CN113615484B - Edible mushroom production system and production method - Google Patents
Edible mushroom production system and production method Download PDFInfo
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- CN113615484B CN113615484B CN202110749202.6A CN202110749202A CN113615484B CN 113615484 B CN113615484 B CN 113615484B CN 202110749202 A CN202110749202 A CN 202110749202A CN 113615484 B CN113615484 B CN 113615484B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 235000001674 Agaricus brunnescens Nutrition 0.000 title description 2
- 241000233866 Fungi Species 0.000 claims abstract description 152
- 239000000463 material Substances 0.000 claims abstract description 124
- 230000001954 sterilising effect Effects 0.000 claims abstract description 80
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 68
- 238000000855 fermentation Methods 0.000 claims abstract description 53
- 230000004151 fermentation Effects 0.000 claims abstract description 53
- 238000003756 stirring Methods 0.000 claims abstract description 39
- 238000011068 loading method Methods 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims description 63
- 239000007924 injection Substances 0.000 claims description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 54
- 230000000903 blocking effect Effects 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 17
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 16
- 241000894006 Bacteria Species 0.000 claims description 14
- 238000011049 filling Methods 0.000 claims description 14
- 238000005303 weighing Methods 0.000 claims description 11
- 239000003595 mist Substances 0.000 claims description 7
- 238000010079 rubber tapping Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 8
- 239000003344 environmental pollutant Substances 0.000 abstract 1
- 231100000719 pollutant Toxicity 0.000 abstract 1
- 230000001580 bacterial effect Effects 0.000 description 9
- 230000005484 gravity Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 231100001243 air pollutant Toxicity 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/30—Accessories for use before inoculation of spawn, e.g. sterilisers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention discloses an edible fungus stick production system and a production method, wherein the edible fungus stick production system comprises a fermentation bin, a stirring tank, a lifting machine arranged at the discharge end of the stirring tank, a sterilization tank arranged at the discharge end of the top of the lifting machine, a drying tank, a storage tank and edible fungus stick cold-hot combination sterilization stick loading equipment which are sequentially connected to the lower part of the sterilization tank. Because the fungus sticks are sterilized firstly and then packaged in the bags during production, the phenomena of unsmooth steam circulation, influence on sterilization effect, easy stack reversing, easy deformation of the produced fungus sticks and the like in the traditional process during sterilization can be avoided, and the fermentation materials can not be contacted with pollutants and personnel in the outside air in the process from sterilization to bagging to become the fungus sticks, so that the base materials in the fungus sticks can not be polluted.
Description
Technical Field
The invention relates to the technical field of edible fungus cultivation, in particular to an edible fungus stick production system and an edible fungus stick production method.
Background
The edible fungi have wide planting range and need to use the fungus sticks during planting. The production process of the fungus stick is generally as follows: adding water into raw materials (usually wood chips), fermenting to obtain fermented material, packaging the fermented material into fungus bag, and sterilizing at high temperature with steam to obtain fungus stick for planting edible fungi.
The production of such a stick has the following problems:
1. because the fermentation materials are sterilized after being filled into the fungus bags, the fermentation materials in the fungus bags are densely pressed in the fungus bags after being bagged, the non-uniform sterilization effect of the fermentation materials in the fungus bags often occurs, and the poor sterilization effect of the fermentation materials in the fungus bag cores influences the growth of edible fungi. In order to effectively sterilize all the fermentation materials in the fungus bags, the sterilization time can be prolonged, energy waste is caused, the workload is increased, and the production efficiency is reduced.
2. The fungus bags need to be stacked into a stack during sterilization, so that steam is not smoothly circulated in the fungus bags during sterilization, the sterilization effect is influenced, meanwhile, the fungus bags are easy to be stacked, and the produced fungus sticks are easy to deform.
3. The base material is easily polluted by the inside of the bagging machine when entering the bagging machine, the bagging machine cannot be cleaned after the work is finished, the inside of the bagging machine easily mildews, and the subsequent product quality is influenced.
4. The base material bagging and the fungus stick are injected with the fungus liquid, which are different processes, and need to be contacted with the surrounding production environment and operators, so that the base material bagging and the fungus stick are easily polluted by the surrounding production environment and the operators, and the production efficiency is reduced.
Disclosure of Invention
The invention aims to solve the technical problem of providing a system and a method for producing edible fungus sticks, which are used for solving the problems of non-uniform sterilization effect and poor sterilization effect during production of the fungus sticks.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a production system of edible fungus sticks comprises a fermentation bin, a stirring tank, a lifting machine arranged at the discharge end of the stirring tank, a sterilization tank arranged at the discharge end of the top of the lifting machine, and a drying tank, a storage tank and edible fungus stick cold and hot combined sterilization stick loading equipment which are sequentially connected to the lower part of the sterilization tank; the edible fungus stick cold-hot combination sterilization stick loading equipment comprises a closed box body, a full-automatic stick loading machine fixedly arranged in the box body, a feeding pipe connected with a feeding hole of the full-automatic stick loading machine, a fungus injection device used for injecting fungus liquid into the feeding pipe and a sterilization device used for sterilizing the space in the box body; a mouth blocking device is arranged at the outer end of a discharge pipe of the full-automatic rod loading machine, and the feed pipe is fixedly connected with a box body in a penetrating way; the top of the feeding pipe is connected with the bottom of the storage tank, and the sterilization device is fixedly arranged outside the tank body.
