CN113464391B - High-power five-cylinder drilling pump system, solid control system and drilling machine - Google Patents
High-power five-cylinder drilling pump system, solid control system and drilling machine Download PDFInfo
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- CN113464391B CN113464391B CN202110726735.2A CN202110726735A CN113464391B CN 113464391 B CN113464391 B CN 113464391B CN 202110726735 A CN202110726735 A CN 202110726735A CN 113464391 B CN113464391 B CN 113464391B
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/34—Control not provided for in groups F04B1/02, F04B1/03, F04B1/06 or F04B1/26
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B13/00—Pumps specially modified to deliver fixed or variable measured quantities
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
- F04B53/162—Adaptations of cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/18—Lubricating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2201/00—Pump parameters
- F04B2201/08—Cylinder or housing parameters
- F04B2201/0801—Temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2205/00—Fluid parameters
- F04B2205/06—Pressure in a (hydraulic) circuit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Computer Hardware Design (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
The invention discloses a high-power five-cylinder drilling pump system, a solid control system and a drilling machine, belonging to the technical field of petroleum drilling devices; the system comprises a drilling pump set, a variable frequency control room and a pump health system; the drilling pump set comprises a base, wherein the base is provided with a transmission assembly, a power end assembly, a hydraulic end assembly and a lubrication system; the variable frequency control room is used for providing an alternating current power supply with frequency variation for the transmission assembly and realizing control and protection of the drilling pump set; the pump health system comprises a power end health diagnosis system and a hydraulic end health diagnosis system; the high-power five-cylinder drilling pump system, the solid control system and the drilling machine can monitor pumping equipment in real time, track pump performance parameters in real time by utilizing electronic monitoring, display the health state of the pump in real time, provide predictive pump detection indication, reduce non-predictive shutdown of the equipment, improve equipment stability and reduce overall maintenance cost.
Description
Technical Field
The invention relates to a high-power five-cylinder drilling pump system, a solid control system and a drilling machine, and belongs to the technical field of petroleum drilling devices.
Background
The current novel drilling technology of deep wells/ultra-deep wells, high-pressure jet drilling, large-displacement horizontal wells, cluster wells, ocean platforms and the like requires the development of drilling pumps in the directions of high power, high discharge capacity, high pumping pressure, high reliability and light weight. At present, a conventional drilling pump provides power through a diesel engine, then power distribution is carried out through a parallel carriage or a chain box, and finally a belt or a chain of a slurry pump set is driven to realize power transmission. The transmission chain length transmission efficiency is low, the equipment operation maintenance workload is large, the occupied area is large, and the equipment is difficult to adapt to the technical requirements of increasingly high drilling processes. Aiming at the construction condition, the oil field hopes to design and manufacture a drilling pump system with small occupied area, high efficiency and high power so as to solve the production difficulty of the oil field.
Disclosure of Invention
The invention aims at: aiming at the problems, the device provides a high-power five-cylinder drilling pump system, a solid control system and a drilling machine, and has the advantages of simple structure, compact structure and high-efficiency detection effect compared with the traditional structure.
The technical scheme adopted by the invention is as follows:
a high power five-cylinder drilling pump system, characterized by: the system comprises a drilling pump set, a variable frequency control room and a pump health system;
The drilling pump set comprises a base, wherein the base is provided with a transmission assembly, a power end assembly, a hydraulic end assembly and a lubrication system;
the variable frequency control room is used for providing an alternating current power supply with frequency variation for the transmission assembly and realizing control and protection of the drilling pump set;
the pump health system includes a power end health diagnostic system and a fluid end health diagnostic system.
Further, the power end health diagnosis system comprises a winding temperature sensor arranged on a main motor of the drilling pump set, a motor bearing temperature sensor assembled on a motor bearing, and a crankshaft main bearing temperature sensor used for detecting the temperature of a crankshaft main bearing on a crankshaft in the drilling pump.
Further, the power end health diagnosis system further comprises a temperature sensor for detecting the temperature inside the oil tank of the lubrication system, a temperature sensor for detecting the temperature of the main oil way of the lubrication system and an oil pressure sensor for detecting the pressure of the main oil way of the lubrication system.
Further, the data detected by the sensor is transmitted to the variable frequency control room through a cable, and when the specified value is reached, the drilling pump set can be protected through alarming or stopping.
Further, the hydraulic end health diagnosis system comprises an HMI module, a control module and a sensor arranged on the site;
The HMI module has the functions of fast reading, storing sampling data, periodically moving filing and automatically deleting out of time.
Further, the fluid end health diagnostic system comprises a plurality of strain gauge sensors, a plurality of pressure sensors, a plurality of speed sensors, a proximity switch and a decoder;
the strain gauge sensor is arranged on the surface of the hydraulic end assembly and is used for measuring the stress condition of each hydraulic cylinder respectively;
the pressure sensors are respectively arranged on the suction cavity of the hydraulic end assembly and the discharge five-way pressure gauge seat and are used for testing the pressure of liquid;
the speed sensor is arranged on the suction cavity of the hydraulic end assembly and is used for measuring vibration data of a hydraulic end suction hydraulic cylinder;
the proximity switch and the encoder are used for measuring the motion trail of each piston mechanism, the proximity switch and the encoder are matched, the encoder obtains a real-time value, and the proximity switch is used for zeroing the encoder.
Further, the number of the strain gauge sensors is 5, and the strain gauge sensors are respectively assembled on the surface of the hydraulic end assembly and are used for respectively measuring the stress condition of each hydraulic cylinder.
Further, the number of the pressure sensors is 6, wherein 5 pressure sensors are arranged on the suction cavity of the hydraulic end assembly, and 1 pressure sensor is arranged on the discharge five-way pressure gauge stand.
Further, the number of the speed sensors is 5, and the speed sensors are piezoelectric speed sensors and are assembled on the suction cavity of the hydraulic end assembly and used for measuring vibration data of the suction cavity of the hydraulic end assembly.
Further, the drilling pump set comprises a base, a drilling pump and a lubrication system are arranged on the base, the drilling pump comprises a transmission assembly, a power end assembly and a hydraulic end assembly, the lubrication system comprises a power end lubrication system used for lubricating and cooling the transmission assembly and the power end assembly, and the hydraulic end lubrication system used for lubricating and cooling the hydraulic end assembly;
the power end lubricating system comprises a prying seat, a lubricating oil pump and a filter which is used for filtering lubricating oil and is communicated with the lubricating oil pump are arranged on the prying seat, the filter is communicated with a drilling pump and is communicated with a cooler which is used for cooling the lubricating oil, the filter is provided with a temperature control switch, and lubricating oil is controlled by the temperature control switch to enter the drilling pump for lubrication and cooling or enter the cooler for cooling after exiting from the filter.
Furthermore, the power end lubricating system adopts air cooling or water cooling.
Further, the power end lubrication system comprises a suction pipe orifice and an oil discharge pipe orifice of lubricating oil, the lubricating oil pump is provided with an oil pump oil inlet and an oil pump oil outlet, the suction pipe orifice is communicated with the oil pump oil inlet, and the oil discharge pipe orifice is communicated with a drilling pump;
the filter is provided with a filter oil inlet which is communicated with an oil outlet of the oil pump, the filter is further provided with a first filter oil drain port and a second filter oil drain port, the first filter oil drain port is communicated with the cooler for cooling lubricating oil, and the second filter oil drain port is communicated with an oil drain pipe orifice for conveying lubricating oil into the drilling pump.
Further, the cooler is provided with a cooler oil inlet and a cooler oil outlet, the cooler oil inlet is communicated with a first filter oil drain port, and the cooler oil outlet is communicated with an oil drain pipe orifice so as to enable cooled lubricating liquid to enter the drilling pump.
Furthermore, the power end lubricating system is also provided with an overflow oil pipeline, the overflow oil pipeline is communicated with a system oil pipeline through an overflow safety valve group, and oil pressure is detected through the overflow safety valve group so as to control overflow of lubricating oil.
Further, the cooler comprises a power module, a heat exchange module and a water curtain module, wherein the power module is cooled by adopting an air suction mode, and comprises a motor and heat dissipation fan blades arranged on a motor rotor.
Further, the water curtain module comprises a shell, a heat dissipation water curtain wall, a water inlet water diversion pipe, a water outlet and a water accumulation tank, wherein the shell is provided with a cooling water inlet, is communicated with a water source through the water inlet water diversion pipe, and further comprises a water diversion device, and water uniformly enters the upper part of the heat dissipation water curtain wall through the water diversion device.
Further, the transmission assembly comprises a motor module, a transmission mechanism and a crank connecting rod mechanism, wherein the motor module is connected and assembled with the crank connecting rod mechanism through the transmission mechanism, and the motor module is used for realizing the movement of the crank connecting rod mechanism;
the power end assembly comprises a plurality of power units, each power unit is assembled and connected with the crank connecting rod mechanism, the other end parts of the power units are respectively and independently assembled with a piston mechanism of the hydraulic end assembly, and the hydraulic end assembly is driven by the power end assembly.
Further, the transmission assembly comprises a frame, a motor module is arranged on the frame, the transmission mechanism comprises a driving wheel arranged on the motor module and a driven wheel used for driving a crank-link mechanism, the crank mechanism comprises a crankshaft, the crankshaft is provided with the driven wheel, and a plurality of support bearings and a plurality of connecting rods are assembled on the crankshaft.
