CN113463293A - Sewing system based on automatic filter bag sewing technology - Google Patents

Sewing system based on automatic filter bag sewing technology Download PDF

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Publication number
CN113463293A
CN113463293A CN202110809398.3A CN202110809398A CN113463293A CN 113463293 A CN113463293 A CN 113463293A CN 202110809398 A CN202110809398 A CN 202110809398A CN 113463293 A CN113463293 A CN 113463293A
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CN
China
Prior art keywords
component
sewing
assembly
thread
frame
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Pending
Application number
CN202110809398.3A
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Chinese (zh)
Inventor
张森
肖友波
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Anhui Senyuan Environmental Technology Co ltd
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Anhui Senyuan Environmental Technology Co ltd
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Priority to CN202110809398.3A priority Critical patent/CN113463293A/en
Publication of CN113463293A publication Critical patent/CN113463293A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/10Electrical or electromagnetic drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B85/00Needles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention discloses a sewing system based on a filter bag automatic sewing technology, which comprises a frame assembly, a frame seal plate assembly and a sewing assembly, wherein the frame seal plate assembly is fixed on the frame assembly through screws, the sewing assembly is positioned inside the frame seal plate assembly, the sewing assembly consists of a shuttle driving shaft component, an inclined steel wire, an inclined supporting plate, a rod adjusting device, a needle sleeve component, a crank swing arm device, a deviation transmission component, a main shaft component, a main motor component, a thread shuttle sub-component, a bearing top plate, a hand wheel and a thread coil, and the thread shuttle sub-component and the thread coil are positioned at the top of the frame seal plate assembly. The sewing system device realizes the automatic adjustment of the sewing device, effectively enhances the functionality of the device and the sewing accuracy of the filter cloth, and simultaneously, the adjustment of the device is integrally controlled by the control end of the sewing system, thereby simplifying the adjustment process of the traditional sewing device and avoiding the complicated process of manually disassembling and assembling the frame plate.

Description

Sewing system based on automatic filter bag sewing technology
Technical Field
The invention relates to the technical field of filter bag sewing equipment, in particular to a sewing system based on an automatic filter bag sewing technology.
Background
The filter bag can be used as a water filter or an air filter, is mainly used for collecting particle dust and various suspended matters when being used as an air filter, is generally mounted on exhaust equipment and ventilation equipment for filtering air, and can filter dust particles in the air and retain the dust particles on the filter material, so that the air purification effect is achieved.
To the sewing machine of filter bag, use the most extensive integral type sewing machine group that mostly on the market at present, the sewing machine group is through automatic needle cover part, sew up driven filter cloth automation, it is fast efficient, and the sewing machine structure of this type of sewing machine group is comparatively limited, when adjusting the position of needle cover part and sewing angle, need dismantle the frame plate that whole needle cover part is connected, and adjust one by the manual work, the flow is comparatively loaded down with trivial details, manual regulation simultaneously, cause the error easily. Therefore, we propose herein a sewing system based on the automatic sewing technique of filter bags.
Disclosure of Invention
The invention provides a sewing system based on a filter bag automatic sewing technology aiming at the defects in the background technology, and effectively solves the problems that when the position and the sewing angle of a needle sleeve part are adjusted by a traditional sewing machine set, a frame plate connected with the whole needle sleeve part needs to be disassembled, and the adjustment is carried out one by one manually, so that the process is complicated, and errors are easily caused.
