CN113513180B - Modular automatic wall building system of light composite wallboard - Google Patents
Modular automatic wall building system of light composite wallboard Download PDFInfo
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- CN113513180B CN113513180B CN202110332751.3A CN202110332751A CN113513180B CN 113513180 B CN113513180 B CN 113513180B CN 202110332751 A CN202110332751 A CN 202110332751A CN 113513180 B CN113513180 B CN 113513180B
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- 239000002131 composite material Substances 0.000 title claims abstract description 15
- 238000012937 correction Methods 0.000 claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000017105 transposition Effects 0.000 claims abstract description 35
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 230000000712 assembly Effects 0.000 claims abstract description 9
- 238000000429 assembly Methods 0.000 claims abstract description 9
- 239000011440 grout Substances 0.000 claims abstract description 4
- 230000000903 blocking effect Effects 0.000 claims description 69
- 239000000463 material Substances 0.000 claims description 65
- 238000013519 translation Methods 0.000 claims description 37
- 230000033001 locomotion Effects 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000004513 sizing Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 4
- 239000007788 liquid Substances 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 12
- 239000004570 mortar (masonry) Substances 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000011449 brick Substances 0.000 description 8
- 239000010985 leather Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009415 formwork Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 239000000701 coagulant Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008844 regulatory mechanism Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
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- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a modularized automatic wall building system of a light composite wall board, which comprises a marshalling correction mould platform device and a wall building verticality correction device, wherein a group of support columns are arranged on the right side of the marshalling correction mould platform device, the wall building verticality correction device comprises two lifting support column assemblies, lifting correction mechanisms are arranged on the lifting support column assemblies, a wall board part transposition and transfer device is arranged above the lifting support column assemblies and the support columns, the wall board part transposition and transfer device comprises a top beam and a transposition wall building mechanism, the transposition wall building mechanism is movably arranged on two movable rails, and an automatic grout spraying device is arranged on the left side of the wall building verticality correction device.
Description
Technical Field
The invention relates to the technical field of automatic production of modular wallboards, in particular to a modular automatic walling system for a light composite wallboard.
Background
The wallboard is the important bearing member in the house, and the building block is the main component part of wallboard, and in traditional wallboard production, the wallboard is piled up by a building block skin and is built and form, the process of piling up of whole wallboard, and the technology is complicated, and artifical use amount is big, and is consuming time longer, along with the progress of modern science and technology, the house is built gradually to integrating the development, and the wallboard generally all makes whole module and installs, and traditional wallboard production technology just can not adapt to the rapid production demand of wallboard in batches like this.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a modular automatic wall building system of a light composite wall board.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic system of building a wall of modularization of light composite wall board, corrects the mould platform device including marshalling, the straightness orthotic devices that hangs down of building a wall sets up in marshalling corrects mould platform device left side, a set of support column is installed on marshalling correction mould platform device right side, the straightness orthotic devices that hangs down of building a wall is including lift support column subassembly, two lift support column subassembly symmetric arrangement, every all install a lift correction mechanism on the lift support column subassembly, lift support column subassembly mounting height and support column highly uniform, wallboard part transposition transfer device is installed in lift support column subassembly and support column top, wallboard part transposition transfer device includes a crossbeam, transposition wall building mechanism, two top crossbeam parallel arrangement, every all fixed mounting has a transposition to move the rail on the top crossbeam, transposition wall building mechanism removes the removal and installs on two transposition move rails, automatic whitewashing device is installed in straightness orthotic devices that hangs down of building a wall.
The grouping correction die table device comprises a building block grouping die table, a front blocking assembly and a side blocking assembly, wherein the building block grouping die table is provided with a rectangular table board, a transmission belt is installed on the table board of the building block grouping die table, one short side end of the building block grouping die table is set as a feeding hole, the long side end of the building block grouping die table, which faces the side of the walling verticality correction device, is set as a discharging hole, the feeding hole and the discharging hole are respectively provided with an overturning material regulation mechanism, the front blocking assembly is installed at the opposite side short side end of the feeding hole, and the side blocking assembly is installed at the opposite side long side end of the discharging hole.
The overturning gauge mechanism comprises first moving rails, a stop lever overturning assembly and a stop lever translation assembly, wherein the two first moving rails are arranged in parallel, the two first moving rails are arranged on the lower end face of the table top of the block grouping mold table, the stop lever overturning assembly is arranged on the two first moving rails, the stop lever overturning assembly comprises moving bases, rotating shafts and overturning driving racks, each first moving rail is movably provided with one moving base, each moving base is provided with a bearing seat, the rotating shafts are rotatably arranged on the two bearing seats, two ends of each rotating shaft extend towards the outer sides of the bearing seats and are provided with overturning gears, the moving bases are provided with second moving rails, the overturning driving racks are movably arranged on the second moving rails, the tooth surfaces of the overturning driving racks are meshed with the overturning gears, and overturning driving cylinders are further arranged on the moving bases, the turning driving air cylinder piston rod is connected with a turning driving rack, the turning driving air cylinder can pull the turning driving rack to move on a second moving rail, so that the turning gear drives the rotating shaft to rotate, the rotating shaft is connected with a plurality of gauge material stop rods, the gauge material stop rods are uniformly distributed along the length direction of the rotating shaft, each moving base is connected with a stop rod translation assembly, the stop rod translation assembly can drive the stop rod turning assembly to integrally translate, the stop rod translation assembly comprises a translation pull plate and a translation driving air cylinder, the translation pull plate is connected onto the moving base, the translation driving air cylinder is arranged below a table top of the block marshalling table, the piston rod end of the translation driving air cylinder is connected with the translation pull plate, and a plurality of stop rod moving grooves are formed in a feed port and a discharge port of the block marshalling table, the number and the positions of the stop lever moving grooves correspond to the number and the mounting positions of the gauge material stop levers.