Furthermore, the fungus injection device comprises a square pipeline formed by connecting two horizontal pipes and two vertical pipes, a material injection cylinder, a slide block and a support, wherein the slide block is used for driving a piston arranged in the material injection cylinder to axially slide in a reciprocating manner; the material injection cylinder is fixedly connected with the support, two ends of the material injection cylinder are respectively communicated with corresponding longitudinal pipes, a first electromagnetic valve and a second electromagnetic valve which are mutually connected in series are arranged on one transverse pipe, and a transverse pipe between the first electromagnetic valve and the second electromagnetic valve is connected with a bacterium supply pipe; a third electromagnetic valve and a fourth electromagnetic valve which are mutually connected in series are arranged on the other transverse pipe, and a bacterium outlet pipe is connected on the transverse pipe between the third electromagnetic valve and the fourth electromagnetic valve; the slider cover is annotated outside the material jar, slider and notes material jar sliding fit, slider and piston pass through magnetic coupling.
Furthermore, a lead screw penetrates through the sliding block, the lead screw is in threaded transmission with the sliding block, the lead screw is parallel to the material injection cylinder, the lead screw is rotatably connected with the support, one end of the lead screw is provided with a motor for driving the lead screw to rotate, and the motor is fixedly connected with the support; a guide rod parallel to the lead screw is arranged on one side of the material injection cylinder, the guide rod is in penetrating sliding connection with the sliding block, and the guide rod is fixedly connected with the bracket; and an exhaust pipe is arranged at the end part of the material injection cylinder.
Further, the fixed positive pressure fan that is provided with on the box, the box is equipped with the primary filter who links to each other with the positive pressure fan air intake outward, positive pressure fan's air outlet is equipped with secondary filter, secondary filter's air intake links to each other with positive pressure fan, secondary filter's air outlet and the inside intercommunication of box.
Furthermore, the plugging device comprises a supporting plate which is arranged on the side of the outlet of the discharge pipe and is vertical to the discharge pipe, a sliding rod which is connected to the top surface of the supporting plate in a sliding manner, and a plugging plate which is abutted against the outlet of the discharge pipe; one side that the discharging pipe was kept away from to slide bar one end and closure plate is articulated, the other end of slide bar is equipped with the sprue pneumatic cylinder that is used for making the closure plate be close to or keep away from the export of discharging pipe, slide bar one side is equipped with the translation pneumatic cylinder that is used for driving the axis motion of slide bar perpendicular to discharging pipe, layer board, sprue pneumatic cylinder and plain pneumatic cylinder all with full-automatic dress excellent machine fixed connection.
Further, the supporting plate is provided with a first side plate and a second side plate, the first side plate and the second side plate are arranged on two sides of the supporting plate in a staggered mode, and the sliding rod is arranged between the first side plate and the second side plate; the first side plate is arranged at one end, close to the discharge pipe, of the supporting plate, and the first side plate is located on one side, opposite to the blocking plate, of the sliding rod; the second side plate is positioned at one end, far away from the discharge pipe, of the supporting plate, the second side plate is positioned on one side, same as the blocking plate, of the sliding rod, and a gap is formed between the first side plate and the second side plate in the direction perpendicular to the discharge pipe; the blocking hydraulic cylinder is arranged on one side of the sliding rod, which is the same as the discharge pipe, the cylinder body of the blocking hydraulic cylinder is fixedly connected with the full-automatic rod loading machine, and the push rod of the blocking hydraulic cylinder abuts against the sliding rod; the discharging pipe comprises a support plate, a discharging pipe, a sliding hydraulic cylinder, a sliding rod, a cylindrical pin and a reset spring, wherein the sliding hydraulic cylinder is arranged on one side, opposite to the discharging pipe, of the support plate, the sliding hydraulic cylinder is parallel to the support plate, the sliding rod is vertically and fixedly provided with two push plates which are parallel to each other on one side corresponding to the sliding hydraulic cylinder, the cylinder body of the sliding hydraulic cylinder is fixedly connected with a full-automatic rod loading machine, the outer end of the pushing rod of the sliding hydraulic cylinder is fixedly provided with the cylindrical pin, the cylindrical pin is arranged between the two push plates, the two push plates are in sliding fit with the cylindrical pin, and the reset spring is arranged between the cylindrical pin and the sliding rod.
Furthermore, a drain pipe extending out of the box body is arranged at the bottom of the storage bin of the full-automatic rod loading machine; the sterilizing device is a hydrogen peroxide dry mist generator which is communicated with the interior of the box body through a pipeline.
Further, a fungus bag used by the fungus stick is made of degradable elastic materials, one end of the fungus bag is sealed, the thickness of the fungus bag is 20-80 micrometers, holes are formed in the side wall of the fungus bag, the diameter of each hole is 5-15 micrometers, and the distribution density of the holes is 2-10/square centimeter; a weighing transmitter for integrally weighing the stirring tank is arranged at the bottom of the stirring tank; the agitator tank is equipped with and is used for to its inside watered water injection pipe, be equipped with the quantitative water gauge on the water injection pipe.
The production method of the edible fungus sticks adopts the following steps: step one, adding water into raw materials, and fermenting the raw materials in a fermentation bin to obtain a fermentation material; step two, feeding the fermentation material into a stirring tank, adding water and mixing;
step three, feeding the fermented material mixed with water into a sterilization tank through a lifter for sterilization; step four, drying the sterilized fermentation material in a drying tank, and then feeding the fermentation material into a storage tank to form a base material;
and step five, putting the base material into edible fungus stick cold-hot bonding sterilization stick filling equipment, and filling the edible fungus stick into a fungus bag to form the fungus stick.
And further, after the base material enters the edible fungus stick cold-hot bonding sterilization stick filling equipment in the fifth step, injecting bacterial liquid into the base material by using a bacterial injection device, and then filling the base material into a fungus bag to form the fungus stick.