The invention adopts a modified technical scheme to solve the technical defects, and provides a sewing system based on a filter bag automatic sewing technology, which comprises a frame assembly, a frame seal plate assembly and a sewing assembly, wherein the frame seal plate assembly is fixed on the frame assembly through screws, the sewing assembly is positioned inside the frame seal plate assembly, the sewing assembly consists of a shuttle driving shaft component, an inclined supporting steel wire, an inclined supporting plate, a rod adjusting device, a needle sleeve component, a crank swing arm device, a deviation transmission component, a main shaft component, a main motor component, a thread shuttle sub-component, a bearing top plate, a hand wheel and a thread coil, the thread shuttle sub-component and the thread coil are both positioned at the top of the frame seal plate assembly, the thread head of the thread coil is connected to a thread sleeve of the thread shuttle sub-component, the bearing top plate is welded at the top side inside the frame seal plate assembly, the main motor component is fixed on the top surface of the bearing top plate, the welding has the equipment fixing frame on the bottom surface of bearing roof, spindle unit one end is connected with equipment fixing frame one side through rotating the screw, the spindle unit other end and hand wheel connection, it has the transmission connection pad to distribute on spindle unit's the axis body, the transmission connection pad that is partial to the transmission part and passes through in the middle of bearing assembly and the spindle unit axis body links up, needle cover part links up on the accent pole device, accent pole device both sides are equipped with the transfer line, the transfer line passes through the transmission connection pad of bearing assembly and spindle unit both sides and links up, crank swing arm device passes through the spliced pole and links up with partial to the transmission part.
In a preferred embodiment of the present invention, the shuttle driving shaft member is coupled to a frame plate, the frame plate is fixed to two sides of the frame sealing plate assembly by screws, two ends of the frame plate are provided with transmission seats, two ends of the shuttle driving shaft member are respectively connected to rotating screws on the transmission seats, the shuttle driving shaft member is distributed with thread wheels, and a thread head on a thread sleeve of the thread shuttle member is connected to the needle sleeve member by the thread wheels.
As a preferred embodiment of the present invention, the oblique supporting steel wires are in an "L" shape and welded to the frame rods, the frame rods are telescopic frame rods, two ends of the frame rods are respectively locked and fixed to two sides of the frame sealing plate assembly by screws, and the oblique supporting steel wires are uniformly distributed in the transverse direction.
As a preferred embodiment of the present invention, the needle guard components are uniformly distributed in the transverse direction, the gap between the needle guard component and the inclined steel wire corresponds to the position of the gap, the needle guard component is provided with a wire hole, and the wire hole is connected with the wire head on the wire wheel in a penetrating manner.
As a preferred embodiment of the present invention, the rod adjusting device is provided with an adjusting assembly, the adjusting assembly is the same in number and corresponds in position to the needle sleeve components, the adjusting assembly includes a telescopic assembly and a rotating assembly, the rotating assembly includes a fixed disk and a rotating disk, the fixed disk is welded on the rod adjusting device, the rotating disk is connected to the fixed disk through a rotating screw, and the rotating disks on the rod adjusting device are connected through a transmission chain.
In a preferred embodiment of the present invention, a motor is fixed at one end of the lever adjusting device, and a transmission end of the motor is connected to a rotating disc on an adjusting assembly at one end of the lever adjusting device.
In a preferred embodiment of the present invention, the telescopic assembly is composed of an electronic hydraulic rod, the electronic hydraulic rod is fixed on a rotating disc of the rotating assembly through a screw, a telescopic end of the electronic hydraulic rod is locked and fixed with the needle sleeve component through a screw, and both the electronic hydraulic rod and the motor are connected with a control end of the sewing system.
The invention has the following beneficial effects:
the crank swing arm device on the sewing system equipment can realize the integral adjustment of the needle sleeve part by matching with the deflection transmission part, and realize the adjustment of the sewing position, meanwhile, the needle sleeve part is connected to the rod adjusting device, and the fine adjustment of the position and the angle of the needle sleeve part can be carried out through the adjusting component on the rod adjusting device, so that the accuracy of the sewing position is ensured, the functionality of the equipment and the sewing accuracy of filter cloth are effectively enhanced, meanwhile, the adjustment of the equipment is integrally controlled through the control end of the sewing system, the adjustment flow of the traditional sewing equipment is simplified, and the complicated process of manually disassembling and assembling frame plates is avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the sewing system apparatus of the present invention;
FIG. 2 is an overall side view of the sewing system apparatus of the present invention;
FIG. 3 is a top plan view of the sewing system apparatus of the present invention;
FIG. 4 is an overall partial side view of the sewing system apparatus of the present invention.
