CN113500412A - Production equipment for solar steel frame - Google Patents
Production equipment for solar steel frame Download PDFInfo
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- CN113500412A CN113500412A CN202110724735.9A CN202110724735A CN113500412A CN 113500412 A CN113500412 A CN 113500412A CN 202110724735 A CN202110724735 A CN 202110724735A CN 113500412 A CN113500412 A CN 113500412A
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- feeding
- transplanting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses production equipment of a solar steel frame, which comprises a feeding device, a positioning and cutting device, a transplanting device, an angle code mounting device, an angle code fixing device and a main frame, wherein the feeding device is used for feeding the solar steel frame; the positioning cutting device, the transplanting device, the corner brace mounting device and the corner brace fixing device are all arranged on the main rack; the feeding device comprises a feeding rack, a first feeding mechanism, a second feeding mechanism and a distributing mechanism; the feeding rack and the main rack are fixedly connected through a rack connecting rod; according to the invention, through the feeding device, the positioning and cutting device, the transplanting device, the corner brace mounting device and the corner brace fixing device, the automatic production of the steel frame is realized, the amount of manual labor is reduced, the production efficiency is improved, the mechanical production is adopted, the production precision is high, and the produced solar steel frame has good quality; and connect material loading frame and main frame through the frame connecting rod, improve overall stability, ensure that the error can not appear in the steel frame feeding, guarantee better feeding effect.
Description
Technical Field
The invention relates to the field of aluminum bottle processing, in particular to solar steel frame production equipment.
Background
The solar panel is a core part in a solar power generation system and is also the highest-value part in the solar power generation system, the solar panel is used for converting solar radiation energy into electric energy, or sending the electric energy into a storage battery for storage, or pushing a load to work, and the solar panel is arranged in a frame of a solar assembly. The solar module frame is steel frame fixed frame and support that photovoltaic solar panel component constitutes, and the solar module frame is made by steel frame processing more, and the steel frame is to solar photovoltaic module's effect: protecting the glass edge; the overall mechanical strength of the assembly is improved; the sealing degree of the assembly is enhanced by combining the silica gel sealing edge; the installation and the transportation of the assembly are convenient, so the steel frame is an indispensable component of the solar photovoltaic cell assembly.
The steel frame adopts artifical material loading during the material loading in the production and processing process, and the amount of labour is big, and need consume great energy and be used for aliging the steel frame, seriously influences production efficiency.
Utilize cutting equipment to cut the steel frame and obtain the solar energy component frame of required length, steel frame both sides tip is cut by the symmetry and is processed into connecting the laminating inclined plane, and current cutting process is all through manual operation, and the steel frame cuts that the required precision of location alignment is high, and this just leads to manual operation slower, very big influence production efficiency.
The manual carrying is generally adopted among the processes of cutting, punching and punching riveting the steel frame, the carrying speed is low, the steel frame needs to be positioned again after being carried at every time, and the production efficiency is seriously influenced.
The process that current steel frame both sides tip carried out the pressure equipment of angle sign indicating number mainly adopts artifical manual to go on, need utilize artifical handheld steel frame to recycle pressure equipment and place the pressure equipment with the angle sign indicating number one by one, after the process of accomplishing the pressure equipment of angle sign indicating number, need artifical manual with the steel frame transfer to punching and riveting processing equipment department and carry out punching and riveting processing, the equipment manufacturing procedure of whole steel frame all needs artifical the participation, utilize artifical manual operation work efficiency low and processing quality poor, increase the cost of labor.
Based on the situation, the invention provides production equipment for a solar steel frame, which can effectively solve the problems.
Disclosure of Invention
The invention aims to provide production equipment for a solar steel frame. According to the production equipment of the solar steel frame, the automatic production of the steel frame is realized through the feeding device, the positioning and cutting device, the transplanting device, the corner connector mounting device and the corner connector fixing device, the amount of manual labor is reduced, the production efficiency is improved, the mechanical production is adopted, the production precision is high, and the quality of the produced solar steel frame is good; and connect material loading frame and main frame through the frame connecting rod, improve overall stability, also ensure that the steel frame feeding can not go wrong, guarantee better feeding effect.
The invention is realized by the following technical scheme:
production equipment of a solar steel frame comprises a feeding device, a positioning and cutting device, a transplanting device, an angle code mounting device, an angle code fixing device and a main frame; the positioning cutting device, the transplanting device, the corner brace mounting device and the corner brace fixing device are all arranged on the main rack; the feeding device comprises a feeding rack, a first feeding mechanism, a second feeding mechanism vertically arranged at one end of the first feeding mechanism and a material distributing mechanism arranged on the second feeding mechanism; one end of the second feeding mechanism is connected to one end of the first feeding mechanism, and the other end of the second feeding mechanism is provided with the material distributing mechanism; the two ends of the feeding frame are provided with feeding cylinders, and the inner sides of the supporting legs of the frame are provided with feeding guide rails; the feeding rack and the main rack are fixedly connected through a rack connecting rod.
According to the invention, through the feeding device, the positioning and cutting device, the transplanting device, the corner brace mounting device and the corner brace fixing device, the automatic production of the steel frame is realized, the amount of labor is reduced, the production efficiency is improved, mechanical production is adopted, the production precision is high, and the produced solar steel frame has good quality; and the feeding rack is connected with the main rack through the rack connecting rod, so that the overall stability is improved, the feeding of the steel frame is ensured not to be mistaken, and a better feeding effect is ensured.
Preferably, the first feeding mechanism comprises a feeding frame and feeding rollers fixed on the feeding frame at equal intervals; two sides of the feeding roller are fixed on the feeding frame through a first feeding fixing seat; a first feeding driving assembly is further arranged in the feeding frame; a feeding sliding block matched with the feeding guide rail on the feeding rack is further arranged on the outer side of the supporting leg of the feeding rack; both ends of the feeding frame are also connected with an output rod of the feeding cylinder fixed on the feeding frame;
a material arrival limiting structure is further arranged at one end, close to the second feeding mechanism, of the first feeding mechanism; the material arrival limiting structure comprises a material arrival limiting fixed seat fixed on the feeding frame, a material arrival limiting adjusting rod embedded on the material arrival limiting fixed seat, a material arrival limiting seat sleeved at the top end of the material arrival limiting adjusting rod, a material arrival limiting guide rod embedded on the material arrival limiting seat in a sliding manner, and a first material arrival limiting plate fixedly arranged at the end part of the material arrival limiting guide rod; the top of the arrival limiting fixed seat is also provided with a first arrival limiting adjusting ring sleeved on the arrival limiting adjusting rod; a material arrival limiting spring is further arranged between the first material arrival limiting plate and the material arrival limiting seat; the material arrival limiting seat is also provided with a material arrival limiting buffer;
the first feeding driving assembly comprises a feeding motor fixed on the feeding rack and a feeding driving rod rotatably connected to the feeding rack; a feeding belt wheel is arranged on the feeding driving rod corresponding to each feeding roller; the feeding belt wheel is connected with the feeding roller through a circular belt; and the feeding roller is provided with a transmission groove for embedding the circular belt.
