CN113385983A - Machine tool equipment fault diagnosis detection device with alarm reminding function - Google Patents
Machine tool equipment fault diagnosis detection device with alarm reminding function Download PDFInfo
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- CN113385983A CN113385983A CN202110569037.6A CN202110569037A CN113385983A CN 113385983 A CN113385983 A CN 113385983A CN 202110569037 A CN202110569037 A CN 202110569037A CN 113385983 A CN113385983 A CN 113385983A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
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Abstract
The invention relates to a machine tool equipment fault diagnosis and detection device with an alarm reminding function, which comprises: the ball bearing plate is connected with the left side and the right side of the storage box body; the first guide rod is connected to one side, far away from the central axis of the containing box body, of the ball plate, and the first guide rod is positioned on the upper side and the lower side of the first spring, so that the ball bearing box has the beneficial effects that: this lathe equipment failure diagnosis detection device with warning function, can hang through this equipment and establish the side at the lathe, the staff of being convenient for operates, equipment can carry out the effectual vibration of reduction equipment itself of shock attenuation to the influence that detects when detecting the bearing, the bearing detection mechanism of equipment can demolish simultaneously and accomodate, the equipment of being convenient for removes, the arrangement of the instrument of also being convenient for, equipment can send the sound of reporting to the police when detecting out the problem, the lamp of corresponding procedure flashes simultaneously, remind the staff, the audio-visual problem of finding lathe equipment of the staff of being convenient for.
Description
Technical Field
The invention relates to the technical field of machine tool equipment maintenance, in particular to a machine tool equipment fault diagnosis and detection device with an alarm reminding function.
Background
Machine tools are machines for manufacturing machines, also called machine tools or machine tools, and are conventionally called machine tools for short, and are generally divided into metal cutting machine tools, forging machine tools, woodworking machine tools and the like, and many methods for processing machine parts in modern machine manufacturing are provided: the machining method is characterized in that the machining method comprises the following steps of machining, casting, forging, welding, stamping, extruding and the like, but parts with high precision requirements and fine surface roughness requirements are generally machined finally by a cutting method on a machine tool, the machine tool plays an important role in national economy modernization construction, and when the machine tool is damaged, a fault diagnosis and detection device is needed to diagnose equipment, so that a worker can find a problem and maintain the problem conveniently.
The existing fault diagnosis and detection equipment for the machine tool equipment can only be placed on the ground or on the top of the machine tool when in use, so that the fault diagnosis and detection equipment for the machine tool equipment is inconvenient to operate by workers.
Therefore, a fault diagnosis and detection device for machine tool equipment with an alarm reminding function is needed to be designed for the problems.
Disclosure of Invention
The invention aims to provide a machine tool equipment fault diagnosis and detection device with an alarm reminding function, and aims to solve the problem that the existing machine tool equipment fault diagnosis and detection device can only be placed on the ground or on the top of a machine tool when in use, so that workers are inconvenient to operate the machine tool equipment fault diagnosis and detection device in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a machine tool equipment fault diagnosis detection device with an alarm reminding function comprises:
the ball bearing plate is connected with the left side and the right side of the storage box body;
the first spring is connected to one side, far away from the central axis of the containing box body, of the ball plate;
the first guide rods are connected to one side, away from the central axis of the containing box body, of the ball plate and are positioned on the upper side and the lower side of the first spring;
the connecting clamping block is connected to one end, far away from the central axis of the containing box body, of the first spring, and an elastic structure is formed between the connecting clamping block and the ball plate through the first spring;
the shielding fixture blocks are arranged on the front side and the rear side of the connecting fixture block, and a plurality of shielding fixture blocks are arranged at equal intervals;
and the clamping plate is welded at one end of the connecting clamping block, which is far away from the central axis of the containing box body.
Preferably, the storage box body is further provided with:
slide rails installed on both left and right walls inside the storage case;
the storage box is connected to one side, close to the central axis of the storage box body, of the sliding rail;
the slideway is fixed above the middle partition plate in the containing box body;
and the fault diagnosis instrument is connected to the upper end of the slide way.