Further, driving wheels are arranged on two sides of the frame, driven wheels are arranged on two end portions of the crankshaft, the motor module controls 2 driving wheels to synchronously rotate, and the driving wheels are matched with the driven wheels to realize rotation of the crankshaft.
Further, the motor module both sides are provided with the axis of rotation, the both ends fixed mounting of axis of rotation has the action wheel, action wheel fixed mounting in on the axis of rotation, in order to realize the action wheel with the axis of rotation synchronous rotation.
Further, the driving wheel is assembled on the rotating shaft in an interference fit mode;
the driving wheel is provided with a conical inner hole, the end part of the rotating shaft is a conical column, and the conical inner hole and the conical column are assembled through interference fit, so that the driving wheel is convenient to disassemble; or the driving wheel is provided with a cylindrical inner hole, the end part of the rotating shaft is a circular column, and the assembly of the cylindrical inner hole and the circular column is realized through interference fit.
Further, the rotating shaft is of an integral structure, or the rotating shaft is of a split structure, and synchronous rotation is achieved under the action of the motor module.
Further, the crankshaft is provided with a plurality of crank throws, the crankshaft is fixedly assembled on the frame through a plurality of support bearings, the crank throws are positioned between two adjacent support bearings, and connecting rods are assembled on the crank throws.
Further, the number of the support bearings is 6, and the number of the bell cranks is 5.
Furthermore, the driving wheel and the driven wheel are driven by adopting a bevel gear engagement or a straight gear engagement mode; the diameter of the driving wheel is smaller than that of the driven wheel so as to achieve a speed reduction effect.
Further, the motor module is overhead, and the motor module is a permanent magnet integrated motor or a three-phase squirrel-cage asynchronous motor.
Further, the power end assembly comprises a cross head box body, the cross head box body is provided with a plurality of cross head cavities used for assembling a cross head structure, the crank connecting rod mechanism is provided with a plurality of connecting rods, each connecting rod is connected with the corresponding cross head structure for assembly, and the cross head structure can realize linear reciprocating motion under the acting force of the connecting rods.
Further, the crosshead box is further provided with a box cover plate for covering the crosshead cavity;
the box cover plate is of an integrated structure; or, the box cover plate is of a split structure, and comprises a plurality of cover plate units, and each cross head chamber is provided with one cover plate unit, so that the equipment maintenance efficiency is improved.
Further, the front end of the cross head box body is provided with a crank case for assembling a crank connecting rod mechanism, a motor base is arranged above the crank case, bearing seats for assembling a motor rotating shaft are arranged on two sides of the motor base, a cylinder cavity is formed in the end portion of the cross head box body for assembling the hydraulic end assembly, and a front wall plate is arranged at the end portion of the cylinder cavity for connecting the hydraulic end assembly.
Further, the hydraulic end assembly comprises a liquid suction module, a liquid discharge module and a piston mechanism connected with the power end assembly, and the suction and discharge of liquid are controlled through the movement of the piston mechanism;
the liquid suction module sucks liquid in a state that the piston mechanism is contracted;
the liquid discharge module discharges liquid in a state where the piston mechanism advances.
Further, the hydraulic end assembly comprises a hydraulic end frame, the piston mechanism comprises a piston cylinder assembled on the hydraulic end frame, a piston rod arranged in the piston cylinder and a piston head arranged at the end part of the piston rod, and the other end of the piston rod is assembled with the power end assembly to realize the operation of the piston mechanism.
Further, the end part of the power end assembly for assembling the hydraulic end assembly is provided with a cylinder chamber, and the end part of the cylinder chamber is provided with a front wallboard for connecting the hydraulic end assembly; the piston mechanism can be assembled in the cylinder cavity so as to facilitate the assembly of the piston mechanism and the power end assembly; the hydraulic end frame is assembled with the front wall plate through bolts to realize the assembly of the whole device.
Furthermore, the piston cylinder is assembled on the hydraulic end frame through a plurality of cylinder sleeve bolts, and the piston cylinder is further provided with a pressing plate, and the cylinder sleeve bolts penetrate through the pressing plate and are combined on the hydraulic end frame.
Further, the front end of clamp plate is provided with the gland locking dish, the gland locking dish passes through cylinder liner nut realization location the rear end of gland locking dish is provided with cylinder liner nut and is used for laminating with the clamp plate in order to realize the location, is provided with cylinder liner nut in order to realize that the gland locking dish is located between two cylinder liner nuts at the front end of gland locking dish.
Further, a cylinder sleeve disc withdrawing mechanism is arranged at the rear end of the pressing plate, the cylinder sleeve disc withdrawing mechanism comprises a positioning pin shaft fixed on the outer side of the piston cylinder and a cylinder sleeve disc withdrawing disc, the cylinder sleeve disc withdrawing disc can axially move along a cylinder sleeve bolt, a cylinder sleeve nut is further arranged at the end part of the cylinder sleeve disc withdrawing disc, a limiting block is arranged on the piston cylinder, the front end of the cylinder sleeve nut is assembled with the limiting block in a fitting way, and the cylinder sleeve disc withdrawing disc is fixedly connected with the positioning pin shaft in a fitting way;
when the cylinder sleeve is disassembled, the cylinder sleeve nut at the front end of the pressing plate is led to withdraw a certain distance or disassembled, and the cylinder sleeve nut at the rear end of the cylinder sleeve withdrawing disc is screwed to withdraw the piston cylinder.
Further, the liquid suction module comprises a suction pipe orifice, a valve assembly and a suction cavity, and under the action of the piston mechanism, the opening/closing of the valve assembly is controlled to control the liquid entering of the suction pipe orifice;
the liquid discharge module comprises a discharge pipe orifice, a valve assembly and a discharge cavity, wherein the suction cavity is communicated with the discharge cavity, and the opening/closing of the valve assembly of the discharge module is controlled to control the liquid discharge of the discharge pipe orifice under the action of the piston mechanism.
Further, a hoisting frame mechanism is further arranged on the base, a small pulley is further arranged on the hoisting frame, and the small pulley can slide on the hoisting frame.
The solid control system comprises the high-power five-cylinder drilling pump system.
A drilling machine comprises the high-power five-cylinder drilling pump system.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. the high-power five-cylinder drilling pump system, the solid control system and the drilling machine can monitor pumping equipment in real time, track pump performance parameters in real time by utilizing electronic monitoring, display the health state of the pump in real time, provide predictive pump detection indication, reduce non-predictive shutdown of the equipment, improve equipment stability and reduce overall maintenance cost.
2. The high-power five-cylinder drilling pump system, the solid control system and the drilling machine have the functions of internal logic protection and safety interlocking, and the control system with the functions of automatic alarm and shutdown protection ensures the safety of equipment and personnel.
3. According to the high-power five-cylinder drilling pump system, the solid control system and the drilling machine, a remote expert online diagnosis system is established, the running state of the drilling pump at the client side is diagnosed in real time through a large data platform, the service lives of key parts such as a bearing, a cross head, a slideway, a hydraulic cylinder and the like are predicted, the service lives of a cylinder sleeve, a piston and a valve assembly are predicted, and the important technical problem is solved.
4. The invention relates to a high-power five-cylinder drilling pump set, which realizes modularized design on the design of the whole structure, can effectively solve the problem of larger structure of the traditional drilling pump or the drilling pump set on the spatial layout of the structure, solves the problem of complex structure caused by intermediate mechanical variable speed transmission mechanisms such as belt transmission, chain transmission and the like on the basis of the traditional structural design, and effectively realizes the optimization effect of the whole structure.
5. Based on the design of motor, structurally adopt the structure of single motor overhead direct drive, the motor passes through the direct heat dress of conical surface in the motor shaft both sides, makes the simple structure of drilling pump, reduces width direction's size, satisfies the transportation requirement, through the direct drive of motor, transmission efficiency improves about 3% ~ 7%.
6. The five-cylinder design adopted by the invention reduces the discharge flow rate and the pressure fluctuation by 16.5 percent compared with a three-cylinder drilling pump, and the pressure fluctuation at high pressure is only 2 to 3 percent.
7. In the design of the power end lubrication cooling system, a water curtain type air cooler with special design is adopted, when the environment temperature is higher (more than 35 ℃), the water curtain module can enable the air temperature entering the cooler to be reduced by about 8-10 ℃ through rapid evaporation of water, the heat exchange efficiency of the cooler in a high-temperature environment can be effectively improved, the lubrication oil temperature of the system is effectively controlled by the power end lubrication system in the high-temperature environment, thereby ensuring the reliability of the lubrication system to work, the cooling water is used for cooling water through adopting compressor refrigeration equipment, and then the reliability of a drilling pump in the high-temperature environment above 55 ℃ can be ensured through cooling water cooling the power end lubrication system.
8. The pump health system can monitor the pumping equipment in real time, track the pump performance parameters in real time by utilizing electronic monitoring, display the health state of the pump in real time, provide predictive pump detection indication, reduce non-predictive shutdown of the equipment, improve the equipment stability and reduce the overall maintenance cost.