The invention has the positive effects that:
1. the invention is provided with a fermentation bin, a stirring tank, a lifter, a sterilization tank, a drying tank, a storage tank and edible fungus stick cold-hot combination sterilization stick loading equipment. The raw materials are added with water and fermented in the fermentation bin to form a fermented material, the fermented material is conveyed out of the fermentation bin by a forklift and then is sent into a stirring tank, and then water is added for stirring and mixing. The fermentation material of stirring is discharged the middle silo of lifting machine bottom from the agitator tank, then is sent into the sterilization jar by the lifting machine and is disinfected, and the fermentation material after the sterilization relies on gravity to get into the drying cabinet and carries out the drying, and later the fermentation material after the drying relies on gravity to get into the holding vessel and becomes the base material, then the base material becomes the fungus stick by the edible fungi stick cold and hot bonding sterilization dress stick equipment packing fungus bag of holding vessel bottom. After the fermentation material enters the sterilization tank, the fermentation material is stirred and sterilized at the same time, so that the sterilization is thorough and uniform, and the efficiency is high; the drying tank is a vacuum drying tank, and the sterilized fermented material is stirred and continuously turned in the drying tank, so that the drying is more uniform and sufficient.
2. Because the fungus stick is disinfected earlier and then the bagging-off in production, can not take place steam circulation when the traditional handicraft is sterilized and smooth, influence sterilization effect, easily fall the buttress, cause the fungus stick deformation that produces easily and wait the phenomenon, the fermentation material can not contact with outside air's pollutant and personnel in the in-process that becomes the fungus stick from the sterilization to the bagging-off moreover, therefore the base material in the fungus stick can not be polluted.
3. Edible fungus stick cold and hot bonding sterilization dress excellent equipment is equipped with the box, is equipped with in the box and annotates fungus device and full-automatic sack filling machine, and the base-material is injected into the fungus liquid before the fungus bag is packed into, makes the production of fungus stick and annotates the fungus and can accomplish at same process, has improved production efficiency, has reduced production environment and operator simultaneously and has polluted to the fungus stick.
4. Steam is conveyed into the full-automatic bagging machine and the feeding pipe connected with the full-automatic bagging machine through the fungus injection device, the interiors of the fungus injection device, the full-automatic bagging machine and the feeding pipe can be sterilized, and pollution to base materials filled into fungus bags is avoided.
5. The cold and hot combined sterilization and bar filling equipment for the edible fungus bars is provided with the hydrogen peroxide dry mist generator, so that the box body can be sterilized, and the full-automatic bagging machine is prevented from being polluted during operation.
6. The cold and hot combined sterilization bar loading equipment for the edible fungus bars is provided with a positive pressure fan, a primary filter and a secondary filter, so that positive pressure is kept in the box body, and the environment outside the box body cannot pollute the interior of the box body.
Drawings
FIG. 1 is a system schematic of the present invention;
FIG. 2 is a schematic structural diagram of the front part of the edible fungus stick cold and hot bonding sterilization stick loading device;
FIG. 3 is a schematic structural view of the bacteria injection device;
FIG. 4 is a schematic structural diagram of the bacteria injection device after the bracket is removed;
figure 5 is a top view of the plugging device;
FIG. 6 is a schematic external view of the mushroom bag;
FIG. 7 is a schematic structural view of a stirring tank;
in the figure, 1, a fermentation chamber; 2. a stirring tank; 201. a weighing transmitter; 202. a water injection pipe; 203. a fixed-quantity water meter; 3. a hoist; 4. sterilizing the tank; 5. a drying tank; 6. a storage tank; 7. the edible fungus stick cold and hot is combined with the sterilizing stick loading device; 71. a positive pressure fan; 72. a primary filter; 73. a secondary filter; 74. a bacterium injection device; 7401. a bacteria supply pipe; 7402. a first solenoid valve; 7403. a first exhaust pipe; 7404. a support; 7405. a second exhaust pipe; 7406. a second solenoid valve; 7407. a motor; 7408. a first end tube; 7409. a third solenoid valve; 7410. a second intermediate pipe; 7411. a fungus outlet pipe; 7412. a slider; 7413. a guide bar; 7414. a material injection cylinder; 7415. a fourth solenoid valve; 7416. a second end tube; 7417. a lead screw; 7418. a first intermediate pipe; 75. a feed pipe; 76. a drain pipe; 77. a plugging device; 771. blocking plates; 772. a slide bar; 773. a translation hydraulic cylinder; 774. a return spring; 775. pushing the plate; 776. a support plate; 777. a plugging hydraulic cylinder; 778. a first side plate; 779. a second side plate; 78. a full-automatic bar loading machine; 781. a storage bin; 782. a frame; 783. a discharge pipe; 79. a box body; 80. a hydrogen peroxide dry fog generator.
Detailed Description
As shown in figure 1, the production system of the edible fungus sticks is characterized by comprising a fermentation bin 1, a stirring tank 2, a lifting machine 3 arranged at the discharge end of the stirring tank 2, a sterilization tank 4 arranged at the discharge end of the top of the lifting machine 3, and a drying tank 5, a storage tank 6 and an edible fungus stick cold-hot combination sterilization stick loading device 7 which are sequentially connected to the lower part of the sterilization tank 4. The raw materials are added with water and fermented in the fermentation bin 1 to form a fermented material, the fermented material is conveyed out of the fermentation bin 1 by a forklift and then is sent into a stirring tank 2, and then the water is added and stirred for mixing. The fermentation material of stirring is discharged the middle silo in 3 bottoms of lifting machine from agitator tank 2, then is sent into sterilization tank 4 by lifting machine 3 and is disinfected, and the fermentation material after the sterilization relies on gravity to get into drying tank 5 and dries, and the fermentation material after later drying relies on gravity to get into holding vessel 6 and becomes the base material, and then the base material becomes the fungus stick by the fungus bag of edible fungi stick cold and hot bonding sterilization dress stick equipment 7 of holding vessel 6 bottoms.
