CN113560507A - New energy automobile air conditioner compressor cylinder cap cavity mould making devices - Google Patents
New energy automobile air conditioner compressor cylinder cap cavity mould making devices Download PDFInfo
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- CN113560507A CN113560507A CN202110723551.0A CN202110723551A CN113560507A CN 113560507 A CN113560507 A CN 113560507A CN 202110723551 A CN202110723551 A CN 202110723551A CN 113560507 A CN113560507 A CN 113560507A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/02—Compacting by pressing devices only
- B22C15/06—Compacting by pressing devices only involving mechanical gearings, e.g. crank gears
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Abstract
The invention relates to the field of new energy vehicles, in particular to a device for manufacturing a cylinder cover cavity die of an air conditioner compressor of a new energy vehicle. The technical problem of the invention is as follows: the utility model provides a new energy automobile air conditioner compressor cylinder cap cavity mould making devices. The technical scheme is as follows: a new energy automobile air conditioner compressor cylinder cover cavity mold manufacturing device comprises a bottom plate assembly, a tamping unit and the like; the bottom plate assembly is connected with the tamping unit. The invention realizes the compaction of the molding sand and the clay, extrudes the air in the molding sand and the clay to compact the molding sand and the clay, then removes the redundant molding sand and the clay which are missed, then conveys the needed wood molds to the appointed position one by one at a constant speed, extrudes the wood molds into the compacted molding sand and the clay, and then opens the opposite corners of the cavity mold formed by the molding sand and the clay, thereby avoiding the sinking condition and improving the product quality.
Description
Technical Field
The invention relates to the field of new energy vehicles, in particular to a device for manufacturing a cylinder cover cavity die of an air conditioner compressor of a new energy vehicle.
Background
An air conditioner compressor, which is used in the air conditioner refrigerant circuit to compress and drive the refrigerant, the air conditioner compressor is generally installed in the outdoor unit, the air conditioner compressor extracts the refrigerant from the low pressure area, the refrigerant is compressed and sent to the high pressure area for cooling and condensation, the heat is emitted to the air through the radiating fin, the refrigerant is changed from the gas state to the liquid state, the pressure is increased, the evaporation area (low pressure area) and the condensation area (high pressure area) are divided in the working circuit of the air conditioner compressor, the indoor unit and the outdoor unit of the air conditioner belong to the low pressure area or the high pressure area respectively, the refrigerant flows from the high pressure area to the low pressure area, the refrigerant is sprayed to the evaporator through the capillary tube, the pressure is suddenly reduced, the liquid refrigerant is changed into the gas state immediately, the radiating fin absorbs a large amount of heat in the air, thus, the air conditioner compressor works continuously, the heat at one end of the low pressure area is absorbed in the refrigerant and then sent to the high pressure area to the air, the function of regulating the air temperature is achieved.
At present, among the prior art, in the preparation course of working of new energy automobile air conditioner compressor cylinder cap, need make the shaping with used cylinder cap in the sand mould, at this in-process, because molding sand and clay are at the inside easy vacuole formation of mixed back, and lead to inside molding sand and clay clearance great, and inside still remains certain air, and then lead to the later stage behind the forming die cavity, the sunken condition easily appears in inside molding sand and clay when pouring into in the cavity and melting liquid metal liquid, and then make the later stage cylinder cap appear the shape inconsistent with the cavity model, and then lead to influencing later stage product quality.
In summary, a new energy automobile air conditioner compressor cylinder cover cavity mold manufacturing device needs to be developed to overcome the problems.
Disclosure of Invention
In order to overcome the defects that in the prior art, in the manufacturing and processing process of a new energy automobile air conditioner compressor cylinder cover, the used cylinder cover needs to be manufactured and molded in a sand mold, in the process, a cavity is easily formed in the mixed molding sand and clay, so that the gap between the internal molding sand and the clay is large, certain air is remained in the internal molding sand and the clay, and the internal molding sand and the clay are easy to sink when molten liquid metal liquid is poured into the cavity after a mold cavity is formed in the later period, so that the shape of the cylinder cover is not consistent with that of the cavity model in the later period, and the quality of a product in the later period is influenced, the invention has the technical problems that: the utility model provides a new energy automobile air conditioner compressor cylinder cap cavity mould making devices.
The technical scheme is as follows: a cylinder cover cavity die manufacturing device of an air conditioner compressor of a new energy automobile comprises a bottom plate assembly, a tamping unit, a film pressing unit, a through unit, a control screen, a support column, support legs, an anti-slip pad, a collecting box and a handle; the bottom plate assembly is connected with the tamping unit; the bottom plate assembly is connected with the film pressing unit; the bottom plate assembly is connected with the through unit; the bottom plate assembly is connected with the support; the bottom plate assembly is connected with the support; the bottom plate assembly is connected with the four groups of support legs; the bottom plate component is connected with the collecting box; the tamping unit is connected with the film pressing unit; the tamping unit is connected with the support; the control screen is connected with the support; the four groups of support legs are connected with the four groups of anti-skid pads; the collecting box is connected with the handle.