In the figure, 1-a rack assembly, 2-a rack closing plate assembly, 3-a shuttle driving shaft component, 4-an inclined steel wire, 5-an inclined plate, 6-a rod adjusting device, 7-a needle sleeve component, 8-a crank arm swinging device, 9-a deviation transmission component, 10-a main shaft component, 11-a main motor component, 12-a thread shuttle component, 13-a bearing top plate, 14-a hand wheel and 15-a thread coil.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a sewing system based on a filter bag automatic sewing technology comprises a frame assembly 1, a frame seal plate assembly 2 and a sewing assembly, wherein the frame seal plate assembly 2 is fixed on the frame assembly 1 through screws, the sewing assembly is positioned in the frame seal plate assembly 2, the sewing assembly is composed of a shuttle driving shaft component 3, an inclined supporting steel wire 4, an inclined supporting plate 5, a rod adjusting device 6, a needle sleeve component 7, a crank swing arm device 8, a deviation transmission component 9, a main shaft component 10, a main motor component 11, a thread shuttle sub-component 12, a bearing top plate 13, a hand wheel 14 and a thread coil 15, the thread shuttle sub-component 12 and the thread coil 15 are both positioned at the top of the frame seal plate assembly 2, the thread head of the thread coil 15 is connected to a thread sleeve of the thread shuttle sub-component 12, the bearing top plate 13 is welded at the top side in the frame seal plate assembly 2, the main motor component 11 is fixed on the top surface of the bearing top plate 13, the welding has the equipment fixing frame on the bottom surface of bearing roof 13, 10 one ends of spindle unit are connected with equipment fixing frame one side through rotating the screw, 10 other ends of spindle unit are connected with hand wheel 14, it has the transmission connection pad to distribute on the axis body of spindle unit 10, it links up with the transmission connection pad in the middle of 10 axis bodies of spindle unit through the bearing assembly to incline to drive unit 9, needle cover part 7 links up on transfer lever device 6, 6 both sides of transfer lever device are equipped with the transfer line, the transfer line passes through the bearing assembly and links up with the transmission connection pad of 10 both sides of spindle unit, crank swing arm device 8 links up with incline to drive unit 9 through the spliced pole.
The shuttle driving shaft component 3 is connected to a frame plate, the frame plate is fixed to two sides of the frame sealing plate component 2 through screws, transmission seats are arranged at two ends of the frame plate, two ends of the shuttle driving shaft component 3 are respectively connected with rotating screws on the transmission seats, wire wheels are distributed on the shuttle driving shaft component 3, a wire head on a wire sleeve of the wire shuttle component 12 is connected with a needle sleeve component 7 through the wire wheels, the frame plate mainly supports and connects the shuttle driving shaft component 3, the wire wheels on the shuttle driving shaft component 3 mainly provide a transmission effect on a wire body, the limiting in the transmission process of the wire body is realized, the phenomenon that the wire body is wound due to the fact that the wire body is affected by external factors and the deviation occurs in the transmission process of the wire body is avoided, and the number of the wire wheels is the same as that the needle sleeve component 7.
Prop oblique steel wire 4 and be "L" type structure and weld on the hack lever, the hack lever is telescopic hack lever, the both ends of hack lever are passed through the screw and are fixed with the both sides locking of frame shrouding subassembly 2 respectively, prop oblique steel wire 4 and press horizontal evenly distributed, prop oblique steel wire 4 and mainly provide the effect that compresses tightly to the filter cloth of transmission, telescopic hack lever can drive to prop oblique steel wire 4 and carry out the clearance formula and compress tightly to compress tightly when reaching the sewing, the effect of separation during the transmission, the telescopic link on the hack lever be the electron hydraulic stem, the model is DYT (B).