Preferably, the second feeding mechanism comprises at least two feeding conveyor belts fixed on the feeding rack; second feeding fixing seats for fixing the feeding conveyor belt on the feeding rack are arranged on two sides of the feeding conveyor belt; a plurality of feeding guide fixing rods extending outwards are further arranged on the outer sides of the two feeding conveyor belts on the outermost side; a second material receiving limiting plate is sleeved on the feeding guide fixing rod; the material arrival limiting plate is also provided with a second material arrival limiting adjusting ring sleeved on the feeding guide fixing rod;
the feeding conveyor belt is driven by a second feeding motor fixedly arranged in the feeding rack through belt transmission;
the material distribution mechanism is fixedly arranged on the side surface of one end, away from the first feeding mechanism, of the feeding conveyor belt; the material distributing mechanism comprises two material distributing cylinders fixed on the feeding conveyor belt, and the distance between output rods of the two material distributing cylinders is larger than the width of the steel frame.
Preferably, the positioning cutting device comprises a first positioning mechanism and a second positioning mechanism which are sequentially arranged along the advancing direction of the steel frame; the number of the first positioning mechanisms and the number of the second positioning mechanisms are multiple and even, and the multiple first positioning mechanisms and the multiple second positioning mechanisms are symmetrically fixed on the rack; the outer sides of the two second positioning mechanisms are provided with cutting mechanisms; the cutting mechanism is arranged on the main rack through a cutting moving assembly;
the first positioning mechanism comprises a first positioning mounting plate fixed on the rack, a first positioning limiting cylinder fixed on the first positioning mounting plate and a first positioning adjusting cylinder fixed on the first positioning mounting plate; the first positioning limiting cylinder is arranged on the side face of the steel frame corresponding to the steel frame, and a first fixed limiting block is arranged on the other side of the steel frame corresponding to the first positioning limiting cylinder; the first positioning adjusting cylinder is arranged at the end part of the steel frame corresponding to the steel frame;
the end part of the output rod of the first positioning limiting cylinder is fixedly connected with a first movable limiting block; a plurality of rollers are arranged on the contact surfaces of the first fixed limiting block and the first movable limiting block and the steel frame at equal intervals;
the second positioning mechanism comprises a second positioning limiting cylinder and a second fixed limiting block which are respectively arranged on two sides of the steel frame corresponding to the steel frame, and a punching positioning assembly is further arranged on one side, close to the cutting mechanism, of the second positioning limiting cylinder;
every two second positioning mechanisms that are symmetrical to each other are a set of, and the multiunit second positioning mechanism sets up along the advancing direction equidistance of steel frame on the main frame.
Preferably, the cutting moving assembly comprises two cutting moving guide rails fixed on the main frame and parallel to each other, and a cutting moving cylinder arranged between the two cutting moving guide rails;
the cutting mechanism comprises a cutting assembly; cutting guide wheels are arranged on the upper side and the lower side of the feed port on one side of the cutting assembly close to the second positioning mechanism; a cutting waste material box is arranged on one side of the cutting assembly, which is far away from the second positioning mechanism; the bottom of the cutting assembly is provided with a cutting movable mounting plate which is fixedly connected with an output rod of the cutting movable cylinder; the bottom of the cutting assembly is also provided with a cutting moving sliding block matched with the cutting moving guide rail; one side of the cutting assembly, which is close to the second positioning mechanism, is also provided with a convex bag forming structure at one side of the feed inlet.
Preferably, the transplanting device comprises a transplanting linear motor fixed on the main frame and a transplanting mechanism arranged on the transplanting linear motor; a plurality of transplanting moving blocks are arranged on the transplanting linear motor; the transplanting mechanism comprises a transplanting lifting assembly fixedly connected to the transplanting moving block, transplanting frames arranged on two sides of the transplanting lifting assembly and a plurality of transplanting limiting assemblies arranged at the tops of the transplanting frames;
the transplanting limiting assembly comprises a transplanting limiting fixing plate fixed on the transplanting frame and a transplanting limiting clamping jaw air cylinder fixed on the transplanting limiting fixing plate; transplanting limit supporting plates for assisting in supporting the steel frame are further arranged on two sides of the transplanting limit clamping jaw air cylinder;
the number of the transplanting moving blocks is two; the number of the transplanting lifting assemblies is also two.
Preferably, the transplanting lifting assembly comprises a transplanting lifting bottom plate fixed on the transplanting moving block, a plurality of transplanting lifting guide rods fixedly arranged on the transplanting lifting bottom plate, a transplanting lifting top plate fixedly connected to the top ends of the transplanting lifting guide rods, and a transplanting lifting moving plate sleeved on the transplanting lifting guide rods; the transplanting lifting moving plate is arranged between the transplanting lifting bottom plate and the transplanting lifting top plate; a transplanting lifting guide block is arranged on the transplanting lifting moving plate corresponding to the transplanting lifting guide rod; the transplanting frames are fixedly arranged on two sides of the transplanting lifting moving plate;
the transplanting lifting bottom plate can be also rotatably connected with a transplanting lifting screw rod, and the transplanting lifting screw rod extends upwards to sequentially penetrate through the transplanting lifting moving plate and the transplanting lifting top plate; transplanting lifting screw rod nuts are arranged on the transplanting lifting moving plate corresponding to the transplanting lifting screw rods; a transplanting lifting motor is also fixed on the transplanting lifting top plate; an output shaft of the transplanting lifting motor extends upwards to penetrate through the transplanting lifting top plate; the output shaft of the transplanting lifting motor is in dynamic connection with the transplanting lifting screw rod through a transplanting belt transmission assembly; transplanting lifting through holes are formed in the transplanting lifting moving plate corresponding to the transplanting lifting motors.
Preferably, the corner connector assembling device comprises a bin, a corner connector carrying mechanism and a corner connector grabbing mechanism which are sequentially arranged along the advancing route of the corner connector; the bin, the corner brace carrying mechanism and the corner brace grabbing mechanism are all fixedly arranged on the main rack;
the bin comprises an angle code feeding table fixed on the main rack, a plurality of angle code feeding guide pillars fixedly arranged on the angle code feeding table in a rectangular array manner, and two groups of angle code discharging assemblies arranged at the bottom ends of the angle code feeding guide pillars; every four adjacent corner brace feeding guide pillars form a corner brace feeding channel; the distance between the two groups of corner brace discharging assemblies in the vertical direction is greater than the height of one corner brace;
the corner brace discharging assembly comprises a corner brace discharging cylinder fixed on the corner brace feeding guide pillars and corner brace discharging rods arranged corresponding to each row of corner brace feeding guide pillars; the angle code discharging rod penetrates through the angle code feeding guide pillars in a corresponding row; one ends of the angle code discharging rods are connected through an angle code discharging connecting plate; the angle code discharging connecting plate is connected with an output rod of the angle code discharging cylinder through the angle code discharging driving plate;
the angle code carrying mechanism comprises an angle code carrying linear motor fixed on the main rack and an angle code carrying disc fixed on a moving block on the angle code carrying linear motor; the corner brace carrying disc is provided with corner brace carrying grooves corresponding to the corner brace feeding channels.
Preferably, the corner code grabbing mechanism comprises a corner code grabbing linear motor, a corner code grabbing lifting cylinder fixedly arranged on a moving block on the corner code grabbing linear motor and a corner code grabbing assembly fixedly arranged at the bottom end of an output rod of the corner code grabbing lifting cylinder; the two sides of the corner brace grabbing lifting cylinder are respectively provided with a corner brace grabbing guide seat fixedly arranged on the corner brace grabbing lifting cylinder; the angle code grabbing component comprises an angle code grabbing and mounting block fixed at the bottom end of the output rod of the angle code grabbing lifting cylinder; the corner connector grabbing installation block is provided with a corner connector grabbing guide rod corresponding to the corner connector grabbing guide seat; and angle code grabbing side plates fixed on the main rack are arranged on two sides of the angle code grabbing linear motor.