9. And establishing a remote expert online diagnosis system, diagnosing the running state of the drilling pump at the client side in real time through a big data platform, predicting the service lives of key parts such as a bearing, a cross head, a slideway, a hydraulic cylinder and the like, predicting the service lives of a cylinder sleeve, a piston and a valve assembly, and solving the important technical problem.
Drawings
The invention will now be described by way of example and with reference to the accompanying drawings in which:
fig. 1a is a schematic structural view of the present invention.
FIG. 1b is a schematic flow diagram of a diagnostic system of the present invention.
Fig. 2 is a schematic diagram of the top view of the present invention.
Fig. 3 is a schematic diagram of an assembly structure of the decoder of the present invention.
Fig. 4 is a schematic diagram showing an assembled structure of the fluid end health diagnosis system of the present invention.
Fig. 5 is a second schematic diagram of the assembly structure of the fluid end health diagnosis system of the present invention.
Fig. 6 is a schematic structural view of the present invention.
Fig. 7 is a schematic diagram of the structure of the top view of the present invention.
Fig. 8 is a schematic diagram of the power end lubrication system of the present invention.
Fig. 9 is a top view of the power end lubrication system of the present invention.
Fig. 10 is a side view of the power end lubrication system of the present invention.
FIG. 11 is a schematic diagram of the structural composition of the water curtain cooler of the present invention.
FIG. 12 is a schematic diagram of the water curtain module structure of the water curtain cooler of the present invention.
Fig. 13 is a schematic diagram of an ac variable frequency drilling pump of the present invention.
Fig. 14 is a schematic diagram of the elevation view of the ac variable frequency drilling pump of the present invention.
Fig. 15 is a schematic diagram of a top view of an ac variable frequency drilling pump of the present invention.
Fig. 16 is a schematic diagram of the transmission assembly of the ac variable frequency drilling pump of the present invention.
Fig. 17 is a schematic structural diagram of an ac variable frequency drilling pump drive wheel assembly of the present invention.
Fig. 18 is an enlarged schematic view of the structure at B in fig. 5.
Fig. 19 is a schematic diagram of the front view of the permanent magnet variable frequency drilling pump of the present invention.
Fig. 20 is a schematic diagram of the top view of the permanent magnet variable frequency drilling pump of the present invention.
FIG. 21 is a schematic diagram of a permanent magnet variable frequency drilling pump drive assembly of the present invention.
Fig. 22 is a schematic structural diagram of the assembly of the driving wheel of the permanent magnet variable frequency drilling pump of the present invention.
Fig. 23 is an enlarged schematic view of the structure at a in fig. 10.
Fig. 24 is a schematic view of the structure of the case of the present invention.
Fig. 25 is a schematic view of the power end assembly of the present invention.
Fig. 26 is an assembled schematic view of the cross-head structure of the present invention.
Fig. 27 is a schematic view of the fluid end assembly of the present invention.
The marks in the figure: 1-drive assembly, 11-motor module, 12-drive wheel, 13-driven wheel, 14-crankshaft, 15-support bearing, 16-connecting rod, 17-rotating shaft, 18-frame, 19-bearing housing, 110-bell crank, 111-crankcase, 112-motor mount, 2-power end assembly, 21-cross-head box, 22-cross-head structure, 221-slide housing, 223-telescoping rod, 222-cross-hinge, 23-cross-head chamber, 24-box cover plate, 25-cylinder chamber, 26-front wall plate, 3-hydraulic end assembly, 31-hydraulic end housing, 32-piston cylinder, 33-piston rod, 34-piston head, 35-bolt, 36-cylinder sleeve bolt, 37-press plate, 38-gland locking disk 39-cylinder sleeve nut, 310-positioning pin, 311-cylinder sleeve disc-withdrawing, 312-suction nozzle, 313-valve assembly, 314-suction cavity, 315-discharge nozzle, 316-discharge cavity, 317-end flange tolerance, 318-stopper, 319-wear disc, 320-discharge five-way pressure gauge stand, 4-base, 5-power end lubrication system, 51-sled stand, 52-lubrication pump, 521-oil pump oil inlet, 522-oil pump oil outlet, 53-filter, 531-filter oil inlet, 532-filter oil outlet first, 533-filter oil outlet second, 54-cooler, 541-cooler oil inlet, 542-cooler oil outlet, 543-motor, 544-radiating blades, 55-temperature control switches, 56-liquid inlet pipe orifices, 57-oil discharge pipe orifices, 58-oil overflow pipelines, 6-hydraulic end lubricating systems, 7-water curtain modules, 71-housings, 711-cooling water inlets, 72-radiating water curtain walls, 73-water inlet water diversion pipes, 74-water outlets, 75-water accumulation tanks, 8-heat exchange modules, 9-hoisting frame mechanisms, 10-small pulleys, A1-control modules, A21-strain gauge sensors, A22-pressure sensors, A23-speed sensors and A24-decoders.
Detailed Description
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
Any feature disclosed in this specification may be replaced by alternative features serving the same or equivalent purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
Example 1
A high-power five-cylinder drilling pump system, as shown in figures 1-5, comprises a drilling pump group, a variable frequency control room and a pump health system;
the drilling pump unit comprises a base 4, wherein the base is provided with a transmission assembly 1, a power end assembly 2, a hydraulic end assembly 3 and a lubrication system;
the variable frequency control room is used for providing an alternating current power supply with frequency variation for the transmission assembly and realizing control and protection of the drilling pump set;
the pump health system includes a power end health diagnostic system and a fluid end health diagnostic system.
In this embodiment, in structural design, the drilling pump set is modularly designed, and a variable frequency control room is adopted to provide variable frequency, so that the whole structure is simplified effectively, and especially in the drilling field, the structure is required to be compact and simplified so as to facilitate on-site construction and small on-site occupied space, the pump health system can monitor pumping equipment in real time, monitor pump performance parameters in real time by utilizing electronic monitoring, display the health state of the pump in real time, provide predictive pump detection indication, reduce non-predictive shutdown of the equipment, improve equipment stability and reduce overall maintenance cost.
Based on the design of the specific structure, as the specific design, the power end health diagnosis system comprises a winding temperature sensor arranged on a main motor of the drilling pump set, a motor bearing temperature sensor assembled on a motor bearing, and a crankshaft main bearing temperature sensor used for detecting the temperature of a crankshaft main bearing on a crankshaft in the drilling pump. In the structure, the operation parameters of the structure of the core part need to be further collected, so that the whole structure is convenient to effectively detect and maintain.
Based on the specific structural design, the power end health diagnosis system further comprises a temperature sensor for detecting the temperature inside the oil tank of the lubrication system, a temperature sensor for detecting the temperature of a main oil way of the lubrication system and an oil pressure sensor for detecting the pressure of the main oil way of the lubrication system. The design of adopting this structure can more effectually realize the inside liquid's of whole structure monitoring, realizes accurate control and maintenance.
As a more specific design, on the basis of the specific structural design, in the data transmission process, the data detected by the sensor are transmitted to the variable frequency control room through a cable, and when the specified value is reached, the drilling pump set can be protected through alarming or stopping. The power end health diagnosis system can accurately judge and display the health state of key parts of the power end in real time, so that the early judgment of the failure of the motor and the bearing is realized, the failure risk of the power end is reduced, and the reliability of equipment is improved
Based on the design of the specific structure, the hydraulic end health diagnosis system is further designed, and specifically, the hydraulic end health diagnosis system comprises an HMI module, a control module A1 and a sensor arranged on the site;
the HMI module has the functions of fast reading, storing sampling data, periodically moving filing and automatically deleting out of time.
In the design of the specific structure, specific description is provided for the HMI module to compile a pump health information management interface so as to realize data display, real-time analysis and historical analysis. Establishing a data analysis rule and an algorithm, and preparing to judge the valve state in the cylinder according to the data abnormality: healthy, mildly worn, severely worn, failed.
As a more specific design, the control module adopts a PLC controller, and in this embodiment, a siemens 1500 series PLC is preferably adopted. After preliminary processing, the sampled data is stored in a special data storage block (DB) of the PLC for communication transfer so as to be read by an upper computer as a whole.
On the basis of the design of the specific structure, as a more specific design, the hydraulic end health diagnosis system comprises a plurality of strain gauge sensors A21, a plurality of pressure sensors A22, a plurality of speed sensors A23 and a proximity switch and decoder A24;
The strain gauge sensor A21 is arranged on the surface of the hydraulic end assembly 3 and is used for measuring the stress condition of each hydraulic cylinder respectively;
the pressure sensor A22 is respectively arranged on the suction cavity 314 of the hydraulic end assembly 3 and the discharge five-way pressure gauge seat 320 for testing the pressure of liquid;
the speed sensor A23 is arranged on the suction cavity 314 of the hydraulic end assembly 3 and is used for measuring vibration data of a hydraulic end suction hydraulic cylinder;
the proximity switch and the encoder A24 are used for measuring the motion trail of each piston mechanism, the proximity switch and the encoder A24 are matched, the encoder A24 obtains a real-time value, and the proximity switch is used for zeroing the encoder.
Specifically, the decoder a24 is a crankshaft encoder. Is assembled on the fluid end assembly 3 through a transition joint and a rotary joint.
