adding water, zinc phosphate and zinc oxide, carrying out ball milling for 1-2 hours until the fineness reaches 30 mu m, transferring the substances in the ball milling tank into a high-speed dispersion machine, adding salicylic acid, the second auxiliary agent and water, and carrying out high-speed stirring and uniform dispersion to obtain the rust removing and preventing liquid. The stirring speed was 100 r/min.
Example 2
Weighing the raw materials by using balance, wherein the specific mass of each raw material is as follows: 17g of CYDW-100 waterborne epoxy resin, 23.8g of additive I, 6.2g of salicylic acid, 1.2g of zinc phosphate, 1.2g of zinc oxide, 6g of additive II and 200g of water.
The first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
The auxiliary agent II is prepared from the following raw materials in parts by weight: 3.5g of sodium benzoate, 2.2g of urotropine, 1.2g of EDTA disodium salt and 55g of water; the preparation method comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 17 minutes, adding other residual materials, and continuously stirring for 10 minutes to obtain the auxiliary agent II.
After weighing is finished, mixing and stirring the CYDW-100 waterborne epoxy resin and the auxiliary agent I uniformly, then transferring the mixture into a ball milling tank, and adding water, zinc phosphate and zinc oxide. Ball milling is carried out for 1-2 hours, when the fineness reaches 30 mu m, the materials in the ball milling tank are transferred into a high-speed dispersion machine, salicylic acid, the second auxiliary agent and water are added, and the materials are stirred at high speed and dispersed uniformly, so that the rust removing and preventing liquid is obtained. The stirring speed was 100 r/min.
Example 3
Weighing the raw materials by using balance, wherein the specific mass of each raw material is as follows: 17.5g of CYDW-100 waterborne epoxy resin, 24.5g of auxiliary agent I, 6.4g of salicylic acid, 1.4g of zinc phosphate, 1.4g of zinc oxide, 6g of auxiliary agent II and 200g of water.
The first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
The auxiliary agent II is prepared from the following raw materials in parts by weight: 4g of sodium benzoate, 2.4g of urotropine, 1.4g of EDTA disodium salt and 56g of water; the preparation method comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 18 minutes, adding other residual materials, and continuously stirring for 10 minutes to obtain the auxiliary agent II.
After weighing is finished, mixing and stirring the CYDW-100 aqueous epoxy resin and the first auxiliary agent uniformly, then transferring the mixture into a ball milling tank, adding water, zinc phosphate and zinc oxide, carrying out ball milling for 1-2 hours until the fineness reaches 30 mu m, transferring the substances in the ball milling tank into a high-speed dispersion machine, adding salicylic acid, the second auxiliary agent and water, and carrying out high-speed stirring and uniform dispersion to obtain the rust removing and preventing liquid. The stirring speed was 100 r/min.
Example 4
Weighing the raw materials by using balance, wherein the specific mass of each raw material is as follows: 18g of CYDW-100 waterborne epoxy resin, 25.2g of additive I, 6.6g of salicylic acid, 1.6g of zinc phosphate, 1.6g of zinc oxide, 6g of additive II and 200g of water.
The first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
The auxiliary agent II is prepared from the following raw materials in parts by weight: 4g of sodium benzoate, 2.6g of urotropine, 1.6g of EDTA disodium salt and 57g of water; the preparation method comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 19 minutes, adding other residual materials, and continuing stirring for 10 minutes to obtain the auxiliary agent II.
After weighing is finished, mixing and stirring the CYDW-100 waterborne epoxy resin and the auxiliary agent I uniformly, then transferring the mixture into a ball milling tank, and adding water, zinc phosphate and zinc oxide. Ball milling is carried out for 1-2 hours, when the fineness reaches 30 mu m, the materials in the ball milling tank are transferred into a high-speed dispersion machine, salicylic acid, the second auxiliary agent and water are added, and the materials are stirred at high speed and dispersed uniformly, so that the rust removing and preventing liquid is obtained. The stirring speed was 100 r/min.
Example 5
Weighing the raw materials by using balance, wherein the specific mass of each raw material is as follows: 19g of CYDW-100 waterborne epoxy resin, 26.6g of auxiliary agent I, 7g of salicylic acid, 2g of zinc phosphate, 2g of zinc oxide, 6g of auxiliary agent II and 200g of water.
The first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
The auxiliary agent II is prepared from the following raw materials in parts by weight: 5g of sodium benzoate, 3g of urotropine, 2g of EDTA disodium salt and 60g of water; the preparation method comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 20 minutes, adding other residual materials, and continuously stirring for 10 minutes to obtain the auxiliary agent II.
After weighing is finished, mixing and stirring the CYDW-100 aqueous epoxy resin and the first auxiliary agent uniformly, then transferring the mixture into a ball milling tank, adding water, zinc phosphate and zinc oxide, carrying out ball milling for 1-2 hours until the fineness reaches 30 mu m, transferring the substances in the ball milling tank into a high-speed dispersion machine, adding salicylic acid, the second auxiliary agent and water, and carrying out high-speed stirring and uniform dispersion to obtain the rust removing and preventing liquid. The stirring speed was 100 r/min.
The rust removing and preventing liquid prepared in the example 5 is respectively brushed on the surfaces of three rusty test pieces made of different materials and a steel test piece without rust for detection, and the surface appearance before brushing and after brushing for 2 hours is respectively shown in the attached figure 1 and the attached figure 2 of the specification.
The rust removing and preventing solution prepared in example 5 was applied by brush to the surface of a rusted steel workpiece, and was left indoors for 30 days without any significant rust mark.
From the detection results, the rust removing and preventing liquid prepared in example 5 has excellent rust removing effect and excellent rust preventing effect.
While particular embodiments of the present invention have been illustrated and described, it would be obvious that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims (6)

