CN113379370A - Segment production informatization management system - Google Patents
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Abstract
The invention discloses a tube sheet production informatization management system, which comprises: the invention relates to a safety management system for a duct piece production overall process, which combines a face recognition technology to establish a safety management system for a duct piece production overall process taking safety production as a core, and particularly performs digital management on key safety factors such as field personnel, special equipment, potential safety hazards and the like, and can perform online safety training and safety assessment on management and control means such as worker entry identity recognition, entry procedure handling guidance, safety online training, safety examination online execution and the like. Through establishing three-dimensional digital factory emulation interactive platform, make the whole system operation more succinctly change and intelligent, improved personnel's management and control efficiency, under the prerequisite that promotes the quality detection level, promoted the security of section of jurisdiction production.
Description
Technical Field
The invention belongs to the technical field of building informatization management, and particularly relates to a tube sheet production informatization management system.
Background
Tunnel construction is now an important component of construction, whereas urban tunnel construction is given more special meaning due to the specificity of the construction site. And duct piece production is as the important component part of tunnel construction, for promoting whole construction quality, when needing to promote product quality and work efficiency, also need to upgrade and optimize the information-based management platform of product production. The technical scheme closest to the patent is a yellow river tunnel informatization management technical scheme, the project informatization scheme realizes a clear and controllable prefabrication production and new process quality management system, and can provide an informatization management tool aiming at the core production process and key processes of prefabricated part production, and the management and control range of the project informatization management tool comprises product quality, production data, on-duty groups, inspection states, supervision conditions and the like. However, the software operation of the management system is complex, the data acquisition accuracy is low, cracks are easily generated in the pipe piece pool entering process, the manual participation degree in the warehouse entering process is high, the data security is low, and the safety state of workers cannot be detected. In view of this, a high-standard informatization management tool is needed to assist in managing segment production links and improve shield engineering quality management level.
Disclosure of Invention
In order to solve the problems, the invention provides an informatization management system for segment production, which aims to solve the problems of low quality detection level and low safety of the informatization management of segment production at the present stage.
In order to achieve the above object, the present invention provides an information management system for tube sheet production, comprising:
the data acquisition module is used for acquiring and preprocessing production data and process data of each production process flow of the segment;
the production process management module is used for modularly managing each process flow of segment production;
the storage yard management module is used for carrying out region division on the storage yard, warehousing the duct pieces to a specified storage yard region position according to a warehousing operation instruction, rechecking warehousing information of the duct pieces and inquiring a storage position according to a warehousing quality inspection instruction, and automatically generating a storage yard detailed ledger and a storage yard data report;
the material equipment management module is used for carrying out periodic inspection and abnormal reminding management on special equipment or special equipment;
the logistics management and order tracking module is used for tracking, monitoring and managing the distribution logistics information and the order information of the duct pieces;
the safety management module is used for carrying out regular investigation and early warning on the personal safety of the whole segment production process and the potential safety hazard of the production environment;
the personnel management module is used for comprehensively managing the information of personnel participating in each process flow of segment production;
and the interactive digital display module is used for displaying the 3D dynamic model and the interactive VR experience model of the production process flow of the duct piece for visitors.
According to an embodiment of the present invention, the data acquisition module has a two-layer data structure, including:
the data acquisition layer is used for acquiring production data and process data of each production process flow of the segment;
and the data processing layer is used for carrying out integrity check on the production data and the process data, wherein the integrity check on the production data and the process data comprises removing redundant data in the production data and the process data and complementing missing data in the production data and the process data.
According to an embodiment of the present invention, the process flow management module comprises:
the production plan management submodule is used for summarizing the segment requirements of each standard segment, and tracking, adjusting and early warning deviation of the segment requirements according to a production plan;
the process quality management submodule is used for monitoring the quality of the duct piece of each production process flow;
the inspection batch management submodule is used for automatically generating a segment raw material inspection batch task according to the specification of a test inspection batch and uniformly managing the uploaded inspection report;
and the production monitoring submodule is used for monitoring and managing technical indexes, production videos and early warning information in the production process of the chips.