As a concrete description, the sensors arranged on the site respectively detect the pressure, stress and vibration signals of the slurry pump, and simultaneously assist in positioning the abnormal cylinder body and the valve body by using variable-frequency torque output, the position of the piston of the pump body and other information; and optimizing and selecting again according to the experimental result, and reducing monitoring sensing. Wherein:
the pressure sensor A22 is required to be installed at a position which does not affect the assembly and use of the pump body and has certain antifouling and anticorrosion capacity;
The installation position of the stress sensor A22 needs to be considered so as to ensure that the stress sensor A can test the stress of the corresponding cylinder body;
the proximity switch is matched with the coding sensor to determine the position of the piston;
the torque information is read to the frequency conversion through Profibus communication protocol.
Based on the specific design, the upper computer can realize data acquisition and storage, calculate and process the data and display the result, and realize omnibearing monitoring of the running state of the hydraulic end of the five-cylinder drilling pump by analyzing the running state information of the high-power five-cylinder drilling pump, judging fault points, analyzing fault reasons and displaying fault information.
Example 2
Further design is made for a drilling pump set, as shown in fig. 6 to 27, the drilling pump set comprises a base 4, a drilling pump and a lubrication system are arranged on the base, the drilling pump comprises a transmission assembly 1, a power end assembly 2 and a hydraulic end assembly 3, the lubrication system comprises a power end lubrication system 5 for lubricating and cooling the transmission assembly 1 and the power end assembly 2, and a hydraulic end lubrication system 6 for lubricating and cooling the hydraulic end assembly 3;
the power end lubrication system 5 comprises a skid seat 51, a lubrication oil pump 52 and a filter 53 which is used for filtering lubrication oil and is communicated with the lubrication oil pump 52 are arranged on the skid seat, the filter 53 is communicated with a drilling pump and is communicated with a cooler 54 used for cooling the lubrication oil, the filter 53 is provided with a temperature control switch 55, and the temperature control switch 55 is used for controlling the lubrication oil to enter the drilling pump for lubrication cooling after exiting from the filter 53 or enter the cooler 54 for cooling.
In this embodiment, based on the design of the drilling pump, the structural design of the cooling system is performed for the whole drilling pump, in this design, each unit is used as an independent and separate design, so that the compactness of the whole structure can be effectively realized, the effect of simplifying the structure is achieved, and as a specific effect description, in field application, the structure is simpler, the occupied space is smaller, and the obtained advantages are more obvious compared with the traditional structure.
Based on the design of the specific structure, as a more specific design, the power end lubrication system 5 adopts air cooling or water cooling.
As a more specific design of the lubrication system, in a specific embodiment, as a more specific design, the power end lubrication system 5 comprises a suction pipe orifice 56 and an oil drain pipe orifice 57, the lubrication pump 52 is provided with an oil pump oil inlet 521 and an oil pump oil outlet 522, the suction pipe orifice 56 is communicated with the oil pump oil inlet 521, and the oil drain pipe orifice 57 is communicated with a drill pump;
the filter 53 is provided with a filter oil inlet 531, the filter oil inlet 531 is communicated with the oil pump oil outlet 522, the filter 53 is further provided with a filter oil drain port I532 and a filter oil drain port II 533, the filter oil drain port I532 is communicated with the cooler 54 for cooling lubricating oil, and the filter oil drain port II 533 is communicated with the oil drain pipe orifice 57 for conveying lubricating oil into the drilling pump.
In the design of this structure, the main design purpose is to effectively realize the cooling effect of the lubricating oil, and in specific applications, the lubricating oil does not meet the cooled temperature, and the structure is to make the lubricating oil continue to cool, so that the most main function is not only to keep the lubricating effect, but also to realize the specific cooling effect of the supplier.
On the basis of the design of the specific structure, the cooler is further optimally designed, the cooler 54 is provided with a cooler oil inlet 541 and a cooler oil outlet 542, the cooler oil inlet 541 is communicated with a filter oil drain port one 532, and the cooler oil outlet 542 is communicated with an oil drain pipe orifice 57 so as to enable cooled lubricating liquid to enter the drilling pump. The main purpose of this design is to apply the cooled lubricating oil directly to the lubrication and cooling of the drilling pump.
As a more specific design, the power end lubrication system 5 is further provided with an oil overflow pipeline 58, and the oil overflow pipeline 58 is communicated with a system oil pipeline through an overflow safety valve group, and oil pressure is detected through the overflow safety valve group so as to control overflow of lubricating oil.
Based on the design of the specific structure, as more specific description, the power end lubrication system is connected with each friction pair through a pipeline system, sensors such as pressure and temperature are arranged in the pipeline system, and operating parameters such as oil temperature and oil pressure are intelligently detected through an electric control system.
In a word, the power end lubrication system provides lubricating oil with certain pressure for friction pairs such as a power end bearing, a gear and a cross head, plays a role in lubrication and cooling, and can take away heat generated by the friction pairs through the lubricating oil.
As a more specific design, the new fluid end lubrication system 6 is cooled and lubricated by water cooling.
Based on the specific structural design, as a more specific design, the base 4 is further provided with a hoisting frame mechanism 9, and the hoisting frame is further provided with a trolley 10, which can slide on the hoisting frame. The piston cylinder 32 designed in the fluid end assembly 3 is referred to in the embodiments described below, and is required to be structurally modified to be lifted when being assembled into the cylinder chamber 25.
Example 3
On the basis of the design of embodiment 2, as a specific description, as shown in fig. 11 and 12, on the basis of the above specific structural design, as a more specific design, the cooler 54 includes a power module, a heat exchange module 8 and a water curtain module 7, the power module adopts an air suction mode to realize cooling, and the power module includes a motor 543 and a heat dissipation fan blade 544 disposed on a motor rotor.
In this embodiment, the heat exchange module 8 adopts a mature design, and has a cooling coil with heat dissipation fins therein, so as to increase the heat dissipation area. The power module mainly provides the power of exhaust, so that air can pass through the heat exchange module 8 after passing through the water curtain module, and the cooling of lubricating oil is realized.
As a more specific design, on the basis of the design of the specific structure, the water curtain module 7 is further designed and comprises a shell 71, a heat dissipation water curtain wall 72, a water inlet water distribution pipe 73, a water outlet 74 and a water accumulation tank 75, wherein the shell 71 is provided with a cooling water inlet 711, is communicated with a water source through the water inlet water distribution pipe 73, and further comprises a water distribution device, and water uniformly enters the upper part of the heat dissipation water curtain wall through the water distribution device.
In this embodiment, the working principle is as follows: after the motor 543 is started, air enters from the heat dissipation water curtain wall 72 and then passes through the heat exchange tubes of the heat exchange module 8 to take away heat. When the heat sink curtain wall 72 is connected to a water source, the surfaces of the curtain wall are wetted and a water film is formed on the outer surface. When outside hot air passes through the water curtain, the water on the surface of the water curtain wall can be quickly evaporated to absorb heat, and the inlet air is cooled. The temperature of the air entering the heat exchange module 8 is greatly reduced, and the temperature difference between the air and the liquid to be cooled is increased, so that the heat exchange efficiency and the cooling effect of the cooler are improved. The heat dissipation water curtain wall 72 keeps moist, evaporation and water supply keep balanced, so that the required water flow is small, when the environment temperature is higher (more than 35 ℃), the water curtain module 7 can reduce the temperature of air entering the cooler 5 by about 8-10 ℃ through the rapid evaporation of water, the heat exchange efficiency of the cooler in a high-temperature environment can be effectively improved, the power end lubricating system is ensured to effectively control the temperature of the system lubricating oil in the high-temperature environment, and the reliable operation of the lubricating system is ensured. The cooling water is cooled by adopting compressor refrigeration equipment, and then the power end lubrication system is cooled by the cooling water, so that the reliability of the drilling pump in the high-temperature environment with the temperature of more than 55 ℃ can be ensured. Meanwhile, the water curtain module is only used when the temperature of the lubricating oil with higher ambient temperature (more than 35 ℃) cannot be effectively controlled in a lower range, water source work is not required to be provided for a long time, a large amount of water resources cannot be used, and the working reliability of the lubricating system at a higher temperature can be economically and effectively solved.
Example 4
On the basis of the designs of the embodiment 2 and the embodiment 3, the design structure of the drilling pump is shown, as a specific design, as shown in fig. 13 to 27, the transmission assembly 1 comprises a motor module 11, a transmission mechanism and a crank-link mechanism, the motor module 11 is connected and assembled with the crank-link mechanism through the transmission mechanism, and the movement of the crank-link mechanism is realized through the motor module 11;
the power end assembly 2 comprises a plurality of power units, each power unit is assembled and connected to a crank connecting rod mechanism, the other end parts of the power units are respectively and independently provided with a piston mechanism of the hydraulic end assembly 3, and the hydraulic end assembly 3 is driven by the power end assembly 2.
In this embodiment, the drilling pump is designed as a module, and a modularized design is adopted for the transmission assembly 1, the power end assembly 2 and the hydraulic end assembly 3, so that the whole structure can be effectively simplified, and the whole structure has a better space simplification effect. Meanwhile, in maintenance of the whole equipment, the structural design has the advantage of convenience in maintenance, and has a better effect in work efficiency.