The corner connector grabbing component further comprises a gear which is embedded in the corner connector grabbing mounting block in a rotatable mode, a rotating air cylinder which is fixed to one side of the corner connector grabbing mounting block, a clamping jaw air cylinder which is fixed to one side of the gear and a rotating driving rod which is embedded in the corner connector grabbing mounting block in a slidable mode; the rotary driving rod is arranged above the gear, and a tooth groove meshed with the gear is arranged on the rotary driving rod; one end of the rotating driving rod is connected with an output rod of the rotating air cylinder through an angle code grabbing connecting block.
Preferably, the corner brace fixing device comprises a fixing mounting plate, a fixing air cylinder fixed on the fixing mounting plate and a pushing air cylinder fixed on the main frame; the fixed mounting plate is provided with a limiting groove for placing the steel frame and the corner connector; the fixed cylinder is arranged on the side surface of the limiting groove, and a limiting fixed block is arranged on the other side of the limiting groove corresponding to the fixed cylinder; the end part of the fixed cylinder output rod is provided with an L-shaped steel frame fixing block; the pushing cylinder is arranged at the end part of the limiting groove, and an angle code pushing block is arranged at the end part of the pushing cylinder.
Compared with the prior art, the invention has the following advantages and beneficial effects:
according to the production equipment of the solar steel frame, the automatic production of the steel frame is realized through the feeding device, the positioning and cutting device, the transplanting device, the corner connector mounting device and the corner connector fixing device, the labor amount is reduced, the production efficiency is improved, the mechanical production is adopted, the production precision is high, and the quality of the produced solar steel frame is good; and connect material loading frame and main frame through the frame connecting rod, improve whole stability, also ensure that the error can not appear in the steel frame feeding, guarantee better feeding effect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a feeding device according to the present invention;
FIG. 3 is a schematic view of another angle of the feeding device according to the present invention;
FIG. 4 is a schematic side view of the feeding device of the present invention;
FIG. 5 is an enlarged view of a portion of the structure of FIG. 2 at A;
FIG. 6 is a schematic view of a portion of the enlarged structure at B in FIG. 3;
FIG. 7 is a schematic view of the present invention with the feed device removed;
FIG. 8 is a schematic structural view of a first positioning mechanism according to the present invention;
FIG. 9 is a schematic structural view of a second positioning mechanism according to the present invention;
FIG. 10 is a schematic view of the cutting assembly of the present invention;
FIG. 11 is a schematic view of the cutting assembly and the cutting movement assembly according to the present invention;
FIG. 12 is a schematic structural view of the transplanting device of the present invention;
FIG. 13 is a schematic view of the transplanting lifting assembly of the present invention;
FIG. 14 is a schematic structural view of the transplanting limiting assembly of the present invention;
FIG. 15 is a schematic view of the corner brace mounting apparatus of the present invention;
FIG. 16 is a schematic view of another embodiment of the present invention;
FIG. 17 is an enlarged partial view of the structure at C in FIG. 15;
fig. 18 is a schematic structural view of a part of the structure of the corner connector grabbing mechanism.
Fig. 19 is a schematic structural view of the corner brace fixing device of the present invention.
Detailed Description
In order that those skilled in the art will better understand the technical solutions of the present invention, the following description of the preferred embodiments of the present invention is provided in connection with specific examples, but it should be understood that the drawings are for illustrative purposes only and should not be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.
The technical features (the constituent units/elements of the present invention) of the conveyor belt, the cutting assembly, etc., described in the present invention, are obtained from conventional commercial sources or manufactured in a conventional manner, unless otherwise specified, and the specific structure, operation principle, control means and spatial arrangement thereof, which may be involved, are all conventional choices in the art, and should not be considered as the innovative points of the present invention, and it will be understood to those skilled in the art that the present invention is not further specifically described in detail.
Example 1:
as shown in fig. 1 to 19, a solar steel frame production device comprises a feeding device 1, a positioning cutting device 2, a transplanting device 3, an angle code mounting device 4, an angle code fixing device 5 and a main frame 9; the positioning cutting device 2, the transplanting device 3, the corner brace mounting device 4 and the corner brace fixing device 5 are all arranged on the main frame 9; the feeding device 1 comprises a feeding rack 11, a first feeding mechanism 12, a second feeding mechanism 13 vertically arranged at one end of the first feeding mechanism 12, and a material distributing mechanism 14 arranged on the second feeding mechanism 13; one end of the second feeding mechanism 13 is connected to one end of the first feeding mechanism 12, and the other end of the second feeding mechanism 13 is provided with the material distributing mechanism 14; two ends of the feeding frame 11 are provided with feeding cylinders 111, and the inner sides of the supporting legs of the frame 11 are provided with feeding guide rails 112; the feeding frame 11 and the main frame 9 are fixedly connected through a frame connecting rod 91.
According to the invention, through the feeding device 1, the positioning cutting device 2, the transplanting device 3, the corner brace mounting device 4 and the corner brace fixing device 5, the automatic production of the steel frame is realized, the amount of labor is reduced, the production efficiency is improved, and the mechanical production is adopted, so that the production precision is high, and the produced solar steel frame has good quality; and through the frame connecting rod 91 will the feed frame 11 is connected with the main frame 9, improves the overall stability, also ensures that the feeding of the steel frame can not be wrong, and ensures better feeding effect.
The steering of the steel frame during feeding is realized through the first feeding mechanism 12 and the second feeding mechanism 13 which are perpendicular to each other; through the first feeding mechanism 12, the feeding difficulty is well reduced, arrangement is not required to be neat, when the steel frame is arranged at the end part of the first feeding mechanism 12, the steel frame can be transferred to the second feeding mechanism 13, automatic alignment is realized on the second feeding mechanism 13, manual operation is reduced, and the production efficiency is improved; through the material distribution mechanism 14, the effects of stopping the steel frames and releasing the single steel frame when needed are achieved, automatic material distribution is achieved, manual operation is reduced, and production efficiency is improved.
Preferably, the first feeding mechanism 12 comprises a feeding frame 121 and feeding rollers 122 fixed on the feeding frame 121 at equal intervals; two sides of the feeding roller 122 are fixed on the feeding frame 121 through a first feeding fixing seat 123; a first feeding driving assembly 124 is further arranged in the feeding frame 121; a feeding sliding block 125 which is used for being matched with the feeding guide rail 112 on the feeding frame 11 is further arranged on the outer side of the supporting foot of the feeding frame 121; both ends of the feeding frame 121 are also connected with an output rod of the feeding cylinder 111 fixed on the feeding frame 11;
the first feeding mechanism 12 slides on the feeding frame 11 through the cooperation of the feeding slide block 125 and the feeding guide rail 112; and controls the up and down movement of the first feed mechanism 12 by the feed cylinder 111.