According to an embodiment of the present invention, the production plan management sub-module further includes:
the segment demand summarizing unit is used for carrying out multi-dimensional analysis and summarization on segment demands of each segment to generate a statistical analysis report;
the monthly plan management unit is used for making a monthly production plan report according to the demand information of the monthly segments;
the weekly plan management unit is used for making a weekly production plan report according to the demand information of the weekly segments;
the daily plan management unit is used for making a daily production plan report according to the requirement information of the daily segment;
the production progress tracking unit is used for tracking and adjusting the execution condition of the production plan according to the production data acquired in real time;
the progress deviation early warning unit is used for monitoring the production progress deviation of the duct piece in real time according to the production data and the process data acquired in real time and sending out early warning according to the deviation of the data;
and the ring supplementing statistical unit is used for counting the number of the non-annular duct pieces and the positioning information of the non-annular duct pieces to generate a ring supplementing plan report.
According to an embodiment of the present invention, the process quality management submodule further includes:
the steel reinforcement cage quality inspection unit is used for monitoring the quality of the steel reinforcement cage in real time;
the die entering inspection unit is used for monitoring the die entering condition of the reinforcement cage in real time;
the finished product inspection unit is used for monitoring the production quality of the duct piece in real time;
the steam curing temperature detection unit is used for monitoring the temperature of the steam curing kiln in real time;
the water-nutrient temperature detection unit is used for monitoring the temperature of the water-nutrient pool in real time;
the scrapping process management and control unit is used for summarizing scrapped segments and generating segment scrapping application forms;
the segment serial number control unit is used for automatically controlling the generation of segment serial numbers according to the serial number control requirement and automatically distributing the segment serial numbers along with the operation of the production line;
the automatic ring distribution unit of the pipe piece is used for automatically distributing and compensating rings for the pipe piece on the production line according to the model parameters of the product;
the segment single-porous transformation unit is used for automatically identifying the quality of single holes and multiple holes of a segment finished product and automatically executing the conversion of the single holes and the multiple holes of the segment finished product;
and the product quality tracing unit is used for acquiring the quality information data of the duct piece by scanning the identification two-dimensional code of the duct piece.
According to an embodiment of the present invention, the logistics management and order tracking module further comprises:
the distribution demand management submodule is used for managing the distribution work of the duct piece according to the distribution cycle of the distribution logistics order, inquiring the distribution progress in the distribution logistics order and signing the order;
the delivery order allocation sub-module is used for receiving or returning delivery orders according to the production plan of the duct pieces and the duct piece inventory;
the delivery document printing sub-module is used for automatically printing the delivery document and the segment certification after the scanning, stacking and loading are finished;
the logistics GPS tracking submodule is used for carrying out GPS real-time tracking and positioning on the logistics transport vehicle in the whole process;
the return management submodule is used for managing delivery information and return information;
and the work area settlement and reconciliation sub-module is used for carrying out settlement and reconciliation statistical management on the delivery condition and the delivery condition.
According to an embodiment of the present invention, the security management module further includes:
the safety code management submodule is used for automatically evaluating the safety production state of each employee according to a project department safety management evaluation system, acquiring the safety index coefficient and the safety record of the employee by scanning the safety code identification of the employee, and performing real-time monitoring and abnormal early warning;
the potential safety hazard management submodule is used for identifying and checking potential safety hazards according to the potential safety hazard checking list of each post and reporting the identified abnormal condition;
the safety patrol management submodule is used for monitoring a rectification notice issued by an administrator and automatically giving an early warning when rectification is over;
the safety license management submodule is used for rechecking the safety licenses without objection according to the checking results of all departments on weekly checking and monthly checking;
and the safety point management submodule is used for implementing safety point reward and penalty management on each employee according to the safety management specification.
According to an embodiment of the invention, the personnel management module comprises:
the personnel approach guidance submodule is used for performing safety assessment and logistics auxiliary management on the personnel;
the dormitory management submodule is used for carrying out distribution and safety inspection on the employee dormitories and uniformly managing inspection results;
the face recognition sub-module is used for carrying out real-name authentication, attendance card punching, safety helmet wearing detection and abnormity early warning on factory workers;
the personnel positioning submodule is used for monitoring the real-time position and the running track of a constructor in real time and automatically giving an alarm according to an abnormal condition;
the construction team management submodule is used for carrying out safety training management and filing management on the personnel entering the field of the external temporary construction team;
the on-duty personnel management submodule is used for carrying out scheduling and sign-in management on the on-duty personnel and sending the pictures and the mobile phone numbers of the signed-in on-duty personnel to a display platform of the control center for displaying;
and the qualification certificate management submodule is used for carrying out level management and overdue early warning management on the qualification certificate of the employee.