The raw materials are sawdust, the elevator 3 is a bucket elevator, the sterilization tank 4 adopts steam sterilization, the fermentation materials are stirred and sterilized at the same time after entering the sterilization tank 4, the sterilization is thorough and uniform, and the efficiency is high.
The drying tank 5 is a vacuum drying tank, and the sterilized fermentation material is stirred and continuously turned in the drying tank, so that the drying is more uniform and sufficient.
Because the fungus stick is disinfected earlier and then the bagging-off in production, can not take place steam circulation when the traditional handicraft is sterilized and smooth, influence sterilization effect, easily fall the buttress, cause the fungus stick deformation that produces easily and wait the phenomenon, the fermentation material can not contact with outside air's pollutant and personnel in the in-process that becomes the fungus stick from the sterilization to the bagging-off moreover, therefore the base material in the fungus stick can not be polluted.
As shown in fig. 2, the cold and hot combined sterilizing and rod loading equipment for edible fungus rods comprises a closed box 79, a full-automatic rod loading machine 78 fixedly arranged inside the box, a feeding pipe 75 connected with a feeding port of the full-automatic rod loading machine 78, a fungus injection device 74 for injecting fungus liquid into the feeding pipe 75, and a sterilizing device for sterilizing the space inside the box 79. The box 79 is composed of a frame formed by assembling and welding section steels and a mask fixedly arranged outside the frame through screws. The utility model discloses a storage tank, including storage tank 6, feeding pipe 75, full-automatic dress stick machine 78, the discharging pipe 783 left end of full-automatic dress stick machine 78 is equipped with stifled mouthful device 77, feeding pipe 75 runs through the setting at box 79 top, feeding pipe 75 middle part and box 79 pass through screw fixed connection, feeding pipe 75's bottom and full-automatic dress stick machine 78's feed inlet pass through screw fixed connection, feeding pipe 75 top and storage tank 6 bottom pass through screw fixed connection, feeding pipe 75 communicates with each other with storage tank 6 is inside.
As shown in fig. 3 and 4, the bacteria injector 74 includes a bracket 7404 fixedly connected to the top of the box 79 by screws, a material injection cylinder 7414 transversely disposed along the left-right direction, an E-shaped second end tube 7416 disposed on the left side of the material injection cylinder 7414, an inverted E-shaped first end tube 7408 disposed on the right side of the material injection cylinder 7414 and symmetrical to the second end tube 7416, a slider 7412 whose lower portion is fitted over the material injection cylinder 7414, a screw 7417 disposed in parallel above the material injection cylinder 7414, and a motor 7407 disposed at the right end of the screw 7417. The material injection cylinder 7414 is fixedly connected with the bracket 7404 through screws, the right end of the branch pipe in the middle of the second end pipe 7416 is connected with the left end of the material injection cylinder 7414, and the left end of the branch pipe in the middle of the first end pipe 7408 is connected with the right end of the material injection cylinder 7414. The slider 7412 and the material injection cylinder 7414 are in sliding fit, the lead screw 7417 is in through connection with the slider 7412, the lead screw 7417 is in thread transmission with the slider 7412, the right end of the lead screw 7417 is connected with the output shaft of the motor 7407 through a coupler, and the motor 7407 is fixedly connected with the support 7404 through a screw.
Fixedly connected with first intermediate tube 7418 between branch pipe at second end pipe 7416 rear portion and the branch pipe at first end pipe 7408 rear portion, pipe 7410 in the middle of the fixedly connected with second between the anterior branch pipe of second end pipe 7416 and the anterior branch pipe of first end pipe 7408, ascending confession fungus pipe 7401 is connected in the middle of first intermediate tube 7418, the middle part of pipe 7410 in the middle of the second is connected with decurrent fungus pipe 7411 that goes out, go out fungus pipe 7411 and box 79 through connection, the lower extreme that goes out fungus pipe 7411 communicates with the conveying pipe 75 of box 79 inside, supply fungus pipe 7401 and the fungus liquid case that is equipped with the fungus liquid link to each other or supply fungus pipe 7401 and steam conduit to link to each other. The slider 7412 is magnetically coupled to a piston disposed inside the material injection cylinder 7414, and when the slider 7412 moves transversely, the piston moves transversely with the slider 7412.
Be equipped with first solenoid valve 7402 on the branch pipe at second end pipe 7416 rear portion, be equipped with fourth solenoid valve 7415 on the anterior branch pipe of second end pipe 7416, be equipped with second solenoid valve 7406 on the branch pipe at first end pipe 7408 rear portion, be equipped with third solenoid valve 7409 on the anterior branch pipe of first end pipe 7408.
The front and rear sides of the material injection cylinder 7414 are provided with guide rods 7413 parallel to the material injection cylinder, the two ends of the guide rods 7413 are fixedly connected with the bracket 7404, and the guide rods 7413 are connected with the sliding block 7412 in a penetrating and sliding manner.
The left end of the material injection cylinder 7414 is connected with a first exhaust pipe 7403, and the right end of the material injection cylinder 7414 is connected with a second exhaust pipe 7405.