The front baffle component comprises a front baffle cylinder and a front baffle cylinder mounting plate, the front baffle cylinder mounting plate is connected to the side wall of the building block marshalling die table, the front baffle cylinder is installed to the front baffle cylinder mounting plate, the piston rod end of the front baffle cylinder is connected with a front baffle, the front baffle is installed towards the direction of the feed inlet, the side baffle component comprises a side baffle cylinder, a side baffle cylinder mounting frame and a side baffle, the side baffle cylinder mounting frame is connected to the side wall of the building block marshalling die table, the side baffle cylinder is evenly distributed and installed on the side baffle cylinder mounting frame, and the side baffle cylinder is connected to the piston rod end of the side baffle cylinder, and the side baffle is installed towards the direction of the discharge outlet.
The lifting support component comprises lifting supports and a bottom cross beam, the two lifting supports are arranged in parallel and connected above the bottom cross beam, the lifting supports and the bottom cross beam are both of a hollow structure, the lifting correction mechanism comprises a lifting driving component, a correction frame component, a correction push cylinder and a verticality correction plate, the lifting driving component comprises lifting screws and screw rotating driving motors, each lifting support is internally and rotatably provided with a lifting screw, the lower ends of the lifting screws extend into the bottom cross beam and are provided with screw rotating driving wheels, the screw rotating driving motors are arranged on the bottom cross beam, the output ends of the screw rotating driving motors extend into the bottom cross beam and are provided with screw rotating driving wheels, the screw rotating driving wheels are in belt chain transmission connection with the two screw rotating driving wheels, the screw rod rotation driving motor can drive two lifting screw rods to synchronously rotate, the correcting frame assembly comprises two lifting motion seats and two screw rod connecting plates, the two lifting motion seats are correspondingly arranged on two lifting support columns one by one, each lifting motion seat is connected with two guide clamping plates and two guide clamping plates which are arranged in parallel, the distance between the two guide clamping plates is matched with the size of the outer wall of each lifting support column, one end of each screw rod connecting plate is connected onto the lifting motion seat, the other end of each screw rod connecting plate is in threaded connection onto the lifting screw rod, two pushing cylinder mounting connecting rod frames are connected between the lifting motion seats, the correcting pushing cylinders are fixedly arranged on the pushing cylinder mounting connecting rod frames, the correcting pushing cylinders are uniformly distributed along the length direction of the pushing cylinder mounting connecting rod frames, and all the piston rod ends of the correcting pushing cylinders are connected with the verticality plates.
The two lifting correction mechanisms are symmetrically arranged, infrared aligners are arranged on the end faces of the two perpendicularity correction plates on the same side, and the installation positions of the two infrared aligners are corresponding to each other.
The transposition wall building mechanism comprises moving trolleys and two lifting machine heads, the moving trolleys are respectively installed on two transposition moving rails, a trolley connecting top beam plate is connected between the two moving trolleys, the two lifting machine heads are symmetrically installed on the trolley connecting top beam plate, lifting rods are arranged on the lifting machine heads, and the lower ends of the two lifting rods are connected with a material grabbing frame assembly.
The material grabbing frame assembly comprises a lifting cross beam plate, material grabbing clamp plates and auxiliary jacking plates, the lower end of a lifting rod is connected with the lifting cross beam plate, a plurality of groups of material clamping plate driving cylinders are uniformly arranged on the lifting cross beam plate, each group of material clamping plate driving cylinders comprise two material clamping plate driving cylinders which are installed in opposite directions, the material grabbing clamp plates are arranged in parallel, each material grabbing clamp plate is connected with a plurality of clamp plate driving connecting rods, the number and the positions of the clamp plate driving connecting rods are corresponding to those of the material clamping plate driving cylinders, piston rod ends of the material clamping plate driving cylinders are connected with the clamp plate driving connecting rods, the material clamping plate driving cylinders drive the material grabbing clamp plates to move through the clamp plate driving connecting rods, a plurality of clamp plate connecting rod moving grooves are formed in the lifting cross beam plate, the number and the positions of the clamp plate connecting rod moving grooves are corresponding to those of the clamp plate driving connecting rods, a plurality of jacking cylinders are installed in the lifting cross beam plate and vertically installed downwards, and each jacking cylinder is arranged in the position between the two groups of material clamping plate driving cylinders, and all pistons of the jacking cylinders penetrate through the lifting cross beam plate and are connected to the ends of the auxiliary jacking plates.
And a central hole groove is formed in the trolley connecting top beam plate and covers the area where all the top pressure cylinders are located.
The automatic guniting device comprises guniting trolley moving rails, guniting moving trolleys and two guniting trolley moving rails which are arranged in parallel, the guniting moving trolleys are movably mounted on the two guniting trolley moving rails, rotary type mechanical arms are rotatably mounted on the guniting moving trolleys, spraying nozzles are mounted at the end portions of the rotary type mechanical arms and are flat, the width of each spraying nozzle can cover the width of a wall building block, a slurry barrel is further mounted on the guniting moving trolleys, and the slurry barrel is connected to the spraying nozzles through pipelines.