The needle sleeve part 7 is transversely and uniformly distributed, the gap position between the needle sleeve part 7 and the inclined supporting steel wire 4 corresponds, a thread hole is formed in the needle sleeve part 7, the thread hole is in penetrating connection with a thread head on the thread wheel, the needle sleeve part 7 is a core part of a sewing system and mainly plays a role in sewing filter cloth, the needle sleeve part 7 penetrates through the gap of the inclined supporting steel wire 4 to sew the compressed filter cloth, and the filter cartridge of the filter bag and the corner sewing can be realized through the needle sleeve part 7.
The rod adjusting device 6 is provided with adjusting components which are the same as the needle sleeve parts 7 in number and correspond to the needle sleeve parts in position, the adjusting component comprises a telescopic component and a rotating component, the rotating component comprises a fixed disc and a rotating disc, the fixed disc is welded on the rod adjusting device 6, the rotating disc is connected on the fixed disc through a rotating screw, the rotating disks on the rod adjusting device 6 are connected through a transmission chain, the rod adjusting device 6 mainly adjusts the sewing position of the thread sleeve component 7, meanwhile, the rod adjusting device is also connected with the main shaft part 10, and through the transmission of the main shaft part 10, can drive needle cover part 7 and sew up the filter cloth, transfer lever apparatus 6 can adjust the position of sewing up and the angle of needle cover part 7 respectively through flexible subassembly and rotating assembly, can adjust the filter cloth of equidimension not and different seam point.
The one end of accent lever apparatus 6 is fixed with the motor, the transmission end of motor is connected with the rotary disk on the 6 one end adjusting part of accent lever apparatus, because adopt drive chain to carry out synchronous rotation between the rotary disk of the rotating assembly on the accent lever apparatus 6, the motor is as the drive end, realizes the angle modulation to the rotary disk through the motor, and the motor adopts positive and negative motor, and the model is ZGA37 RG.
The flexible subassembly comprises the electron hydraulic stem, the electron hydraulic stem passes through the screw fixation on the rotary disk of rotating assembly, the flexible end of electron hydraulic stem passes through the screw and covers 7 locking of needle parts fixedly, electron hydraulic stem and motor all are connected with sewing system's control end, and the electron hydraulic stem can cover 7 needle parts's position and carry out the accuracy to reach the best effect of sewing up, can sew up to the filter cloth of different materials and different thickness, and the electron hydraulic stem adopts the small-size hydraulic stem that the model is DYT (B).
The working principle is as follows: when the filter cloth is sewn, the filter cloth is transmitted in the inclined supporting plate 5 through the transmission device, before sewing, the transmission frequency of the transmission device and the transmission frequency of the main motor part 11 need to be matched through the control end of the sewing system, so that the transmission start-stop time and the sewing time are correspondingly consistent, when the filter cloth is transmitted to the inclined supporting plate 5 during sewing, the transmission device stops running at the moment, the inclined supporting steel wire 4 moves through the telescopic frame rod, the filter cloth is pressed and held through the inclined supporting steel wire 4, after the pressing and holding, the main motor part 11 drives the main shaft part 10 to transmit through the bearing component, the main shaft part 10 simultaneously drives the transmission rods at two sides, the transmission rods drive the rod adjusting device 6, the rod adjusting device 6 swings, so that the needle sleeve part 7 on the rod adjusting device 6 sews the filter cloth, and the thread head of the thread roll 15 drives the needle sleeve part 7 through the thread shuttle main shaft part 12 and the shuttle driving shaft part 3, thereby realizing the sewing of the filter cloth, after the sewing of the filter cloth is finished, the compression of the inclined supporting steel wire 4 is released, the transmission device continuously drives the filter cloth to transmit, when the filter cloth is transmitted to the next sewing position, the filter cloth is continuously sewed in the same