Disclosure of Invention
In order to overcome the defects of the prior art, the invention mainly aims to provide an ultraviolet curing organic silicon release agent. The ultraviolet curing organic silicon release agent can be directly cured by ultraviolet irradiation at room temperature in air, does not contain a solvent or fluorine, is an environment-friendly and nontoxic release agent, and accords with the concept of environmental protection.
The invention also aims to provide a preparation method of the ultraviolet curing organic silicon release agent.
The purpose of the invention is realized by the following scheme:
an ultraviolet curing organic silicon release agent is prepared from the following raw materials in parts by weight:
100 parts of organic silicon acrylate oligomer, namely,
10-30 parts of an active diluent,
1-4 parts of a photoinitiator.
Preferably, the ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight:
100 parts of organic silicon acrylate oligomer, namely,
20 parts of a reactive diluent, namely 20 parts of a reactive diluent,
4 parts of a photoinitiator.
The reactive diluent refers to a reactive monomer with at least one acrylate group, and includes but is not limited to at least one of butyl acrylate, isooctyl acrylate, isodecyl acrylate, lauryl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, 1, 4-butanediol diacrylate, 1, 6-hexanediol diacrylate, neopentyl glycol diacrylate, trimethylolpropane triacrylate, pentaerythritol tetraacrylate;
the photoinitiator is a compound capable of generating free radicals under ultraviolet irradiation, and is at least one of 2-hydroxy-2-methyl propiophenone (Darocur1173), 1-hydroxy-cyclohexyl benzophenone (Darocur184), 2-methyl 1- (4-methylthiophenyl) -2-morpholinoacetone (Irgacure907), 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butanone (Irgacure369) and Benzophenone (BP);
the organic silicon acrylate oligomer is a reaction product of pentaerythritol triacrylate or dipentaerythritol pentaacrylate and hydrogen-terminated polydimethylsiloxane, and the specific structural formula is as follows:
wherein n is 25 to 80, R is
One kind of (1).
The organic silicon acrylate oligomer is prepared by the following method: uniformly mixing hydrogen-terminated polydimethylsiloxane, pentaerythritol triacrylate or dipentaerythritol pentaacrylate, a catalyst, a polymerization inhibitor and a solvent, heating for reaction, and performing rotary evaporation to remove the solvent after the reaction is finished to obtain the organic silicon acrylate oligomer.
In the preparation of the silicone acrylate oligomer, the hydrogen-terminated polydimethylsiloxane was purchased from wujiang reagent and was of the formula H (CH)3)2SiO[(CH3)2SiO]nSi(CH3)2H, wherein Mn is 2000-.
In the preparation process of the organic silicon acrylate oligomer, the catalyst is at least one of Karstedt catalyst or Spierer catalyst, the polymerization inhibitor is at least one of hydroquinone, p-methoxyphenol, o-methyl hydroquinone, p-tert-butyl catechol and p-benzoquinone, and the solvent is at least one of toluene and isopropanol;
in the preparation process of the organic silicon acrylate oligomer, the temperature rise reaction refers to reaction for 4-8 hours when the temperature is raised to 80-110 ℃; preferably, the temperature-rising reaction is a reaction for 6 hours at a temperature of 100 ℃.
The hydrogen-terminated polydimethylsiloxane, pentaerythritol triacrylate or dipentaerythritol pentaacrylate, a catalyst, a polymerization inhibitor and a solvent are used in the following amounts: the mass ratio of the hydrogen-terminated polydimethylsiloxane to the acrylate (pentaerythritol triacrylate or dipentaerythritol pentaacrylate) is 1:2 to 1:2.5, and the optimal value is 1: 2; the catalyst concentration is 4-20ppm (ppm represents the mass of the catalyst in million parts of the mass of the reactant of the whole reaction system, wherein the reactant comprises hydrogen-terminated polydimethylsiloxane and pentaerythritol triacrylate or dipentaerythritol pentaacrylate), and the optimal value is 10 ppm; the mass of the polymerization inhibitor is 0.01-0.1 percent of the total weight of the reactants, and the optimal value is 0.1 percent; the mass of the solvent is 50-150% of the total weight of the reactants, and the optimal value is 50%.