The working process of the bacteria injection device 74 is as follows:
1. will supply fungus pipe 7401 to be connected with the fungus liquid case, close the valve of first blast pipe 7403 outer end and the valve of second blast pipe 7405 outer end, first solenoid valve 7402 closes, second solenoid valve 7406 opens, third solenoid valve closes 7409, fourth solenoid valve 7415 opens, motor 7401 drives slider 7412 and moves left, and drive the piston in annotating material jar 7414 and move left, will annotate left fungus liquid in the material jar 7414 and discharge through annotating material jar 7414 left end, and pour into conveying pipe 75 through going out fungus pipe 7411, will supply fungus liquid in fungus pipe 7401 to inhale from annotating material jar 7414 right end and annotate material jar 7414 simultaneously.
2. The first solenoid valve 7402 is opened, the second solenoid valve 7406 is closed, the third solenoid valve 7409 is opened, the fourth solenoid valve 7415 is closed, the motor 7401 drives the slider 7412 to move rightwards, and drives the piston in the material injection cylinder 7414 to move rightwards, the bacterial liquid on the right side in the material injection cylinder 7414 is discharged through the right end of the material injection cylinder 7414, the bacterial liquid is injected into the feeding pipe 75 through the bacterial outlet pipe 7411, and the bacterial liquid in the bacterial supply pipe 7401 is sucked into the material injection cylinder 7414 from the left end of the material injection cylinder 7414.
The above process is repeated, and when the slider 7414 reciprocates left and right, the bacterial liquid in the bacterial feeding tube 7401 is continuously injected into the feeding tube 75.
As shown in fig. 2, a positive pressure fan 71 is fixedly arranged on the top of the box 79 near the left side by screws, a primary filter 72 connected with an air inlet of the positive pressure fan 71 is arranged outside the box 79, and the primary filter 72 is a cyclone filter and is used for filtering large-particle solid matters. And a secondary filter 73 is arranged at an air outlet of the positive pressure fan 71, and the secondary filter 73 is a paper dry air filter. The air inlet of the secondary filter 73 is connected with the positive pressure fan 71, and the air outlet of the secondary filter 73 is communicated with the inside of the box 79.
As shown in FIG. 5, the plugging device includes a rectangular support plate 776 disposed at the left side of the outlet of the left end of the tapping pipe 783 and perpendicular to the tapping pipe 783, a rectangular slide bar 772 slidably coupled to the top surface of the support plate 776, and a plugging plate 771 having a right end abutting against the left end of the tapping pipe 783. The upper end of the sliding rod 772 is hinged with the left side of the blocking plate 771, the lower end of the sliding rod 772 is provided with a blocking hydraulic cylinder 777 used for enabling the blocking plate 771 to be close to or far away from the outlet of the discharging pipe 783, the left side of the sliding rod 772 is provided with a translation hydraulic cylinder 773 used for driving the sliding rod 772 to move perpendicular to the axis of the discharging pipe 783, and the supporting plate 776, the blocking hydraulic cylinder 777 and the translation hydraulic cylinder 773 are fixedly connected with the full-automatic rod installing machine 78.
The supporting plate 776 is provided with a first side plate 778 and a second side plate 779, the first side plate 778 is welded on the upper left side of the supporting plate 776, the second side plate 779 is welded on the lower right side of the supporting plate 776, and the sliding rod 772 is arranged between the first side plate 778 and the second side plate 779. The first side plate 778 and the second side plate 779 have a gap in a direction perpendicular to the outlet pipe 783; the blocking hydraulic cylinder 777 is arranged on the right side of the sliding rod 772, a cylinder body of the blocking hydraulic cylinder 777 is fixedly connected with the full-automatic rod installing machine 78, and a push rod of the blocking hydraulic cylinder 777 abuts against the sliding rod 772 leftwards.
The hydraulic translation cylinder 773 is arranged on the left of the supporting plate 776, the hydraulic translation cylinder 773 is parallel to the supporting plate 776, two push plates 775 which are parallel to each other are perpendicularly welded on the left of the sliding rod 772, a cylinder body of the hydraulic translation cylinder 773 is fixedly connected with the full-automatic rod loading machine 78, a cylindrical pin is fixedly connected to the lower end of a push rod of the hydraulic translation cylinder 773 through a screw and arranged between the two push plates 775 and is in sliding fit with the two push plates 775, and a reset spring 774 is arranged between the cylindrical pin and the sliding rod 772.
When the fully automatic rod fitting machine 78 is operated, it is necessary to move the stopper 771 away from the outlet of the tapping pipe 783. The process is as follows: the push rod of the plugging hydraulic cylinder 777 moves rightwards, under the action of the return spring 774, the plugging plate 771 leaves the outlet of the discharge pipe 783 leftwards according to the lever principle, then the hydraulic cylinder 773 is translated to move, the slide rod 772 and the plugging plate 771 are driven to move towards the plugging hydraulic cylinder 777, and the plugging plate 771 is made to be far away from the discharge pipe. When the outlet of the discharging pipe 783 needs to be plugged, the translational hydraulic cylinder 773 drives the sliding rod 772 to move towards the discharging pipe 783, when the plugging plate 771 is aligned with the outlet of the discharging pipe 783, the translational hydraulic cylinder 773 stops moving, then the push rod of the plugging hydraulic cylinder 777 moves leftwards, and according to the lever principle, the plugging plate 771 moves rightwards to plug the outlet of the discharging pipe 783.
As shown in fig. 2, a drain pipe 75 extending out of the box 79 is arranged at the bottom of the storage bin of the full-automatic rod loading machine 78, the drain pipe 75 is communicated with the bottom of the storage bin, and the drain pipe 75 is connected with the box 79 in a penetrating and sealing manner.
The sterilizing device is a hydrogen peroxide dry mist generator 80, and the hydrogen peroxide dry mist generator 80 is communicated with the interior of the box body 79 through a pipeline.