Furthermore, it is particularly preferred that the compaction unit comprises a conveyor belt, a cylinder, a first motor, a first transmission shaft, a worm, a first transmission wheel, a second transmission shaft, a first bevel gear, a second bevel gear, a third transmission shaft, a first straight gear, a second straight gear, a first connecting rod, a first disk, a fourth bevel gear, a fourth transmission shaft, a first fixing frame, a pulley, a second disk, a diagonal column, a ring, a compression spring, an electric rotating disk, a third disk, a first connecting shaft, a second connecting rod and a first sliding plate; the conveying belt is fixedly connected with the bottom plate component; the conveyor belt is in contact with the cylinder; a first motor is arranged at the side part of the conveyor belt; the first motor is fixedly connected with the strut; the first motor is fixedly connected with the first transmission shaft; the first transmission shaft is rotatably connected with the bottom plate assembly; the first transmission shaft is fixedly connected with the worm; the worm is connected with the film pressing unit; the first transmission shaft is fixedly connected with the first transmission wheel; the first driving wheel is in transmission connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with the second transmission shaft; the second transmission shaft is rotatably connected with the bottom plate assembly; the second transmission shaft is fixedly connected with the first bevel gear; the first bevel gear is meshed with the third bevel gear; the third bevel gear is fixedly connected with a third transmission shaft; the third transmission shaft is rotatably connected with the bottom plate assembly; the third transmission shaft is fixedly connected with the first straight gear; the first straight gear is meshed with the second straight gear; the second straight gear is rotationally connected with the bottom plate component; the second straight gear is fixedly connected with the four groups of first connecting rods; the four groups of first connecting rods are fixedly connected with the first disc; the second transmission shaft is fixedly connected with the second bevel gear; the second bevel gear is meshed with the fourth bevel gear; the fourth bevel gear is fixedly connected with the fourth transmission shaft; the fourth transmission shaft is rotatably connected with the first disc; the first disc is fixedly connected with the first fixing frame; the first fixing frame is rotationally connected with the pulley; the fourth transmission shaft is fixedly connected with the second disc; the second disc is rotationally connected with the second straight gear; the second disc is in sliding connection with the inclined column; the oblique column is fixedly connected with the circular ring; the circular ring is fixedly connected with the compression spring; the compression spring is fixedly connected with the second disc; an electric turntable is arranged below the side part of the compression spring; the stator of the electric turntable is fixedly connected with the bottom plate assembly; the rotor of the electric turntable is fixedly connected with the third disc; the third disc is fixedly connected with the first connecting shaft; the first connecting shaft is rotatably connected with the second connecting rod; the second connecting rod is rotatably connected with the first sliding plate through a rotating shaft; the first slide plate is slidably connected with the base plate assembly.
In addition, it is particularly preferable that the film pressing unit comprises a material box, a first support frame, a first fixing plate, a first electric push rod, a round block, a worm gear, a fifth transmission shaft, a third connecting rod, a second connecting shaft, a sixth transmission shaft, a third connecting shaft, a fixing block, a second fixing plate, a second sliding plate and an L-shaped rod; the material box is fixedly connected with the first support frame; the first support frame is fixedly connected with the bottom plate assembly; the first support frame is fixedly connected with the first fixing plate; the first fixing plate is fixedly connected with the first electric push rod; the first electric push rod is fixedly connected with the round block; a worm wheel is arranged below the side part of the first support frame; the worm is meshed with the worm wheel; the worm wheel is fixedly connected with the fifth transmission shaft; the fifth transmission shaft is rotatably connected with the bottom plate assembly; the fifth transmission shaft is fixedly connected with the third connecting rod; the third connecting rod is fixedly connected with the second connecting shaft; the second connecting shaft is rotatably connected with the sixth transmission shaft; the sixth transmission shaft is rotatably connected with the third connecting shaft; the third connecting shaft is fixedly connected with the fixed block; the fixed block is connected with the second fixed plate in a sliding manner; the second fixing plate is fixedly connected with the bottom plate assembly; the fixed block is fixedly connected with the second sliding plate; the second sliding plate is in sliding connection with the second fixing plate; the second sliding plate is rotatably connected with the plurality of groups of L-shaped rods through torsion springs.
In addition, it is particularly preferable that the penetration unit includes a second support frame, a second motor, a seventh transmission shaft, a third spur gear, a fourth spur gear, an eighth transmission shaft, a ninth transmission shaft, a third fixing plate, a third electric push rod, a second fixing frame, a third motor, a screw rod, a first slider, a fourth link, a second slider, and a fifth link; the second support frame is fixedly connected with the bottom plate component; the second support frame is fixedly connected with a second motor; the second motor is fixedly connected with the seventh transmission shaft; the seventh transmission shaft is rotatably connected with the second support frame; the seventh transmission shaft is fixedly connected with the third straight gear; the third straight gear is meshed with the fourth straight gear; the fourth straight gear is fixedly connected with the eighth transmission shaft; the eighth transmission shaft is rotatably connected with the second support frame; the eighth transmission shaft is connected with the ninth transmission shaft; the ninth transmission shaft is rotatably connected with the third fixing plate; the third fixing plate is fixedly connected with a third electric push rod; the third electric push rod is fixedly connected with the second support frame; the ninth transmission shaft is fixedly connected with the second fixing frame; the second fixing frame is fixedly connected with a third motor; the third motor is fixedly connected with the screw rod; the screw rod is rotationally connected with the second fixing frame; the screw rod is connected with the first sliding block in a rotating mode; the first sliding block is in sliding connection with the second fixing frame; the first sliding block is fixedly connected with the fourth connecting rod; the screw rod is connected with the second sliding block in a rotating mode; the second sliding block is in sliding connection with the second fixing frame; the second slide block is fixedly connected with the fifth connecting rod.
Furthermore, it is particularly preferred that four sets of oblique cylinders to compression springs are arranged in the second disc at equal distances annularly.
In addition, it is especially preferred that a side of the second sliding plate far away from the second fixing plate is provided with a plurality of groups of L-shaped rods at equal intervals, and a torsion spring is arranged at the joint of the second sliding plate and each group of L-shaped rods.
