CN104451633B - Rust-removing and rust-preventing solution and preparation method thereof - Google Patents

Rust-removing and rust-preventing solution and preparation method thereof Download PDF

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Publication number
CN104451633B
CN104451633B CN201410826031.2A CN201410826031A CN104451633B CN 104451633 B CN104451633 B CN 104451633B CN 201410826031 A CN201410826031 A CN 201410826031A CN 104451633 B CN104451633 B CN 104451633B
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rust
consumption
derusting rust
proofing liquid
liquid according
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CN104451633A (en
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桂成方
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HUNAN JINYU CHEMICAL Co.,Ltd.
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HUNAN JINYU CHEMICAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/36Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
    • C23C22/364Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention provides rust-removing and rust-preventing solution. The rust-removing and rust-preventing solution is characterized in that 1 L of the solution comprises the following raw material components in the following contents: 360-410 g/L of hexafluorozirconic acid, 80-100 g/L of sodium dihydrogen phosphate, 90-130 g/L of ferric nitrate, 1-5 g/L of ethylene glycol, 1-3 g/L of manganese nitrate, 3-5 g/L of octylphenol polyoxyethylene ether, 5-10 g/L of ethylene diamine tetraacetic acid and the balance of water. According to the rust-removing and rust-preventing solution, a unique decomposition transformation synthesis principle is adopted, so the oil removing, rust removing and rust preventing are performed in one step; the solution is directly used in a normal temperature state without heating and special equipment.