According to an embodiment of the present invention, an interactive digital display module includes:
the 3D process animation display submodule is used for displaying the production process flow of the duct piece to visitors and automatically executing corresponding operation according to the operation instruction;
the 3D digital sand table display sub-module is used for displaying the 3D factory digital sand table to visitors and checking real-time production data of the duct piece according to the operation instruction;
the VR experience module is used for providing interactive safety experience, safety education and safety assessment for visitors;
and the comprehensive tour guide display module is used for providing a comprehensive display interface and operation explanation for visitors.
The utility model provides a section of jurisdiction production information-based management terminal equipment, includes: the system comprises a client, a server and a computer program which is stored in the server and can run on the server, wherein the computer program is applied to the management system.
Compared with the prior art, the segment production informatization management system provided by the invention is combined with a face recognition technology, a segment production overall-process safety management system taking safety production as a core is established, digital management is particularly carried out on key safety factors such as field personnel, special equipment and potential safety hazards, and staff can complete safety training and safety examination on line according to management and control means such as worker entry identity recognition, entry procedure handling guidance, safety on-line training and safety examination on-line execution. Through establishing three-dimensional digital factory emulation interactive platform, make the whole system operation more succinctly change and intelligent, improved personnel's management and control efficiency, under the prerequisite that promotes the quality detection level, promoted the security of section of jurisdiction production.
Drawings
Fig. 1 is a block diagram of a tube sheet production informatization management system according to an embodiment of the present invention.
Fig. 2 is a block diagram of a process flow management module according to an embodiment of the present invention.
Fig. 3 is a block diagram of a production plan management submodule provided in accordance with an embodiment of the present invention.
Fig. 4 is a block diagram of a process quality management submodule provided in accordance with an embodiment of the present invention.
Fig. 5 is a block diagram of a logistics management and order tracking module according to an embodiment of the invention.
Fig. 6 is a block diagram of a security management module according to an embodiment of the present invention.
Fig. 7 is a block diagram of a human management module according to an embodiment of the present invention.
Fig. 8 is a block diagram of an interactive digital exhibition module according to an embodiment of the present invention.
Reference numerals:
100-a data acquisition module; 200-a process production flow management module; 300-yard management module; 400-material equipment management module; 500-logistics management and order tracking module; 600-a security management module; 700-personnel management module; 800-an interactive digital presentation module;
210-a production plan management sub-module; 220-process quality management submodule; 230-inspection batch management submodule; 240-production monitoring submodule;
211-section demand summary unit; 212-monthly plan management unit; 213-week plan management unit; 214-daily schedule management unit; 215-a production progress tracking unit; 216-progress deviation pre-warning unit; 217-ring complement statistic unit;
221-reinforcement cage quality inspection unit; 222-a mold-in inspection unit; 223-finished product inspection unit; 224-steam curing temperature detection unit; 225-water temperature detecting unit; 226-scrap process management and control unit; 227-segment serial number control unit; 228-segment automatic ring-matching unit; 229-a segment single porous transformation unit; 2210-product quality tracing unit;
510-a distribution demand management submodule; 520-shipment order deployment sub-module; 530-handover document printing submodule; 540-logistics GPS tracking sub-module; 550-a return management submodule; 560-work area settlement reconciliation submodule;
610-a security code management submodule; 620-potential safety hazard management submodule; 630-safety patrol management submodule; 640-a security license management sub-module; 650-safe point management submodule;
710-person approach guidance submodule; 720-dormitory management submodule; 730-a face recognition sub-module; 740-a person location submodule; 750-a construction team management submodule; 760-attendant management submodule; 770-a certificate of eligibility management submodule;
810-3D process animation display submodule; 820-3D digital sand table display submodule; 830-VR experience module; 840-integrated tour guide display module.
Detailed Description
The present invention is described in detail below with reference to specific embodiments in order to make the concept and idea of the present invention more clearly understood by those skilled in the art. It is to be understood that the embodiments presented herein are only a few of all embodiments that the present invention may have. Those skilled in the art who review this disclosure will readily appreciate that many modifications, variations, or alterations to the described embodiments, either in whole or in part, are possible and within the scope of the invention as claimed.