The invention has the beneficial effects that: the wall panel production line has the advantages of being reasonable in process design, enabling wall panel parts to be orderly into one skin, then grabbing the skin to a ferry vehicle to be piled skin by skin, and meeting the quality guarantee and quick piling production requirements of the wall panels by assisting in the perpendicularity correction function in the skin-by-skin piling process.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a top view of the configuration of the grouping straightening table apparatus of the present invention;
FIG. 4 is a structural elevation view of the upset sizing mechanism of the present invention;
FIG. 5 is a side view of the construction of the upset sizing mechanism of the present invention;
FIG. 6 is a top view of the device for correcting verticality of a bricklaying wall according to the present invention;
FIG. 7 is a driving side view of the device for correcting the perpendicularity of a bricklaying wall according to the invention;
FIG. 8 is a sectional view taken along line B-B of FIG. 7;
FIG. 9 is an enlarged view taken at A in FIG. 6;
FIG. 10 is a front view of the wall panel unit indexing transfer apparatus of the present invention;
FIG. 11 is a side view of the construction of the gripper stock assembly of the present invention;
fig. 12 is a view showing the arrangement of the components of the elevating beam plate of the present invention.
In the figure: the device comprises a grouping straightening mold table device 1, a block grouping mold table 11, a feed inlet 111, a discharge outlet 112, a stop rod moving groove 113, a transmission belt 12, a turning material mechanism 13, a first moving rail 131, a stop rod turning assembly 132, a moving base 1321, a bearing seat 1322, a rotating shaft 1323, a turning gear 1324, a second moving rail 1325, a turning driving rack 1326, a turning driving cylinder 1327, a material guiding stop rod 133, a stop rod translation assembly 134, a translation pull plate 1341, a translation driving cylinder 1342, a front stop assembly 14, a front stop cylinder 141, a front stop cylinder mounting plate 142, a front stop baffle 143, a side stop assembly 15, a side stop cylinder 151, a side stop cylinder mounting rack 152, a side stop baffle 153, a wall building verticality straightening device 2, a lifting support column assembly 21, a lifting support column 211, a bottom cross beam 212, a lifting straightening mechanism 22, a lifting driving assembly 221, a lifting screw 2211, a screw rotating transmission wheel 2212, a lifting transmission wheel a screw rotation driving motor 2213, a screw rotation driving wheel 2214, a correcting frame assembly 222, a lifting motion base 2221, a guide clamping plate 2222, a screw connecting plate 2223, a push cylinder installation connecting rod frame 2224, a correcting push cylinder 223, a verticality correcting plate 224, an infrared aligner 23, a support column 3, a wallboard part transposition transfer device 4, a top beam 41, a transposition moving rail 42, a transposition wall building mechanism 43, a moving trolley 431, a trolley connecting top beam plate 432, a central hole groove 4321, a lifting machine head 433, a lifting rod 4331, a material grabbing frame assembly 434, a lifting cross beam plate 4341, a clamping plate connecting rod moving groove 43411, a material grabbing clamping plate driving cylinder 4342, a clamping plate driving connecting rod 43431, a top pressure cylinder 4344, an auxiliary top pressure plate 4345, an automatic guniting device 5, a guniting trolley moving rail 51, a guniting moving trolley 52, a rotary manipulator 53, a spraying nozzle 531, a grout barrel 54 and a flat swing car 6.
Detailed Description
The present invention will be further described with reference to the following drawings and detailed description, wherein the descriptions of "left", "right", etc. refer to fig. 1 for reference:
as shown in fig. 1-12, a modular automatic walling system for light composite wall boards comprises a grouping correction formwork device 1 and a walling verticality correction device 2, wherein the walling verticality correction device 2 is arranged on the left side of the grouping correction formwork device 1, the main components of the wall boards are building blocks, when the wall boards are stacked, the building blocks are stacked by skins of the building blocks, the building blocks are firstly grouped and regulated on the grouping correction formwork device 1 to form a leather block group, the right side of the grouping correction formwork device 1 is provided with a group of support pillars 3, the walling correction device 2 comprises lifting support pillar assemblies 21, the two lifting support pillar assemblies 21 are symmetrically arranged, each lifting support pillar assembly 21 is provided with a lifting correction mechanism 22, the two lifting correction mechanisms 22 are symmetrically arranged, a flat swing car 6 is arranged between the two lifting support pillar assemblies 21, the flat ferry 6 is used for stacking wallboards, the two lifting correction mechanisms 22 are positioned at two sides of the flat ferry 6, in the process of stacking wallboards, the lifting correction mechanisms 22 are used for ensuring the verticality of the wallboards, the production quality of the wallboards is ensured, the mounting height of the lifting support column assembly 21 is consistent with that of the support column 3, the wallboard part transposition and transfer device 4 is arranged above the lifting support column assembly 21 and the support column 3, the wallboard part transposition and transfer device 4 comprises a top beam 41 and a transposition wall-building mechanism 43, the two top beams 41 are arranged in parallel, a transposition moving rail 42 is fixedly arranged on each top beam 41, the transposition wall-building mechanism 43 is movably arranged on the two transposition moving rails 42, the transposition wall-building mechanism 43 can grab and take the blocks grouped into a skin to the flat ferry 6 for wall-building operation, the automatic grout spraying device 5 is arranged at the left side of the wall-building verticality correction device 2, before each block is piled, an automatic mortar spraying device 5 is used for spraying a layer of mortar (or coagulant) on the previous block, in the invention, a plurality of blocks are regulated into a skin, the grabbing, transposition and wall building operation of each block group and the correction operation of the perpendicularity of the wall building are carried out in a full-automatic way, and the manual use amount is small. High production efficiency and low production cost.