Based on the above specific structure, as a further design, specific optimization and design are performed for the transmission assembly, in another specific embodiment, the transmission assembly 1 comprises a frame 18, a motor module 11 is arranged on the frame 18, the transmission mechanism comprises a driving wheel 12 arranged on the motor module 11, and a driven wheel 13 for driving a crank-link mechanism, the crank mechanism comprises a crank shaft 14, the crank shaft is provided with the driven wheel 13, and a plurality of support bearings 15 and a plurality of connecting rods 16 are assembled on the crank shaft 14. In the design, the crank-link mechanism is driven by the motor module through the transmission mechanism to serve as a power output part of the whole equipment.
As a more specific design, on the basis of the above specific structural design, as a more specific design, driving wheels 12 are arranged on two sides of the motor module 11, driven wheels 13 are arranged on two ends of the crankshaft, the motor module 11 controls 2 driving wheels 12 to synchronously rotate, and the driving wheels 12 are matched with the driven wheels 13 to realize rotation of the crankshaft 14. In the design, the structure design of directly driving the driven wheel through the driving wheel 12 can effectively solve the problem of complex structure caused by belt transmission and chain transmission. As more specific description, the design of the whole transmission assembly is effectively realized to realize modularized design, and the whole part can be integrated, so that the transmission assembly is convenient to install and transport, and parts are reduced.
On the basis of the above-described design of the specific structure, as a specific description, a specific design is made for the frame 18, the frame 18 includes a crank case 111, the crank case 111 is provided with a motor base 112, and both sides of the motor base 112 are provided with bearing seats 19 for assembling a motor shaft. In this structural design, motor cabinet 112 is used for motor module's design, simultaneously, on the assembly position, still is provided with the connecting block that is used for preventing the slope, and the motor is assembled well back and with connecting block fixed assembly. And the structure of the crank case 111 is applied to the assembly of the crank connecting structure.
On the basis of the above specific structural design, as a more specific design, two sides of the motor module 11 are provided with rotating shafts 17, and two ends of the rotating shafts 17 are fixedly provided with driving wheels 12.
For the driving wheel 12 mounted on the rotating shaft 17, as a specific description, in this embodiment, the driving wheel 12 is fixedly mounted on the rotating shaft 17, so as to realize synchronous rotation of the driving wheel 12 and the rotating shaft 17, and a more preferable design is adopted, and the driving wheel 12 is mounted on the rotating shaft 17 in an interference fit manner.
In the interference fit, the specific embodiment of the present invention has different manners, as a more preferable structure, the driving wheel 12 has a tapered inner hole, the end of the rotating shaft 17 is a tapered column, and the assembly of the tapered inner hole and the tapered column is realized through the interference fit, so as to facilitate the disassembly of the driving wheel 12. The design of this structure is more convenient that possesses the maintenance, once have when dismantling loose then can effectually realize the dismantlement of action wheel 12.
On the basis of the design of the specific structure, and as a specific design of the rotating shaft, as a specific, the rotating shaft 17 is of an integral structure, or the rotating shaft is of a split structure, and synchronous rotation is realized under the action of the motor module. In the present design, the rotation shaft 17 is a unitary structure, as a more preferable mode. Namely: the driving wheel 12 is coaxially arranged. Specifically, in order to ensure the rotation of the crankshaft 14, even in the case of a split structure design, i.e., the driving wheels 12 are respectively connected to one rotation shaft, specific requirements are that: the rotation of the 2 driving wheels 12 is synchronous rotation.
On the basis of the design of the specific structure, the crank-link mechanism is designed deeply, and more specifically, the crankshaft 14 is provided with a plurality of crank throws 110, the crankshaft 14 is fixedly assembled on the frame 18 through a plurality of support bearings 15, the crank throws 110 are positioned between two adjacent support bearings 15, and the connecting link 16 is assembled on the crank throws. In the field of engines, the drive is effected by assembling a large-head connecting rod at the bell crank 110, while the large-head of the connecting rod 16 is mounted on the bell crank, the other end being connected to the driven part.
As a more specific design, the support bearings 15 have 6, and the bell cranks 110 have 5. In this design, the design is a 5-cylinder structure. The traditional structure is mainly of a 3-cylinder type, and the difference of the traditional structure is based on the whole structure, so that the structure is simpler, the structure is more modularized, the traditional structure is relatively large in equipment, the structure is complex, and the design of the cylinder body is substantially different.
The crankshaft 14 is forged from alloy steel, specifically designed for the crankcase 111 and specific crank-connecting rod structure. The crankshaft 14 is composed of six journals and five bell cranks 110, and 6 support bearings are mounted and fixed on six support bearing blocks. The 6 support bearing seats adopt integral crankshaft bearing seats, one bearing seat at one side (preferably the leftmost side) adopts a positioning spigot design, and after the inner ring and the retainer of the bearing are firstly hot-packed by the crankshaft 14, the whole body is hung into the support bearing seat from the selected side, so that the installation accuracy is high and the reliability is strong. The crankshaft support structure of the five-cylinder drilling pump adopts a 6-point support beam structure, compared with a two-point support simple support beam structure of a conventional drilling pump, the main bearing has smaller stress and longer service life, and the maintenance cost of customers is effectively reduced.
Based on the above specific structural design, specific assembly design is performed for the driving wheel 12 and the driven wheel 13, and the structural specific mode thereof has the following modes:
1. the driving wheel 12 and the driven wheel 13 are driven in a bevel gear meshing mode;
2. the driving wheel 12 and the driven wheel 13 realize transmission in a straight tooth meshing mode.
As a specific description, in designing the engagement method, the first method, that is, the method of engagement with helical teeth is more preferable. The design of the structure has stability, especially in the aspect of transmission effect, and the service life of the structure is also better improved.
As a more specific design, on the basis of gear engagement, the diameter of the driving wheel 12 is smaller than the diameter of the driven wheel 13 as a specific action effect thereof to achieve a deceleration effect.
On the basis of the above-described design of the specific structure, as a more specific description, the motor module 11 is an overhead type. Structurally, a single motor overhead direct drive structure is adopted, a motor is arranged above a frame, and driving wheels 12 are directly thermally arranged on two sides of a motor shaft through conical surfaces, so that the drilling pump is simple in structure, the size in the width direction is reduced, and the transportation requirement is met.
In this embodiment, as a more specific design, as shown in fig. 12 to 16, the motor module 11 is a permanent magnet integrated motor.
The motor and the frequency converter are integrally designed, the arrangement of a VFD room is canceled, and the permanent magnet motor is directly driven, so that the device has the characteristics of high efficiency, energy conservation, low manufacturing cost and low transportation cost. The power factor is increased from about 0.83 to over 0.95; the rated efficiency is improved from about 0.91 to about 0.968. The permanent magnet motor has smaller current and copper loss, and the rated current is reduced by about 350A under the same power. The structure is flexible, the volume is small, and the reliability is high. The permanent magnet machine relies on the permanent magnet, and the rotor does not generate heat, only needs to water-cool the stator. Compared with a variable frequency asynchronous motor, the energy is saved by more than 10%, and the operation cost of a customer is greatly reduced.
Example 5
On the basis of the design of embodiment 2, the motor module 11 is an ac inverter motor, as shown in fig. 6 to 11, unlike embodiment 2 in the design of the motor. More preferably, the motor module is a three-phase squirrel-cage asynchronous motor.
In the embodiment, the alternating current variable frequency motor is directly driven, and compared with the traditional structure, the transmission efficiency is improved by about 3% -5%; the performance parameters of the alternating current variable frequency motor are matched to meet the use requirement of the drilling pump, and the motor is manufactured according to an electromechanical fusion design, so that the motor has long service life, high reliability and high stability, and is convenient and quick to maintain on site. The motor fully utilizes the constant power section to realize the ultra-large displacement output. The maximum displacement of the direct-drive drilling pump is 1.2-1.5 times of the displacement of the drilling pump with the same level
Example 6
On the basis of the design of embodiment 2, as the assembly between the driving wheel 12 and the rotating shaft 17 is different, the interference fit mode is not adopted in this embodiment, specifically, the driving wheel 12 is fixedly assembled on the rotating shaft 17 through key connection.
As a specific description, the structure of the present embodiment can achieve the effect of disassembly, but during the rotation of the rotor, the member receiving torque force is a key, and although the effect can be achieved, the service life is an effect that cannot effectively achieve the interference fit of the conical surface.
Example 7
On the basis of the design of embodiment 2, the driving wheel 12 and the rotating shaft 17 are also designed in an interference fit manner, except that specifically, the driving wheel 12 has a cylindrical inner hole, the end of the rotating shaft 17 is a circular column, and the assembly of the cylindrical inner hole and the circular column is realized through the interference fit.
In this embodiment, the interference fit effect of conventional shaft hole and the axle that adopts, it can be effectual realization effort comparatively balanced function in specific effect, but can cause the damage of axis of rotation or action wheel at the dismantlement in-process, has also prolonged the time of dismantling simultaneously, is unfavorable for the efficiency of maintenance.
Example 8
On the basis of the above embodiment, more specific design is made for the power end assembly, as shown in fig. 17 to 19, the power end assembly 2 includes a cross head box 21, the cross head box 21 is provided with a plurality of cross head chambers 23 for assembling a cross head structure 22, the crank link mechanism is provided with a plurality of links 16, each link 16 is assembled with a corresponding cross head structure 22 in a connecting way, and the cross head structure 22 can realize linear reciprocating motion under the acting force of the links 16.