Preferably, the storage box is further provided with:
the latex pad is embedded in the storage box;
a first containing box groove which is arranged at the rear end of the inner part of the latex pad;
the second containing box groove is formed in the latex pad and is positioned in the right side direction of the first containing box groove;
and the third containing box groove is formed in the latex pad and is positioned in the left direction of the second containing box groove, and the third containing box groove is symmetrical to the first containing box groove relative to the second containing box groove.
Preferably, the third storage box groove is further provided with:
the tool storage groove is formed in the latex pad and is positioned in the front end direction of the second storage box groove;
a fixing clip strip fixed inside the tool receiving groove;
the fourth containing box groove is formed in the inner portion of the latex pad, the fourth containing box groove is located on the left side and the right side of the tool containing groove, and the number of the fourth containing box grooves is two relative to the tool containing groove.
Preferably, the second storage box groove is further provided with:
an electromagnet embedded in the second storage box groove;
a rubber pad connected to the front end of the electromagnet;
and the I-shaped block is arranged at the front end of the rubber pad.
Preferably, the shaped block is further provided with:
a connecting cloth connected to the front end of the I-shaped block, the connecting cloth being filled with latex;
and the mounting frame is connected to the front end of the connecting cloth.
Preferably, the fourth storage box groove is further provided with:
the arc-shaped block is embedded in the fourth containing box groove;
the steel ball is movably embedded at the rear end of the arc-shaped block;
the second spring is connected to the front end of the arc-shaped block;
a pressure sensor mounted at a front end of the second spring.
Preferably, the arc piece still is equipped with:
the second guide rod is connected to the front end of the arc-shaped block and is positioned on the left side and the right side of the second spring;
a mounting plate connected to a front end of the second guide bar;
a rotating shaft installed at a front end of the mounting plate;
and the threaded rod is connected to the inside of the rotating shaft.
Preferably, the fault diagnosis apparatus is further provided with:
a speaker provided at a front end of the failure diagnosis instrument;
the operation display screen is movably arranged at the upper end of the fault diagnosis instrument;
the indicating lamps are arranged at the upper end of the fault diagnosis instrument and are positioned at the left side and the right side of the operation display screen;
and the connection interface is arranged on the left side of the fault diagnosis instrument.
Compared with the prior art, the invention has the beneficial effects that: this equipment can hang and establish the side at the lathe, the staff of being convenient for operates, equipment can carry out the effectual reduction equipment vibration of shock attenuation itself to the influence that detects when detecting the bearing, the bearing detection mechanism of equipment can be demolishd simultaneously and accomodate, the equipment of being convenient for removes, the arrangement of the instrument of also being convenient for, equipment can send the sound of reporting to the police when detecting out the problem, the lamp of corresponding procedure simultaneously flickers, remind the staff, the audio-visual problem of finding lathe equipment of the staff of being convenient for.
1. According to the invention, the equipment can be hung on one side of the machine tool through the connecting clamping block and the clamping plate, and then the height of the connecting clamping block can be adjusted and fixed through the clamping between the connecting clamping block and the shielding clamping block, so that the height of the equipment is convenient for a worker to operate, and meanwhile, the connecting clamping block can be continuously pushed through the elastic telescopic structure formed by the first spring, the first guide rod and the ball plate, so that the connecting clamping block slides and retracts, and the equipment is inconvenient to hang.
2. According to the invention, after the electromagnet is adsorbed on the machine tool, the vibration transmission between the electromagnet and the I-shaped block can be reduced through the rubber pad, and the vibration transmission on the machine tool can be completely counteracted through the latex wrapped in the connecting cloth, so that errors caused by equipment during vibration detection of a machine tool bearing can be prevented.
3. The mounting frame and the threaded rod are in threaded connection, the detection mechanism can be conveniently disassembled and assembled through threaded connection, the detection mechanism is stored through the two fourth storage box grooves, the detection auxiliary mechanism is stored and fixed through the second storage box groove, damage to equipment in the transportation process can be reduced, the equipment can be conveniently carried due to tidy arrangement, the equipment is further provided with the first storage box groove and the third storage box groove to store some tools, and some tools can be fixed through the fixing clamping strips in the tool storage grooves.