The grouping straightening die table device 1 comprises a building block grouping die table 11, a front blocking assembly 14 and a side blocking assembly 15, wherein the building block grouping die table 11 is provided with a rectangular table top, a transmission belt 12 is installed on the table top of the building block grouping die table 11, building blocks are conveyed on the transmission belt 12 to move, one short side end of the building block grouping die table 11 is provided with a feed inlet 111, the building blocks enter from the feed inlet 111 and fall onto the transmission belt 12, the long side end of the building block grouping die table 11 facing to the side of the wall building verticality straightening device 2 is provided with a discharge outlet 112, the grouped building blocks can be grabbed and output from the direction of the discharge outlet 112, the feed inlet 111 and the discharge outlet 112 are respectively provided with a turnover gauge 13, the front blocking assembly 14 is installed at the opposite side short side end of the feed inlet 111, the side blocking assembly 15 is installed at the opposite long side end of the discharge outlet 112, the two turnover gauges 13, the front blocking assembly 14 and the side blocking assembly 15 form a four-face closed enclosure, a plurality of grouping falling building blocks on the transmission belt 12 are arranged into a whole, the feed inlet 111 and the discharge outlet 112 have the requirement of materials, and are designed into a turnover gauge 13, and the material blocking gauge component can interfere with the interference movement, so as to prevent the turnover gauge component from entering and exiting.
The overturning gauge mechanism 13 comprises first moving rails 131, a stop lever overturning assembly 132 and a stop lever translation assembly 134, wherein the two first moving rails 131 are arranged in parallel, the two first moving rails 131 are installed on the lower end face of the table top of the block grouping mold table 11, the stop lever overturning assembly 132 is installed on the two first moving rails 131, the stop lever overturning assembly 132 comprises moving bases 1321, rotating shafts 1323 and overturning driving racks 1326, each first moving rail 131 is movably provided with one moving base 1321, each moving base 1321 is provided with a bearing seat 1322, the rotating shafts 1323 are rotatably installed on the two bearing seats 1322, both ends of the rotating shafts 1323 extend towards the outer sides of the bearing seats and are respectively provided with overturning gears 1324, the moving bases 1321 are provided with second moving rails 1325, the overturning driving racks 1326 are movably installed on the second moving rails 1325, tooth faces of the overturning driving racks 1326 are meshed with the overturning gears 1324, the movable energy of the overturning driving rack 1326 drives the overturning gear 1324 to rotate, the movable base 1321 is also provided with an overturning driving cylinder 1327, the piston rod of the overturning driving cylinder 1327 is connected with the overturning driving rack 1326, the overturning driving cylinder 1327 can pull the overturning driving rack 1326 to move on the second movable rail 1325, so that the rotating shaft 1323 is driven to rotate through the overturning gear 1324, the rotating shaft 1323 is connected with a plurality of gauge blocking rods 133, so that the overturning motion of the gauge blocking rods 133 is realized, a limiting block can be arranged on the motion trajectory line of the overturning driving rack 1326, the rotating angle of the overturning gear 1324 is determined through the limiting block, so that the overturning angle of the gauge blocking rods 133 is determined, when the gauge blocking rods 133 are overturned to the maximum, the gauge blocking rods 133 are kept vertical to the table top of the block grouping mold table 11, when the gauge blocking rods 133 are overturned to the maximum, the gauge blocking rods 133 are overturned to the position below the table top of the block grouping mold table 11, the material blocking rods 133 are uniformly distributed along the length direction of the rotating shaft 1323, each moving base 1321 is connected with a blocking rod translation assembly 134, the blocking rod overturning assembly 132 can be driven to integrally translate through the blocking rod translation assembly 134, the blocking rod translation assembly 134 comprises a translation pull plate 1341 and a translation driving cylinder 1342, the translation pull plate 1341 is connected to the moving base 1321, the translation driving cylinder 1342 is installed below the table top of the block grouping mold table 11, the piston rod end of the translation driving cylinder 1342 is connected with the translation pull plate 1341, grouping and arrangement of the blocks are to be achieved, the material blocking rods 133 must be moved to contact the blocks for leveling operation, the translation driving cylinder 1342 can pull the blocking rod overturning assembly 132 to integrally move, accordingly, the requirements of the moving material leveling operation of the material blocking rods 133 are met, the material blocking rod overturning and translation of the block rods 111 and the blocking rod moving grooves 113 are formed in the table top of the discharge port 112, the material blocking rods 133 need moving spaces in overturning and translation, the blocking rod moving grooves 113 are formed in order to meet the moving requirements of the number of the material blocking rods 133, and the number of the blocking rods 113 and the mounting positions of the blocking rods and the blocking rods.