1. A rust removing and preventing liquid used before coating of steel workpieces is characterized in that: the composite material is prepared from the following raw materials in parts by weight: 16-19 parts of water-based epoxy resin, 22.4-26.6 parts of additive I, 6-7 parts of salicylic acid, 1-2 parts of zinc phosphate, 1-2 parts of zinc oxide, 5-6 parts of additive II and 200 parts of water.
2. The rust removing and preventing liquid as claimed in claim 1, which is characterized in that: the waterborne epoxy resin is CYDW-100 waterborne epoxy resin.
3. The rust removing and preventing liquid as claimed in claim 1, which is characterized in that: the first auxiliary agent is a waterborne epoxy curing agent CYDHD-220.
4. The rust removing and preventing liquid as claimed in claim 1, which is characterized in that: the auxiliary agent II is prepared from the following raw materials in parts by weight: 3-5 parts of sodium benzoate, 2-3 parts of urotropine, 1-2 parts of EDTA disodium salt and 54-60 parts of water.
5. The rust removing and preventing liquid as claimed in claim 4, which is characterized in that: the preparation method of the second auxiliary agent comprises the steps of adding EDTA disodium salt into water, heating to 50 ℃, stirring for 16-20 minutes, adding sodium benzoate, urotropine and water, and continuing stirring for 5-10 minutes to obtain the second auxiliary agent.
6. The rust removing and preventing liquid as claimed in any one of claims 1 to 5, which is characterized in that: the method comprises the following steps: and (2) uniformly mixing and stirring the aqueous epoxy resin and the first auxiliary agent, then transferring the mixture into a ball milling tank, adding water, zinc phosphate and zinc oxide, carrying out ball milling for 1-2 hours until the fineness reaches 30 mu m, transferring the substances in the ball milling tank into a high-speed dispersion machine, adding salicylic acid and the second auxiliary agent, and uniformly stirring and dispersing at a high speed to obtain the rust removing and preventing liquid.
CN202110945353.9A 2021-08-17 2021-08-17 Rust removing and preventing liquid for steel workpiece before coating and preparation method thereof Pending CN113637974A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115305474A (en) * 2022-07-13 2022-11-08 宁波钢铁有限公司 Cleaning method for nondestructively removing protective coating on steel surface and application
TWI812437B (en) * 2022-08-30 2023-08-11 中國鋼鐵股份有限公司 Method for rapidly evaluating surface discoloration of hot-dip galvanized steel

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CN103695921A (en) * 2013-12-02 2014-04-02 马聪 Alkyd resin-containing rust removing and preventing solution and preparation method thereof
CN104559668A (en) * 2015-01-08 2015-04-29 广东电网有限责任公司电力科学研究院 Waterborne anticorrosive coating for improving interface bonding force of rusty metal and anticorrosive coating and preparation method thereof
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CN112920649A (en) * 2021-01-27 2021-06-08 深圳市嘉达节能环保科技有限公司 Graphene modified rust conversion anticorrosive paint

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CN112920649A (en) * 2021-01-27 2021-06-08 深圳市嘉达节能环保科技有限公司 Graphene modified rust conversion anticorrosive paint

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115305474A (en) * 2022-07-13 2022-11-08 宁波钢铁有限公司 Cleaning method for nondestructively removing protective coating on steel surface and application
CN115305474B (en) * 2022-07-13 2023-09-26 宁波钢铁有限公司 Cleaning method for nondestructively removing steel surface protective coating and application thereof
TWI812437B (en) * 2022-08-30 2023-08-11 中國鋼鐵股份有限公司 Method for rapidly evaluating surface discoloration of hot-dip galvanized steel

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