Furthermore, it is particularly preferred that a protruding strip is arranged at the connection of the ninth transmission shaft and the eighth transmission shaft, and a corresponding groove is arranged in the eighth transmission shaft.
In addition, it is particularly preferred that the screw rod is bounded by a middle section and has opposite thread directions at both ends.
Furthermore, it is particularly preferred that the first support frame is provided with a notch matching the wood pattern directly below the round block.
Compared with the prior art, the invention has the following advantages:
1. for solving at present, among the prior art, in the preparation course of working of new energy automobile air conditioner compressor cylinder cap, need make the shaping with used cylinder cap in the sand mould, at this in-process, because molding sand and clay are at the inside easy vacuole formation of mixed back, and lead to inside molding sand and clay clearance great, and inside still remains certain air, and then lead to the later stage behind the form die cavity, the sunken condition easily appears with inside molding sand and clay when pouring into in the cavity and melting liquid metal liquid, and then make the later stage cylinder cap appear the shape inconsistent with the cavity model, and then lead to influencing later stage product quality's problem.
2. By arranging the tamping unit, the film pressing unit and the through unit, when the device is used, the device for manufacturing the cylinder cover cavity die of the air conditioner compressor of the new energy automobile is placed at a position to be used, so that the supporting column, the supporting legs and the anti-skid pad are kept horizontal, and then the device is externally connected with a power supply and is controlled to start through a control screen on the supporting seat; at first place the tamping unit on the bottom plate subassembly by the staff with used molding sand and clay, then, utilize the tamping unit to carry out the compaction to molding sand and clay, extrude its inside air, make molding sand and clay compact, and get rid of unnecessary molding sand and clay of omission, then, the molding sand and the clay after the rethread tamping unit conveys to the press mold unit after the compaction, then, rethread press mold unit conveys required wooden mold to the assigned position one by one at the uniform velocity, then squeeze it into molding sand and clay in, take out it by the staff again, then, recycle and link up the unit and carry out the opening in the cavity diagonal angle department that molding sand and clay formed, and then be convenient for later stage preparation, at last conveying in the collecting box, take out the cavity mould that forms through drawing the hand by the staff again.
3. The invention realizes the compaction of the molding sand and the clay, extrudes the air in the molding sand and the clay to compact the molding sand and the clay, then removes the redundant molding sand and the clay which are missed, then conveys the needed wood molds to the appointed position one by one at a constant speed, extrudes the wood molds into the compacted molding sand and the clay, and then opens the opposite corners of the cavity mold formed by the molding sand and the clay, thereby avoiding the sinking condition and improving the product quality.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic perspective view of the tamping unit of the present invention;
FIG. 4 is a schematic perspective view of a first portion of the tamping unit of the present invention;
FIG. 5 is a schematic perspective view of a second portion of the tamper unit of the present invention;
FIG. 6 is a schematic perspective view of a lamination unit according to the present invention;
FIG. 7 is a schematic perspective view of a first part of a lamination unit according to the present invention;
FIG. 8 is a schematic perspective view of a second part of the lamination unit of the present invention;
FIG. 9 is a perspective view of the pass-through unit of the present invention;
fig. 10 is a perspective view of a part of the pass-through unit according to the present invention.
In the figure: 1. a base plate component, 2, a tamping unit, 3, a film pressing unit, 4, a through unit, 5, a control panel, 6, a support, 7, a support post, 8, a support leg, 9, a non-slip mat, 10, a collection box, 11, a handle, 201, a conveyor belt, 202, a cylinder, 203, a first motor, 204, a first transmission shaft, 205, a worm, 206, a first transmission wheel, 207, a second transmission wheel, 208, a second transmission shaft, 209, a first bevel gear, 210, a second bevel gear, 211, a third bevel gear, 212, a third transmission shaft, 213, a first straight gear, 214, a second straight gear, 215, a first connecting rod, 216, a first disk, 217, a fourth bevel gear, 218, a fourth transmission shaft, 219, a first fixing frame, 220, a pulley, 221, a second disk, 222, a batter post, 223, a circular ring, 224, a compression spring, 225, an electric turntable, 226, a third disk, 227, a first connecting shaft, 228. the material box comprises a second connecting rod 229, a first sliding plate 301, a material box 302, a first support frame 303, a first fixing plate 304, a first electric push rod 305, a round block 306, a worm wheel 307, a fifth transmission shaft 308, a third connecting rod 309, a second connecting shaft 310, a sixth transmission shaft 311, a third connecting shaft 312, a fixing block 313, a second fixing plate 314, a second sliding plate 315, an L-shaped rod 401, a second support frame 402, a second motor 403, a seventh transmission shaft 404, a third spur gear 405, a fourth spur gear 406, an eighth transmission shaft 407, a ninth transmission shaft 408, a third fixing plate 409, a third electric push rod 410, a second fixing frame 411, a third motor 412, a screw rod 413, a first sliding block 414, a fourth connecting rod 415, a second sliding block 416 and a fifth connecting rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Example 1
A new energy automobile air conditioner compressor cylinder cover cavity mold manufacturing device is shown in figures 1-10 and comprises a bottom plate assembly 1, a tamping unit 2, a film pressing unit 3, a through unit 4, a control screen 5, a support 6, a support 7, support legs 8, an anti-skid pad 9, a collecting box 10 and a handle 11; the bottom plate component 1 is connected with the tamping unit 2; the bottom plate component 1 is connected with the film pressing unit 3; the bottom plate component 1 is connected with the through unit 4; the bottom plate component 1 is connected with the support 6; the bottom plate component 1 is connected with the strut 7; the bottom plate component 1 is connected with four groups of support legs 8; the bottom plate component 1 is connected with the collecting box 10; the tamping unit 2 is connected with the film pressing unit 3; the tamping unit 2 is connected with the support column 7; the control screen 5 is connected with the support 6; the four groups of support legs 8 are connected with the four groups of anti-skid pads 9; the collecting chamber 10 is connected with a handle 11.