As used herein, the terms "first," "second," and the like are not intended to imply any order, quantity, or importance, but rather are used to distinguish one element from another. As used herein, the terms "a," "an," and other similar terms are not intended to mean that there is only one of the things, but rather that the pertinent description is directed to only one of the things, which may have one or more. As used herein, the terms "comprises," "comprising," and other similar words are intended to refer to logical interrelationships, and are not to be construed as referring to spatial structural relationships. For example, "a includes B" is intended to mean that logically B belongs to a, and not that spatially B is located inside a. Furthermore, the terms "comprising," "including," and other similar words are to be construed as open-ended, rather than closed-ended. For example, "a includes B" is intended to mean that B belongs to a, but B does not necessarily constitute all of a, and a may also include C, D, E and other elements.
The terms "embodiment," "present embodiment," "an embodiment," "one embodiment," and "one embodiment" herein do not mean that the pertinent description applies to only one particular embodiment, but rather that the description may apply to yet another embodiment or embodiments. Those skilled in the art will appreciate that any descriptions made in relation to one embodiment may be substituted, combined, or otherwise combined with the descriptions in relation to another embodiment or embodiments, and that the substitution, combination, or otherwise combination of the new embodiments as produced herein may occur to those skilled in the art and are intended to be within the scope of the present invention.
Example 1
Additional aspects and advantages of embodiments of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of embodiments of the invention.
With reference to fig. 1 to 8, the system for informatization management of shield segment production in tunnel engineering provided by the embodiment of the present invention has strict requirements on performance, and the main factors of the system are derived from large business data volume of enterprise production, large data processing, summarizing and auditing pressure, and high real-time data requirement. Therefore, the main task of constructing the system platform is to analyze each key point which affects the system performance and design each key point in a targeted manner so as to meet the performance requirement of system construction. The system construction of the embodiment of the invention is jointly completed through technical support of a plurality of platforms, the platforms comprise an OTP (one time programmable) technical platform, an OAT (application programming platform), an OMP (operation and maintenance) mobile platform and an ODA (optical data analysis) platform, and the system specifically comprises:
the data acquisition module 100 is used for acquiring and preprocessing production data and process data of each production process flow of the segment.
The process production flow management module 200 is used for performing modular management on each process flow of segment production through the process production flow management module 200.
The storage yard management module 300 is used for performing region division on the storage yard, warehousing the duct pieces to a specified storage yard region position according to a warehousing operation instruction, rechecking warehousing information of the duct pieces and inquiring a storage position according to a warehousing quality inspection instruction, and automatically generating a storage yard detailed ledger and a storage yard data report.
The material equipment management module 400, the material equipment management module 400 is used for performing periodic inspection and abnormal reminding management on special equipment or special equipment.
The logistics management and order tracking module 500, the logistics management and order tracking module 500 is used for tracking, monitoring and managing the distribution information and the order information of the duct pieces during shipment.
The safety management module 600, the safety management module 600 is used for carrying out regular investigation and early warning to the personal safety of the whole segment production process and the potential safety hazard of the production environment.
And the personnel management module 700 is used for comprehensively managing personnel information participating in each process flow of segment production.
The interactive digital display module 800 is used for displaying a 3D dynamic model and an interactive VR experience module of a production process flow of the duct piece for visitors.
Specifically, data acquisition module 100 is two-layer data structure, is data acquisition layer and data processing layer respectively, and data acquisition layer is used for carrying out data acquisition to the production data and the process data of mixing station, weighbridge, steam curing kiln, section of jurisdiction assembly line and shaking table that use in the section of jurisdiction production process. The production data is the production index of the segment produced in each technological process, and the process data is the process data in the segment producing process. On the data acquisition layer, equipment such as a mixing station, a weighbridge, a steam curing kiln, a duct piece assembly line and a vibrating table are directly aligned, automatic acquisition of data is achieved through technical means of data acquisition equipment, serial port communication and sensors, process data in the production process are confirmed through terminals such as PDA equipment and a post self-service all-in-one machine, acquisition of process data is completed in the process confirmation process, data input reporting and gathering work are not needed to be performed by extra personnel on the data acquisition aspect, and the acquisition work is automatically completed by a software platform. The data processing layer is used for carrying out integrity check on the production data and the process data and converting the production data and the process data subjected to the integrity check into data conforming to a database storage format, wherein the carrying out integrity check on the production data and the process data comprises removing redundant data in the production data and the process data and completing missing data in the production data and the process data. The method comprises the steps that comprehensive processing is needed to be carried out on original data collected and reported by a data collection layer at the current stage, a software platform carries out integrity verification on the original data according to a data scheduling task, repeated data are automatically removed, missing data are automatically supplemented, after a data integrity verification link is completed, standardized processing is carried out on the original data, a standard format stored in a database is achieved, and therefore processing pretreatment work of the original data is completed. The module ensures convenience and accuracy of data acquisition by acquiring automatic wagon balance, energy consumption, production data of mixing stations and process data in a project execution process. And by adopting a redundancy design, the real-time performance, the reliability and the accuracy of platform data acquisition can be ensured.