A material arrival limiting structure 126 is further arranged at one end, close to the second feeding mechanism 13, of the first feeding mechanism 12; the material arrival limiting structure 126 comprises a material arrival limiting fixing seat 1261 fixed on the feeding frame 121, a material arrival limiting adjusting rod 1262 embedded on the material arrival limiting fixing seat 1261, a material arrival limiting seat 1263 sleeved on the top end of the material arrival limiting adjusting rod 1262, a material arrival limiting guide rod 1264 embedded on the material arrival limiting seat 1263 in a sliding manner, and a first material arrival limiting plate 1265 fixedly arranged at the end part of the material arrival limiting guide rod 1264; the top of the arrival limiting fixed seat 1261 is also provided with a first arrival limiting adjusting ring 1266 which is sleeved on the arrival limiting adjusting rod 1262; a material arrival limiting spring 1267 is further arranged between the first material arrival limiting plate 1265 and the material arrival limiting seat 1263; a material arrival limiting buffer 1268 is also arranged on the material arrival limiting seat 1263;
the material-arrival limiting structure 126 has a limiting effect on the steel frame, and the steel frame is prevented from being sent out of the first feeding mechanism 12; the limiting spring 1267 is arranged on the material arrival limiting structure 126, so that the buffering effect is good, and the damage of the steel frame and the first material arrival limiting plate caused by excessive impact is avoided; through the material arrival limiting buffer 1268, when it is detected that the first material arrival limiting plate 1265 is impacted, namely, the steel frame is conveyed to the joint of the first feeding mechanism 12 and the second feeding mechanism 13, a detection sensor is further arranged near the material arrival limiting buffer 1268, the detection sensor transmits a signal to a controller, and the controller controls the feeding cylinder 111 to descend the first feeding mechanism 12, so that the steel frame is transferred to the second feeding mechanism 13.
The first feeding driving assembly 124 comprises a feeding motor 1241 fixed on the feeding rack 11 and a feeding driving rod 1242 rotatably connected to the feeding rack 11; a feeding belt wheel 1243 is arranged on the feeding driving rod 1242 corresponding to each feeding roller 122; the feeding belt wheel 1243 is connected with the feeding roller 122 through a circular belt; the feeding roller 122 is provided with a transmission groove for embedding the circular belt.
Preferably, the second feeding mechanism 13 includes at least two feeding conveyor belts 131 fixed to the feeding frame 11; two sides of the feeding conveyor belt 131 are provided with second feeding fixing seats 132 for fixing the feeding conveyor belt 131 on the feeding frame 11; a plurality of feeding guide fixing rods 133 extending outwards are further arranged on the outer sides of the two outermost feeding conveyor belts 131; the feeding guide fixing rod 133 is sleeved with a second feeding limiting plate 134; the material arrival limiting plate 134 is further provided with a second material arrival limiting adjusting ring 135 sleeved on the feeding guide fixing rod 134;
the second material-to-material limiting plate 134 limits the position of the steel frame on the feeding conveyor belt 131, and plays a role in alignment.
The feeding conveyor belt 131 is driven by a second feeding motor 136 fixedly arranged in the feeding frame 11 through belt transmission;
the material distributing mechanism 14 is fixedly arranged on a side surface of the feeding conveyor belt 131, which is away from one end of the first feeding mechanism 12; the material distribution mechanism 14 comprises two material distribution cylinders 141 fixed on the feeding conveyor belt 131, and the distance between the output rods of the two material distribution cylinders 141 is greater than the width of the steel frame.
The controller controls the actions of the two material separating cylinders 141, so that a good material separating effect is achieved, the steel frames are arranged more neatly when being blocked, and the steel frames are ensured not to need to be adjusted greatly when entering the next process.
When the steel frames between the two material distributing cylinders 141 are taken away, the output rods of the inner material distributing cylinders 141 are lowered, the feeding conveyor belt 131 drives the steel frames to advance, and when the foremost steel frame is completely positioned between the two material distributing cylinders 141, the output rods of the material distributing cylinders 141 are raised to block the rear steel frame.
Preferably, the positioning and cutting device 2 comprises a first positioning mechanism 21 and a second positioning mechanism 22 which are sequentially arranged along the advancing direction of the steel frame; the number of the first positioning mechanisms 21 and the number of the second positioning mechanisms 22 are multiple and even, and the multiple first positioning mechanisms 21 and the multiple second positioning mechanisms 22 are symmetrically fixed on the rack; the outer sides of the two second positioning mechanisms 22 are provided with cutting mechanisms 23; the cutting mechanism 23 is arranged on the main frame through a cutting moving assembly 24;
the first positioning mechanism 21 is used for realizing coarse positioning of the steel frame, the positioning precision is not high, but the positioning is faster, and the production efficiency is improved; the second positioning mechanism 22 is used for carrying out fine positioning on the steel frame and carrying out positioning again on the basis of coarse positioning, so that not only is a faster positioning effect ensured, but also the positioning time is saved, and the working efficiency is improved; the cutting mechanism 23 is arranged to be movable, so that the steel frame can be cut faster and better under the positioning state without damaging the steel frame, and better cutting effect and faster cutting efficiency are guaranteed.
The first positioning mechanism 21 comprises a first positioning mounting plate 211 fixed on the frame, a first positioning limit cylinder 212 fixed on the first positioning mounting plate 211, and a first positioning adjustment cylinder 213 fixed on the first positioning mounting plate 211; the first positioning limiting cylinder 212 is arranged on the side surface of the steel frame corresponding to the steel frame, and a first fixed limiting block 214 is arranged on the other side of the steel frame corresponding to the first positioning limiting cylinder 212; the first positioning adjusting cylinder 213 is arranged at the end part of the steel frame corresponding to the steel frame;
in the first positioning mechanism 21, the first positioning and limiting cylinder 212 is only used for limiting the steel frame, and limiting the steel frame to move only in the length direction; and then the position of the steel frame is adjusted through the first positioning adjusting cylinder 213, so that the steel frame is adjusted to a specified position. And the first positioning mechanism 21 is provided with a spring, a screw rod and a nut part for adjusting the tightness, so that the tightness and the small allowance length can be adjusted.
The end of the output rod of the first positioning limit cylinder 212 is fixedly connected with a first movable limit block 215; a plurality of rollers are arranged on the contact surfaces of the first fixed limiting block 214 and the first movable limiting block 215 and the steel frame at equal intervals;
the friction between the steel frame and the first movable stopper 215 and the first fixed stopper 214 is reduced by the rollers disposed on the first movable stopper 215 and the first fixed stopper 214, and the durability of the first movable stopper 215 and the first fixed stopper 214 is improved.
The second positioning mechanism 22 comprises a second positioning limiting cylinder 221 and a second fixed limiting block 222 which are respectively arranged on two sides of the steel frame corresponding to the steel frame, and a punching positioning assembly 223 is further arranged on one side, close to the cutting mechanism 23, of the second positioning limiting cylinder 221;
through the punching positioning component 223, the steel frame is positioned at the designated position better, and the positioning effect is enhanced.
Every two mutually symmetrical second positioning mechanisms 22 form a group, and a plurality of groups of second positioning mechanisms 22 are equidistantly arranged on the main frame 9 along the traveling direction of the steel frame.