The working process is as follows: when the device is used, the cylinder cover cavity mold manufacturing device of the air conditioner compressor of the new energy automobile is placed at a position to be used, so that the support post 7, the support legs 8 and the anti-skid pad 9 are kept horizontal, and then the device is externally connected with a power supply and is controlled to start through the control screen 5 on the support 6; firstly, a worker places used molding sand and clay on a tamping unit 2 on a bottom plate component 1, then the tamping unit 2 is used for compacting the molding sand and the clay, air in the molding sand and the clay is extruded out to compact the molding sand and the clay, the omitted excessive molding sand and the clay are removed, then the compacted molding sand and the compacted clay are conveyed to a film pressing unit 3 through the tamping unit 2, then the needed wood molds are conveyed to a specified position one by one at a constant speed through the film pressing unit 3, then the needed wood molds are extruded into the molding sand and the clay, the molding sand and the clay are taken out by the worker, then a through unit 4 is used for opening a cavity diagonal angle formed by the molding sand and the clay, further later-stage manufacture is facilitated, finally the molding sand and the clay are conveyed into a collecting box 10, the worker pulls the collecting box 10 through a handle 11 to take out the formed cavity mold, and the invention realizes the compaction of the molding sand and the clay, extrude its inside air for molding sand and clay are tight, then, will miss unnecessary molding sand and clay again and get rid of, then convey required wooden mould at the uniform velocity to assigned position one by one to during molding sand and the clay after squeezing it into the compaction, then carry out the opening in the cavity mould diagonal angle that molding sand and clay formed, avoided the sunken condition, improved product quality.
The tamping unit 2 comprises a conveyor belt 201, a cylinder 202, a first motor 203, a first transmission shaft 204, a worm 205, a first transmission wheel 206, a second transmission wheel 207, a second transmission shaft 208, a first bevel gear 209, a second bevel gear 210, a third bevel gear 211, a third transmission shaft 212, a first straight gear 213, a second straight gear 214, a first connecting rod 215, a first disc 216, a fourth bevel gear 217, a fourth transmission shaft 218, a first fixing frame 219, a pulley 220, a second disc 221, an oblique column 222, a ring 223, a compression spring 224, an electric rotating disc 225, a third disc 226, a first connecting shaft 227, a second connecting rod 228 and a first sliding plate 229; the conveyor belt 201 is fixedly connected with the bottom plate component 1; the conveyor belt 201 is in contact with the cylinder 202; a first motor 203 is arranged at the side part of the conveyor belt 201; the first motor 203 is fixedly connected with the strut 7; the first motor 203 is fixedly connected with the first transmission shaft 204; the first transmission shaft 204 is rotatably connected with the bottom plate component 1; the first transmission shaft 204 is fixedly connected with the worm 205; the worm 205 is connected with the film pressing unit 3; the first transmission shaft 204 is fixedly connected with the first transmission wheel 206; the first transmission wheel 206 is in transmission connection with a second transmission wheel 207 through a belt; the second driving wheel 207 is fixedly connected with the second transmission shaft 208; the second transmission shaft 208 is rotatably connected with the bottom plate component 1; the second transmission shaft 208 is fixedly connected with a first bevel gear 209; the first bevel gear 209 is meshed with the third bevel gear 211; the third bevel gear 211 is fixedly connected with a third transmission shaft 212; the third transmission shaft 212 is rotatably connected with the bottom plate assembly 1; the third transmission shaft 212 is fixedly connected with the first straight gear 213; the first spur gear 213 is engaged with the second spur gear 214; the second spur gear 214 is in rotational connection with the base plate assembly 1; the second spur gear 214 is fixedly connected with the four groups of first connecting rods 215; the four groups of first connecting rods 215 are fixedly connected with the first disc 216; the second transmission shaft 208 is fixedly connected with a second bevel gear 210; the second bevel gear 210 is meshed with the fourth bevel gear 217; the fourth bevel gear 217 is fixedly connected with a fourth transmission shaft 218; a fourth drive shaft 218 is rotatably connected to the first disc 216; the first disc 216 is fixedly connected with the first fixing frame 219; the first fixing frame 219 is rotatably connected with the pulley 220; the fourth transmission shaft 218 is fixedly connected with the second disc 221; the second disc 221 is in rotational connection with the second spur gear 214; the second disc 221 is connected with the inclined column 222 in a sliding way; the inclined column 222 is fixedly connected with the circular ring 223; the circular ring 223 is fixedly connected with the compression spring 224; the compression spring 224 is fixedly connected with the second disc 221; an electric rotary disc 225 is arranged below the side part of the compression spring 224; the stator of the electric turntable 225 is fixedly connected with the bottom plate component 1; the rotor of the electric turntable 225 is fixedly connected with the third circular disc 226; the third disc 226 is fixedly connected with the first connecting shaft 227; the first connecting shaft 227 is rotatably connected with the second connecting rod 228; the second connecting rod 228 is rotatably connected to the first sliding plate 229 through a rotating shaft; the first slide 229 is slidably connected to the base assembly 1.