The front blocking assembly 14 comprises a front blocking cylinder 141 and a front blocking cylinder mounting plate 142, the front blocking cylinder mounting plate 142 is connected to the side wall of the block grouping mold table 11, the front blocking cylinder 141 is mounted on the front blocking cylinder mounting plate 142, the piston rod end of the front blocking cylinder 141 is connected with a front blocking plate 143, the front blocking plate 143 is mounted towards the direction of the feed port 111, the front blocking plate 143 is used as the advancing limit of the blocks, the side blocking assembly 15 comprises side blocking cylinders 151, side blocking cylinder mounting frames 152 and side blocking plates 153, the side blocking cylinder mounting frames 152 are connected to the side wall of the block grouping mold table 11, a plurality of side blocking cylinders 151 are uniformly mounted on the side blocking cylinder mounting frames 152, the piston rod ends of all the side blocking cylinders 151 are connected to the side blocking plates 153, the side blocking plates 153 are mounted towards the direction of the discharge port 112, the side blocking plates 153 are used as the lateral limit of the blocks, during the organizing operation, the front blocking plates 143, the side blocking plates 153, the feed port 111 and the material blocking rods 133 of the discharge port 112 all move relative to the positions of the regular blocks, the regular operation is surrounded on four sides, the blocks are regulated to form a leather-shaped block, then the regular operation, the front blocking plates 143 and the rear blocking plates are moved back, the front blocking plates 153, the rear blocking plates are moved to grab the whole block groups, and the regular operation of the blocks, and the regular operation is convenient for grabbing space of the block blocks.
The lifting strut assembly 21 comprises lifting struts 211 and a bottom cross beam 212, the two lifting struts 211 are arranged in parallel and connected above the bottom cross beam 212, the lifting struts 211 and the bottom cross beam 212 are both hollow structures, the lifting correction mechanism 22 comprises a lifting drive assembly 221, a correction frame assembly 222, a correction push cylinder 223 and a verticality correction plate 224, the lifting drive assembly 221 comprises lifting screws 2211 and screw rotation drive motors 2213, each lifting strut 211 is internally and rotatably provided with a lifting screw 2211, the lower ends of the lifting screws 2211 extend into the bottom cross beam 212 and are provided with screw rotation transmission wheels 2212, the screw rotation drive motors 2213 are arranged on the bottom cross beam 212, the output ends of the screw rotation drive motors 2213 extend into the bottom cross beam 212 and are provided with screw rotation driving wheels 2214, the screw rotation driving wheels 2214 are in transmission connection with the two screw rotation transmission wheels 2212 through a belt chain, and the screw rotation drive motors 2213 can drive the two lifting screws 2211 to rotate synchronously, the correcting frame assembly 222 comprises two lifting motion bases 2221 and a screw connecting plate 2223, wherein the two lifting motion bases 2221 are correspondingly arranged on two lifting columns 211 one by one, each lifting motion base 2221 is connected with two guide clamping plates 2222, the two guide clamping plates 2222 are arranged in parallel, the distance between the two guide clamping plates 2222 is matched with the size of the outer wall of each lifting column 211, so that the outer wall of each lifting column 211 can be used as a lifting motion guide track of the lifting motion base 2221, the structural cost is saved, one end of the screw connecting plate 2223 is connected to the lifting motion base 2221, the other end of the screw connecting plate is in threaded connection with the lifting screw 2211, when the lifting screw 2211 rotates, the lifting motion base 2221 can be lifted up and down through the screw connecting plate 2223, a push cylinder mounting connecting rod frame 2224 is connected between the two lifting motion bases 2221, a plurality of correcting push cylinders 223 are fixedly mounted on the push cylinder mounting connecting rod frame 2224, the length direction of the plurality of correction push cylinders 223 along the push cylinder mounting connecting rod frame 2224 is uniformly distributed, the piston rod ends of all the correction push cylinders 223 are connected with the verticality correction plate 224, when the wall is piled up, mortar is filled between leather building blocks, the mortar has good fluidity and is easy to deform, the wall is easy to incline in the piling process, the verticality correction plate 224 regulates the wall surface by contacting the wall, the verticality of the wall built in the wall is ensured, the lifting motion of the push cylinder mounting connecting rod frame 2224 can be realized through the lifting motion seat 2221, so that the verticality correction plate 224 is lifted, and the correction requirement of the verticality of the wall under the condition of different wall building heights is met.
The two lifting correction mechanisms 22 are symmetrically arranged, the infrared aligners 23 are arranged on the end faces of the two perpendicularity correction plates 224 on the same side, the two infrared aligners 23 are arranged at corresponding positions, when the perpendicularity of the wall is corrected, the two perpendicularity correction plates 224 are required to be synchronously pressed on the two side faces of the wall at the same height, in order to ensure that the rising heights of the two perpendicularity correction plates 224 are consistent, the infrared aligners 23 are arranged, when the infrared aligners 23 on the two perpendicularity correction plates 224 are aligned, the two perpendicularity correction plates 224 are at the same height, and thus, the correction quality can be ensured.
The transposition wall building mechanism 43 comprises moving trolleys 431 and lifting machine heads 433, the two moving trolleys 431 are respectively installed on the two transposition moving rails 42, the moving trolleys 431 are used for achieving translational transposition movement of the transposition wall building mechanism 43, a trolley connecting top beam plate 432 is connected between the two moving trolleys 431, the two lifting machine heads 433 are symmetrically installed on the trolley connecting top beam plate 432, lifting rods 4331 are arranged on the lifting machine heads 433, a material grabbing frame assembly 434 is connected to the lower ends of the two lifting rods 4331, the lifting machine heads 433 are used for lifting the material grabbing frame assembly 434, and the lifting material grabbing frame assembly 434 is used for grabbing building blocks and stacking the building blocks.