Description

Derusting rust-proofing liquid and preparation method thereof
Technical field
The present invention relates to field of metal surface treatment technology, in particular, is related to a kind of derusting rust-proofing liquid and its preparation Method.
Background technology
Derusting rust-proofing liquid is a kind of not only rust cleaning but also the premium quality product of antirust.At present, hardware antirusting treating method has One-step method and the method for fractional steps, one-step method is that degreasing derusting rust-proofing is once completed, and the method for fractional steps is that degreasing derusting rust-proofing substep is completed.One step Method changes the loaded down with trivial details operation process of conventional derusting rust-proofing, only needs at normal temperatures simply to brush, spray or soak, you can synchronous Complete degreasing derusting rust-proofing.
Chinese patent CN1418920 discloses a kind of metal rust removing and resisting paint and its production method, the formula of the antirust paint For:H3PO436-41%;Acetic acid 8-10%;FePO49-13%;Glycerine 0.1-0.5%;Manganese carbonate 0.1-0.2%;Balance of water. The production method of the antirust paint is:It is I, the water of the phosphoric acid of 50 parts of 38 ∽, 42 parts of 38 ∽ is miscible in reactor, then, Xiang Qi Interior addition 8 ∽, 10 parts of acetic acid.II, after static 0.5 hour, add 5 ∽, 7 parts of reduced iron powders into solution several times, stir evenly.III、 After reacting 12 hours, 0.2 part of manganese carbonate of 0.1 ∽, 0.4 part of glycerine and 0.1 ∽ is added thereto to, is stirred evenly, static 24 hours It is stand-by afterwards.The patent has the disadvantage that:The ferric phosphate contained in the formula composition and manganese carbonate, have not readily dissolved in feed liquid Entirely, particularly ferric phosphate, easily forms precipitation.
The content of the invention
An object of the present invention is to overcome the deficiencies in the prior art, there is provided a kind of derusting rust-proofing liquid, and it has very strong Penetrating power, greasy dirt common on metal surface can be effectively disintegrated rapidly, and convert it into while corrosion is decomposed One layer of metal protective film with anti-corrosion performance, so as to reach excellent rust cleaning and rust-proof effect.
The second object of the present invention is the preparation method for providing above-mentioned derusting rust-proofing liquid.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of derusting rust-proofing liquid, in terms of 1 liter, each raw material components and its content are in the solution:
Fluorine zirconic acid 360-410 g/L, sodium dihydrogen phosphate 80-100 g/L, ferric nitrate 90-130 g/L, ethylene glycol 1-5 g/ L, manganese nitrate 1-3 g/L, Octylphenol polyoxyethylene ether 3-5 g/L, disodium ethylene diamine tetraacetate 5-10 g/L, balance of water.
The preferred 370-400 g/L of consumption of wherein described fluorine zirconic acid;
The preferred 90-100 g/L of consumption of wherein described sodium dihydrogen phosphate;
The preferred 100-120 g/L of consumption of wherein described ferric nitrate;
The preferred 2-4 g/L of consumption of wherein described ethylene glycol;
The preferred 1.5-3 g/L of consumption of wherein described manganese nitrate;
The preferred 4-5 g/L of consumption of wherein described Octylphenol polyoxyethylene ether;
The preferred 7-9 g/L of consumption of wherein described disodium ethylene diamine tetraacetate.
The preparation method of derusting rust-proofing liquid of the present invention in turn includes the following steps:
(1) fluorine zirconic acid and water are stirred evenly to miscible in kettle;
(2) sodium dihydrogen phosphate and then into it is added, is stirred evenly, stand 1-2 hours;
(3) slowly into solution reduced iron powder is added several times in stirring(5-9g/L) stir evenly, stand 10-12 hours;
(4) contamination precipitation in iron powder to be restored goes down, and is added thereto to ethylene glycol, ferric nitrate and manganese nitrate, adds Octylphenol polyoxyethylene ether and disodium ethylene diamine tetraacetate, stir evenly, and stand stand-by after 20-24 hours.Wherein octyl phenol gathers Oxygen vinethene can accelerate rust cleaning and film forming speed with ferric nitrate, and disodium ethylene diamine tetraacetate plays complexing, it is ensured that system Stability.Ethylene glycol is bleeding agent, and its addition can be such that rust remover is rapidly introduced into inside rusty scale, and the addition of manganese nitrate can be improved The resistance to corrosion of the antirust coat of formation.
The main operational principle of the present invention is as follows:
Excessive fluorine zirconic acid can the effect of playing rust, phosphoric acid salt plays film forming corrosion protection and acts on, and inorganic manganese salt plays electricity Chemoproection is acted on.
The main component of reduced iron powder is di-iron trioxide, and it is reacted with fluorine zirconic acid in solution, and reaction equation is as follows:
Fe2O3+H2ZrF6→Fe2(ZrF63+H2O
Adding the purpose of reduced iron powder is, in the case of the iron rust amount deficiency of metal surface, remains to generate enough fluorine zirconiums Barbiturates, plays film forming protective effect.
Iron rust can be transformed into stable compound by this product, and the main component of iron rust is ferrous hydroxide, and its reaction equation is:
Fe(OH)2+H2ZrF6→FeZrF6+H2O
FeZrF6It is securely joined with, in steel surface, forming fine and close protectiveness overcoat, the formation of fluorine zirconic acid manganese salt is carried The high resistance to corrosion of overcoat, so as to reach corrosion protection purpose.
Derusting rust-proofing liquid of the present invention can be used directly under normal temperature normality to spray workpiece, brushed or soaked.
The beneficial effects of the present invention is:Because unique formula is designed, derusting rust-proofing liquid has very strong osmotic energy Power, can effectively disintegrate rapidly greasy dirt common on metal surface, and one layer is converted it into while corrosion is decomposed and have The metal protective film of anti-corrosion performance, so as to reach excellent rust cleaning and rust-proof effect.
Derusting rust-proofing liquid of the present invention is as follows using rear effect:
1st, complete function, effect are unique.The multiple performances such as this product collection " oil removing, decontamination, rust cleaning, phosphatization, passivation, antirust " in Integrally, using unique decomposition and inversion composition principle, complete the step of degreasing derusting rust-proofing one, the slaine diaphragm that it is formed is attached Put forth effort as I grade, be well combined with various paint, meet the requirements of coating standard.
2nd, nontoxic, Environmental Safety.The toxic acids of deep-etching such as this product is not hydrochloric, sulfuric acid, hydrofluoric acid, and adopt Fluorine zirconic acid so as to keep the acid number of safety and stability.