4. The invention can be connected with the machine tool through the connecting interface, thereby being capable of carrying out operation detection on the program of the machine tool, giving out sound to alarm through the loudspeaker when some problems are found in the operation of the equipment, and simultaneously lightening the indicating lamp corresponding to the problems, thereby being convenient for workers to quickly find the problems of the equipment and solving the problems in time.
Drawings
FIG. 1 is a schematic front view of a fault diagnosis and detection device for machine tool equipment with an alarm reminding function according to the present invention;
FIG. 2 is a schematic view of a top view of a retraction box of the fault diagnosis and detection device of machine tool equipment with alarm reminding function according to the present invention;
FIG. 3 is a schematic perspective view of a mounting bracket of the fault diagnosis and detection device for machine tool equipment with alarm reminding function according to the present invention;
FIG. 4 is a schematic view of a three-dimensional structure of a retraction box of the fault diagnosis and detection device of machine tool equipment with an alarm reminding function, provided by the invention;
FIG. 5 is an enlarged schematic structural diagram of a part A in FIG. 1 of a fault diagnosis and detection device for machine tool equipment with an alarm reminding function according to the present invention;
FIG. 6 is an enlarged schematic structural diagram of a machine tool equipment fault diagnosis detection device with an alarm reminding function shown in FIG. 2 at B;
fig. 7 is a schematic view of a three-dimensional structure of a fault diagnosis instrument of a machine tool equipment fault diagnosis detection device with an alarm reminding function according to the present invention.
In the figure: 1. a storage box body; 2. a ball plate; 3. a first spring; 4. a first guide bar; 5. connecting a clamping block; 6. blocking the fixture block; 7. a clamping plate; 8. a slide rail; 9. a storage box; 10. a slideway; 11. a fault diagnostic instrument; 12. a latex pad; 13. a first storage box slot; 14. a second storage box slot; 15. a third storage box slot; 16. a tool receiving slot; 17. fixing the clamping strip; 18. a fourth storage box slot; 19. an electromagnet; 20. a rubber pad; 21. a H-shaped block; 22. connecting cloth; 23. a mounting frame; 24. an arc-shaped block; 25. steel balls; 26. a second spring; 27. a pressure sensor; 28. a second guide bar; 29. mounting a plate; 30. a rotating shaft; 31. a threaded rod; 32. a speaker; 33. operating the display screen; 34. an indicator light; 35. and connecting the interface.
Detailed Description
As shown in fig. 1 and 5, a fault diagnosis and detection device for machine tool equipment with an alarm reminding function includes: the storage box body 1 is provided with ball plates 2 connected to the left side and the right side of the storage box body 1, first springs 3 connected to one sides of the ball plates 2 far away from the central axis of the storage box body 1, the ball plates 2 can facilitate the vertical sliding of clamping plates 7 for adjustment, first guide rods 4 connected to one sides of the ball plates 2 far away from the central axis of the storage box body 1 are arranged on the upper side and the lower side of the first springs 3, connecting clamping blocks 5 connected to one ends of the first springs 3 far away from the central axis of the storage box body 1 are arranged on the connecting clamping blocks 5, elastic structures are formed between the connecting clamping blocks 5 and the ball plates 2 through the first springs 3, the connecting clamping blocks 5 can be continuously pushed, so that the connecting clamping blocks 5 are prevented from sliding and retracting, the equipment is inconvenient to hang, the clamping blocks 6 are shielded, the clamping blocks 6 are arranged on the front side and the rear side of the connecting clamping blocks 5, a plurality of the clamping plates 7 are welded at one ends of the connecting clamping blocks 5 far away from the central axis of the storage box body 1, the height of the connecting clamping block 5 can be adjusted and fixed through the clamping between the connecting clamping block 5 and the shielding clamping block 6, so that the equipment can be operated by workers conveniently, the connecting clamping block 5 and the clamping plate 7 can hang the equipment on one side of a machine tool, the sliding rail 8 is arranged on the left wall and the right wall of the inner part of the containing box body 1, the storage box 9 can be pulled out conveniently through the sliding rail 8, the user can use tools in the storage box 9 conveniently, the storage box 9 is connected to one side, close to the central axis of the containing box body 1, of the sliding rail 8, and the sliding rail 10 is fixed above an intermediate partition plate in the containing box body 1.