The material grabbing frame assembly 434 comprises a lifting cross beam plate 4341, material grabbing clamp plates 4343 and an auxiliary top pressure plate 4345, the lower end of a lifting rod 4331 is connected with the lifting cross beam plate 4341, a plurality of groups of material grabbing plate driving cylinders 4342 are uniformly arranged on the lifting cross beam plate 4341, each group of material grabbing plate driving cylinders 4342 comprises two material grabbing plate driving cylinders 4342 arranged in opposite directions, the two material grabbing plate driving cylinders 4342 are respectively used for driving the two material grabbing clamp plates 4343 to move relatively, the two material grabbing clamp plates 4343 are arranged in parallel, the upper end of each material grabbing clamp plate 4343 is connected with a plurality of clamp plate driving connecting rods 43431, the number and the arrangement positions of the clamp plate driving connecting rods 43431 correspond to the material grabbing plate driving cylinders 4342 in the direction, the piston rod ends of the material grabbing plate driving cylinders 4342 are connected with the clamp plate driving connecting rods 43431, the material grabbing plate driving cylinders 4342 drive the material grabbing clamp plates 4343 to move through the clamp plate driving connecting rods 43431, and the material grabbing clamp plates 4343 move inwards, the brick can clamp and grab a whole skin of a brick, after the brick is grabbed to a wall board being piled, the grabbing clamp plates 4343 move outwards, one skin of the brick is piled to the wall board, a plurality of clamp plate connecting rod moving grooves 43411 are arranged on a lifting cross beam plate 4341, the number and the arrangement positions of the clamp plate connecting rod moving grooves 43411 correspond to those of the clamp plate driving connecting rods 43431, a plurality of jacking cylinders 4344 are arranged on the lifting cross beam plate 4341, a plurality of jacking cylinders 4344 are vertically and downwards arranged, each jacking cylinder 4344 is arranged at a position between two groups of clamp plate driving cylinders 4342, the piston rod ends of all the jacking cylinders 4344 penetrate through the lifting cross beam plate 4341 to downwards and are connected to an auxiliary jacking plate 4345, when the grabbing clamp plates 4343 grab the brick, the brick has a tendency of upward extrusion, if the brick is not limited, the brick can be arched upwards, and the auxiliary jacking plate 4345 plays an upper limiting role, the building blocks are all flattened on a plane, meanwhile, the auxiliary jacking plate 4345 also has the function of assisting in building a wall, when a leather building block is piled on a wall building plate, because the mortar of a lower layer is softer, in a leather building block, some sinking can occur, and the phenomenon of some not sinking can result in that a leather building block is highly different after being built, so when the building blocks are stacked on the wall plate, the auxiliary jacking plate 4345 can be utilized to form downward jacking force, redundant mortar is extruded, and the stacking height consistency of the leather building block is ensured.
The trolley connecting top beam plate 432 is provided with a central hole groove 4321, and the central hole groove 4321 covers the area where all the jacking cylinders 4344 are located, so that when the material grabbing frame assembly 434 is lifted, the lifting movement of the jacking cylinders 4344 is not interfered by the trolley connecting top beam plate 432.
The automatic guniting device 5 comprises guniting trolley moving rails 51 and guniting trolley moving rails 52, the two guniting trolley moving rails 51 are arranged in parallel, the guniting trolley moving rails 52 are movably mounted on the two guniting trolley moving rails 51, rotary type mechanical arms 53 are rotatably mounted on the guniting trolley 52, spraying nozzles 531 are mounted at the end portions of the rotary type mechanical arms 53, the spraying nozzles 531 are flat, when mortar (or coagulant) spraying operation is required, the spraying nozzles 531 rotate to the positions right above a wall body, after spraying is finished, the spraying nozzles 531 rotate to the outer side, wall building operation of lower-layer building blocks is not influenced, the width of the spraying nozzles can cover the width of the wall building blocks, one-time guniting operation on one leather wall body can be achieved through one-time movement of the guniting trolley 52, the efficiency of the guniting operation is high, the spraying nozzles 531 are guaranteed to be always positioned right above the wall body during spraying operation through movement of the rotary type mechanical arms 53, a mortar barrel 54 is further mounted on the guniting trolley 52, the wall building walls generally adopt mortar or coagulant and other raw materials such as mortar gaps for connecting and filling raw materials, the mortar seam layers after spraying are generally 8-10mm thick, the mortar layers are generally connected to a temporary guniting barrel 54, and the guniting barrel is generally used for storing the raw materials below the guniting barrel.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. The utility model provides an automatic system of building a wall of modularization of light composite wall panel, corrects moulding platform device (1), the straightness orthotic devices (2) and wallboard part transposition transfer device (4) of building a wall including marshalling, its characterized in that: the wall building verticality correction device (2) is arranged on the left side of a grouping correction mould table device (1), a group of supporting columns (3) are installed on the right side of the grouping correction mould table device (1), the wall building verticality correction device (2) comprises lifting supporting column assemblies (21), the lifting supporting column assemblies (21) are symmetrically arranged, each lifting supporting column assembly (21) is provided with a lifting correction mechanism (22), the mounting height of each lifting supporting column assembly (21) is identical to the height of each supporting column (3), a wallboard component transposition transfer device (4) is installed above the lifting supporting column assemblies (21) and the supporting columns (3), the wallboard component transposition transfer device (4) comprises a top cross beam (41) and a transposition wall building mechanism (43), the top cross beam (41) is arranged in parallel, each top cross beam (41) is fixedly provided with a transposition moving rail (42), the transposition wall building mechanism (43) is movably installed on the two moving rails (42), the wall building verticality correction device (2) is installed on the left side of the wall building verticality correction device (2) and is provided