In this embodiment, as a specific description, in order to better realize the design of the whole structure, after the cross head structure 22 is assembled and connected with the connecting rod 16, since the connecting rod 16 is in reciprocating motion, the cross head structure 22 can realize the motion of the cross head structure into linear reciprocating motion, thereby effectively realizing the driving effect.
Based on the above-described design of the specific structure, as a more specific design, the crosshead housing 21 is further provided with a housing cover plate 24 for covering the crosshead chamber 23.
Based on the design of the specific structure, the crosshead housing 21 is further provided with a housing cover plate 24 for covering the crosshead chamber 23, among the specific structures, based on the use environment thereof.
In the present embodiment, the case cover 24 is specifically described as a case cover 24 as a conventional application, and the case cover 24 is of an integral structure.
On the basis of the design of the connecting structure, as a more specific description and a detailed description, a crank case 111 for assembling a crank-link mechanism is arranged at the front end of the cross head box 21, a motor base 112 is arranged above the crank case 111, bearing seats 19 for assembling motor shafts are arranged on two sides of the motor base 112, a cylinder chamber 25 is arranged at the end part of the cross head box 21 for assembling the hydraulic end assembly 3, and a front wall plate 26 is arranged at the end part of the cylinder chamber 25 for connecting the hydraulic end assembly 3. Specifically, in the design of the whole structure, the whole power end assembly 2 forms an integral module, and after the modules are fixedly assembled, the whole structure is effectively compact, and the size of the drilling pump is better reduced.
Example 9
On the basis of the design of embodiment 6, as a more specific design, unlike the design of embodiment 6, the structural design of the box cover plate 24 is different from the design of embodiment 6, and as a specific description, the box cover plate 24 is of a split type structure, and includes a plurality of cover plate units, and each of the crosshead chambers is provided with a cover plate unit, so that the maintenance efficiency of the equipment is improved.
In this embodiment, the conventional drilling pump is of a unitary cover plate construction, the removal of the cross-head structure 22 is only possible from the side opening, and if the cross-head structure 22 of the middle cylinder is removed, the cross-head structures 22 of the two side cylinders must be removed. Comparative experiments in an assembly plant have found that also removing and installing one intermediate cylinder crosshead structure 22, 3 masters of a conventional borehole pump takes 10 hours, whereas 2 masters of a five cylinder borehole pump take 3 hours in the present design. The independent upper opening type cross head box body greatly shortens the maintenance time of clients. As a more specific structural design, the cross head structure 22 includes a slide housing 221 forming a slide, a telescopic rod 223 is disposed inside the slide housing 221, and the telescopic rod 223 is used for connecting the end of the connecting rod 16 and the connecting rod 16 to be hinged through a cross hinge 222, so as to change the movement direction.
Example 10
On the basis of the design of the above embodiment, the hydraulic end assembly 3 is specifically designed according to the design of the hydraulic end assembly, as shown in fig. 20, and the hydraulic end assembly 3 includes a liquid suction module, a liquid discharge module, and a piston mechanism connected to the power end assembly, and the suction and discharge of the liquid are controlled by the movement of the piston mechanism;
The liquid suction module sucks liquid in a state that the piston mechanism is contracted;
the liquid discharge module discharges liquid in a state where the piston mechanism advances.
In the design of the structure, as the design of the hydraulic end assembly, through the reciprocating motion of the piston mechanism, the design based on the suction module and the discharge module can effectively realize the inlet and the discharge of liquid, and as a special description, the structure can effectively complete the circulation of drilling fluid of the whole structure. And the whole structure also needs to be subjected to modularized structural design.
Specifically, based on the design of the specific structure, in one specific embodiment, the hydraulic end assembly 3 includes a hydraulic end frame 31, the piston mechanism includes a piston cylinder 32 assembled on the hydraulic end frame, a piston rod 33 located inside the piston cylinder 32, and a piston head 34 disposed at an end of the piston rod, where the other end of the piston rod 33 is assembled with the power end assembly 2 to implement operation of the piston mechanism. In the design of the structure, the structure is not required to be considered to be assembled with a front-end device, and the assembly of the structure is also required to be considered, especially in the process of realizing the modularized design of the structure, and the main purpose of the structure is to realize the simplicity and the compactness of the structure better. As a more specific design, the piston rod 33 is connected to the cross-head structure by a clip.
As a more specific design, based on the design of the above embodiment, the end portion of the power end assembly 2 for assembling the hydraulic end assembly is provided with a cylinder chamber 25, and the end portion of the cylinder chamber 25 is provided with a front wall plate 26 for connecting the hydraulic end assembly 3.
As a more specific structural design, the piston mechanism may be fitted within the cylinder chamber 25 to facilitate assembly of the piston mechanism with the power end assembly 2.
Based on the design of the specific structure, the hydraulic end frame 31 is assembled with the front wall plate through bolts 35 to realize the assembly of the whole device. In this structural design, the bolts 35 are stud bolts. The two ends are tightly combined and tensioned through nuts.
In terms of structural design, in order to realize that the piston cylinder is assembled at the end of the hydraulic end frame, as a specific description, the piston cylinder 32 is assembled on the hydraulic end frame 31 through a plurality of cylinder sleeve bolts 36, and a pressing plate 37 is further arranged on the piston cylinder 32, and the cylinder sleeve bolts 36 penetrate through the pressing plate 37 and are combined on the hydraulic end frame 31. In the action process, an end flange 317 is arranged at the end of the piston cylinder 32, the cylinder sleeve bolt 36 is a stud, a limiting block 318 is arranged on the piston cylinder 32, the pressing plate 37 is assembled at the limiting block 318 and is assembled with the limiting block 318 in a fitting manner, and the cylinder sleeve bolt 36 passes through the pressing plate 37 and the limiting block 318 and then passes through the end flange 317 through threads to be assembled on the hydraulic end rack 31. The front end of the pressing plate 37 is engaged by a cylinder sleeve nut 39.
Based on the design of the above specific structure, in order to ensure the assembly effect, specifically, the front end of the pressing plate 37 is provided with a pressing cover locking disc 38, the pressing cover locking disc 38 is positioned by a cylinder sleeve nut 39, the rear end of the pressing cover locking disc 38 is provided with the cylinder sleeve nut 39 for being attached to the pressing plate 37 to realize positioning, and the front end of the pressing cover locking disc 38 is provided with the cylinder sleeve nut 39 to realize that the pressing cover locking disc 38 is positioned between the two cylinder sleeve nuts 39. By means of the method, the assembly effect of the whole device can be further guaranteed.
As a more specific design, for easy disassembly and assembly, a cylinder liner disc withdrawing mechanism is arranged at the rear end of the pressing plate 37, the cylinder liner disc withdrawing mechanism comprises a positioning pin shaft 310 fixed at the outer side of the piston cylinder 32 and a cylinder liner disc withdrawing 311, the cylinder liner disc withdrawing 311 can axially move along a cylinder liner bolt 36, a cylinder liner nut 39 is further arranged at the end part of the cylinder liner disc withdrawing 311, a limiting block 318 is arranged on the piston cylinder 32, the front end of the cylinder liner nut 39 is assembled with the limiting block 318 in a fitting way, and the cylinder liner disc withdrawing 311 is fixedly connected with the positioning pin shaft 310;
when the cylinder liner is disassembled, the cylinder liner nut 39 at the front end of the pressing plate 37 is withdrawn a certain distance or after being disassembled, the cylinder liner nut 39 at the rear end of the cylinder liner withdrawing disc 311 is screwed to realize the withdrawal of the piston cylinder 32.
In this structure, the cylinder sleeve nut at the front end is detached firstly, and after the cylinder sleeve nut 39 at the front end of the pressing plate 37 is withdrawn, the cylinder sleeve nut 39 at the rear end of the cylinder sleeve withdrawing disc 311 can push the cylinder sleeve withdrawing disc to drive the positioning pin shaft 310 and drive the piston cylinder to withdraw outwards, so that the effect of rapid detachment is realized.
As a more specific design, a wear-resistant disc 319 is also provided between the piston cylinder 32 and the mounting end face of the hydraulic end frame 31, so as to improve the service life of the whole device.
In the above specific structural design, the suction module and the discharge module of the fluid end assembly 3 are designed specifically:
the liquid suction module comprises a suction nozzle 312, a valve assembly 313 and a suction cavity 314, and the opening/closing of the valve assembly is controlled to control the liquid entering of the suction nozzle under the action of a piston mechanism.
The liquid discharge module includes a discharge nozzle 315, a valve assembly 313, and a discharge chamber 316, the suction chamber 316 communicates with the discharge chamber 314, and the opening/closing of the valve assembly 313 of the discharge module is controlled to discharge liquid from the discharge nozzle by a piston mechanism.
In the above specific structural design, as a specific description of the action, in the design of the valve assembly 313, it can be seen that the valve assembly of the suction module is opened upwards by the suction force and is filled with liquid when the piston is withdrawn, and the valve assembly of the discharge module is kept closed by the downward force, for better illustration, because the valve assembly is provided with an elastic member at the design position of the valve rod; when the piston moves forwards, the valve assembly of the suction module receives downward thrust due to internal pressure, the suction module is kept in a closed state, and the valve assembly of the discharge module receives upward thrust at the moment, so that the valve assembly of the discharge module is promoted to be opened, and the liquid is discharged.
