CN113636172A - 一种全自动软管收卷排管捆扎打包装置 - Google Patents

一种全自动软管收卷排管捆扎打包装置 Download PDF

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Publication number
CN113636172A
CN113636172A CN202011544687.7A CN202011544687A CN113636172A CN 113636172 A CN113636172 A CN 113636172A CN 202011544687 A CN202011544687 A CN 202011544687A CN 113636172 A CN113636172 A CN 113636172A
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Prior art keywords
packaging
bundling
full
winding
arranging
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CN202011544687.7A
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English (en)
Inventor
蔡红辉
柳卉
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HUBEI COMMUNICATIONS TECHNICAL COLLEGE
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HUBEI COMMUNICATIONS TECHNICAL COLLEGE
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Priority to CN202011544687.7A priority Critical patent/CN113636172A/zh
Publication of CN113636172A publication Critical patent/CN113636172A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F11/00—Cutting wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/185—Details of tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/06—Bundling coils of wire or like annular objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40—Arrangements for rotating packages
    • B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00—Guides for filamentary materials; Supports therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/33—Hollow or hose-like material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

本发明为一种全自动软管收卷排管捆扎打包装置，所属技术领域是制冷设备保温材料整理及包装，要解决的是柔软的保温软管材料的全自动整齐收卷、排管及捆扎打包问题。本发明运用了PLC及触摸屏控制技术，电动与气动相结合的垂直收卷、排管及气动捆扎打包的技术方案，解决了该领域的人工收卷、排管及捆扎打包问题，实现了人工替代，提高了生产效率和产品包装质量。

Description

一种全自动软管收卷排管捆扎打包装置
技术领域
本发明涉及一种保温软管打包装置，尤其涉及一种全自动保温软管（以下简称“软管”）上料、收卷、排管、脱离、捆扎打包装置。
背景技术
目前国内，该软管材料的收卷、排管及捆扎打包工作全部由人工完成，尚未有全自动软管收卷排管捆扎打包装置实现人工替代。然而，人工收卷排管捆扎打包存在以下问题和缺点：1、工人劳动强度大，效率低，生产品质难以控制。2、企业用工成本高。
发明内容
为了解决上述问题，本发明提供了一种全自动软管收卷、排管及捆扎打包方案。其目的在于，提供一种无需人工参与即能实现软管材料收卷、自动排管和捆扎打包的一体化自动装置，以降低企业用工成本，提高生产效率和产品质量。
为实现上述目的，本发明提供的一种全自动软管收卷排管捆扎打包装置是这样实现的：
（一）该全自动软管收卷排管打包装置主要由五个单元组成：1、上料排管单元；2、收卷脱离单元；3、平移机构；4、捆扎打包单元；5、电气控制单元。
（二）在PLC电气控制单元控制下，各单元、机构动作步骤如下：
①软管材料经上料排管单元上料，进入到收卷脱离单元。②收卷脱离单元中的收卷轴转动，同时，上料排管单元中的排管轴同步动作，实现收卷、排管作业。③收排管完成后，上料排管单元中的剪切部件动作，将软管切断，同时，收卷脱离单元执行上升脱离动作。④收排整齐的软管与收卷脱离单元中的收卷轴脱离结束后，平移机构将收排整齐的软管输送到打包工位进行捆扎打包。⑤捆扎打包的软管最后经由平移机构送至出料工位。至此，一个收卷、排管、捆扎打包循环周期结束。装置会自动开始下一个循环周期。
由于本发明采用全自动软管上料、收卷、排管、脱离、捆扎打包的结构，从而可以得到以下有益效果：1、采用全自动控制运行，降低了劳动强度，减少了劳动力需求，节约了用工成本。2、一个完整的收卷、排管、捆扎打包循环周期约为120秒钟，极大地提高了生产效率。3、打包好的产品外观标准统一，产品质量更可靠。4、上料、收卷、排管及平移采用气动控制技术和数字变频伺服驱动技术，不仅可靠性高，且节能环保，符合绿色发展理念。
附图说明
以下结合附图对本发明做进一步详细描述。
附图1是本发明（全自动软管收卷排管捆扎打包装置）的总体结构图；
附图2是本发明（全自动软管收卷排管捆扎打包装置）的主视图；
附图3是本发明（全自动软管收卷排管捆扎打包装置）的侧视图；
附图4是本发明（全自动软管收卷排管捆扎打包装置）的俯视图；
附图5是本发明（全自动软管收卷排管捆扎打包装置）的上料排管单元局部视图；
附图5文字注释：8.排管伺服电机；9.排管轴（滑台）；10.上料气缸；11.指夹气缸；12.软管上料导入及计米装置；13.剪刀气缸；14.上料管
附图6是本发明（全自动软管收卷排管捆扎打包装置）的收卷脱离单元局部视图；
附图6文字注释：15.收卷轴伺服电机；16.收卷轴；17.收卷轴（升降）脱离电机及减速器；18.收卷轴（升降）脱离丝杆；26.收卷轴（升降）脱离导轨
附图7是本发明（全自动软管收卷排管捆扎打包装置）的平移机构局部视图；
附图7文字注释：30.平移丝杆；31.平移导轨；34.平移小车；39.平移伺服电机
附图8是本发明（全自动软管收卷排管捆扎打包装置）的具体实施图片一。
附图9是本发明（全自动软管收卷排管捆扎打包装置）的具体实施图片二。
附图10是本发明（全自动软管收卷排管捆扎打包装置）的具体实施图片三。

Claims (1)

1.全自动软管收卷排管捆扎打包装置的结构及各单元构成。
CN202011544687.7A 2020-12-24 2020-12-24 一种全自动软管收卷排管捆扎打包装置 Pending CN113636172A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116620955A (zh) * 2023-07-19 2023-08-22 南通叠佳金属制品有限公司 一种钢丝绳自动裁切卷料装置及其使用方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2477536Y (zh) * 2001-02-13 2002-02-20 王茂峰 塑料软管牵引卷取打包机
JP2005022867A (ja) * 2003-12-05 2005-01-27 Satoru Yuda 消火用ホース巻き取り装置
CN205555703U (zh) * 2016-03-25 2016-09-07 湖南钰隆管业科技有限公司 塑胶管材收卷机
CN106892302A (zh) * 2015-12-21 2017-06-27 杜泽秋 一种全自动收卷打包机
CN110182649A (zh) * 2019-05-23 2019-08-30 东莞市景泰机电设备有限公司 一种塑料管材全自动收卷捆包一体机

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2477536Y (zh) * 2001-02-13 2002-02-20 王茂峰 塑料软管牵引卷取打包机
JP2005022867A (ja) * 2003-12-05 2005-01-27 Satoru Yuda 消火用ホース巻き取り装置
CN106892302A (zh) * 2015-12-21 2017-06-27 杜泽秋 一种全自动收卷打包机
CN205555703U (zh) * 2016-03-25 2016-09-07 湖南钰隆管业科技有限公司 塑胶管材收卷机
CN110182649A (zh) * 2019-05-23 2019-08-30 东莞市景泰机电设备有限公司 一种塑料管材全自动收卷捆包一体机

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116620955A (zh) * 2023-07-19 2023-08-22 南通叠佳金属制品有限公司 一种钢丝绳自动裁切卷料装置及其使用方法
CN116620955B (zh) * 2023-07-19 2023-12-12 南通叠佳金属制品有限公司 一种钢丝绳自动裁切卷料装置及其使用方法

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