way, thereby achieving the effect of interval sewing, when the filter cloth of different types is sewed, the position and the angle of the sewing equipment are adjusted according to the actual situation, when the adjustment is carried out, the crank swing arm device 8 is directly adjusted through the control end of the sewing system, the pushing end on the crank swing arm device 8 is electronic hydraulic pressure, the rod type is the same as the hydraulic rod type of the telescopic component, the electronic hydraulic rod can drive the transmission connecting disc on the main shaft part 10 to transversely move through the deviation transmission part 9, the adjustment of the sewing position is realized, after the integral adjustment, the position of the adjusting component on the adjusting device 6 is accurately carried out through the control end of the sewing system again, the motor drives the rotary disk of the rotary component to rotate, so that the angle adjustment of the needle sleeve part 7 is realized, the electronic hydraulic rod of the telescopic component drives the sewing position of the needle sleeve part 7 to be adjusted, and the sewing accuracy is ensured.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. A sewing system based on a filter bag automatic sewing technology is characterized by comprising a rack assembly (1), a rack sealing plate assembly (2) and a sewing assembly, wherein the rack sealing plate assembly (2) is fixed on the rack assembly (1) through screws, the sewing assembly is positioned inside the rack sealing plate assembly (2), the sewing assembly is composed of a shuttle driving shaft component (3), an inclined supporting steel wire (4), an inclined supporting plate (5), a rod adjusting device (6), a needle sleeve component (7), a crank swing arm device (8), a deviation transmission component (9), a main shaft component (10), a main motor component (11), a thread shuttle sub-component (12), a bearing top plate (13), a hand wheel (14) and a thread coil (15), the thread shuttle sub-component (12) and the thread coil (15) are positioned at the top of the rack sealing plate assembly (2), and the thread head of the thread coil (15) is connected to a thread sleeve of the thread shuttle sub-component (12), the bearing top plate (13) is welded on the top side inside the frame closing plate component (2), the main motor part (11) is fixed on the top surface of the bearing top plate (13), an equipment mounting rack is welded on the bottom surface of the bearing top plate (13), one end of the main shaft part (10) is connected with one side of the equipment mounting rack through a rotating screw, the other end of the main shaft part (10) is connected with a hand wheel (14), a transmission connecting disc is distributed on the shaft body of the main shaft component (10), the deviation transmission component (9) is connected with the transmission connecting disc in the middle of the shaft body of the main shaft component (10) through a bearing component, the needle sleeve part (7) is connected on the rod adjusting device (6), two sides of the rod adjusting device (6) are provided with transmission rods, the transmission rod is connected with the transmission connecting disc at the two sides of the main shaft part (10) through a bearing component, the crank swing arm device (8) is connected with the deviation transmission component (9) through a connecting column.
2. The sewing system based on the automatic filter bag sewing technology of claim 1, characterized in that the shuttle drive shaft component (3) is connected to a frame plate, the frame plate is fixed on both sides of the frame closing plate component (2) through screws, the frame plate is provided with driving seats at both ends, both ends of the shuttle drive shaft component (3) are respectively connected with rotating screws on the driving seats, the shuttle drive shaft component (3) is distributed with thread wheels, and thread ends on thread sleeves of the thread shuttle sub-component (12) are connected with the needle sleeve component (7) through the thread wheels.
3. The sewing system based on the automatic filter bag sewing technology as claimed in claim 1, wherein the bracing and slanting steel wires (4) are in an "L" shape and welded on a frame rod, the frame rod is a telescopic frame rod, two ends of the frame rod are respectively locked and fixed with two sides of the frame closing plate component (2) through screws, and the bracing and slanting steel wires (4) are distributed uniformly in the transverse direction.