The working process of the edible fungus stick cold and hot combined sterilizing stick loading equipment comprises the following steps:
1. the steam sterilization is performed on the feeding pipe 75 in contact with the base material and the inside of the full-automatic rod filling machine 78, and the process is as follows:
firstly, the outlet of the discharge pipe 783 is plugged by the plugging device 77, a valve arranged at the outer end of the drain pipe 76 is opened, and condensed water in the storage bin 781 is discharged; then, the first solenoid valve 7402, the second solenoid valve 7406, the third solenoid valve 7409, and the fourth solenoid valve 7415 are all opened, the valve connected to the outer end of the first exhaust pipe 7403 is opened, the valve connected to the outer end of the second exhaust pipe 7405 is opened, and the feed valve connected to the upper end of the feed pipe 75 is closed. Then steam is injected into the fungus injection device 74 through the fungus supply pipe 7401, and the steam enters the feeding pipe 75 through the fungus outlet pipe 7411 and then enters the full-automatic rod loading machine 78 for sterilization. During sterilization, the steam pressure is maintained at 0.12MPa by adjusting the inlet and outlet amount of the steam, the steam temperature is maintained at 121 ℃, and the sterilization time is 30 min. After sterilization, steam injection into the bacteria supplying pipe 7401 is stopped, the valves on the first exhaust pipe 7403 and the second exhaust pipe 7405 are closed, and after cooling, the condensed water in the storage bin 781 is discharged, and the valve on the drain pipe 76 is closed.
2. The hydrogen peroxide dry mist generator 80 is started to sterilize the inside of the box body 79, the positive pressure fan 71 is opened to keep the inside of the box body 79 at positive pressure, the feeding valve at the upper end of the feeding pipe 75 is opened, the mouth plugging device acts, the outlet of the discharging pipe 783 is opened, and the base materials enter the feeding pipe 75. Then, bacteria solution is injected into the feeding pipe 75 through the bacteria injection device 74, and then the full-automatic rod loading machine 78 is operated to perform rod loading operation.
As shown in fig. 6, the fungus bag is made of degradable elastic material, the left end of the fungus bag is sealed, the thickness of the fungus bag is 20-80 microns, holes are formed in the side wall of the fungus bag, the diameter of each hole is 5-15 microns, and the distribution density of the holes is 2-10 per square centimeter. The diameter and the distribution density of the holes can effectively prevent sundries such as bacteria from entering the fungus stick in the range, and the fungus stick is breathable, so that the fruiting rate of the fungus stick is greatly improved.
As shown in fig. 7, the stirring tank 2 is horizontal, a feed inlet is formed in the upper left side of the stirring tank 2, a weighing transmitter 201 is arranged below the stirring tank 2, the weighing transmitter 201 is installed on the ground, the stirring tank 2 is arranged on the weighing transmitter 201, and the weighing transmitter 201 is connected with a display instrument for displaying the weight, so that the weighing transmitter 201 can weigh the stirring tank 2 and the mixture composed of the fermentation material and the water therein as a whole and display the mixture through the display instrument. After a return-to-zero button on the display instrument is pressed, the fermentation material and the water are added into the stirring tank 2, and the weight of the mixture can be directly displayed, so that the operation is more convenient.
A water injection pipe 203 is arranged above the feed inlet, and the water injection pipe 203 is used for adding water into the stirring tank 2 in the stirring process.
Still be provided with quantitative water gauge 4 on inlet tube 3, quantitative water gauge 4 can predetermine the water yield numerical value of the quantitative water gauge 4 of flowing through, and after the rivers that flow through quantitative water gauge 4 reached this water yield numerical value, quantitative water gauge 4 can be automatic ends to carry out automatic control to the water yield that inlet tube 3 flowed into agitator 1.
The concrete operation process of the stirring tank 2 is as follows:
1. pressing a 'return-to-zero' button on the display instrument to zero the display instrument, then measuring the volume of the fermentation material by using a measuring bucket or other volume measuring tools, and measuring the volume of the fermentation material to be V. Adding the fermentation material with the volume V into the stirring tank 2, and measuring the weight of the fermentation material in the stirring tank 2 to be M1 by using a weighing transmitter 201;
2. the weight M2 of the material was calculated from the known density of the material in volume V. The main material of the fungus stick raw material is wood chips, and the raw material is characterized by having a certain loose type, and the volume change is extremely small and negligible after water is added and fermentation is carried out, so that the volume of the raw material is generally considered to be unchanged after the raw material is changed into a fermentation material after the water is added and the fermentation is carried out. Assuming that the weight of water contained in the fermentation material of volume V added to the stirring tank 2 is M3, M3= M1-M2;
3. the ratio of raw material to water required by the production process is fixed, so that the total required water weight M4 is obtained by calculating the ratio of the raw material weight M2 obtained in the step No. 2 in the operation process according to the ratio of the raw material to the water. Assuming that the weight of the makeup water required in the agitation tank 2 is M5, M5= M4-M3.
4. The water supply amount value of the quantitative water meter 203 was set to M5 before water was supplied to the stirring tank 2. In the stirring process, through water injection pipe 202 water injection to agitator tank 2 in, quantitative water gauge 203 measures the water injection volume, and when the water injection volume reached M5, quantitative water gauge 203 was automatic ends, stopped to annotate water to agitator tank 2, then continued the stirring until the stirring.