Preferably, the cutting moving assembly 24 includes two cutting moving rails 241 fixed on the main frame in parallel with each other and a cutting moving cylinder 242 disposed between the two cutting moving rails 241;
the cutting mechanism 23 includes a cutting assembly 231; cutting guide wheels 232 are arranged on the upper side and the lower side of the feed inlet on one side, close to the second positioning mechanism 22, of the cutting assembly 231; a cutting waste material box 233 is arranged on one side of the cutting assembly 231, which is far away from the second positioning mechanism 22; the bottom of the cutting assembly 231 is provided with a cutting movable mounting plate 234 fixedly connected with an output rod of the cutting movable air cylinder 242; the bottom of the cutting component 231 is also provided with a cutting moving slide block 235 matched with the cutting moving guide rail 241; the side of the cutting assembly 231 close to the second positioning mechanism 22 is further provided with a convex hull structure 236 at one side of the feed inlet.
The cutting guide wheel 232 not only plays a role in guiding the steel frame, but also has a certain limiting function; the cutting waste material box 233 is used for collecting the cut waste materials, so that the difficulty of subsequent manual waste material cleaning is reduced, and the production efficiency is improved; through the cutting moving cylinder 242, the cutting assembly 231 can be better and faster sent to a specified position, and faster production efficiency is ensured; through cutting movable guide 241 and cutting movable sliding block 235, better guide cutting component 231 is in make rectilinear movement under the drive of cutting movable cylinder 242, better assurance cutting component 231 removes accurate nature, guarantees better cutting effect.
When the cutting assembly 231 cuts the steel frame, the convex wrapping structure 236 performs convex wrapping on the steel frame.
Preferably, the transplanting device 3 comprises a transplanting linear motor 31 fixed on the main frame and a transplanting mechanism 32 arranged on the transplanting linear motor 31; a plurality of transplanting moving blocks are arranged on the transplanting linear motor 31; the transplanting mechanism 32 comprises a transplanting lifting assembly 321 fixedly connected to the transplanting moving block, transplanting frames 322 arranged on two sides of the transplanting lifting assembly 321, and a plurality of transplanting limiting assemblies 323 arranged on the tops of the transplanting frames 322;
through the matching of the transplanting lifting assembly 321 and the transplanting linear motor 31, the transplanting device can freely move in two dimensions, can reach any position in a movement range, and ensures a better transplanting effect; through transplant spacing subassembly 323, when transplanting the steel frame, can be better keep original location, can not appear rocking, guarantee better transplantation effect, avoid adjusting the location once more, improve production efficiency.
The transplanting limiting assembly 323 comprises a transplanting limiting fixing plate 3231 fixed on the transplanting frame 322 and a transplanting limiting clamping jaw cylinder 3232 fixed on the transplanting limiting fixing plate 3231; transplanting limiting support plates 3233 for assisting in supporting the steel frame are further arranged on two sides of the transplanting limiting clamping jaw cylinder 3232;
the transplanting limiting clamping jaw cylinder 3232 ensures that the transplanting limiting component 3233 can limit and fix the transplanting limiting component 3233 according to steel frames with different sizes, and a larger application range is ensured; through transplant spacing backup pad 3233, set up the steel frame height, it is right to reduce the steel frame transplant spacing clamping jaw cylinder 3232's wearing and tearing, ensure better transplantation effect.
The number of the transplanting moving blocks is two; the number of the transplanting lifting assemblies 321 is also two.
Preferably, transplanting lifting assembly 321 includes transplanting lifting bottom plate 3211 fixed to the transplanting moving block, a plurality of transplanting lifting guide rods 3212 fixedly disposed on transplanting lifting bottom plate 3211, transplanting lifting top plate 3213 fixedly connected to top ends of transplanting lifting guide rods 3212, and transplanting lifting moving plate 3214 sleeved on transplanting lifting guide rods 3212; the transplanting lifting moving plate 3214 is arranged between the transplanting lifting bottom plate 3211 and the transplanting lifting top plate 3213; a transplanting lifting guide block 3215 is further provided on the transplanting lifting moving plate 3214 corresponding to the transplanting lifting guide rod 3212; the transplanting frame 322 is fixedly arranged at two sides of the transplanting lifting moving plate 3214;
the transplanting lifting bottom plate 3211 is further rotatably connected to a transplanting lifting screw 3216, and the transplanting lifting screw 3216 extends upward to sequentially penetrate through the transplanting lifting moving plate 3214 and the transplanting lifting top plate 3213; a transplanting lifting screw nut 3217 is arranged on the transplanting lifting moving plate 3214 corresponding to the transplanting lifting screw 3216; a transplanting lifting motor 3218 is further fixed to the transplanting lifting top plate 3213; an output shaft of the transplanting lifting motor 3218 extends upwards to penetrate through the transplanting lifting top plate 3213; an output shaft of the transplanting lifting motor 3218 is movably connected with the transplanting lifting screw 3216 through a transplanting belt transmission assembly 3219; transplanting lifting through holes are formed in the transplanting lifting moving plate 3214 corresponding to the transplanting lifting motor 3218.
The lifting transmission is carried out in a ball screw mode, so that the lifting is more stable, the transmission mutation is smaller, and the positioning of the steel frame cannot be influenced; transplanting belt drive assembly 3219 is synchronous pulley and synchronous belt drive assembly, adopts transplanting belt drive assembly 3219 carries out the transmission and connects, and transmission effect is good, and when starting up, also the mode that the accessible skidded reduces to transplant elevator motor 3218's loss, improves the durability.
Preferably, the corner connector comprises a storage bin 41, a corner connector carrying mechanism 42 and a corner connector grabbing mechanism 43 which are sequentially arranged along the advancing route of the corner connector; the bin 41, the corner brace carrying mechanism 42 and the corner brace grabbing mechanism 43 are all fixedly arranged on the main rack;
the storage bin 41 is used for realizing quick and convenient semi-automatic feeding, so that not only can the corner brace be simply supplemented, but also unified feeding can be realized, and the quick production efficiency is ensured; the corner connectors are transported in batches through the corner connector transporting mechanism 42, so that the production efficiency is improved; the corner brace is accurately grabbed from the corner brace carrying mechanism 42 through the corner brace grabbing mechanism 43 and is sent to a specified position.
The storage bin 41 comprises an angle code feeding table 411 fixed on the main frame, a plurality of angle code feeding guide pillars 412 fixedly arranged on the angle code feeding table 411 in a rectangular array, and two groups of angle code discharging assemblies 413 arranged at the bottom ends of the angle code feeding guide pillars 412; every four adjacent corner brace feeding guide columns 412 form a corner brace feeding channel; the distance between the two groups of corner brace discharging assemblies 413 in the vertical direction is greater than the height of a corner brace;
the automatic discharging of the corner connectors is realized through the two groups of corner connector discharging assemblies 413; through the angle sign indicating number feeding guide pillar 412, the process of supplementing the angle sign indicating number by manpower is simpler and more convenient, and the production efficiency is better improved.
The corner connector discharging assembly 413 comprises a corner connector discharging cylinder 4131 fixed on the corner connector feeding guide pillar 412 and a corner connector discharging rod 4132 corresponding to each row of corner connector feeding guide pillars 412; the corner connector discharging rod 4132 penetrates through the corner connector feeding guide pillars 412 in a corresponding row; one ends of the angle code discharging rods 4132 are connected through an angle code discharging connecting plate 4133; the angle code discharging connecting plate 4133 is connected with an output rod of the angle code discharging cylinder 4131 through the angle code discharging driving plate 4134;
two corner code discharging air cylinders 4131 of the two corner code discharging assemblies 413 are respectively arranged on the storage bin 41, so that the two corner code discharging assemblies 413 cannot interfere with each other, and the distance between the two corner code discharging assemblies 413 in the vertical direction can be closer.
