The content of the invention
An object of the present invention is to overcome the deficiencies in the prior art, there is provided a kind of derusting rust-proofing liquid, and it has very strong
Penetrating power, greasy dirt common on metal surface can be effectively disintegrated rapidly, and convert it into while corrosion is decomposed
One layer of metal protective film with anti-corrosion performance, so as to reach excellent rust cleaning and rust-proof effect.
The second object of the present invention is the preparation method for providing above-mentioned derusting rust-proofing liquid.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of derusting rust-proofing liquid, in terms of 1 liter, each raw material components and its content are in the solution:
Fluorine zirconic acid 360-410 g/L, sodium dihydrogen phosphate 80-100 g/L, ferric nitrate 90-130 g/L, ethylene glycol 1-5 g/
L, manganese nitrate 1-3 g/L, Octylphenol polyoxyethylene ether 3-5 g/L, disodium ethylene diamine tetraacetate 5-10 g/L, balance of water.
The preferred 370-400 g/L of consumption of wherein described fluorine zirconic acid;
The preferred 90-100 g/L of consumption of wherein described sodium dihydrogen phosphate;
The preferred 100-120 g/L of consumption of wherein described ferric nitrate;
The preferred 2-4 g/L of consumption of wherein described ethylene glycol;
The preferred 1.5-3 g/L of consumption of wherein described manganese nitrate;
The preferred 4-5 g/L of consumption of wherein described Octylphenol polyoxyethylene ether;
The preferred 7-9 g/L of consumption of wherein described disodium ethylene diamine tetraacetate.
The preparation method of derusting rust-proofing liquid of the present invention in turn includes the following steps:
(1) fluorine zirconic acid and water are stirred evenly to miscible in kettle;
(2) sodium dihydrogen phosphate and then into it is added, is stirred evenly, stand 1-2 hours;
(3) slowly into solution reduced iron powder is added several times in stirring(5-9g/L) stir evenly, stand 10-12 hours;
(4) contamination precipitation in iron powder to be restored goes down, and is added thereto to ethylene glycol, ferric nitrate and manganese nitrate, adds
Octylphenol polyoxyethylene ether and disodium ethylene diamine tetraacetate, stir evenly, and stand stand-by after 20-24 hours.Wherein octyl phenol gathers
Oxygen vinethene can accelerate rust cleaning and film forming speed with ferric nitrate, and disodium ethylene diamine tetraacetate plays complexing, it is ensured that system
Stability.Ethylene glycol is bleeding agent, and its addition can be such that rust remover is rapidly introduced into inside rusty scale, and the addition of manganese nitrate can be improved
The resistance to corrosion of the antirust coat of formation.
The main operational principle of the present invention is as follows:
Excessive fluorine zirconic acid can the effect of playing rust, phosphoric acid salt plays film forming corrosion protection and acts on, and inorganic manganese salt plays electricity
Chemoproection is acted on.
The main component of reduced iron powder is di-iron trioxide, and it is reacted with fluorine zirconic acid in solution, and reaction equation is as follows:
Fe2O3+H2ZrF6→Fe2(ZrF6)3+H2O
Adding the purpose of reduced iron powder is, in the case of the iron rust amount deficiency of metal surface, remains to generate enough fluorine zirconiums
Barbiturates, plays film forming protective effect.
Iron rust can be transformed into stable compound by this product, and the main component of iron rust is ferrous hydroxide, and its reaction equation is:
Fe(OH)2+H2ZrF6→FeZrF6+H2O
FeZrF6It is securely joined with, in steel surface, forming fine and close protectiveness overcoat, the formation of fluorine zirconic acid manganese salt is carried
The high resistance to corrosion of overcoat, so as to reach corrosion protection purpose.
Derusting rust-proofing liquid of the present invention can be used directly under normal temperature normality to spray workpiece, brushed or soaked.
The beneficial effects of the present invention is:Because unique formula is designed, derusting rust-proofing liquid has very strong osmotic energy
Power, can effectively disintegrate rapidly greasy dirt common on metal surface, and one layer is converted it into while corrosion is decomposed and have
The metal protective film of anti-corrosion performance, so as to reach excellent rust cleaning and rust-proof effect.
Derusting rust-proofing liquid of the present invention is as follows using rear effect:
1st, complete function, effect are unique.The multiple performances such as this product collection " oil removing, decontamination, rust cleaning, phosphatization, passivation, antirust " in
Integrally, using unique decomposition and inversion composition principle, complete the step of degreasing derusting rust-proofing one, the slaine diaphragm that it is formed is attached
Put forth effort as I grade, be well combined with various paint, meet the requirements of coating standard.
2nd, nontoxic, Environmental Safety.The toxic acids of deep-etching such as this product is not hydrochloric, sulfuric acid, hydrofluoric acid, and adopt
Fluorine zirconic acid so as to keep the acid number of safety and stability.
3rd, it is simple to operate, easy to use.This product is directly used under normal temperature normality, without the need for adding gentle special equipment, can be adopted
With various construction technologies such as immersion, brushing, sprays, it is not necessary to professional.
4th, cost economy, low cost.Equipment investment and artificial input can be substantially reduced using this product, the place before application is made
Reason efficiently, low consumption, easily.Under general scenario, per kilogram can processing area 12m2~20m2Left and right.Soaking technology is such as adopted, often
100 kilograms can add up to process two tons or so of object.
5th, not chloride and heavy metal, Environmental Safety.By SGS certifications, meet RoHS command requests.
6th, this product cost of material is low, and water and fluorine zirconic acid account for most of ratio, are dirt cheap.This product use cost is low, phase
Than existing antirust rust-resisting paint, the brushing surface of this product unit mass is big;The manufacture craft of this product is also fairly simple, not special
Require, processing is simple, and processing cost is low.
In the embodiment of the present invention, the neutral salt spray corrosion test of workpiece after Passivation Treatment(NSS)Method is:Reference
ISO3768 standards, the selected workpiece after Passivation Treatment is put in salt-mist corrosion tester, and salt solution contains 5%(wt)Sodium chloride, pH value
6.5~7.2, mist 1~2mL/ of amount (h cm drop in temperature (35 ± 2) DEG C2), corrosion area is surveyed after 72 hours time, calculate rust surface
Product accounts for the percentage of surface of the work product.
The natural Rust Test condition of workpiece is after antirust treatment:Workpiece is arranged vertically on lucite specimen holder, puts
In temperature (25 ± 2) DEG C, the constant temperature and humidity closed room of relative humidity (80 ± 5) %, observe once daily, by first piece work
One day is deducted there is the test number of days of corrosion as not upper rust number of days in part.
Rust-preventing film adhesive force grade:Surveyed according to the cross cut test standard of GB 9286-1998 paint and varnish paint films
Examination.
Rust-preventing film layer porosity:14% NaCL and 3% potassium ferricyanide solution are taken, the mass fraction of surfactant is
0.1% distilled water solution, is stored in 24 hours in brown bottle, is filtered with filter paper.Filter paper is cut into into length and width when using and is 2.5
Centimetre the scraps of paper, the scraps of paper are immersed in above-mentioned solution with plastic tweezer, propose the net unnecessary test solution of drop, he is covered in into phosphorus to be measured
Change film surface, through a period of time(1 minute)Test paper is taken away afterwards, observes film surface, have at blue spot and indicate hole
Part.