A production method of edible fungus sticks, which uses the edible fungus stick production system of claim, comprises the following steps: step one, adding water into raw materials, and fermenting the raw materials in a fermentation bin 1 to obtain a fermentation material; step two, the fermentation material is sent into a stirring tank 2 and mixed with water, and then sent into a sterilization tank 4 through a lifter 3 for sterilization; and step three, drying the sterilized fermentation material in a drying tank 5, then feeding the dried fermentation material into a storage tank 6 to form a base material, feeding the base material into edible fungus stick cold-hot bonding sterilization stick filling equipment 7, and filling the base material into fungus bags to form fungus sticks. After the base material enters the edible fungus stick cold and hot bonding sterilization stick filling equipment 7, the fungus injection device 74 injects fungus liquid into the base material, and then the base material injected with the fungus liquid is filled into fungus bags to form fungus sticks.
Claims (8)
1. The production system of the edible fungus sticks is characterized by comprising a fermentation bin (1), a stirring tank (2), a lifting machine (3) arranged at the discharge end of the stirring tank (2), a sterilization tank (4) arranged at the discharge end of the top of the lifting machine (3), and a drying tank (5), a storage tank (6) and an edible fungus stick cold-hot combination sterilization stick loading device (7) which are sequentially connected to the lower part of the sterilization tank (4); the edible fungus stick cold and hot combined sterilization stick loading equipment (7) comprises a closed box body (79), a full-automatic stick loading machine (78) fixedly arranged in the box body (79), a feeding pipe (75) connected with a feeding hole of the full-automatic stick loading machine (78), a fungus injection device (74) used for injecting fungus liquid into the feeding pipe (75) and a sterilization device used for sterilizing the space in the box body (79); a plugging device (77) is arranged at the outer end of a discharge pipe (783) of the full-automatic rod loading machine (78), and the feeding pipe (75) is fixedly connected with a box body (79) in a penetrating manner; the top of the feeding pipe (75) is connected with the bottom of the storage tank (6), and the sterilization device is fixedly arranged outside the box body (79);
the fungus injection device (74) comprises a square pipeline formed by connecting two horizontal pipes and two vertical pipes, a material injection cylinder (7414), a slide block (7412) for driving a piston arranged in the material injection cylinder (7414) to axially slide in a reciprocating manner and a support (7404); the material injection cylinder (7414) is fixedly connected with the bracket (7404), two ends of the material injection cylinder (7414) are respectively communicated with corresponding longitudinal pipes, a first electromagnetic valve (7402) and a second electromagnetic valve (7406) which are mutually connected in series are arranged on one transverse pipe, and a bacterium supply pipe (7401) is connected on the transverse pipe between the first electromagnetic valve (7402) and the second electromagnetic valve (7406); a third electromagnetic valve (7409) and a fourth electromagnetic valve (7415) which are mutually connected in series are arranged on the other transverse pipe, and a bacterium outlet pipe (7411) is connected on the transverse pipe between the third electromagnetic valve (7409) and the fourth electromagnetic valve (7415); the sliding block (7412) is sleeved outside the material injection cylinder (7414), the sliding block (7412) is in sliding fit with the material injection cylinder (7414), and the sliding block (7412) is coupled with the piston through magnetic force;
a lead screw (7417) penetrates through the sliding block (7412), the lead screw (7414) is in threaded transmission with the sliding block (7412), the lead screw (7417) is parallel to the material injection cylinder (7414), the lead screw (7417) is rotatably connected with a bracket (7404), one end of the lead screw (7417) is provided with a motor (7407) for driving the lead screw to rotate, and the motor (7407) is fixedly connected with the bracket (7404); a guide rod (7413) parallel to the screw rod (7417) is arranged on one side of the material injection cylinder (7414), the guide rod (7413) is in penetrating sliding connection with the sliding block (7412), and the guide rod (7413) is fixedly connected with the bracket (7404); an exhaust pipe is arranged at the end part of the material injection cylinder (7414).
2. An edible fungus stick production system according to claim 1, wherein a positive pressure fan (71) is fixedly arranged on the box body (79), a primary filter (72) connected with an air inlet of the positive pressure fan (71) is arranged outside the box body (79), a secondary filter (73) is arranged at an air outlet of the positive pressure fan (71), an air inlet of the secondary filter (73) is connected with the positive pressure fan (71), and an air outlet of the secondary filter (73) is communicated with the inside of the box body (79).
3. A system for producing edible fungus sticks as recited in claim 1, wherein the blocking device comprises a supporting plate (776) which is arranged on the side of the outlet of the discharge pipe (783) and is perpendicular to the discharge pipe (783), a sliding rod (772) which is slidably connected to the top surface of the supporting plate (776), and a blocking plate (771) which abuts against the outlet of the discharge pipe (783); slide bar (772) one end is articulated with one side that tapping pipe (783) was kept away from to closure plate (771), the other end of slide bar (772) is equipped with and is used for making closure plate (771) be close to or keep away from shutoff pneumatic cylinder (777) of the export of tapping pipe (783), slide bar (772) one side is equipped with and is used for driving translation pneumatic cylinder (773) of the axis motion of slide bar (772) perpendicular to tapping pipe (783), layer board (776), shutoff pneumatic cylinder (777) and translation pneumatic cylinder (773) all with full-automatic dress stick machine (78) fixed connection.