The corner connector discharging rod 4132 is provided with a baffle corresponding to each corner connector feeding channel, and the baffles can block falling of corner connectors; when the corner connectors need to be discharged, the corner connector discharging assembly 413 on the upper layer is started, the corner connector discharging air cylinder 4131 pushes the corner connector discharging connecting plate 4133 to drive the corner connector discharging rod 4132 to move, so that the blocking piece is embedded into the corner connector feeding guide pillar 412, the corner connectors fall between the two corner connector discharging assemblies 413, and the corner connector discharging assembly 413 returns; and then the corner connector discharging assembly 413 at the lower layer is started, the corner connector discharging air cylinder 4131 pushes the corner connector discharging connecting plate 4133 to drive the corner connector discharging rod 4132 to move, so that the blocking piece is embedded into the corner connector feeding guide pillar 412, a corner connector between the two corner connector discharging assemblies 413 falls into the corner connector conveying mechanism 42 to finish discharging, and the corner connector discharging assembly 413 returns.
The corner brace conveying mechanism 42 comprises a corner brace conveying linear motor 421 fixed on the main frame and a corner brace conveying disc 422 fixed on a moving block on the corner brace conveying linear motor 421; the corner connector carrying plate 422 is provided with corner connector carrying grooves 423 corresponding to each corner connector feeding channel.
Through corresponding every the angle sign indicating number charge-in channel sets up angle sign indicating number haulage groove 423 guarantees better transport effect, and the transport can both be carried away one deck angle sign indicating number every time.
Preferably, the corner code grabbing mechanism 43 comprises a corner code grabbing linear motor 431, a corner code grabbing lifting cylinder 432 fixedly arranged on a moving block of the corner code grabbing linear motor 431, and a corner code grabbing component 433 fixedly arranged at the bottom end of an output rod of the corner code grabbing lifting cylinder 432; the two sides of the corner code grabbing lifting cylinder 432 are respectively provided with a corner code grabbing guide seat 4321 fixedly arranged on the corner code grabbing lifting cylinder 432; the corner code grabbing component 433 comprises a corner code grabbing and mounting block 4331 fixed at the bottom end of an output rod of the corner code grabbing lifting cylinder 432; the corner code grabbing mounting block 4331 is provided with a corner code grabbing guide rod 4332 corresponding to the corner code grabbing guide seat 4321; the two sides of the angle code grabbing linear motor 431 are both provided with angle code grabbing side plates 4311 fixed on the main rack.
The subassembly 433 is grabbed to angle sign indicating number when grabbing the angle sign indicating number, needs the angle sign indicating number is grabbed linear electric motor 431, angle sign indicating number and is grabbed the cooperation that lift cylinder 432 and angle sign indicating number transport linear electric motor 421, realizes the regulation of three dimensionality, ensures that can accurate grab and get the angle sign indicating number.
The corner code grabbing component 433 further comprises a gear 4337 which is rotatably embedded in the corner code grabbing mounting block 4331, a rotating cylinder 4333 which is fixed on one side of the corner code grabbing mounting block 4331, a clamping jaw cylinder 4334 which is fixed on one side of the gear 4337, and a rotating driving rod 4335 which is slidably embedded in the corner code grabbing mounting block 4331; the rotation driving rod 4335 is arranged above the gear 4337, and a tooth groove meshed with the gear 4337 is formed in the rotation driving rod 4335; one end of the rotation driving rod 4335 is connected to an output rod of the rotation cylinder 4333 through an angle code grabbing connection block 4336.
The corner brace can be better taken out of the corner brace carrying disc 422 through the clamping jaw air cylinder 4333; through the cooperation of gear 4337, rotation cylinder 4333 and rotation actuating lever 4335, realize the rotation of clamping jaw cylinder 4334, ensure that the angle sign indicating number is sent into next process with correct posture, do not need artifical the correction, ensure better effect and the production efficiency of pressing from both sides.
Preferably, the corner brace fixing device 5 comprises a fixing mounting plate 51, a fixing air cylinder 52 fixed on the fixing mounting plate 51, and a pushing air cylinder 53 fixed on the main frame 9; the fixed mounting plate 51 is provided with a limiting groove for placing a steel frame and corner connectors; the fixed cylinder 52 is arranged on the side surface of the limiting groove, and a limiting fixed block 54 is arranged on the other side of the limiting groove corresponding to the fixed cylinder 52; the end part of the output rod of the fixed cylinder 52 is provided with an L-shaped steel frame fixing block 55; the pushing cylinder 53 is arranged at the end part of the limiting groove, and an angle code pushing block 56 is arranged at the end part of the pushing cylinder 53.
Preliminarily positioning the steel frame and the corner connectors through the limiting grooves; through the cooperation of the fixed cylinder 52, the limiting fixed block 54 and the steel frame fixed block 55, the steel frame is well fixed, and the corner brace can be well pushed into the steel frame.
The steel frame is sent to the first feeding mechanism 12 and sent to the bottom end, the first feeding mechanism 12 descends, and the steel frame is transferred to the second feeding mechanism 13; the steel frame is sent to the material distributing mechanism 14 by the second feeding mechanism 13; the transplanting device 3 conveys the steel frame to the first positioning mechanism 21, and performs coarse positioning on the steel frame; the steel frame is conveyed to the second positioning mechanism 22 through the transplanting device 3, the steel frame is precisely positioned, and the end part of the steel frame is obliquely cut and embossed through the cutting mechanism 23; the steel frame is transported to the next group of second positioning mechanisms 22 through the transplanting device 3, and the steel frame is transferred; then the steel frame is transported to the corner brace fixing device 5 through the transplanting device 3; connecting the corner brace carried to the corner brace fixing device 5 by the corner brace mounting device 4 with a steel frame; and the steel frame is moved out of the corner brace fixing device 5 through the transplanting device 3 to finish discharging.
According to the description and the drawings of the invention, the production equipment of the solar steel frame can be easily manufactured or used by the person skilled in the art, and the positive effects recorded in the invention can be produced.
Unless otherwise specified, in the present invention, if there is an orientation or positional relationship indicated by terms of "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing orientation or positional relationship in the present invention are for illustrative purposes only, and should not be construed as limiting the present patent, specific meanings of the above terms can be understood by those of ordinary skill in the art in conjunction with the accompanying drawings according to specific situations.
Unless expressly stated or limited otherwise, the terms "disposed," "connected," and "connected" are used broadly and encompass, for example, being fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiments according to the technical spirit of the present invention are included in the scope of the present invention.
