CN113619217B - 一种舒适性抗紫外线抗拉型面料的制备方法 - Google Patents

一种舒适性抗紫外线抗拉型面料的制备方法 Download PDF

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CN113619217B
CN113619217B CN202110883888.8A CN202110883888A CN113619217B CN 113619217 B CN113619217 B CN 113619217B CN 202110883888 A CN202110883888 A CN 202110883888A CN 113619217 B CN113619217 B CN 113619217B
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cotton
fabric
cloth
ultraviolet
threads
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CN113619217A (zh
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殷翔芝
乔冠娣
徐荷澜
胡志祥
侯秀良
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Jiangsu Hengbaisheng Special Fiber Co ltd
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Abstract

本发明公开了一种舒适性抗紫外线抗拉型面料的制备方法，针对现有的抗紫外线面料在后期应用时，常会受到一定的拉拽，导致面料内部的棉线之间的间隙增大，导致面料发生形变的问题，其包括以下步骤：S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；S2：将棉线放置在拉力机上进行拉力测试，以此剔除拉力不合格的棉纱；S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入清水、稳定剂、弹性剂和防紫外线剂；S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干。本发明制成的布面料在兼具防紫外线的同时还能具有良好的抗拉功能，以此在用于制作衣物时，能够有效的防止发生形变的问题，所以具有良好的稳定性。