As shown in fig. 2 and 3, a lathe equipment failure diagnosis detection device with warning function, electro-magnet 19, it inlays in the inside of second containing box groove 14, electro-magnet 19 does not have good that arc piece 24 adsorption mounting on the surface of lathe, rubber pad 20, its front end at electro-magnet 19, rubber pad 20 can carry out certain shock attenuation effect, thereby reduce the vibrations transmission, improve the degree of accuracy that equipment detected, worker shape piece 21, it installs the front end at rubber pad 20, connect cloth 22, it connects the front end at worker shape piece 21, the inside parcel of connection cloth 22 has the emulsion piece, can the biggest reduction vibrations transmission, the inside packing of connection cloth 22 has the emulsion, mounting bracket 23, its front end at connection cloth 22.
Referring to fig. 2 and 4, a machine tool equipment failure diagnosis and detection device with alarm reminding function, a latex pad 12 embedded in a storage box 9, a first storage box groove 13 opened at the rear end of the inner part of the latex pad 12, a second storage box groove 14 opened in the inner part of the latex pad 12, the second storage box groove 14 storing and fixing detection auxiliary mechanisms, which can reduce the damage of the equipment in the transportation process, the second storage box groove 14 is positioned at the right side direction of the first storage box groove 13, a third storage box groove 15 opened in the inner part of the latex pad 12, the third storage box groove 15 is positioned at the left side direction of the second storage box groove 14, the third storage box groove 15 is symmetrical with the first storage box groove 13 relative to the second storage box groove 14, the first storage box groove 13 and the third storage box groove 15 store some tools, a tool storage groove 16 opened in the latex pad 12, the tool storage groove 16 is located in the front end direction of the second storage box groove 14, the fixing clamping strips 17 are fixed inside the tool storage groove 16, the fourth storage box groove 18 is formed in the latex pad 12, the fourth storage box groove 18 is located on the left side and the right side of the tool storage groove 16, the detection mechanisms are stored through the two fourth storage box grooves 18, the four storage box grooves 18 are symmetrically arranged relative to the tool storage groove 16, and the fixing clamping strips 17 inside the tool storage groove 16 can fix some tools.
Referring to fig. 2 and 6, a machine tool equipment fault diagnosis and detection device with alarm reminding function, an arc block 24 embedded inside a fourth containing box groove 18, a steel ball 25 movably embedded at the rear end of the arc block 24, the steel ball 25 being capable of not affecting the rotation of a bearing when the device clamps the bearing, mainly reducing the friction between the bearing and the arc block 24, a second spring 26 connected at the front end of the arc block 24, a pressure sensor 27 installed at the front end of the second spring 26, the arc block 24 forming an elastic structure with the pressure sensor 27 through the second spring 26, the arc block 24 being capable of clamping the bearing tightly through the elastic structure, a second guide rod 28 connected at the front end of the arc block 24, the second guide rod 28 being located at the left and right sides of the second spring 26, the second guide rod 28 having guiding and positioning functions, a mounting plate 29 connected at the front end of the second guide rod 28, a rotary shaft 30 installed at the front end of the mounting plate 29, and a threaded rod 31 connected to the inside of the rotary shaft 30.
Referring to fig. 1 and 7, a machine tool equipment failure diagnosis detection device with alarm reminding function, a failure diagnosis instrument 11 connected to the upper end of a slide 10, the failure diagnosis instrument 11 can be conveniently drawn out and taken out through the slide 10, a speaker 32 arranged at the front end of the failure diagnosis instrument 11, the speaker 32 gives out sound to alarm, an operation display screen 33 movably mounted at the upper end of the failure diagnosis instrument 11, an indicator lamp 34 arranged at the upper end of the failure diagnosis instrument 11 and capable of being turned on by the indicator lamp 34 corresponding to a problem, so that the worker can conveniently and rapidly find the problem of the equipment and timely solve the problem, the indicator lamp 34 is positioned at the left side and the right side of the operation display screen 33, a connection interface 35 arranged at the left side of the failure diagnosis instrument 11, and the connection interface 35 is connected with a machine tool.