On the basis of combining the above embodiments, in order to facilitate the hoisting of the whole drilling pump, the drilling pump further comprises a lifting lug for hoisting on a specific structure. Specifically, the direct-drive drilling pump has small volume and light weight, is suitable for being installed in land pump rooms, ocean drilling platforms and transport trailers, and can be used for hoisting helicopters.
Example 11
A solid control system comprises a high-power five-cylinder drilling pump system according to any of the single or combined embodiments of embodiments 1-10.
Example 12
A drilling rig comprising a high power five-cylinder drilling pump system according to any of embodiments 1 to 10, alone or in combination.
The invention is not limited to the specific embodiments described above. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification, as well as to any novel one, or any novel combination, of the steps of the method or process disclosed.
Claims (33)
1. A high power five-cylinder drilling pump system, characterized by: the system comprises a drilling pump set, a variable frequency control room and a pump health system;
the drilling pump set comprises a base, wherein the base is provided with a transmission assembly, a power end assembly, a hydraulic end assembly and a lubrication system;
The variable frequency control room is used for providing an alternating current power supply with frequency variation for the transmission assembly and realizing control and protection of the drilling pump set;
the pump health system comprises a power end health diagnosis system and a hydraulic end health diagnosis system;
the transmission assembly comprises a motor module, a transmission mechanism and a crank connecting rod mechanism, wherein the motor module is connected and assembled with the crank connecting rod mechanism through the transmission mechanism, and the motor module is used for realizing the movement of the crank connecting rod mechanism;
the power end assembly comprises a plurality of power units, and each power unit is assembled and connected to the crank-connecting rod mechanism;
the power end assembly comprises a cross head box body, the cross head box body is provided with a plurality of cross head chambers used for assembling a cross head structure, the crank connecting rod mechanism is provided with a plurality of connecting rods, each connecting rod is connected and assembled with the corresponding cross head structure, and the cross head structure can realize linear reciprocating motion under the acting force of the connecting rods;
the crosshead box is also provided with a box cover plate for covering the crosshead cavity;
the box cover plate is of a split structure and comprises a plurality of cover plate units, and each cross head cavity is provided with one cover plate unit, so that the equipment maintenance efficiency is improved;
The hydraulic end assembly comprises a liquid suction module, a liquid discharge module and a piston mechanism connected with the power end assembly, the hydraulic end assembly comprises a hydraulic end rack, the piston mechanism comprises a piston cylinder assembled on the hydraulic end rack, a piston rod positioned in the piston cylinder and a piston head arranged at one end of the piston rod, and the other end of the piston rod is assembled with the power end assembly to realize the operation of the piston mechanism;
the piston cylinder is assembled on the hydraulic end rack through a plurality of cylinder sleeve bolts, the piston cylinder is also provided with a pressing plate, the cylinder sleeve bolts penetrate through the pressing plate and are combined on the hydraulic end rack, the front end of the pressing plate is provided with a gland locking disc, the gland locking disc is positioned through cylinder sleeve nuts, the rear end of the gland locking disc is provided with a cylinder sleeve nut which is used for being attached to the pressing plate to realize positioning, and the front end of the gland locking disc is provided with another cylinder sleeve nut to realize that the gland locking disc is positioned between the two cylinder sleeve nuts;
the rear end of the pressing plate is provided with a cylinder sleeve disc withdrawing mechanism, the cylinder sleeve disc withdrawing mechanism comprises a positioning pin shaft fixed on the outer side of a piston cylinder and a cylinder sleeve disc withdrawing mechanism, the cylinder sleeve disc withdrawing mechanism can axially move along a cylinder sleeve bolt, the end part of the cylinder sleeve disc withdrawing mechanism is also provided with a cylinder sleeve nut, the piston cylinder is provided with a limiting block, the front end of the cylinder sleeve nut at the end part of the cylinder sleeve disc withdrawing mechanism is assembled with the limiting block in a fitting way, and the cylinder sleeve disc withdrawing mechanism is fixedly connected with the positioning pin shaft for assembly;
When the piston cylinder is disassembled, the cylinder sleeve nut at the front end of the pressing plate is led to withdraw a certain distance or disassembled, and then the cylinder sleeve nut at the rear end of the cylinder sleeve withdrawing disc is screwed to withdraw the piston cylinder.
2. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the power end health diagnosis system comprises a winding temperature sensor arranged on a main motor of the drilling pump set, a motor bearing temperature sensor assembled on a motor bearing, and a crankshaft main bearing temperature sensor used for detecting the temperature of a crankshaft main bearing on a crankshaft in the drilling pump.
3. A high power five-cylinder drilling pump system as defined in claim 2, wherein: the power end health diagnosis system further comprises a temperature sensor for detecting the temperature inside the oil tank of the lubrication system, a temperature sensor for detecting the temperature of a main oil way of the lubrication system and an oil pressure sensor for detecting the pressure of the main oil way of the lubrication system.
4. A high power five-cylinder drilling pump system as defined in claim 3, wherein: the data detected by the sensor is transmitted to the variable frequency control room through the cable, and when the specified value is reached, the drilling pump set can be protected through alarming or stopping.
5. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the hydraulic end health diagnosis system comprises an HMI module, a control module and a sensor arranged on the site;
the HMI module has the functions of fast reading, storing sampling data, periodically moving filing and automatically deleting out of time.
6. A high power five-cylinder drilling pump system as defined in claim 5, wherein: the hydraulic end health diagnosis system comprises a plurality of strain gauge sensors, a plurality of pressure sensors, a plurality of speed sensors, a proximity switch and a decoder;
the strain gauge sensor is arranged on the surface of the hydraulic end assembly and is used for measuring the stress condition of each hydraulic cylinder respectively;
the pressure sensors are respectively arranged on the suction cavity of the hydraulic end assembly and the discharge five-way pressure gauge seat and are used for testing the pressure of liquid;
the speed sensor is arranged on the suction cavity of the hydraulic end assembly and is used for measuring vibration data of a hydraulic end suction hydraulic cylinder;
the proximity switch and the decoder measure the motion trail of each piston mechanism, the motion trail and the decoder are matched, the decoder obtains a real-time value, and the proximity switch carries out zero correction on the decoder.
7. A high power five-cylinder drilling pump system as defined in claim 6, wherein: the number of the strain gauge sensors is 5, and the strain gauge sensors are respectively assembled on the surface of the hydraulic end assembly and are used for respectively measuring the stress condition of each hydraulic cylinder.
8. A high power five-cylinder drilling pump system as defined in claim 6, wherein: the pressure sensors are 6, wherein 5 pressure sensors are arranged on a suction cavity of the hydraulic end assembly, and 1 pressure sensor is arranged on a discharge five-way pressure gauge stand.
9. A high power five-cylinder drilling pump system as defined in claim 6, wherein: the number of the speed sensors is 5, and the speed sensors are piezoelectric speed sensors and are assembled on the suction cavity of the hydraulic end assembly and used for measuring vibration data of the suction cavity of the hydraulic end assembly.
10. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the drilling pump unit comprises a base, a drilling pump and a lubrication system are arranged on the base, the drilling pump comprises a transmission assembly, a power end assembly and a hydraulic end assembly, and the lubrication system comprises a power end lubrication system used for lubricating and cooling the transmission assembly and the power end assembly and a hydraulic end lubrication system used for lubricating and cooling the hydraulic end assembly;
the power end lubricating system comprises a prying seat, a lubricating oil pump and a filter which is used for filtering lubricating oil and is communicated with the lubricating oil pump are arranged on the prying seat, the filter is communicated with a drilling pump and is communicated with a cooler which is used for cooling the lubricating oil, the filter is provided with a temperature control switch, and lubricating oil is controlled by the temperature control switch to enter the drilling pump for lubrication and cooling or enter the cooler for cooling after exiting from the filter.
11. A high power five-cylinder drilling pump system as defined in claim 10, wherein: the power end lubrication system adopts air cooling or water cooling.
12. A high power five-cylinder drilling pump system as defined in claim 10, wherein: the power end lubrication system comprises a suction pipe orifice and an oil discharge pipe orifice of lubricating oil, the lubricating oil pump is provided with an oil pump oil inlet and an oil pump oil outlet, the suction pipe orifice is communicated with the oil pump oil inlet, and the oil discharge pipe orifice is communicated with a drilling pump;
the filter is provided with a filter oil inlet which is communicated with an oil outlet of the oil pump, the filter is further provided with a first filter oil drain port and a second filter oil drain port, the first filter oil drain port is communicated with the cooler for cooling lubricating oil, and the second filter oil drain port is communicated with an oil drain pipe orifice for conveying lubricating oil into the drilling pump.
13. A high power five-cylinder drilling pump system as defined in claim 12, wherein: the cooler is provided with a cooler oil inlet and a cooler oil outlet, the cooler oil inlet is communicated with a first filter oil drain port, and the cooler oil outlet is communicated with an oil drain pipe orifice so as to enable cooled lubricating liquid to enter the drilling pump.