Claims (9)
1. The utility model provides a production facility of solar energy steel frame which characterized in that: comprises a feeding device (1), a positioning cutting device (2), a transplanting device (3), an angle code mounting device (4), an angle code fixing device (5) and a main frame (9); the positioning cutting device (2), the transplanting device (3), the corner brace mounting device (4) and the corner brace fixing device (5) are all arranged on the main rack (9); the feeding device (1) comprises a feeding rack (11), a first feeding mechanism (12), a second feeding mechanism (13) vertically arranged at one end of the first feeding mechanism (12) and a distributing mechanism (14) arranged on the second feeding mechanism (13); one end of the second feeding mechanism (13) is connected to one end of the first feeding mechanism (12), and the other end of the second feeding mechanism (13) is provided with the material distributing mechanism (14); two ends of the feeding rack (11) are provided with feeding cylinders (111), and the inner sides of supporting legs of the rack (11) are provided with feeding guide rails (112); the feeding rack (11) and the main rack (9) are fixedly connected through a rack connecting rod (91);
the corner brace fixing device (5) comprises a fixing mounting plate (51), a fixing air cylinder (52) fixed on the fixing mounting plate (51) and a pushing air cylinder (53) fixed on the main frame (9); the fixed mounting plate (51) is provided with a limiting groove for placing a steel frame and corner connectors; the fixed cylinder (52) is arranged on the side surface of the limiting groove, and a limiting fixed block (54) is arranged on the other side of the limiting groove corresponding to the fixed cylinder (52); the end part of the output rod of the fixed cylinder (52) is provided with an L-shaped steel frame fixing block (55); the pushing cylinder (53) is arranged at the end part of the limiting groove, and an angle code pushing block (56) is arranged at the end part of the pushing cylinder (53).
2. The production equipment of the solar steel frame according to claim 1, characterized in that: the first feeding mechanism (12) comprises a feeding frame (121) and feeding rollers (122) which are fixed on the feeding frame (121) at equal intervals; two sides of the feeding roller (122) are fixed on the feeding frame (121) through a first feeding fixing seat (123); a first feeding driving assembly (124) is further arranged in the feeding frame (121); a feeding sliding block (125) matched with the feeding guide rail (112) on the feeding frame (11) is further arranged on the outer side of the supporting leg of the feeding frame (121); both ends of the feeding frame (121) are also connected with an output rod of the feeding cylinder (111) fixed on the feeding rack (11);
a material arrival limiting structure (126) is further arranged at one end, close to the second feeding mechanism (13), of the first feeding mechanism (12); the material arrival limiting structure (126) comprises a material arrival limiting fixed seat (1261) fixed on the feeding frame (121), a material arrival limiting adjusting rod (1262) embedded on the material arrival limiting fixed seat (1261), a material arrival limiting seat (1263) sleeved at the top end of the material arrival limiting adjusting rod (1262), a material arrival limiting guide rod (1264) embedded on the material arrival limiting seat (1263) in a sliding manner, and a first material arrival limiting plate (1265) fixedly arranged at the end part of the material arrival limiting guide rod (1264); the top of the arrival limiting fixed seat (1261) is also provided with a first arrival limiting adjusting ring (1266) sleeved on the arrival limiting adjusting rod (1262); a material arrival limiting spring (1267) is further arranged between the first material arrival limiting plate (1265) and the material arrival limiting seat (1263); a material limiting buffer (1268) is also arranged on the material limiting seat (1263);
the first feeding driving assembly (124) comprises a feeding motor (1241) fixed on the feeding rack (11) and a feeding driving rod (1242) rotatably connected on the feeding rack (11); a feeding belt wheel (1243) is arranged on the feeding driving rod (1242) corresponding to each feeding roller (122); the feeding belt wheel (1243) is connected with the feeding roller (122) through a circular belt; and the feeding roller (122) is provided with a transmission groove for embedding the circular belt.
3. The production equipment of the solar steel frame according to claim 2, characterized in that: the second feeding mechanism (13) comprises at least two feeding conveyor belts (131) fixed on the feeding rack (11); two sides of the feeding conveyor belt (131) are provided with second feeding fixing seats (132) used for fixing the feeding conveyor belt (131) on the feeding rack (11); a plurality of feeding guide fixing rods (133) extending outwards are further arranged on the outer sides of the two outermost feeding conveyor belts (131); a second material arrival limiting plate (134) is sleeved on the feeding guide fixing rod (133); the material arrival limiting plate (134) is also provided with a second material arrival limiting adjusting ring (135) sleeved on the feeding guide fixing rod (134);
the feeding conveyor belt (131) is driven by a second feeding motor (136) fixedly arranged in the feeding rack (11) through belt transmission;
the material distribution mechanism (14) is fixedly arranged on the side surface of one end, deviating from the first feeding mechanism (12), of the feeding conveyor belt (131); the material distribution mechanism (14) comprises two material distribution air cylinders (141) fixed on the feeding conveyor belt (131), and the distance between output rods of the two material distribution air cylinders (141) is larger than the width of the steel frame.
4. The production equipment of the solar steel frame according to claim 1, characterized in that: the positioning cutting device (2) comprises a first positioning mechanism (21) and a second positioning mechanism (22) which are sequentially arranged along the advancing direction of the steel frame; the number of the first positioning mechanisms (21) and the number of the second positioning mechanisms (22) are multiple and even, and the multiple first positioning mechanisms (21) and the multiple second positioning mechanisms (22) are symmetrically fixed on the rack; the outer sides of the two second positioning mechanisms (22) are provided with cutting mechanisms (23); the cutting mechanism (23) is arranged on the main frame through a cutting moving assembly (24);
the first positioning mechanism (21) comprises a first positioning mounting plate (211) fixed on the rack, a first positioning limiting cylinder (212) fixed on the first positioning mounting plate (211) and a first positioning adjusting cylinder (213) fixed on the first positioning mounting plate (211); the first positioning limiting cylinder (212) is arranged on the side face of the steel frame corresponding to the steel frame, and a first fixing limiting block (214) is further arranged on the other side of the steel frame corresponding to the first positioning limiting cylinder (212); the first positioning adjusting cylinder (213) is arranged at the end part of the steel frame corresponding to the steel frame;
the end part of the output rod of the first positioning limit cylinder (212) is fixedly connected with a first movable limit block (215); a plurality of rollers are arranged on the contact surfaces of the first fixed limiting block (214) and the first movable limiting block (215) and the steel frame at equal intervals;
the second positioning mechanism (22) comprises a second positioning limiting cylinder (221) and a second fixed limiting block (222) which are respectively arranged on two sides of the steel frame corresponding to the steel frame, and a punching positioning assembly (223) is further arranged on one side, close to the cutting mechanism (23), of the second positioning limiting cylinder (221);
every two mutually symmetrical second positioning mechanisms (22) form a group, and a plurality of groups of second positioning mechanisms (22) are equidistantly arranged on the main frame (9) along the advancing direction of the steel frame.
5. The production equipment of the solar steel frame according to claim 4, characterized in that: the cutting moving assembly (24) comprises two mutually parallel cutting moving guide rails (241) fixed on the main frame and a cutting moving cylinder (242) arranged between the two cutting moving guide rails (241);
the cutting mechanism (23) comprises a cutting assembly (231); cutting guide wheels (232) are arranged on the upper side and the lower side of the feed port on one side, close to the second positioning mechanism (22), of the cutting assembly (231); a cutting waste material box (233) is arranged on one side, away from the second positioning mechanism (22), of the cutting assembly (231); the bottom of the cutting assembly (231) is provided with a cutting movable mounting plate (234) fixedly connected with an output rod of the cutting movable air cylinder (242); the bottom of the cutting assembly (231) is also provided with a cutting moving slide block (235) matched with the cutting moving guide rail (241); and a convex bag beating structure (236) is further arranged on one side of the feed inlet, which is close to one side of the second positioning mechanism (22), of the cutting assembly (231).