The preparation method of the ultraviolet curing organic silicon release agent comprises the following steps: and weighing the organic silicon acrylate oligomer, the reactive diluent and the photoinitiator according to the proportion, and mixing and stirring uniformly to obtain the ultraviolet curing organic silicon release agent.
The use method of the ultraviolet curing organic silicon release agent comprises the following steps: the coating can be coated on the outer surface layers of metal, glass, paper, plastic and the like by adopting the modes of spraying, brushing and the like, and is cured into a mold release agent coating under the irradiation of ultraviolet light.
The mechanism of the invention is as follows:
the invention makes pentaerythritol triacrylate or dipentaerythritol pentaacrylate with photocuring ability react with hydrogen-terminated polydimethylsiloxane to obtain organosilicon acrylate oligomer with photosensitivity, and then reactive diluent and photoinitiator are added to be cured at room temperature under the irradiation of ultraviolet light, thereby avoiding the high temperature problem in the thermocuring process and saving energy.
Compared with the prior art, the invention has the following advantages and beneficial effects:
the ultraviolet curing organic silicon release agent provided by the invention is suitable for being used as a release agent coating on the outer surface of metal, glass, paper, plastic and the like, and has a wider application range compared with an organic silicon release agent needing high-temperature curing.
Compared with the prior art, the invention has remarkable technical progress. The invention uses hydrogen-terminated polydimethylsiloxane to graft a plurality of acrylate groups to be converted into polymerizable organic silicon acrylate oligomer, and the oligomer has a large amount of light-curable acrylate groups, so that the curing of the organic silicon release agent can be realized at room temperature in air, and the coating obtained after the curing can generate good release effect, has low stripping force, strong water resistance and wide application range, and can be applied to outer surface layers of metal, glass, paper, plastic and the like.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the embodiments of the present invention are not limited thereto. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
The hydrogen-terminated polydimethylsiloxanes described in the examples were obtained from wujiang reagent.
The preparation method of the Spiecer catalyst used in the examples comprises the following steps: 0.1328g of chloroplatinic acid hexahydrate and 50.00g of isopropanol were weighed out accurately, stirred in a beaker for 1 hour, and then stored in a 100mL brown bottle.
In the examples, the method for testing the release force at normal temperature and the method for testing the residual adhesion rate of the release agent are respectively as follows:
a method for testing the normal-temperature release force of a release agent comprises the following steps: the TESA 7475 adhesive tape is stuck on the tested silicon-coated release paper according to the standard method, cut into strips according to the shape of the adhesive tape, and then pressed back and forth three times by a 2kg rubber compression roller. The treated adhesive tape was used at 20g/cm2The standard stainless steel strip is pressed for 20 hours at normal temperature, and is placed for 4 hours at room temperature, and then a release force tester is used for testing, wherein the stretching speed is 30cm/min, and the tensile force at the stretching angle of 180 degrees is the normal-temperature release force.
Secondly, a residual adhesion rate test method of the release agent:
(1) the Nitto31B tape was attached to the silicon-coated release paper to be tested by a standard method, cut into long strips in the shape of the tape, and then pressed back and forth three times with a 2kg rubber press roll. The treated adhesive tape was used at 20g/cm2The standard stainless steel strip was placed in an oven at 70 ℃ under internal pressure for 20 hours, and then taken out and left to stand for 1 hour.