14. A high power five-cylinder drilling pump system as defined in claim 12, wherein: the power end lubricating system is further provided with an overflow oil pipeline, the overflow oil pipeline is communicated with a system oil pipeline through an overflow safety valve group, and oil pressure is detected through the overflow safety valve group so as to control overflow of lubricating oil.
15. A high power five-cylinder drilling pump system as defined in claim 10, wherein: the cooler comprises a power module, a heat exchange module and a water curtain module, wherein the power module is cooled by adopting an air suction mode, and comprises a motor and heat dissipation fan blades arranged on a motor rotor.
16. A high power five-cylinder drilling pump system as defined in claim 15, wherein: the water curtain module comprises a shell, a heat dissipation water curtain wall, a water inlet water diversion pipe, a water outlet and a water accumulation tank, wherein the shell is provided with a cooling water inlet, is communicated with a water source through the water inlet water diversion pipe, and further comprises a water diversion device, and water uniformly enters the upper part of the heat dissipation water curtain wall through the water diversion device.
17. A high power five-cylinder drilling pump system as defined in claim 10, wherein: the power end assembly comprises a plurality of power units, one end of each power unit is assembled and connected with the crank connecting rod mechanism, the other end of each power unit is independently assembled with a piston mechanism of the hydraulic end assembly, and the hydraulic end assembly is driven by the power end assembly.
18. A high power five-cylinder drilling pump system as defined in claim 17, wherein: the transmission assembly comprises a frame, a motor module is arranged on the frame, the transmission mechanism comprises a driving wheel arranged on the motor module and a driven wheel used for driving a crank-link mechanism, the crank-link mechanism comprises a crankshaft, the crankshaft is provided with a driven wheel, and a plurality of support bearings and a plurality of connecting rods are assembled on the crankshaft.
19. A high power five-cylinder drilling pump system as defined in claim 18, wherein: the two sides of the frame are provided with driving wheels, the two ends of the crankshaft are provided with driven wheels, the motor module controls 2 driving wheels to synchronously rotate, and the driving wheels are matched with the driven wheels to realize rotation of the crankshaft.
20. A high power five-cylinder drilling pump system as defined in claim 19, wherein: the motor module both sides are provided with the axis of rotation, the both ends fixed mounting of axis of rotation has the action wheel, action wheel fixed mounting in on the axis of rotation, in order to realize the action wheel with the axis of rotation synchronous rotation.
21. A high power five-cylinder drilling pump system as defined in claim 20, wherein: the driving wheel is assembled on the rotating shaft in an interference fit manner;
The driving wheel is provided with a conical inner hole, the end part of the rotating shaft is a conical column, and the conical inner hole and the conical column are assembled through interference fit, so that the driving wheel is convenient to disassemble; or the driving wheel is provided with a cylindrical inner hole, the end part of the rotating shaft is a circular column, and the assembly of the cylindrical inner hole and the circular column is realized through interference fit.
22. A high power five-cylinder drilling pump system as defined in claim 20, wherein: the rotating shaft is of an integral structure, or the rotating shaft is of a split structure, and synchronous rotation is realized under the action of the motor module.
23. A high power five-cylinder drilling pump system as defined in claim 18, wherein: the crankshaft is fixedly assembled on the frame through a plurality of support bearings, the crank is positioned between two adjacent support bearings, and a connecting rod is assembled on the crank.
24. A high power five-cylinder drilling pump system as defined in claim 23, wherein: the support bearings have 6 and the bell crank has 5.
25. A high power five-cylinder drilling pump system as defined in claim 18, wherein: the driving wheel and the driven wheel are driven in a bevel gear engagement or a straight gear engagement mode; the diameter of the driving wheel is smaller than that of the driven wheel so as to achieve a speed reduction effect.
26. A high power five-cylinder drilling pump system as defined in any one of claims 17-25, wherein: the motor module is overhead, and the motor module is a permanent magnet integrated motor or an alternating current variable frequency motor.
27. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the front end of the cross head box body is provided with a crank case for assembling a crank connecting rod mechanism, a motor base is arranged above the crank case, bearing seats for assembling a motor rotating shaft are arranged on two sides of the motor base, a cylinder cavity is formed in the end portion of the cross head box body for assembling the hydraulic end assembly, and a front wall plate is arranged at the end portion of the cylinder cavity for connecting the hydraulic end assembly.
28. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the liquid suction module sucks liquid in a state that the piston mechanism is contracted;
the liquid discharge module discharges liquid in a state where the piston mechanism advances.
29. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the end part of the power end assembly for assembling the hydraulic end assembly is provided with a cylinder chamber, and the end part of the cylinder chamber is provided with a front wallboard for connecting the hydraulic end assembly; the piston mechanism can be assembled in the cylinder cavity so as to facilitate the assembly of the piston mechanism and the power end assembly; the hydraulic end frame is assembled with the front wall plate through bolts to realize the assembly of the whole device.
30. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the liquid suction module comprises a suction pipe orifice, a valve assembly and a suction cavity, and under the action of the piston mechanism, the opening/closing of the valve assembly is controlled to control the liquid entering of the suction pipe orifice;
the liquid discharge module comprises a discharge pipe orifice, a valve assembly and a discharge cavity, wherein the suction cavity is communicated with the discharge cavity, and the opening/closing of the valve assembly of the discharge module is controlled to control the liquid discharge of the discharge pipe orifice under the action of the piston mechanism.
31. A high power five-cylinder drilling pump system as defined in claim 1, wherein: the base is also provided with a hoisting frame mechanism, the hoisting frame mechanism comprises a hoisting frame, a small pulley is further arranged on the hoisting frame, and the small pulley can slide on the hoisting frame.
32. A solid control system, characterized by: a high power five-cylinder drilling pump system comprising any one of claims 1-31.
33. A drilling machine, characterized in that: a high power five-cylinder drilling pump system comprising any one of claims 1-31.
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CN202110726735.2A CN113464391B (en) | 2021-06-29 | 2021-06-29 | High-power five-cylinder drilling pump system, solid control system and drilling machine |
US18/286,361 US20240183344A1 (en) | 2021-06-29 | 2022-01-25 | Efficient five-cylinder drilling pump system, solids control system and drilling rig |
PCT/CN2022/073705 WO2023273329A1 (en) | 2021-06-29 | 2022-01-25 | High-power five-cylinder drilling pump system, solid control system and drilling machine |
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CN113790135B (en) * | 2021-06-29 | 2023-06-09 | 四川宏华石油设备有限公司 | High-power five-cylinder drilling pump set, solid control system and drilling machine |
CN113464391B (en) * | 2021-06-29 | 2023-06-13 | 四川宏华石油设备有限公司 | High-power five-cylinder drilling pump system, solid control system and drilling machine |
CN113833649A (en) * | 2021-11-08 | 2021-12-24 | 黄秀芳 | Observation structure of reciprocating pump gear guard shield |
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CN102536792B (en) * | 2012-03-30 | 2015-06-10 | 四川宏华石油设备有限公司 | Lubricating device for drill pump |
CN103541880B (en) * | 2013-10-23 | 2016-02-10 | 四川宏华石油设备有限公司 | The drilling well helical gear installation method of five cylinder pumps and five cylinder pumps thereof |
CN106089617B (en) * | 2016-08-02 | 2018-09-28 | 山东科瑞泵业有限公司 | A kind of drilling mud shaking pump |
CN106351826A (en) * | 2016-10-26 | 2017-01-25 | 四川宏华石油设备有限公司 | Novel drilling pump cooler |
CN106368942B (en) * | 2016-11-08 | 2018-04-17 | 四川宏华石油设备有限公司 | A kind of reciprocal pump liner pressing device |
CN107270603A (en) * | 2017-07-05 | 2017-10-20 | 东莞市鑫焘机械有限公司 | Environmental protection and energy saving wind-cooled cold-water machine |
CN108757425A (en) * | 2018-05-16 | 2018-11-06 | 四川宏华电气有限责任公司 | A kind of fracturing pump state of health monitoring system and method |
CN110107490B (en) * | 2019-05-30 | 2021-03-02 | 宝鸡石油机械有限责任公司 | Integrated frequency conversion fracturing pumping equipment control system and control method |
WO2021081751A1 (en) * | 2019-10-29 | 2021-05-06 | 烟台杰瑞石油装备技术有限公司 | High-power five-cylinder plunger pump |
CN111441925A (en) * | 2020-04-03 | 2020-07-24 | 烟台杰瑞石油装备技术有限公司 | Light five-cylinder plunger pump |
CN111520306B (en) * | 2020-04-14 | 2022-04-12 | 西北工业大学 | Novel power reciprocating mud pump |
CN111502974A (en) * | 2020-05-28 | 2020-08-07 | 美国杰瑞国际有限公司 | Plunger pump state monitoring and fault diagnosis system |
CN112859674A (en) * | 2020-12-31 | 2021-05-28 | 中油国家油气钻井装备工程技术研究中心有限公司 | Unmanned on duty system of drilling pump |
CN113464391B (en) * | 2021-06-29 | 2023-06-13 | 四川宏华石油设备有限公司 | High-power five-cylinder drilling pump system, solid control system and drilling machine |
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- 2021-06-29 CN CN202110726735.2A patent/CN113464391B/en active Active
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2022
- 2022-01-25 WO PCT/CN2022/073705 patent/WO2023273329A1/en active Application Filing
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