with an automatic grout spraying device (5), the grouping correction mould table device (1) and the grouping correction device (11) comprises a rectangular block blocking block assembly (11) and a grouping block assembly (11), a short side end of the block grouping mold table (11) is set as a feeding port (111), a long side end of the block grouping mold table (11) facing to the wall building verticality correction device (2) side is set as a discharging port (112), the feeding port (111) and the discharging port (112) are respectively provided with a turning gauge mechanism (13), a front baffle assembly (14) is installed at the opposite side short side end of the feeding port (111), a side baffle assembly (15) is installed at the opposite side long side end of the discharging port (112), the turning gauge mechanism (13) comprises first moving rails (131), a baffle rod turning assembly (132) and a baffle rod translation assembly (134), the two first moving rails (131) are arranged in parallel, the two first moving rails (131) are installed on the lower end face of the table top of the block grouping mold table (11), the baffle rod turning assembly (132) is installed on the two first moving rails (131), the baffle rod turning assembly (132) comprises moving bases (1321), rotating shafts (1323) and a turning driving rack (1326), each moving rail (1322) is installed on each moving rail (1321), and each rotating shaft (1323) is installed on each rotating base (1323), and each rotating bearing seat (1323) is installed on each rotating and each rotating shaft (1322) and each rotating base (1321), the moving base (1321) is provided with a second moving rail (1325), the overturning driving rack (1326) is movably installed on the second moving rail (1325), the tooth surface of the overturning driving rack (1326) is meshed with an overturning gear (1324), the moving base (1321) is further provided with an overturning driving cylinder (1327), the piston rod of the overturning driving cylinder (1327) is connected with the overturning driving rack (1326), the overturning driving cylinder (1327) can pull the overturning driving rack (1326) to move on the second moving rail (1325), so that the overturning gear (1324) drives the rotating shaft (1323) to rotate, the rotating shaft (1323) is connected with a plurality of gauge material blocking rods (133), the gauge material blocking rods (133) are uniformly distributed along the length direction of the rotating shaft (1323), each moving base (1321) is connected with a blocking rod translation assembly (134), the blocking rod translation assembly (132) can be driven by the blocking rod translation assembly (134), the integral translation blocking rod assembly (1341) is connected with a translation pull plate (1342), and the translation pull plate (1341) is connected with a translation pull plate (1322) and a translation cylinder (1321) and a translation pull plate (1341) and a translation cylinder (134), the block grouping mold table is characterized in that a plurality of stop rod moving grooves (113) are formed in the table top of a feeding port (111) and a discharging port (112) of the block grouping mold table (11), and the number and the positions of the stop rod moving grooves (113) correspond to the number and the installation positions of the material sizing stop rods (133).
2. The modular automated walling system of lightweight composite wall panels according to claim 1, wherein: preceding fender subassembly (14) are including preceding fender cylinder (141), preceding fender cylinder mounting panel (142) is connected on building block marshalling mould platform (11) lateral wall, preceding fender cylinder (141) are installed on preceding fender cylinder mounting panel (142), preceding fender cylinder (141) piston rod end is connected with preceding fender baffle (143), preceding fender baffle (143) are installed towards feed inlet (111) direction, side fender subassembly (15) are including side fender cylinder (151), side fender cylinder mounting bracket (152), side fender baffle (153), side fender cylinder mounting bracket (152) are connected on building block marshalling mould platform (11) lateral wall, and is a plurality of side fender cylinder (151) equipartition is installed on side fender cylinder mounting bracket (152), and is whole the piston rod end of side fender cylinder (151) all connects on side fender baffle (153), side fender baffle (153) are installed towards discharge gate (112) direction.
3. The modular automated walling system of lightweight composite wall panels according to claim 1, wherein: the lifting strut assembly (21) comprises lifting struts (211) and a bottom cross beam (212), the two lifting struts (211) are arranged in parallel and connected above the bottom cross beam (212), the lifting struts (211) and the bottom cross beam (212) are both of a hollow structure, the lifting correction mechanism (22) comprises a lifting drive assembly (221), a correction frame assembly (222), a correction push cylinder (223) and a verticality correction plate (224), the lifting drive assembly (221) comprises lifting screws (2211) and screw rotation drive motors (2213), one lifting screw (2211) is rotatably installed in each lifting strut (211), the lower end of each lifting screw (2211) extends into the bottom cross beam (212) and is provided with a screw rotation drive wheel (2212), the screw rotation drive motors (2213) are installed on the bottom cross beam (212), the output ends of the screw rotation drive motors (2213) extend into the cross beam (212) and are provided with screw rotation drive wheels (2214), the screw rotation drive wheels (2214) are connected with the two screw rotation drive wheels (2212) through a belt chain, the screw rotation drive motors (2213) can drive the two lifting drive motors (2221) and comprise two lifting drive shafts (2211) and a synchronous drive plate (222), two go up and down motion seat (2221) one-to-one and install on two lift pillars (211), every go up and down motion seat (2221) and all be connected with two direction cardboard (2222), two direction cardboard (2222) parallel arrangement, two distance between direction cardboard (2222) and lift pillar (211) outer wall size phase-match, screw connecting plate (2223) one end is connected on going up and down motion seat (2221), and other end threaded connection is on lifting screw (2211), two be connected with between the lift motion seat (2221) and push away jar installation connecting rod frame (2224), a plurality of correction pushes away jar (223) fixed mounting on pushing away jar installation connecting rod frame (2224), and a plurality of correction pushes away jar (223) along pushing away jar installation connecting rod frame (2224) length direction equipartition, and all the piston rod end of correction pushing away jar (223) all is connected with straightness correction board (224) that hangs down.