(2) The adhesive tape of Nitto31B was peeled from the release paper and adhered to a clean PET film by a standard method, after 1.5 hours, the film was tested by a release force tester, the tensile force was measured at a tensile speed of 30cm/min and at a tensile angle of 180 degrees, and the obtained release force value was recorded. After repeating the experiment for a plurality of times, the average value of the release force values is calculated and recorded as F2。
(3) Directly sticking the adhesive tape Nitto31B on a clean PET film according to a standard method, testing by using a release force tester after 1.5 hours, wherein the tensile force is measured at the tensile speed of 30cm/min and the tensile angle of 180 degrees, and recording the obtained release force value. After repeating the experiment for a plurality of times, the average value of the release force values is calculated and recorded as F1。
(4) Residual adhesion rate ═ F2/F1×100%。
Example 1
An ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight: 100 parts of organic silicon acrylate oligomer, 20 parts of pentaerythritol triacrylate and 4 parts of Darocur1173 (photoinitiator).
The preparation method of the organic silicon acrylate oligomer comprises the following steps: 20.00g of hydrogen-terminated polydimethylsiloxane (Mn: 2000, available from Guangdong Ningjiang chemical Co., Ltd.), 10.49g of dipentaerythritol pentaacrylate (the mass ratio of the substances is 1:2), 0.30g of Spiecer catalyst, 0.03g of p-methoxyphenol and 15.25g of toluene were charged into a reaction vessel, stirred uniformly, heated to 100 ℃ for reaction for 6 hours, and after the reaction was completed, the solvent was removed by rotary evaporation to obtain an organosilicon acrylate oligomer.
And stirring and uniformly mixing 100 parts of the obtained organic silicon acrylate oligomer, 20 parts of pentaerythritol triacrylate and 4 parts of Darocur1173 (photoinitiator) to obtain the ultraviolet curing organic silicon mold release agent.
And (3) coating the ultraviolet curing organosilicon release agent on a PET film by using a 2-micron wire bar in a scraping manner, then putting the coated PET film into a CH-1022000W UV curing box, and curing for 30 seconds to obtain the cured organosilicon release coating. The results of the release property test are shown in table 1 below. Numbers 1, 2, 3 indicate that three replicates were made and then averaged.
Table 1 release performance test results of the uv-curable silicone release agent prepared in example 1
Serial number
|
Normal temperature release force (g/25mm)
|
Residual adhesion (%)
|
1
|
15.78
|
89.31
|
2
|
16.38
|
91.53
|
3
|
15.96
|
91.02
|
Mean value of
|
16.04
|
90.62 |
Example 2
An ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight: 100 parts of organic silicon acrylate oligomer, 20 parts of pentaerythritol triacrylate and 4 parts of Darocur1173 (photoinitiator).
The preparation method of the organic silicon acrylate oligomer comprises the following steps: 20.00g of hydrogen-terminated polydimethylsiloxane (Mn: 4000, available from Guangdong Ningjiang chemical Co., Ltd.) and 5.25g of dipentaerythritol pentaacrylate (the mass ratio of the substances is 1:2), 0.25g of Spiecer catalyst, 0.03g of p-methoxyphenol and 12.62g of toluene were charged into a reaction vessel, stirred uniformly, heated to 100 ℃ for reaction for 6 hours, and after the reaction was completed, the solvent was removed by rotary evaporation to obtain an organosilicon acrylate oligomer.
The IR spectrum of the silicone acrylate oligomer obtained in example 2 is shown in FIG. 1, from which it can be seen that the present invention successfully synthesized the silicone acrylate oligomer.
And stirring and uniformly mixing 100 parts of the obtained organic silicon acrylate oligomer, 20 parts of pentaerythritol triacrylate and 4 parts of Darocur1173 (photoinitiator) to obtain the ultraviolet curing organic silicon mold release agent.
And (3) coating the ultraviolet curing organosilicon release agent on a PET film by using a 2-micron wire bar in a scraping manner, then putting the coated PET film into a CH-1022000W UV curing box, and curing for 30 seconds to obtain the cured organosilicon release coating. The results of the release property test are shown in table 2 below. Numbers 1, 2, 3 indicate that three replicates were made and then averaged.