Firstly, molding sand and clay used by workers are placed in a cylinder 202, then, four groups of inclined columns 222 are used for compacting the molding sand and the clay, air in the molding sand and the clay is extruded out, the molding sand and the clay are compacted, a conveyor belt 201 is started to drive the cylinder 202 to move to be right below the four groups of inclined columns 222, at the moment, the conveyor belt 201 stops operating, a first motor 203 is started to drive a worm 205 to rotate through a first transmission shaft 204, the worm 205 rotates to drive a film pressing unit 3 to operate, meanwhile, the first transmission shaft 204 rotates to drive a first transmission wheel 206 to rotate, the first transmission wheel 206 drives a second transmission wheel 207 to drive a second transmission shaft 208 to rotate, the second transmission shaft 208 rotates to drive a first bevel gear 209 to rotate, the first bevel gear 209 rotates to drive a third bevel gear 211 to rotate, the third bevel gear 211 rotates to drive a first straight gear 213 to rotate through a third transmission shaft 212, the first straight gear 213 rotates to drive a second straight gear 214 to rotate in a reverse direction, the second spur gear 214 rotates to drive the first disc 216 to rotate through four groups of first connecting rods 215, the first disc 216 rotates to drive the pulley 220 to rotate through the first fixing frame 219, at the same time, the second transmission shaft 208 rotates to drive the second bevel gear 210 to rotate, the second bevel gear 210 rotates to drive the fourth bevel gear 217 to rotate, the fourth bevel gear 217 rotates to drive the second disc 221 to rotate through the fourth transmission shaft 218, the second disc 221 rotates to drive four groups of inclined columns 222 to rotate, at this time, the inclined columns 222 are in contact with the pulley 220, so that the pulley 220 extrudes the inclined columns 222, further, the inclined columns 222 are extruded to slide downwards, the inclined columns 222 slide to drive the circular ring 223 to move downwards, further, the compression springs 224 are compressed, when the inclined columns 222 are not in contact with the pulley 220, the circular ring 223 is driven by the rebound of the compression springs 224 to drive the inclined columns 222 to slide upwards to reset, further, and further, the molding sand and clay are compacted, the air in the cylinder 202 is squeezed out to compact the molding sand and clay, then the first sliding plate 229 removes the excess molding sand and clay left on the upper edge of the cylinder 202, the electric rotary disc 225 is started to drive the third disc 226 to rotate, the third disc 226 rotates to drive the second connecting rod 228 to rotate through the first connecting shaft 227, the second connecting rod 228 rotates to drive the first sliding plate 229 to reciprocate along the bottom plate assembly 1, and then the excess molding sand and clay left on the upper edge of the cylinder 202 is removed, then, the conveyor 201 starts the operation to convey the compacted molding sand and clay to the squeeze film unit 3, the tamping unit 2 compacts the molding sand and the clay, extrudes air in the molding sand and the clay to compact the molding sand and the clay, then removes the omitted excessive molding sand and clay, the compacted molding sand and clay are then transferred to the molding unit 3, and the molding unit 3 is driven to operate.
The film pressing unit 3 comprises a material tank 301, a first support frame 302, a first fixing plate 303, a first electric push rod 304, a round block 305, a worm wheel 306, a fifth transmission shaft 307, a third connecting rod 308, a second connecting shaft 309, a sixth transmission shaft 310, a third connecting shaft 311, a fixing block 312, a second fixing plate 313, a second sliding plate 314 and an L-shaped rod 315; the material box 301 is fixedly connected with the first support frame 302; the first support frame 302 is fixedly connected with the bottom plate component 1; the first support frame 302 is fixedly connected with the first fixing plate 303; the first fixing plate 303 is fixedly connected with a first electric push rod 304; the first electric push rod 304 is fixedly connected with the round block 305; a worm wheel 306 is arranged below the side part of the first support frame 302; the worm 205 is meshed with a worm wheel 306; the worm wheel 306 is fixedly connected with a fifth transmission shaft 307; the fifth transmission shaft 307 is rotatably connected with the bottom plate assembly 1; the fifth transmission shaft 307 is fixedly connected with a third connecting rod 308; the third connecting rod 308 is fixedly connected with the second connecting shaft 309; the second connecting shaft 309 is rotatably connected with the sixth transmission shaft 310; the sixth transmission shaft 310 is rotatably connected with the third connecting shaft 311; the third connecting shaft 311 is fixedly connected with the fixed block 312; the fixed block 312 is slidably connected to the second fixing plate 313; the second fixing plate 313 is fixedly connected with the bottom plate component 1; the fixed block 312 is fixedly connected with the second sliding plate 314; the second sliding plate 314 is slidably connected with the second fixing plate 313; the second slide plate 314 is rotatably connected to a plurality of sets of L-shaped rods 315 by torsion springs.