The working principle is as follows: firstly, the clamping plate 7 is pressed to enable the shielding clamping block 6 and the connecting clamping block 5 to be directly separated from clamping, then the clamping plate 7 is loosened after the clamping block 5 is connected in a vertical sliding mode to the required height (a ball is arranged on one side, in contact with the containing box body 1, of the ball plate 2, the resistance of the ball plate 2 in the sliding process can be reduced), the connecting clamping block 5 can be popped out by relying on the connecting clamping block 5 through an elastic telescopic structure formed between the first guide rod 4 and the first spring 3 and the ball plate 2, a groove is formed in the connecting clamping block 5, so that the first guide rod 4 can shrink the inside of the connecting clamping block 5, the connecting clamping block 5 and the shielding clamping block 6 are continuously clamped, then the equipment is hung on the side face of a machine tool, the fault diagnosis instrument 11 is drawn out through a drawing structure formed between the slide rail 10 and the containing box body 1, then the operation display screen 33 is rotated to an appropriate angle, and the collecting box 9 is drawn out through a drawing structure formed between the slide rail 8 and the collecting box body 1 Then the detection mechanism and the auxiliary detection mechanism are respectively taken out from the fourth containing box groove 18 and the second containing box groove 14, the detection mechanism and the auxiliary detection mechanism are connected together through the threaded connection between the threaded rod 31 and the mounting frame 23, the connection interface 35 is connected with the corresponding position on the machine tool through a lead, the connection interface 35 is also connected with the pressure sensor 27, the electromagnet 19 is adsorbed at the proper position on the machine tool, the arc block 24 is adjusted through the threaded connection between the mounting frame 23 and the threaded rod 31, the bearing to be detected is clamped by the arc block 24, the influence of the self vibration of the machine tool on the mounting frame 23 can be prevented through the rubber pad 20 and the latex in the connecting cloth 22, the error of the data detected by the equipment is easily caused, the friction force between the bearing on the machine tool and the arc block 24 can be reduced through the steel ball 25, prevent that frictional force from causing the influence, rely on the elastic construction that the arc piece 24 passes through to constitute between second spring 26 and the pressure sensor 27 to confirm the shake distance of arc piece 24 according to pressure sensor 27's data transformation, thereby detect out the vibration condition of the upper bearing of lathe, rely on the arc piece 24 to fix a position arc piece 24 through the sliding construction that constitutes between second guide arm 28 and mounting panel 29, speaker 32 can send sound when equipment detects the discovery problem to the lathe and remind, the pilot lamp 34 to the problem can light up simultaneously, thereby be convenient for the problem of the visual observation department lathe of staff, first containing box groove 13 and third containing box groove 15 accomodate some instruments, can fix some instruments through the inside fixing clip strip 17 of instrument accomodating groove 16.
Claims (9)
1. The utility model provides a lathe equipment failure diagnosis detection device with report to police and remind function which characterized in that includes: the ball bearing device comprises a containing box body (1), wherein ball bearing plates (2) are connected to the left side and the right side of the containing box body (1); the first spring (3) is connected to one side, far away from the central axis of the containing box body (1), of the ball plate (2); the first guide rods (4) are connected to one side, away from the central axis of the accommodating box body (1), of the ball plate (2), and the first guide rods (4) are located on the upper side and the lower side of the first spring (3); the connecting clamping block (5) is connected to one end, far away from the central axis of the containing box body (1), of the first spring (3), and the connecting clamping block (5) forms an elastic structure with the ball plate (2) through the first spring (3); the shielding fixture blocks (6) are arranged on the front side and the rear side of the connecting fixture block (5), and a plurality of shielding fixture blocks (6) are arranged at equal intervals; and the clamping plate (7) is welded at one end, far away from the central axis of the storage box body (1), of the connecting clamping block (5).