Table 2 release performance test results of the uv-curable silicone release agent prepared in example 2
Serial number
|
Normal temperature release force (g/25mm)
|
Residual adhesion (%)
|
1
|
13.57
|
92.54
|
2
|
13.54
|
93.67
|
3
|
13.71
|
93.24
|
Mean value of
|
13.61
|
93.15 |
Example 3
An ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight: 100 parts of organic silicon acrylate oligomer, 20 parts of pentaerythritol triacrylate and 4 parts of Darocur1173 (photoinitiator).
The preparation method of the organic silicon acrylate oligomer comprises the following steps: 20.00g of hydrogen-terminated polydimethylsiloxane (Mn-6000, available from Guangdong Ningjiang chemical Co., Ltd.) and 3.50g of dipentaerythritol pentaacrylate (the mass ratio of the substances is 1:2), 0.24g of Spiecer catalyst, 0.02g of p-methoxyphenol and 11.75g of toluene were charged into a reaction vessel, stirred uniformly, heated to 100 ℃ for reaction for 6 hours, and after the reaction was completed, the solvent was removed by rotary evaporation to obtain an organosilicon acrylate oligomer.
And stirring and uniformly mixing 100 parts of the obtained organic silicon acrylate oligomer, 20 parts of pentaerythritol triacrylate and 4 parts of Darocur1173 (photoinitiator) to obtain the ultraviolet curing organic silicon mold release agent.
And (3) coating the ultraviolet curing organosilicon release agent on a PET film by using a 2-micron wire bar in a scraping manner, then putting the coated PET film into a CH-1022000W UV curing box, and curing for 30 seconds to obtain the cured organosilicon release coating. The results of the release property test are shown in table 3 below. Numbers 1, 2, 3 indicate that three replicates were made and then averaged.
Table 3 release performance test results of the uv-curable silicone release agent prepared in example 3
Serial number
|
Normal temperature release force (g/25mm)
|
Residual adhesion (%)
|
1
|
11.38
|
88.34
|
2
|
11.38
|
87.56
|
3
|
11.40
|
89.43
|
Mean value of
|
11.39
|
88.44 |
Example 4
An ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight: 100 parts of organic silicon acrylate oligomer, 20 parts of trimethylolpropane triacrylate and 4 parts of Darocur1173 (photoinitiator).
The preparation method of the organic silicon acrylate oligomer comprises the following steps: 20.00g of hydrogen-terminated polydimethylsiloxane (Mn: 2000, available from Guangdong Ningjiang chemical Co., Ltd.), 5.96g of pentaerythritol triacrylate (the mass ratio of the substances is 1:2), 0.26g of a Spierer catalyst, 0.03g of p-methoxyphenol and 12.98g of toluene were charged into a reaction vessel, stirred uniformly, heated to 100 ℃ for reaction for 6 hours, and after the reaction was completed, the solvent was removed by rotary evaporation to obtain an organosilicon acrylate oligomer.
And uniformly stirring and mixing 100 parts of the obtained organic silicon acrylate oligomer, 20 parts of trimethylolpropane triacrylate and 4 parts of Darocur1173 (photoinitiator) to obtain the ultraviolet curing organic silicon mold release agent.
And (3) coating the ultraviolet curing organosilicon release agent on a PET film by using a 2-micron wire bar in a scraping manner, then putting the coated PET film into a CH-1022000W UV curing box, and curing for 30 seconds to obtain the cured organosilicon release coating. The results of the release property test are shown in table 4 below. Numbers 1, 2, 3 indicate that three replicates were made and then averaged.
Table 4 release performance test results of the uv-curable silicone release agent prepared in example 4
Serial number
|
Normal temperature release force (g/25mm)
|
Residual adhesion (%)
|
1
|
14.78
|
91.34
|
2
|
14.94
|
90.57
|
3
|
14.56
|
91.83
|
Mean value of
|
14.76
|
91.25 |
Example 5
An ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight: 100 parts of organic silicon acrylate oligomer, 20 parts of trimethylolpropane triacrylate and 4 parts of Darocur1173 (photoinitiator).