4. A modular automated walling system of lightweight composite wall panels as in claim 3, wherein: the two lifting correction mechanisms (22) are symmetrically arranged, infrared aligners (23) are mounted on the end faces of the two perpendicularity correction plates (224) on the same side, and the mounting positions of the two infrared aligners (23) are corresponding to each other.
5. The modular automated walling system of lightweight composite wall panels according to claim 1, wherein: transposition wall building mechanism (43) are including travelling car (431), lift aircraft nose (433), two travelling car (431) are installed respectively on two transposition travelling rails (42), two be connected with dolly connection roof beam board (432) between travelling car (431), two lift aircraft nose (433) symmetry is installed on dolly connection roof beam board (432), be equipped with lifter (4331) on lift aircraft nose (433), two lifter (4331) lower extreme is connected with grabs material rack subassembly (434).
6. The modular automated walling system of lightweight composite wall panels according to claim 5, wherein: the material grabbing frame assembly (434) comprises a lifting cross beam plate (4341), material grabbing clamp plates (4343) and an auxiliary jacking plate (4345), the lower end of a lifting rod (4331) is connected with the lifting cross beam plate (4341), a plurality of groups of material clamping plate driving cylinders (4342) are uniformly arranged on the lifting cross beam plate (4341), each group of material clamping plate driving cylinders (4342) comprises two material clamping plate driving cylinders (4342) which are arranged in opposite directions, the two material grabbing clamp plates (4343) are arranged in parallel, the upper end of each material grabbing clamp plate (4343) is connected with a plurality of clamp plate driving connecting rods (43431), the clamp plate driving connecting rods (43431) are arranged in number and in positions corresponding to the material clamping plate driving cylinders (4342), the piston rod ends of the material clamping plate driving cylinders (4342) are connected with the clamp plate driving connecting rods (43431), the material clamping plate driving cylinders (4342) drive the material grabbing clamp plates (4343) to move through the clamp plate driving connecting rods (43431), a plurality of jacking cylinder moving grooves (4344) are arranged between the lifting cross beam plate (41) and the lifting cross beam plate (4341), a plurality of material clamping plate driving cylinders (43411) are arranged in positions corresponding to the jacking plate driving grooves (4344), the piston rod ends of all the jacking cylinders (4344) penetrate through the lifting cross beam plate (4341) to be downward and are connected to the auxiliary jacking plate (4345).
7. The modular automated walling system of lightweight composite wall panels according to claim 6, wherein: the trolley connecting top beam plate (432) is provided with a central hole groove (4321), and the central hole groove (4321) covers the area where all top pressure cylinders (4344) are located.
8. The modular automated walling system of lightweight composite wall panels according to claim 1, wherein: automatic whitewashing device (5) are including whitewashing dolly moving rail (51), whitewashing moving trolley (52), two whitewashing dolly moving rail (51) parallel arrangement, whitewashing moving trolley (52) removal is installed on two whitewashing dolly moving rail (51), rotating on whitewashing moving trolley (52) and installing rotation type manipulator (53), spray nozzle (531) are installed to rotation type manipulator (53) tip, spray nozzle (531) are the flat type, spray nozzle (531) width can cover wall building block width, still install thick liquids bucket (54) on whitewashing moving trolley (52), thick liquids bucket (54) tube coupling is to spray nozzle (531).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB1243017A (en) * | 1967-09-29 | 1971-08-18 | South African Brick Ass Ltd | Building panel and the manufacture of such panel |
| DE3605373A1 (en) * | 1986-02-20 | 1987-08-27 | Walter Ignaz | METHOD AND DEVICE FOR PRODUCING BRICK WALL ELEMENTS |
| CN201713100U (en) * | 2009-07-21 | 2011-01-19 | 范红兵 | Unburned brick sorter of setting machine |
| CN108035557B (en) * | 2017-12-19 | 2019-11-22 | 福建省百盛建设发展有限公司 | Construction is laid bricks wall construction and its construction method automatically |
| CN209567560U (en) * | 2018-12-21 | 2019-11-01 | 中建材(洛阳)节能科技有限公司 | A kind of robot of fired brick unloads brick organizing apparatus |
| CN109763662B (en) * | 2019-03-18 | 2021-05-14 | 山东同其信息科技有限公司 | Automatic wall building robot for building |
| CN110158978B (en) * | 2019-06-28 | 2024-04-23 | 杭州三丰装配式建筑科技有限公司 | Full-automatic wall building system and wall building method |
| CN211597792U (en) * | 2019-09-23 | 2020-09-29 | 杭州自砌科技发展有限公司 | Automatic wall building system |
| CN110593587A (en) * | 2019-09-23 | 2019-12-20 | 杭州自砌科技发展有限公司 | Automatic wall building system |
| CN110939281A (en) * | 2019-11-01 | 2020-03-31 | 苏州市世好建材新技术工程有限公司 | Automatic wall stacking machine |
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Denomination of invention: A modular automatic wall laying system for lightweight composite wall panels Granted publication date: 20221227 Pledgee: Zhejiang Shaoxing Hengxin Rural Commercial Bank Co.,Ltd. Binhai Sub branch Pledgor: Zhejiang shunyuda Environmental Technology Group Co.,Ltd. Registration number: Y2024980025081 |