Specifically, the process flow management module 200 further includes: production plan management submodule 210, production plan management submodule 210 is used for gathering segment demand of each mark section, and tracking adjustment and deviation early warning are carried out to segment demand according to production plan, and the module includes following functional units:
and the segment demand summarizing unit 211 is used for performing multi-dimensional analysis and summarization on segment demands of each segment to generate a statistical analysis report, and the segment demand summarizing unit 211 is used for performing multi-dimensional analysis and summarization on the segment demands of each segment. The segment production management system can automatically collect segment requirements of each segment, carries out statistics collection analysis according to various dimensions, provides basic data reference for plan management personnel to make a production management plan, and can reduce the problems of low efficiency and easy error of original manual statistics.
The monthly plan management unit 212 is used for making a monthly production plan report according to the demand information of the monthly segments. Because the demand information of the segment is required to be submitted according to the monthly degrees by the segment, the module can adjust the demand according to the change of the actual situation and submit the monthly demand plan for guiding the production arrangement of each post in a coordinated way.
The weekly schedule management unit 213, the weekly schedule management unit 213 is used for making weekly production schedule report forms according to the demand information of the weekly segment. And providing a weekly production plan report in the system for guiding the stations to cooperatively carry out production arrangement.
A daily schedule management unit 214, the daily schedule management unit 214 is used for making a daily production schedule report according to the demand information of each segment. The monthly plan and the weekly plan are taken as long-term production task arrangement, and are mainly used for guiding production in a macroscopic view, the daily plan is taken as a hard production plan and needs to be strictly observed, and the execution needs to be ensured in place under the condition of no abnormal condition.
The production progress tracking unit 215, the production progress tracking unit 215 is used for tracking and adjusting the execution condition of the production plan according to the production data collected in real time. The system tracks the execution condition of the production plan by automatically acquiring real-time production data, can timely master the execution condition of the production plan, and ensures that the production progress is normally promoted.
And the progress deviation early warning unit 216 is used for monitoring the production progress deviation of the duct piece in real time according to the production data and the process data acquired in real time and sending out early warning according to the deviation of the data. Production data are monitored in real time through the system, and early warning is carried out on production progress deviation so as to adjust the production progress in time.
And the ring supplementing statistical unit 217, wherein the ring supplementing statistical unit 217 is used for counting the number of the non-ring-forming pipe pieces and the positioning information of the non-ring-forming pipe pieces to generate a ring supplementing plan report. The platform automatically counts and summarizes the situation of the non-ring formation of the duct piece according to the historical production situation, forms a statistical report of the non-ring formation duct piece, positions the specific non-ring formation vacant single piece, and uses the vacant single piece as the data input of the duct piece ring supplementing plan, and the plan scheduling personnel can make the ring supplementing plan according to the duct piece non-ring formation report.
Specifically, the process production flow management module 200 further includes a process quality management submodule 220, and the process quality management submodule 220 is configured to monitor the quality of the segment of each production process flow. The module comprises the following functional units:
the steel reinforcement cage quality inspection unit 221, the steel reinforcement cage quality inspection unit 221 is used for real-time data monitoring of the quality of the steel reinforcement cage.
And the mold-entering inspection unit 222, wherein the mold-entering inspection unit 222 is used for monitoring the mold-entering condition of the reinforcement cage in real time.
And a finished product inspection unit 223, wherein the finished product inspection unit 223 is used for monitoring the production quality of the duct piece in real time. The system provides the instrument of section of jurisdiction quality inspection, and only reaches the section of jurisdiction of quality requirement standard, through quality inspection personnel's quality inspection procedure, just can issue section of jurisdiction product certification two-dimensional code label, to the section of jurisdiction that has the quality problem, need get into the quality and rectify the procedure.