6. The production equipment of the solar steel frame according to claim 1, characterized in that: the transplanting device (3) comprises a transplanting linear motor (31) fixed on the main rack and a transplanting mechanism (32) arranged on the transplanting linear motor (31); a plurality of transplanting moving blocks are arranged on the transplanting linear motor (31); the transplanting mechanism (32) comprises a transplanting lifting component (321) fixedly connected to the transplanting moving block, transplanting frames (322) arranged on two sides of the transplanting lifting component (321) and a plurality of transplanting limiting components (323) arranged at the tops of the transplanting frames (322);
the transplanting limiting assembly (323) comprises a transplanting limiting fixing plate (3231) fixed on the transplanting frame (322) and a transplanting limiting clamping jaw cylinder (3232) fixed on the transplanting limiting fixing plate (3231); transplanting limiting support plates (3233) for assisting in supporting the steel frame are further arranged on two sides of the transplanting limiting clamping jaw cylinder (3232);
the number of the transplanting moving blocks is two; the number of the transplanting lifting assemblies (321) is also two.
7. The production equipment of the solar steel frame according to claim 6, characterized in that: the transplanting lifting assembly (321) comprises a transplanting lifting bottom plate (3211) fixed on the transplanting moving block, a plurality of transplanting lifting guide rods (3212) fixedly arranged on the transplanting lifting bottom plate (3211), a transplanting lifting top plate (3213) fixedly connected to the top ends of the transplanting lifting guide rods (3212), and a transplanting lifting moving plate (3214) sleeved on the transplanting lifting guide rods (3212); the transplanting lifting moving plate (3214) is arranged between the transplanting lifting bottom plate (3211) and the transplanting lifting top plate (3213); a transplanting lifting guide block (3215) is further arranged on the transplanting lifting moving plate (3214) corresponding to the transplanting lifting guide rod (3212); the transplanting frame (322) is fixedly arranged at two sides of the transplanting lifting moving plate (3214);
the transplanting lifting bottom plate (3211) can be further rotatably connected with a transplanting lifting screw rod (3216), and the transplanting lifting screw rod (3216) extends upwards to sequentially penetrate through the transplanting lifting moving plate (3214) and the transplanting lifting top plate (3213); a transplanting lifting screw rod nut (3217) is arranged on the transplanting lifting moving plate (3214) corresponding to the transplanting lifting screw rod (3216); a transplanting lifting motor (3218) is further fixed on the transplanting lifting top plate (3213); an output shaft of the transplanting lifting motor (3218) extends upwards to penetrate through the transplanting lifting top plate (3213); an output shaft of the transplanting lifting motor (3218) is movably connected with the transplanting lifting screw rod (3216) through a transplanting belt transmission assembly (3219); transplanting lifting through holes are formed in the transplanting lifting moving plate (3214) corresponding to the transplanting lifting motor (3218).
8. The production equipment of the solar steel frame according to claim 1, characterized in that: comprises a storage bin (41), an angle code carrying mechanism (42) and an angle code grabbing mechanism (43) which are sequentially arranged along the advancing route of the angle code; the bin (41), the corner brace carrying mechanism (42) and the corner brace grabbing mechanism (43) are all fixedly arranged on the main rack;
the storage bin (41) comprises an angle code feeding table (411) fixed on the main rack, a plurality of angle code feeding guide pillars (412) fixedly arranged on the angle code feeding table (411) in a rectangular array and two groups of angle code discharging assemblies (413) arranged at the bottom ends of the angle code feeding guide pillars (412); every four adjacent corner brace feeding guide columns (412) form a corner brace feeding channel; the distance between the two groups of corner brace discharging assemblies (413) in the vertical direction is greater than the height of a corner brace;
the corner connector discharging assembly (413) comprises a corner connector discharging cylinder (4131) fixed on the corner connector feeding guide post (412) and corner connector discharging rods (4132) arranged corresponding to each row of corner connector feeding guide posts (412); the corner connector discharging rod (4132) penetrates through the corner connector feeding guide columns (412) in a corresponding row; one ends of the angle code discharging rods (4132) are connected through an angle code discharging connecting plate (4133); the angle code discharging connecting plate (4133) is connected with an output rod of the angle code discharging cylinder (4131) through the angle code discharging driving plate (4134);
the angle code conveying mechanism (42) comprises an angle code conveying linear motor (421) fixed on the main rack and an angle code conveying disc (422) fixed on a moving block on the angle code conveying linear motor (421); the corner brace carrying disc (422) is provided with corner brace carrying grooves (423) corresponding to the corner brace feeding channels.
9. The production equipment of the solar steel frame according to claim 8, characterized in that: the angle code grabbing mechanism (43) comprises an angle code grabbing linear motor (431), an angle code grabbing lifting cylinder (432) fixedly arranged on a moving block on the angle code grabbing linear motor (431), and an angle code grabbing assembly (433) fixedly arranged at the bottom end of an output rod of the angle code grabbing lifting cylinder (432); the two sides of the corner brace grabbing lifting cylinder (432) are respectively provided with a corner brace grabbing guide seat (4321) fixedly arranged on the corner brace grabbing lifting cylinder (432); the corner code grabbing assembly (433) comprises a corner code grabbing and mounting block (4331) fixed at the bottom end of an output rod of the corner code grabbing lifting cylinder (432); the corner code grabbing mounting block (4331) is provided with a corner code grabbing guide rod (4332) corresponding to the corner code grabbing guide seat (4321); the two sides of the angle code grabbing linear motor (431) are respectively provided with an angle code grabbing side plate (4311) fixed on the main frame.
The corner code grabbing assembly (433) further comprises a gear (4337) which is rotatably embedded in the corner code grabbing mounting block (4331), a rotating cylinder (4333) which is fixed on one side of the corner code grabbing mounting block (4331), a clamping jaw cylinder (4334) which is fixed on one side of the gear (4337) and a rotating driving rod (4335) which is slidably embedded in the corner code grabbing mounting block (4331); the rotation driving rod (4335) is arranged above the gear (4337), and a tooth groove meshed with the gear (4337) is formed in the rotation driving rod (4335); one end of the rotating driving rod (4335) is connected with an output rod of the rotating air cylinder (4333) through an angle code grabbing connecting block (4336).
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CN114952283A (en) * | 2022-06-24 | 2022-08-30 | 安徽新视野门窗幕墙工程有限公司 | Window frame section bar equipment |
CN115430779A (en) * | 2022-11-09 | 2022-12-06 | 成都群英创能光电科技有限公司 | Photovoltaic board frame material loading fixture and punching device |
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CN105215690A (en) * | 2015-10-20 | 2016-01-06 | 深圳市泓意宝自动化设备有限公司 | A kind of full automatic solar frame production robot |
CN110671020A (en) * | 2019-11-01 | 2020-01-10 | 浙江博奥铝业有限公司 | Mounting structure and mounting method of aluminum alloy window frame |
CN210082114U (en) * | 2019-02-26 | 2020-02-18 | 包玉龙 | Machining device for corner brace groove |
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JPS58501215A (en) * | 1981-07-30 | 1983-07-28 | キヤタピラ− トラツクタ− カンパニイ | Apparatus and method for forming external protection on hoses |
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CN115430779A (en) * | 2022-11-09 | 2022-12-06 | 成都群英创能光电科技有限公司 | Photovoltaic board frame material loading fixture and punching device |
CN115430779B (en) * | 2022-11-09 | 2023-01-17 | 成都群英创能光电科技有限公司 | Photovoltaic board frame material loading fixture and punching device |
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