The ramming unit 2 conveys the compacted molding sand and clay to the position right below the round block 305, the cylinder 202 is positioned right below the round block 305, then the needed wood molds are conveyed to the notch in the first support frame 302 one by one at a constant speed through a plurality of groups of L-shaped rods 315 and then fall into the cylinder 202, firstly, workers stack the wood molds in order in the material box 301, then the worm 205 rotates to drive the worm wheel 306 to rotate, the worm wheel 306 rotates to drive the third connecting rod 308 to rotate through the fifth transmission shaft 307, the third connecting rod 308 rotates to drive the sixth transmission shaft 310 to rotate through the second connecting shaft 309, the sixth transmission shaft 310 rotates to drive the fixing block 312 to slide on the second fixing plate 313 through the third connecting shaft 311, the fixing block 312 slides to drive the second sliding plate 314 to move, the second sliding plate 314 moves to drive the plurality of groups of L-shaped rods 315 to move to the material box 301, the L-shaped rod 315 is deflected by the extrusion of the wood mold, so that the shorter end of the L-shaped rod 315 passes through the wood mold, when the second sliding plate 314 moves to drive the multiple sets of L-shaped rods 315 to move reversely, the shorter end of the L-shaped rod 315 drives the wood mold to move, so that the wood mold is conveyed to the notch in the first support frame 302 one by one at a constant speed, and then drops into the cylinder 202, and then the wood mold is extruded into the molding sand and the clay through the round block 305, the first electric push rod 304 on the first fixing plate 303 is started to drive the round block 305 to move downwards, so that the wood mold is extruded into the molding sand and the clay, the film pressing unit 3 realizes that the required wood mold is conveyed to a designated position one by one at a constant speed, and then is extruded into the molding sand and the clay, and then is taken out by a worker.
The penetration unit 4 comprises a second support frame 401, a second motor 402, a seventh transmission shaft 403, a third spur gear 404, a fourth spur gear 405, an eighth transmission shaft 406, a ninth transmission shaft 407, a third fixing plate 408, a third electric push rod 409, a second fixing frame 410, a third motor 411, a screw rod 412, a first sliding block 413, a fourth connecting rod 414, a second sliding block 415 and a fifth connecting rod 416; the second support frame 401 is fixedly connected with the bottom plate component 1; the second support frame 401 is fixedly connected with a second motor 402; the second motor 402 is fixedly connected with a seventh transmission shaft 403; the seventh transmission shaft 403 is rotatably connected with the second support frame 401; the seventh transmission shaft 403 is fixedly connected with the third straight gear 404; the third spur gear 404 is meshed with the fourth spur gear 405; the fourth spur gear 405 is fixedly connected with the eighth transmission shaft 406; the eighth transmission shaft 406 is rotatably connected with the second support frame 401; the eighth transmission shaft 406 is connected with the ninth transmission shaft 407; the ninth transmission shaft 407 is rotatably connected to the third fixing plate 408; the third fixing plate 408 is fixedly connected with a third electric push rod 409; the third electric push rod 409 is fixedly connected with the second support frame 401; the ninth transmission shaft 407 is fixedly connected with the second fixing frame 410; the second fixing frame 410 is fixedly connected with a third motor 411; the third motor 411 is fixedly connected with the screw rod 412; the screw 412 is rotatably connected with the second fixing frame 410; the screw 412 is screwed with the first slider 413; the first slider 413 is slidably connected to the second fixing frame 410; the first slider 413 is fixedly connected with the fourth connecting rod 414; the screw rod 412 is screwed with the second slide block 415; the second sliding block 415 is in sliding connection with the second fixing frame 410; the second slider 415 is fixedly connected to the fifth link 416.
Then, the conveyor 201 starts to operate to convey the press-formed cavity mold to the position right below the screw mandrel 412, then, the fourth connecting rod 414 and the fifth connecting rod 416 are used to open the opposite angle of the cavity mold formed by the molding sand and the clay, the second motor 402 on the second support frame 401 is started to drive the seventh transmission shaft 403 to rotate, the seventh transmission shaft 403 rotates to drive the third spur gear 404 to rotate, the third spur gear 404 rotates to drive the fourth spur gear 405 to rotate, the fourth spur gear 405 rotates to drive the eighth transmission shaft 406 to rotate, the eighth transmission shaft 406 rotates to drive the ninth transmission shaft 407 to rotate, the ninth transmission shaft 407 rotates to drive all the components on the second fixing frame 410 to rotate, so that the fourth connecting rod 414 and the fifth connecting rod 416 are located at the opposite angle of the cavity mold, then, the third motor 411 starts to drive the screw mandrel 412 to rotate, the screw mandrel 412 rotates to drive the first sliding block 413 and the second sliding block 415 to move relatively, and then the fourth link 414 and the fifth link 416 are driven to move to the opening position required by the diagonal angle of the cavity mold, at this time, the third motor 411 stops operating, and then the third electric push rod 409 is started to drive all the components on the ninth transmission shaft 407 to move downwards through the third fixing plate 408, and further drive the fourth link 414 and the fifth link 416 to move downwards, so that the opening position is formed at the diagonal angle of the cavity mold formed by the molding sand and the clay.
Four sets of oblique columns 222 are arranged in the second disc 221 at equal intervals in a circle to compress springs 224.
The second disc 221 is rotated to rotate the four sets of slanted pillars 222, and when the slanted pillars 222 contact the pulley 220, they are pressed to slide downward, so as to tamp the molding sand and clay.
A plurality of groups of L-shaped rods 315 are equidistantly arranged on one side of the second sliding plate 314 away from the second fixing plate 313, and torsion springs are arranged at the joints of the second sliding plate 314 and each group of L-shaped rods 315.
When can make second slide 314 remove to drive multiunit L shape pole 315 and remove to material case 301 department, L shape pole 315 receives the extrusion of wood mould and takes place to deflect for the wood mould is passed through to the short one end of L shape pole 315, and when second slide 314 removed when driving multiunit L shape pole 315 reverse movement, it moved to make the short one end of L shape pole 315 drive the wood mould, thereby realized that the wood mould is at the uniform velocity conveys one by one.
A convex strip is arranged at the joint of the ninth transmission shaft 407 and the eighth transmission shaft 406, and a corresponding groove is arranged in the eighth transmission shaft 406.
The ninth propeller shaft 407 may be made to slide in the eighth propeller shaft 406 while being kept rotated.