4. A system for producing edible fungus sticks as claimed in claim 3, wherein the pallet (776) is provided with a first side plate (778) and a second side plate (779), the first side plate (778) and the second side plate (779) are arranged alternately on both sides of the pallet (776), and the slide bar (772) is arranged between the first side plate (778) and the second side plate (779); the first side plate (778) is arranged at one end, close to the discharging pipe (783), of the supporting plate (776), and the first side plate (778) is located on the side, opposite to the blocking plate (771), of the sliding rod (772); the second side plate (779) is positioned at one end of the supporting plate (776) far away from the discharging pipe (783), the second side plate (779) is positioned at the same side of the sliding rod (772) and the blocking plate (771), and the first side plate (778) and the second side plate (779) have a gap in the direction perpendicular to the discharging pipe (783); the blocking hydraulic cylinder (777) is arranged on the same side of the sliding rod (772) and the discharging pipe (783), a cylinder body of the blocking hydraulic cylinder (777) is fixedly connected with the full-automatic rod installing machine (78), and a push rod of the blocking hydraulic cylinder (777) abuts against the sliding rod (772); the automatic rod loading device is characterized in that the translational hydraulic cylinder (773) is arranged on one side, opposite to the discharging pipe (783), of the supporting plate (776), the translational hydraulic cylinder (773) is parallel to the supporting plate (776), the sliding rod (772) is perpendicularly and fixedly provided with two push plates (775) which are parallel to each other on one side corresponding to the translational hydraulic cylinder (773), the cylinder body of the translational hydraulic cylinder (773) is fixedly connected with the full-automatic rod loading machine (78), a cylindrical pin is fixedly arranged at the outer end of the push rod of the translational hydraulic cylinder (773), the cylindrical pin is arranged between the two push plates (775), the two push plates (775) are in sliding fit with the cylindrical pin, and a reset spring (774) is arranged between the cylindrical pin and the sliding rod (772).
5. An edible fungus stick production system according to claim 1, wherein the bottom of the storage bin of the full-automatic stick filling machine (78) is provided with a drain pipe (75) extending out of the box body (79); the sterilizing device is a hydrogen peroxide dry mist generator (80), and the hydrogen peroxide dry mist generator (80) is communicated with the interior of the box body (79) through a pipeline.
6. The system for producing edible fungi stick as claimed in claim 1, wherein the fungus bag used by the fungus stick is made of degradable elastic material, one end of the fungus bag is sealed, the thickness of the fungus bag is 20-80 microns, the side wall of the fungus bag is provided with holes, the diameter of the holes is 5-15 microns, and the distribution density of the holes is 2-10 per square centimeter; the bottom of the stirring tank (2) is provided with a weighing transmitter (201) for integrally weighing the stirring tank; the agitator tank (2) is provided with a water injection pipe (202) used for adding water into the agitator tank, and a water measuring meter (203) is arranged on the water injection pipe (202).
7. A method for producing edible fungus sticks, which is characterized in that the edible fungus stick production system of any one of claims 1 to 6 is used, and the production method comprises the following steps: step one, adding water into raw materials, and fermenting the raw materials in a fermentation bin (1) to obtain a fermentation material; step two, feeding the fermentation material into a stirring tank (2) and adding water for mixing;
step three, feeding the fermented material mixed with water into a sterilization tank (4) through a lifter (3) for sterilization; step four, drying the sterilized fermentation material in a drying tank (5) and then putting the dried fermentation material into a storage tank (6) to be a base material;
and step five, putting the base material into edible fungus stick cold-hot combination sterilization stick filling equipment (7) and filling the base material into fungus bags to form fungus sticks.
8. The method for producing edible fungus sticks as claimed in claim 7, wherein in the fifth step, after the base material enters the edible fungus stick cold and hot bonding sterilization stick filling equipment (7), the fungus injection device (74) injects fungus liquid into the base material, and then the base material injected with the fungus liquid is filled into fungus bags to form the edible fungus sticks.
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| CN2717202Y (en) * | 2004-03-01 | 2005-08-17 | 李勇 | Ediable mushrooms cultivating apparatus |
| CN104067856B (en) * | 2014-06-27 | 2016-08-24 | 锁现民 | A kind of method and apparatus using solid, liquid fermentation tank Joint Production edible fungus stick |
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| CN107517737B (en) * | 2017-10-20 | 2019-01-08 | 翔天农业开发集团股份有限公司 | A kind of continuous quick bacteria stick manufacture craft of edible mushroom |
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| CN109997617B (en) * | 2019-04-17 | 2023-11-28 | 庆元县菇星节能机械有限公司 | Full-automatic fungus stick forming machine and forming process thereof |
| CN210746431U (en) * | 2019-07-01 | 2020-06-16 | 赵金鑫 | Edible mushroom fermentation and sterilization all-in-one machine |
| CN110239781B (en) * | 2019-07-09 | 2024-06-18 | 淄博隆泰机械科技有限公司 | Full-automatic horizontal double-drum edible fungi bagging machine |
| CN110790847B (en) * | 2019-10-18 | 2021-09-21 | 山西农业大学 | Multistage recovery processing method and device for waste mushroom sticks |
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Address after: 072750 south of maguantun village, Qingliangsi office, Zhuozhou City, Baoding City, Hebei Province Patentee after: Xiangtian Technology Co.,Ltd. Address before: 072750 south of maguantun village, Qingliangsi office, Zhuozhou City, Baoding City, Hebei Province Patentee before: Xiangtian bacteria Industry Group Co.,Ltd. |
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Application publication date: 20211109 Assignee: Jikangtang Biotechnology Co.,Ltd. Assignor: Xiangtian Technology Co.,Ltd. Contract record no.: X2023980042439 Denomination of invention: A production system and method for edible mushroom sticks Granted publication date: 20220819 License type: Common License Record date: 20230921 Application publication date: 20211109 Assignee: Hebei Yiling Biotechnology Co.,Ltd. Assignor: Xiangtian Technology Co.,Ltd. Contract record no.: X2023980042438 Denomination of invention: A production system and method for edible mushroom sticks Granted publication date: 20220819 License type: Common License Record date: 20230921 |