4. The sewing system based on the automatic filter bag sewing technology is characterized in that the needle sleeve parts (7) are uniformly distributed in the transverse direction, the gap positions between the needle sleeve parts (7) and the inclined supporting steel wires (4) correspond, thread holes are formed in the needle sleeve parts (7), and the thread holes are connected with thread heads on the thread wheels in a penetrating mode.
5. The sewing system based on the automatic filter bag sewing technology is characterized in that an adjusting assembly is arranged on the rod adjusting device (6), the adjusting assembly is the same as the needle sleeve components (7) in number and corresponds to the needle sleeve components in position, the adjusting assembly comprises a telescopic assembly and a rotating assembly, the rotating assembly comprises a fixed disk and a rotating disk, the fixed disk is welded on the rod adjusting device (6), the rotating disk is connected to the fixed disk through a rotating screw, and the rotating disks on the rod adjusting device (6) are connected through a transmission chain.
6. The sewing system based on the automatic filter bag sewing technology is characterized in that a motor is fixed at one end of the lever adjusting device (6), and a transmission end of the motor is connected with a rotating disk on an adjusting component at one end of the lever adjusting device (6).
7. The sewing system based on the automatic filter bag sewing technology of claim 5, wherein the telescopic assembly is composed of an electronic hydraulic rod, the electronic hydraulic rod is fixed on a rotating disk of the rotating assembly through screws, the telescopic end of the electronic hydraulic rod is locked and fixed with the needle sleeve component (7) through screws, and the electronic hydraulic rod and the motor are both connected with the control end of the sewing system.
CN202110809398.3A 2021-07-17 2021-07-17 Sewing system based on automatic filter bag sewing technology Pending CN113463293A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110809398.3A CN113463293A (en) 2021-07-17 2021-07-17 Sewing system based on automatic filter bag sewing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110809398.3A CN113463293A (en) 2021-07-17 2021-07-17 Sewing system based on automatic filter bag sewing technology

Publications (1)

Publication Number Publication Date
CN113463293A true CN113463293A (en) 2021-10-01

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Application Number Title Priority Date Filing Date
CN202110809398.3A Pending CN113463293A (en) 2021-07-17 2021-07-17 Sewing system based on automatic filter bag sewing technology

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09140970A (en) * 1995-11-20 1997-06-03 Brother Ind Ltd Sewing machine
CN202830474U (en) * 2011-11-17 2013-03-27 上海宝星缝纫设备有限公司 Main drive and frame structure of sewing machine for sewing coarse material
CN208071926U (en) * 2018-03-12 2018-11-09 叶建强 Rock wool rolls up felt, rock cotton board sewing equipment
CN109505068A (en) * 2019-01-28 2019-03-22 浙江坤腾智能科技股份有限公司 A kind of suture device for knitting machine
CN112144189A (en) * 2020-09-09 2020-12-29 湖南奔立尔工贸实业有限公司 Sewing mechanism with high transmission efficiency
CN213624643U (en) * 2020-09-03 2021-07-06 苏州恒清环保科技有限公司 Quick sewing equipment of dust removal filter bag

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09140970A (en) * 1995-11-20 1997-06-03 Brother Ind Ltd Sewing machine
CN202830474U (en) * 2011-11-17 2013-03-27 上海宝星缝纫设备有限公司 Main drive and frame structure of sewing machine for sewing coarse material
CN208071926U (en) * 2018-03-12 2018-11-09 叶建强 Rock wool rolls up felt, rock cotton board sewing equipment
CN109505068A (en) * 2019-01-28 2019-03-22 浙江坤腾智能科技股份有限公司 A kind of suture device for knitting machine
CN213624643U (en) * 2020-09-03 2021-07-06 苏州恒清环保科技有限公司 Quick sewing equipment of dust removal filter bag
CN112144189A (en) * 2020-09-09 2020-12-29 湖南奔立尔工贸实业有限公司 Sewing mechanism with high transmission efficiency

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Application publication date: 20211001