The lead screw 412 is bounded by a middle section and has opposite thread directions at both ends.
The screw 412 can rotate to drive the first slide block 413 and the second slide block 415 to move relatively, so that the die can adapt to dies with different sizes, and the opening position can be adjusted.
A notch matched with a wood mold is arranged in the first support frame 302 right below the round block 305.
The wood mold can be smoothly transferred to a designated position through the first supporting frame 302.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (9)
1. The utility model provides a new energy automobile air conditioner compressor cylinder cap cavity mould making devices, includes bottom plate subassembly (1), control panel (5), support (6), pillar (7), stabilizer blade (8), slipmat (9), collecting box (10) and handle (11), characterized by: the device also comprises a tamping unit (2), a film pressing unit (3) and a through unit (4); the bottom plate component (1) is connected with the tamping unit (2); the bottom plate component (1) is connected with the film pressing unit (3); the bottom plate component (1) is connected with the through unit (4); the bottom plate component (1) is connected with the support (6); the bottom plate component (1) is connected with the strut (7); the bottom plate assembly (1) is connected with four groups of support legs (8); the bottom plate component (1) is connected with the collecting box (10); the tamping unit (2) is connected with the film pressing unit (3); the tamping unit (2) is connected with the support column (7); the control screen (5) is connected with the support (6); the four groups of support legs (8) are connected with the four groups of anti-skid pads (9); the collecting box (10) is connected with a handle (11).
2. The device for manufacturing the cylinder cover cavity die of the air-conditioning compressor of the new energy automobile according to claim 1, wherein the tamping unit (2) comprises a conveyor belt (201), a cylinder (202), a first motor (203), a first transmission shaft (204), a worm (205), a first transmission wheel (206), a second transmission wheel (207), a second transmission shaft (208), a first bevel gear (209), a second bevel gear (210), a third bevel gear (211), a third transmission shaft (212), a first straight gear (213), a second straight gear (214), a first connecting rod (215), a first disc (216), a fourth bevel gear (217), a fourth transmission shaft (218), a first fixing frame (219), a pulley (220), a second disc (221), an oblique column (222), a ring (223), a compression spring (224), an electric rotating disc (225), a third disc (226), a third fixing frame (219), a third fixing frame (220), a fourth fixing frame (b) and a fourth fixing frame (b) are arranged in a third transmission mechanism for fixing frame, A first connecting shaft (227), a second connecting rod (228) and a first sliding plate (229); the conveyor belt (201) is fixedly connected with the bottom plate component (1); the conveyor belt (201) is in contact with the cylinder (202); a first motor (203) is arranged at the side part of the conveyor belt (201); the first motor (203) is fixedly connected with the strut (7); the first motor (203) is fixedly connected with the first transmission shaft (204); the first transmission shaft (204) is rotatably connected with the bottom plate component (1); the first transmission shaft (204) is fixedly connected with the worm (205); the worm (205) is connected with the film pressing unit (3); the first transmission shaft (204) is fixedly connected with the first transmission wheel (206); the first transmission wheel (206) is in transmission connection with the second transmission wheel (207) through a belt; the second driving wheel (207) is fixedly connected with the second transmission shaft (208); the second transmission shaft (208) is rotatably connected with the bottom plate component (1); the second transmission shaft (208) is fixedly connected with the first bevel gear (209); the first bevel gear (209) is meshed with the third bevel gear (211); the third bevel gear (211) is fixedly connected with a third transmission shaft (212); the third transmission shaft (212) is rotatably connected with the bottom plate assembly (1); the third transmission shaft (212) is fixedly connected with the first straight gear (213); the first straight gear (213) is meshed with the second straight gear (214); the second straight gear (214) is rotationally connected with the bottom plate component (1); the second straight gear (214) is fixedly connected with the four groups of first connecting rods (215); the four groups of first connecting rods (215) are fixedly connected with the first disc (216); the second transmission shaft (208) is fixedly connected with the second bevel gear (210); the second bevel gear (210) is meshed with the fourth bevel gear (217); a fourth bevel gear (217) is fixedly connected with a fourth transmission shaft (218); the fourth transmission shaft (218) is rotationally connected with the first disc (216); the first disc (216) is fixedly connected with the first fixed frame (219); the first fixing frame (219) is rotationally connected with the pulley (220); the fourth transmission shaft (218) is fixedly connected with the second disc (221); the second disc (221) is rotationally connected with the second straight gear (214); the second disc (221) is connected with the inclined column (222) in a sliding manner; the inclined column (222) is fixedly connected with the circular ring (223); the circular ring (223) is fixedly connected with the compression spring (224); the compression spring (224) is fixedly connected with the second disc (221); an electric rotating disc (225) is arranged below the side part of the compression spring (224); the stator of the electric turntable (225) is fixedly connected with the bottom plate component (1); the rotor of the electric turntable (225) is fixedly connected with the third disc (226); the third disc (226) is fixedly connected with the first connecting shaft (227); the first connecting shaft (227) is rotatably connected with the second connecting rod (228); the second connecting rod (228) is rotatably connected with the first sliding plate (229) through a rotating shaft; the first slide plate (229) is slidably connected to the base plate assembly (1).