Description

一种舒适性抗紫外线抗拉型面料的制备方法
技术领域
本发明涉及技术领域，尤其涉及一种舒适性抗紫外线抗拉型面料的制备方法。
背景技术
抗紫外线面料的制备方法主要以下两种：(1)在纤维加工过程中，加入紫外线屏蔽剂，采用共混复合纺丝，加工成防紫外线纤维或织物。(2)采用表面涂层法，把紫外线屏蔽剂均匀分散在黏合剂中，浸渍或涂层在织物表面形成屏蔽薄膜。这两种方式制备的抗紫外面料都是运用化学合成材料进行抗紫外功能整理，存在防紫外屏蔽剂易脱落、易被损害，产品使用寿命短暂，抗紫外强度不够以及不绿色环保等问题。
目前的抗紫外线面料在后期应用时，常会受到一定的拉拽，导致面料内部的棉线之间的间隙增大，导致面料发生形变，所以我们提出一种舒适性抗紫外线抗拉型面料的制备方法，用于解决上述所提出的问题。
发明内容
基于背景技术存在抗紫外线面料在后期应用时，常会受到一定的拉拽，导致面料内部的棉线之间的间隙增大，导致面料发生形变的技术问题，本发明提出了一种舒适性抗紫外线抗拉型面料的制备方法。
本发明提出的一种舒适性抗紫外线抗拉型面料的制备方法，包括以下步骤：
S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机上进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入清水、稳定剂、弹性剂和防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的清水和粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接。
优选的，所述S1中，棉纱的材质为棉麻。
优选的，所述S2中，拉力机上的拉力数值为0.1N-0.5N，且拉力机上设置滚轮输线装置，能够不间断的对棉线进行拉力测试。
优选的，所述S3中，清水、稳定剂、弹性剂和防紫外线剂的比例为100:1:1.5:3-100:5:7.5:15，所述稳定剂为有机锡和有机锑的混合物，且弹性剂为卡拉胶，所述防紫外线剂为2-羟基-4-正辛氧基二苯甲酮，所述浸泡池内设置电热装置，且电热装置设置的温度区间为70摄氏度。
优选的，所述S4中，风干箱内设置收卷的装置，在棉线放入风干箱内后，其一端与收卷装置进行连接，通过启动收卷装置对棉线进行收卷，风干箱内设置循环出风机构，利用循环热风对棉线进行循环吹送，能够在对棉线进行收卷时，保证棉线处于干燥状态。
优选的，所述S5中，粗纤维的材质为竹纤维，所述竹纤维在用于织布之前，先放入浸泡池内浸泡，在对竹纤维进行浸泡时，向水中分别添加黄化油和助溶剂，以此使得竹纤维快速软化。
优选的，所述S7中，粘合剂为植物大豆蛋白胶，且粘合剂与清水配比为1:10-5:10。
优选的，所述S8中，辊压机上压辊的压力调节范围为60Pa-100Pa，且在对布面料压合结束之后，在制成的布面料上再次喷洒2-羟基-4-正辛氧基二苯甲酮的水溶液。
本发明的有益效果：
1、本发明中，在将棉纱捻成棉线后，利用拉力机可对棉线进行拉拽，以此可实现对棉线的抗拉能力进行检测，使得后期在织布的时候，能够保证布料抗拉能力保持一致；
2、本发明中，在对棉线进行浸泡时，通过添加稳定剂，能够有效的提升棉线的整体度，不易发生松散的问题，通过添加弹性剂，能够实现有效的增强棉线的弹性，可在后期制成布料时，使得布料具有一定的弹力，不易破裂，通过添加防紫外线剂，能够在后期制成布料时，有效的抵抗紫外线；
3、本发明中，在棉纱网上浸入粘合剂，能够有效的提高对布料的粘接能力，并且棉纱网为镂空结构，能够增大与两层布面料进行粘接时的牢固性，同时利用棉纱网的拉拽特性，能够有效的提升压合后的布面料抗拉强度；
本发明制成的布面料在兼具防紫外线的同时还能具有良好的抗拉功能，以此在用于制作衣物时，能够有效的防止发生形变的问题，所以具有良好的稳定性。
附图说明
图1为本发明提出的一种舒适性抗紫外线抗拉型面料的制备方法的工作流程图。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
实施例一
参照图1，本实施例中提出了一种舒适性抗紫外线抗拉型面料的制备方法，包括以下步骤：
S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机，以0.1的拉力对棉线进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入100份的清水、1份的别稳定剂、1.5份的弹性剂和3份的防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的10份的清水和1份的粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接。
实施例二
参照图1，本实施例中提出了一种舒适性抗紫外线抗拉型面料的制备方法，包括以下步骤：
S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机，以0.2的拉力对棉线进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入100份的清水、2份的别稳定剂、3份的弹性剂和6份的防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的10份的清水和2份的粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接。
实施例三
参照图1，本实施例中提出了一种舒适性抗紫外线抗拉型面料的制备方法，包括以下步骤：
S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机，以0.3的拉力对棉线进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入100份的清水、3份的别稳定剂、4.5份的弹性剂和9份的防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的10份的清水和3份的粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接。
实施例四
参照图1，本实施例中提出了一种舒适性抗紫外线抗拉型面料的制备方法，包括以下步骤：
S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机，以0.4的拉力对棉线进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入100份的清水、4份的别稳定剂、6份的弹性剂和12份的防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的10份的清水和4份的粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接。
实施例五
参照图1，本实施例中提出了一种舒适性抗紫外线抗拉型面料的制备方法，包括以下步骤：S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机，以0.5的拉力对棉线进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入100份的清水、5份的别稳定剂、7.5份的弹性剂和15份的防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的10份的清水和5份的粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接。
制备方法：首先将单根棉纱设置在捻线机上，利用捻线机将棉纱制成单根的棉线，之后将制成的棉线放入拉力机上进行拉力测试，剔除拉力不够的棉线，测试合格的棉纱放入浸泡池内，并且向浸泡池内投放等比例的清水、稳定剂、弹性剂和防紫外线剂，浸泡时间为1-5h，在浸泡结束后，将棉线取出，并且放入风干箱内进行风干，利用热风的热量将棉线快速烘干，在烘干结束后，将棉纱放入绕线机上，进行绕线呈捆，以此放置在织布机上的上料处，利用织布机将棉线与粗纤维层较差设置的形式织成布面料，织成布面料之后，将棉纱网放入浸泡池内，之后可向浸泡池内按比例倾倒清水和粘合剂，在棉纱网完全浸泡后，将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接，并且棉纱网在受到粘合剂的浸入之后，其内部的松散的棉纱，能够在粘合剂的作用下，能够定型，增强棉纱网自身的抗拉强度，布在与棉纱网粘合后，此时整体的支撑强度也会增强，所以能够有效的增强布面料的抗拉强度。
对比常规布面料的与实施例一至五制得的布面料，实施例一至五制得的如下表：
Figure BDA0003193241460000101
Figure BDA0003193241460000111
由上述表格可知，本发明提出的布面料具有明显提高，且实施三为最佳实施例。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (5)