3rd, it is simple to operate, easy to use.This product is directly used under normal temperature normality, without the need for adding gentle special equipment, can be adopted With various construction technologies such as immersion, brushing, sprays, it is not necessary to professional.
4th, cost economy, low cost.Equipment investment and artificial input can be substantially reduced using this product, the place before application is made Reason efficiently, low consumption, easily.Under general scenario, per kilogram can processing area 12m2~20m2Left and right.Soaking technology is such as adopted, often 100 kilograms can add up to process two tons or so of object.
5th, not chloride and heavy metal, Environmental Safety.By SGS certifications, meet RoHS command requests.
6th, this product cost of material is low, and water and fluorine zirconic acid account for most of ratio, are dirt cheap.This product use cost is low, phase Than existing antirust rust-resisting paint, the brushing surface of this product unit mass is big;The manufacture craft of this product is also fairly simple, not special Require, processing is simple, and processing cost is low.
In the embodiment of the present invention, the neutral salt spray corrosion test of workpiece after Passivation Treatment(NSS)Method is:Reference ISO3768 standards, the selected workpiece after Passivation Treatment is put in salt-mist corrosion tester, and salt solution contains 5%(wt)Sodium chloride, pH value 6.5~7.2, mist 1~2mL/ of amount (h cm drop in temperature (35 ± 2) DEG C2), corrosion area is surveyed after 72 hours time, calculate rust surface Product accounts for the percentage of surface of the work product.
The natural Rust Test condition of workpiece is after antirust treatment:Workpiece is arranged vertically on lucite specimen holder, puts In temperature (25 ± 2) DEG C, the constant temperature and humidity closed room of relative humidity (80 ± 5) %, observe once daily, by first piece work One day is deducted there is the test number of days of corrosion as not upper rust number of days in part.
Rust-preventing film adhesive force grade:Surveyed according to the cross cut test standard of GB 9286-1998 paint and varnish paint films Examination.
Rust-preventing film layer porosity:14% NaCL and 3% potassium ferricyanide solution are taken, the mass fraction of surfactant is 0.1% distilled water solution, is stored in 24 hours in brown bottle, is filtered with filter paper.Filter paper is cut into into length and width when using and is 2.5 Centimetre the scraps of paper, the scraps of paper are immersed in above-mentioned solution with plastic tweezer, propose the net unnecessary test solution of drop, he is covered in into phosphorus to be measured Change film surface, through a period of time(1 minute)Test paper is taken away afterwards, observes film surface, have at blue spot and indicate hole Part.
Specific embodiment
Further detailed description is done to the present invention below in conjunction with specific embodiment.
Embodiment 1-10 sets forth the composition of derusting rust-proofing liquid of the present invention, concrete as listed by table 1, table 2, wherein, respectively The unit of dispensing numerical value is g/L, and liquor capacity is 1L.
Embodiment 1-5 of table 1 formula composition
Embodiment 1 2 3 4 5
Fluorine zirconic acid 360 365 370 375 380
Sodium dihydrogen phosphate 100 95 90 85 80
Ferric nitrate 90 95 100 105 110
Ethylene glycol 2 2.5 3 3.5 4
Manganese nitrate 1 1.5 2 1.5 2
Octylphenol polyoxyethylene ether 5 4.5 4 3.5 4
Disodium ethylene diamine tetraacetate 5 9 8 10 7
Water Surplus Surplus Surplus Surplus Surplus
Embodiment 5-10 of table 2 formula composition
Embodiment 6 7 8 9 10
Fluorine zirconic acid 385 390 395 400 410
Sodium dihydrogen phosphate 90 95 100 95 90
Ferric nitrate 115 120 125 130 120
Ethylene glycol 1 1.5 2 3 4
Manganese nitrate 1.5 2 1.5 2.5 3
Octylphenol polyoxyethylene ether 3.5 5 3 5 5
Disodium ethylene diamine tetraacetate 5 6 9 5 8
Water Surplus Surplus Surplus Surplus Surplus
The preparation method of above example is as follows:
(1) it is fluorine zirconic acid is miscible in reactor with water;
(then 2 add sodium dihydrogen phosphate into it, stands 1 hour;
(3 add reduced iron powder into solution several times(7g/L) stir evenly, stand 12 hours;
(contamination precipitation in 4 iron powders to be restored goes down, and is added thereto to ethylene glycol and manganese nitrate and ferric nitrate, adds Octylphenol polyoxyethylene ether and disodium ethylene diamine tetraacetate, stir evenly, stand-by after standing 24 hours.
Table 3 is comparative example formula, wherein the unit of each dispensing numerical value is g/L, liquor capacity is 1L.
The comparative example formula of table 3
Comparative example 1 2 3 4 5 6
Fluorine zirconic acid 360 360 365 365 375 390
Sodium dihydrogen phosphate 100 100 95 95 85 95
Ferric nitrate 90 90 95 95 105 120
Ethylene glycol 2 2 2.5 2.5 3.5 1.5
Manganese nitrate 1 1 1.5 1.5 1.5 2
Octylphenol polyoxyethylene ether 10 0 13.5 0 0 0
Disodium ethylene diamine tetraacetate 0 10 0 13.5 0 0
Water Surplus Surplus Surplus Surplus Surplus Surplus
Above example, the using method of comparative example are as follows:
Normal temperature normality is directly sprayed using derusting rust-proofing liquid of the present invention to ferrous metal workpiece.
Above example, the using effect of comparative example are shown in Table respectively 4, table 5, table 6.
The using effect of embodiment 1-5 of table 4
Embodiment 1 2 3 4 5
Neutral salt spray corrosion test 1h 1h 1h 0.5h 0.5h
Natural Rust Test 10d 9d 9d 10d 10d
Paint film adhesion grade I grade I grade I grade I grade I grade
Film layer hole quantity Nothing Nothing Nothing Nothing Nothing
The using effect of embodiment 5-10 of table 5
Embodiment 6 7 8 9 10
Neutral salt spray corrosion test 1h 1h 1h 1h 1h
Natural Rust Test 12d 13d 14d 16d 15d
Paint film adhesion grade 0 grade 0 grade 0 grade 0 grade 0 grade
Film layer hole quantity Nothing Nothing Nothing Nothing Nothing
The using effect of the comparative example of table 6
Comparative example 1 2 3 4 5 6
Neutral salt spray corrosion test 0.5h 0.5h 0.5h 0.5h 0.5h 0.5h
Natural Rust Test 7d 5d 8d 8d 4d 4d
Paint film adhesion 1 grade 1 grade 2 grades 2 grades 2 grades 2 grades
Film layer hole quantity It is slightly many It is slightly many It is slightly many It is slightly many It is many It is many
The comparative example 7-8 using effect of table 7
Comparative example 7 8
Phosphoric acid 36% 41%
Acetic acid 8% 10%
Ferric phosphate 9% 13%
Glycerine 0.1% 0.5%
Manganese carbonate 0.1% 0.2%
Water Surplus Surplus
The comparative example 7-8 using effect of table 8
Comparative example 7 8
Neutral salt spray corrosion test 1h 1h
Natural Rust Test 9d 8d
Paint film adhesion 1 grade 1 grade
Film layer hole quantity It is many It is many
Remarks:Every best results of embodiment 9;The using effect of comparative example 7 in comparative example preferably, but relatively For embodiment 9, properties all differ greatly.