3. The device for manufacturing the cylinder cover cavity die of the air conditioner compressor of the new energy automobile according to claim 2, wherein the film pressing unit (3) comprises a material box (301), a first support frame (302), a first fixing plate (303), a first electric push rod (304), a round block (305), a worm wheel (306), a fifth transmission shaft (307), a third connecting rod (308), a second connecting shaft (309), a sixth transmission shaft (310), a third connecting shaft (311), a fixing block (312), a second fixing plate (313), a second sliding plate (314) and an L-shaped rod (315); the material box (301) is fixedly connected with the first support frame (302); the first support frame (302) is fixedly connected with the bottom plate component (1); the first support frame (302) is fixedly connected with the first fixing plate (303); the first fixing plate (303) is fixedly connected with a first electric push rod (304); the first electric push rod (304) is fixedly connected with the round block (305); a worm wheel (306) is arranged below the side part of the first support frame (302); the worm (205) is meshed with the worm wheel (306); the worm wheel (306) is fixedly connected with a fifth transmission shaft (307); the fifth transmission shaft (307) is rotatably connected with the bottom plate assembly (1); the fifth transmission shaft (307) is fixedly connected with a third connecting rod (308); the third connecting rod (308) is fixedly connected with the second connecting shaft (309); the second connecting shaft (309) is rotationally connected with the sixth transmission shaft (310); the sixth transmission shaft (310) is rotationally connected with the third connecting shaft (311); the third connecting shaft (311) is fixedly connected with the fixed block (312); the fixed block (312) is connected with the second fixed plate (313) in a sliding way; the second fixing plate (313) is fixedly connected with the bottom plate component (1); the fixed block (312) is fixedly connected with the second sliding plate (314); the second sliding plate (314) is connected with the second fixing plate (313) in a sliding way; the second sliding plate (314) is rotatably connected with the plurality of groups of L-shaped rods (315) through torsion springs.
4. The manufacturing device of the cylinder cover cavity die of the air conditioner compressor of the new energy automobile as claimed in claim 3, wherein the through unit (4) comprises a second support frame (401), a second motor (402), a seventh transmission shaft (403), a third spur gear (404), a fourth spur gear (405), an eighth transmission shaft (406), a ninth transmission shaft (407), a third fixing plate (408), a third electric push rod (409), a second fixing frame (410), a third motor (411), a screw rod (412), a first sliding block (413), a fourth connecting rod (414), a second sliding block (415) and a fifth connecting rod (416); the second support frame (401) is fixedly connected with the bottom plate component (1); the second support frame (401) is fixedly connected with a second motor (402); the second motor (402) is fixedly connected with the seventh transmission shaft (403); the seventh transmission shaft (403) is rotatably connected with the second support frame (401); the seventh transmission shaft (403) is fixedly connected with the third straight gear (404); the third spur gear (404) is meshed with the fourth spur gear (405); the fourth straight gear (405) is fixedly connected with the eighth transmission shaft (406); the eighth transmission shaft (406) is rotatably connected with the second support frame (401); the eighth transmission shaft (406) is connected with the ninth transmission shaft (407); the ninth transmission shaft (407) is rotatably connected with the third fixing plate (408); the third fixing plate (408) is fixedly connected with a third electric push rod (409); the third electric push rod (409) is fixedly connected with the second support frame (401); the ninth transmission shaft (407) is fixedly connected with the second fixing frame (410); the second fixing frame (410) is fixedly connected with a third motor (411); the third motor (411) is fixedly connected with the screw rod (412); the screw rod (412) is rotationally connected with the second fixing frame (410); the screw rod (412) is in screwed connection with the first sliding block (413); the first sliding block (413) is in sliding connection with the second fixing frame (410); the first sliding block (413) is fixedly connected with the fourth connecting rod (414); the screw rod (412) is in screwed connection with the second sliding block (415); the second sliding block (415) is in sliding connection with the second fixing frame (410); the second slide block (415) is fixedly connected with the fifth connecting rod (416).
5. The device for manufacturing the cylinder cover cavity die of the air conditioner compressor of the new energy automobile as claimed in claim 2, wherein four groups of oblique columns (222) to the compression springs (224) are annularly and equidistantly arranged in the second disc (221).
6. The manufacturing device of the cylinder cover cavity die of the air conditioner compressor of the new energy automobile as claimed in claim 3, wherein a plurality of groups of L-shaped rods (315) are equidistantly arranged on one side of the second sliding plate (314) away from the second fixing plate (313), and torsion springs are arranged at the joints of the second sliding plate (314) and each group of L-shaped rods (315).
7. The manufacturing device of the cylinder cover cavity die of the air conditioner compressor of the new energy automobile as claimed in claim 4, wherein a convex strip is arranged at the joint of the ninth transmission shaft (407) and the eighth transmission shaft (406), and a corresponding groove is arranged in the eighth transmission shaft (406).
8. The device for manufacturing the cylinder cover cavity die of the air conditioner compressor of the new energy automobile as claimed in claim 4, wherein the screw rod (412) is bounded by a middle section, and the threads at two ends are opposite in direction.
9. The manufacturing device of the cylinder cover cavity die of the air conditioner compressor of the new energy automobile as claimed in claim 3, wherein a notch matched with a wood die is formed in the first support frame (302) and is located right below the round block (305).
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CN202110723551.0A CN113560507A (en) | 2021-06-29 | 2021-06-29 | New energy automobile air conditioner compressor cylinder cap cavity mould making devices |
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CN116652168A (en) * | 2023-08-01 | 2023-08-29 | 苏州律动游乐设备有限公司 | Protective equipment for casting metal and protective method thereof |
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CN117047047A (en) * | 2023-10-12 | 2023-11-14 | 靖江市晟丰电气机械制造有限公司 | Auto-parts production casting equipment |
CN117047047B (en) * | 2023-10-12 | 2024-01-23 | 靖江市晟丰电气机械制造有限公司 | Auto-parts production casting equipment |
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