1.一种舒适性抗紫外线抗拉型面料的制备方法，其特征在于，包括以下步骤：
S1：首先将棉纱设置在捻线机上，启动捻线机将棉纱捻成棉线；
S2：将棉线放置在拉力机上进行拉力测试，以此剔除拉力不合格的棉纱；
S3：将测试合格的棉纱放入浸泡池内，并向浸泡池内注入清水、稳定剂、弹性剂和防紫外线剂；
S4：将浸泡完的棉线由浸泡池内取出，放入风干箱内进行风干；
S5：将粗纤维线和棉线导入织布机上，并且在织布机上的经线位置和纬线位置上均设置粗纤维线和棉线，棉线与粗纤维线交错设置，可利用织布机进行织布；
S6：在布面料织出后，将布面料双层折叠，利用电熨斗对其进行熨烫，使得布面料为双层结构；
S7：将棉纱网放入浸泡池，浸泡池内放入等比例的清水和粘合剂，粘合剂在清水稀释之后，其粘度会降低，稀释后的粘合剂可浸润在棉纱网上；
S8：在布面料织完后，可将两层面料放入辊压机内，同时将浸泡完的棉纱网设置在布面料的中间，之后将用于浸泡棉纱网的清水和粘合剂的水溶液利用喷洒的形式在两层布面料之间，可利用辊压机对布面料和棉纱网进行辊压走布，实现对布面料与棉纱网进行稳定的粘接，所述S1中，棉纱的材质为棉麻，所述S2中，拉力机上的拉力数值为0.1N-0.5N，且拉力机上设置滚轮输线装置，能够不间断的对棉线进行拉力测试，所述S3中，清水、稳定剂、弹性剂和防紫外线剂的比例为100:3:4.5:9，所述稳定剂为有机锡和有机锑的混合物，且弹性剂为卡拉胶，所述防紫外线剂为2-羟基-4-正辛氧基二苯甲酮，所述浸泡池内设置电热装置，且电热装置设置的温度区间为70摄氏度。
2.根据权利要求1所述的一种舒适性抗紫外线抗拉型面料的制备方法，其特征在于，所述S4中，风干箱内设置收卷的装置，在棉线放入风干箱内后，其一端与收卷装置进行连接，通过启动收卷装置对棉线进行收卷，风干箱内设置循环出风机构，利用循环热风对棉线进行循环吹送，能够在对棉线进行收卷时，保证棉线处于干燥状态。
3.根据权利要求1所述的一种舒适性抗紫外线抗拉型面料的制备方法，其特征在于，所述S5中，粗纤维的材质为竹纤维，所述竹纤维在用于织布之前，先放入浸泡池内浸泡，在对竹纤维进行浸泡时，向水中分别添加黄化油和助溶剂，以此使得竹纤维快速软化。
4.根据权利要求1所述的一种舒适性抗紫外线抗拉型面料的制备方法，其特征在于，所述S7中，粘合剂为植物大豆蛋白胶，且粘合剂与清水配比为1:10-5:10。
5.根据权利要求1所述的一种舒适性抗紫外线抗拉型面料的制备方法，其特征在于，所述S8中，辊压机上压辊的压力调节范围为60Pa-100Pa，且在对布面料压合结束之后，在制成的布面料上再次喷洒2-羟基-4-正辛氧基二苯甲酮的水溶液。
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