Claims (8)

1. a kind of derusting rust-proofing liquid, it is characterised in that in terms of 1 liter, each raw material components and its content are in solution:Fluorine zirconic acid 360- 410g/L, sodium dihydrogen phosphate 80-100g/L, ferric nitrate 90-130g/L, ethylene glycol 1-5g/L, manganese nitrate 1-3g/L, octyl phenol APEO 3-5g/L, disodium ethylene diamine tetraacetate 5-10g/L, balance of water;The preparation method of described derusting rust-proofing liquid, In turn include the following steps:
(1) fluorine zirconic acid and water are stirred evenly to miscible in kettle;
(2) sodium dihydrogen phosphate and then into it is added, is stirred evenly, stand 1-2 hours;
(3) stir in several times slowly into solution add 5-9g/L reduced iron powder stir evenly, stand 10-12 hours;
(4) contamination precipitation in iron powder to be restored goes down, and is added thereto to ethylene glycol, ferric nitrate and manganese nitrate, adds octyl group Phenol APEO and disodium ethylene diamine tetraacetate, stir evenly, and stand 20-24 hours;
Wherein the main component of reduced iron powder is di-iron trioxide.
2. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the fluorine zirconic acid is 370-400g/L.
3. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the sodium dihydrogen phosphate is 90-100g/ L。
4. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the ferric nitrate is 100-120g/L.
5. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the ethylene glycol is 2-4g/L.
6. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the manganese nitrate is 1.5-3g/L.
7. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the Octylphenol polyoxyethylene ether is 4-5g/L。
8. derusting rust-proofing liquid according to claim 1, it is characterised in that the consumption of the disodium ethylene diamine tetraacetate is 7- 9g/L。
CN201410826031.2A 2014-12-26 2014-12-26 Rust-removing and rust-preventing solution and preparation method thereof Active CN104451633B (en)

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CN105755478A (en) * 2016-03-08 2016-07-13 湖南金裕环保科技有限公司 Preparation method of rust remover capable of fast removing oxide layer on surface of metal under normal temperature
CN106702365A (en) * 2016-04-24 2017-05-24 佛山瑞箭体育器材有限公司 Rust prevention solution and preparation method thereof
US10329674B2 (en) 2016-12-01 2019-06-25 Vitech International, Inc. Fluorinated acid compounds, compositions and methods of use
CN109112554A (en) * 2018-10-31 2019-01-01 三达奥克化学股份有限公司 Aluminum alloy pattern plate cement slurry efficient cleaner for building and preparation method thereof
CN112759991B (en) * 2020-12-29 2022-10-11 上海承一化学科技有限公司 Water-based non-phosphatized primer and preparation method thereof

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Publication number Priority date Publication date Assignee Title
JP2007197775A (en) * 2006-01-26 2007-08-09 Nippon Paint Co Ltd Acidic cleaning agent for aluminum based metallic material and cleaning method therefor
CN103374715A (en) * 2012-04-27 2013-10-30 中国钢铁股份有限公司 Aqueous metal surface treatment agent and metal surface treatment method using same

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
JP2007197775A (en) * 2006-01-26 2007-08-09 Nippon Paint Co Ltd Acidic cleaning agent for aluminum based metallic material and cleaning method therefor
CN103374715A (en) * 2012-04-27 2013-10-30 中国钢铁股份有限公司 Aqueous metal surface treatment agent and metal surface treatment method using same

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