2. The machine tool equipment fault diagnosis and detection device with the alarm reminding function according to claim 1, wherein the storage box body (1) is further provided with: slide rails (8) mounted on both left and right walls inside the storage box body (1); the storage box (9) is connected to one side, close to the central axis of the storage box body (1), of the sliding rail (8); a slide way (10) fixed above a middle partition plate in the storage box body (1); and the fault diagnosis instrument (11) is connected to the upper end of the slide way (10).
3. The machine tool equipment fault diagnosis and detection device with the alarm reminding function according to claim 2, characterized in that the storage box (9) is further provided with: a latex pad (12) embedded in the storage box (9); a first storage box groove (13) which is formed in the rear end of the interior of the latex pad (12); a second storage box groove (14) which is arranged in the latex pad (12), wherein the second storage box groove (14) is positioned in the right direction of the first storage box groove (13); a third storage box groove (15) which is opened inside the latex pad (12), wherein the third storage box groove (15) is positioned in the left direction of the second storage box groove (14), and the third storage box groove (15) is symmetrical with the first storage box groove (13) about the second storage box groove (14).
4. The machine tool equipment failure diagnosis detection device with the alarm reminding function according to claim 3, wherein the third storage box groove (15) is further provided with: a tool storage groove (16) which is opened inside the latex pad (12), wherein the tool storage groove (16) is positioned in the front end direction of the second storage box groove (14); a fixing clip strip (17) fixed inside the tool receiving groove (16); a fourth storage box groove (18) which is provided in the inner portion of the latex pad (12), wherein the fourth storage box groove (18) is located on the left side and the right side of the tool storage groove (16), and the number of the fourth storage box groove (18) is two in relation to the symmetry of the tool storage groove (16).
5. The machine tool equipment failure diagnosis detection device with the alarm reminding function according to claim 3, wherein the second storage box groove (14) is further provided with: an electromagnet (19) embedded in the second storage box groove (14); a rubber pad (20) connected to the front end of the electromagnet (19); and a shaped block (21) mounted on the front end of the rubber pad (20).
6. The machine tool equipment fault diagnosis and detection device with the alarm reminding function according to claim 5, characterized in that the shape block (21) is further provided with: a connecting cloth (22) connected to the front end of the H-shaped block (21), wherein the inside of the connecting cloth (22) is filled with latex; a mounting frame (23) connected to the front end of the connection cloth (22).
7. The device for detecting fault diagnosis of machine tool equipment having alarm reminding function according to claim 4, wherein said fourth storage box slot (18) is further provided with: an arc-shaped block (24) embedded in the fourth containing box groove (18); the steel ball (25) is movably embedded at the rear end of the arc-shaped block (24); a second spring (26) connected to a front end of the arc block (24); a pressure sensor (27) mounted on a front end of the second spring (26).
8. The machine tool equipment fault diagnosis detection device with the alarm reminding function according to claim 7, characterized in that the arc block (24) is further provided with: the second guide rod (28) is connected to the front end of the arc-shaped block (24), and the second guide rod (28) is positioned on the left side and the right side of the second spring (26); a mounting plate (29) connected to a front end of the second guide bar (28); a rotating shaft (30) mounted on the front end of the mounting plate (29); a threaded rod (31) connected inside the rotating shaft (30).
9. The machine tool equipment fault diagnosis detection device with the alarm reminding function according to claim 2, characterized in that the fault diagnosis instrument (11) is further provided with: a speaker (32) provided at the front end of the failure diagnosis instrument (11); an operation display screen (33) movably installed at the upper end of the failure diagnosis instrument (11); indicator lamps (34) installed at the upper end of the fault diagnosis instrument (11), the indicator lamps (34) being located at both left and right sides of an operation display screen (33);
a connection interface (35) provided on the left side of the failure diagnosis instrument (11).
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| CN113385983B (en) | 2022-07-22 |
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