The preparation method of the organic silicon acrylate oligomer comprises the following steps: 20.00g of hydrogen-terminated polydimethylsiloxane (Mn: 4000, available from Guangdong Ningjiang chemical Co., Ltd.) and 2.98g of pentaerythritol triacrylate (mass ratio of 1:2), 0.23g of a Spierer catalyst, 0.02g of p-methoxyphenol and 11.49g of toluene were charged into a reaction vessel, stirred uniformly, heated to 100 ℃ and reacted for 6 hours, and after the reaction was completed, the solvent was removed by rotary evaporation to obtain an organosilicon acrylate oligomer.
The IR spectrum of the silicone acrylate oligomer obtained in example 5 is shown in FIG. 2, from which it can be seen that the present invention successfully synthesized the silicone acrylate oligomer.
And uniformly stirring and mixing 100 parts of the obtained organic silicon acrylate oligomer, 20 parts of trimethylolpropane triacrylate and 4 parts of Darocur1173 (photoinitiator) to obtain the ultraviolet curing organic silicon mold release agent.
And (3) coating the ultraviolet curing organosilicon release agent on a PET film by using a 2-micron wire bar in a scraping manner, then putting the coated PET film into a CH-1022000W UV curing box, and curing for 30 seconds to obtain the cured organosilicon release coating. The results of the release property test are shown in the following table 5. Numbers 1, 2, 3 indicate that three replicates were made and then averaged.
Table 5 test results of release properties of uv-curable silicone release agent prepared in example 5
Serial number
|
Normal temperature release force (g/25mm)
|
Residual adhesion (%)
|
1
|
11.45
|
92.68
|
2
|
10.24
|
91.82
|
3
|
10.83
|
91.34
|
Mean value of
|
10.84
|
91.95 |
Example 6
An ultraviolet curing organosilicon release agent is prepared from the following raw materials in parts by weight: 100 parts of organic silicon acrylate oligomer, 20 parts of trimethylolpropane triacrylate and 4 parts of Darocur1173 (photoinitiator).
The preparation method of the organic silicon acrylate oligomer comprises the following steps: 20.00g of hydrogen-terminated polydimethylsiloxane (Mn 6000, available from Guangdong Ningjiang chemical Co., Ltd.), 1.99g of pentaerythritol triacrylate (the mass ratio of the substances is 1:2), 0.22g of a Spiecer catalyst, 0.02g of p-methoxyphenol and 10.99g of toluene were charged into a reaction vessel, stirred uniformly, heated to 100 ℃ for reaction for 6 hours, and after the reaction was completed, the solvent was removed by rotary evaporation to obtain an organosilicon acrylate oligomer.
And uniformly stirring and mixing 100 parts of the obtained organic silicon acrylate oligomer, 20 parts of trimethylolpropane triacrylate and 4 parts of Darocur1173 (photoinitiator) to obtain the ultraviolet curing organic silicon mold release agent.
And (3) coating the ultraviolet curing organosilicon release agent on a PET film by using a 2-micron wire bar in a scraping manner, then putting the coated PET film into a CH-1022000W UV curing box, and curing for 30 seconds to obtain the cured organosilicon release coating. The results of the release property test are shown in table 6 below. Numbers 1, 2, 3 indicate that three replicates were made and then averaged.
Table 6 release performance test results of the uv-curable silicone release agent prepared in example 6
Serial number
|
Normal temperature release force (g/25mm)
|
Residual adhesion (%)
|
1
|
8.94
|
89.56
|
2
|
8.36
|
89.82
|
3
|
9.14
|
89.18
|
Mean value of
|
8.81
|
89.52 |
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.