The steam curing temperature detection unit 224 is used for monitoring the temperature of the steam curing kiln in real time by the steam curing temperature detection unit 224.
The water temperature detecting unit 225 and the water temperature detecting unit 225 are used for monitoring the temperature of the water pond in real time.
Scrapping process management and control unit 226, scrapping process management and control unit 226 is used for summarizing scrapped segments and generating segment scrapping application form. The section of jurisdiction is unable to reach the quality control requirement, need scrapping the time, can scrap the module through the section of jurisdiction that the platform provided, submits the section of jurisdiction and scraps the application form, carries out section of jurisdiction scrapping operation by engineering portion or ann matter portion, and scrapped section of jurisdiction need release serial number and gets into the number pond, carries out used repeatedly to scrapped serial number in the number pond in follow-up production.
Segment serial number control unit 227, segment serial number control unit 227 are used for requiring the generation of automatic control segment serial number according to the control of serial number to follow the operation automatic allocation of assembly line. The platform provides section of jurisdiction serial number control tool according to owner's side serial number control requirement, and the system is according to the rule, the generation of automatic control section of jurisdiction serial number to follow the operation automatic allocation of assembly line, reduced the degree of difficulty of artifical distribution serial number and the risk of makeing mistakes.
The automatic ring-matching unit 228 of the tube piece is used for automatically matching and supplementing the ring of the tube piece on the production line according to the model parameters of the product, and the automatic ring-matching unit 228 of the tube piece is used for automatically matching and supplementing the ring of the tube piece on the production line. Because the production of section of jurisdiction on the assembly line is monolithic production, not necessarily whole ring production, so in the production process in the past, join in marriage ring control through artifical reexamination serial number, in the production management platform, serial number control tool can carry out automatic benefit ring according to the model parameter of product and join in marriage the ring, reduces the work load of artifical ring.
And a segment single-multi-hole transformation unit 229, wherein the segment single-multi-hole transformation unit 229 is used for automatically identifying the quality of the single holes and the multi holes of the segment finished product and automatically executing the transformation of the single holes and the multi holes of the segment finished product. After the tube piece demoulding process is completed, quality inspection personnel determine whether to carry out transformation according to the quality conditions of single-hole and multi-hole of the finished tube piece, the system automatically identifies the transformation process of the single-hole and multi-hole and executes the procedure of product transformation.
A product quality tracing unit 2210, wherein the product quality tracing unit 2210 is used for acquiring the quality information data of the duct piece by scanning the identification two-dimensional code of the duct piece. Quality management personnel can scan segment identification two-dimensional code through the cell-phone, carry out the quality to the section of jurisdiction and trace back, can trace back the complete quality information of section of jurisdiction production process. In addition, inside managers can scan section of jurisdiction bar code through handheld device APP to the more detailed inside quality control data of inquiry.
Specifically, the process production flow management module 200 further includes a checking batch management submodule 230, where the checking batch management submodule 230 is configured to automatically generate a task of checking a segment raw material checking batch according to a specification of a testing checking batch, and perform unified management on an uploaded checking report. The module automatically produces raw material inspection batch tasks according to the rules of the inspection batches to remind the inspection personnel of relevant inspection work, and after the inspection personnel finish the inspection tasks of the corresponding batches, corresponding inspection reports need to be uploaded to serve as the basis for tracing the subsequent raw material batches.
Specifically, the process production flow management module 200 further includes a production monitoring submodule 240, and the production monitoring submodule 240 is configured to monitor and manage technical indexes, production videos, and early warning information in the production process of the chip. The workshop construction production monitoring center is provided with a central control management large screen, and the storage yard inventory, the shipping condition, the temperature control, the assembly line dynamic state and the like are monitored in a targeted manner.
Specifically, the material equipment management module 400 can automatically collect data of the weighbridge and the mixing station, form a purchase-sale-stock digital account of the ground materials, automatically count the production days of the residual materials according to the blanking table and the production plan of the duct pieces, and perform early warning prompt on the possibly short materials in advance so as to prevent production pause caused by material shortage. Aiming at production equipment, an equipment electronic ledger is established, equipment managers can scan codes to guarantee and maintain the equipment, and for special conditions, field managers can start the equipment through temporary authorization.
Specifically, the logistics management and order tracking module 500 further includes:
the distribution demand management sub-module 510, and the distribution demand management sub-module 510 is configured to manage distribution work of the segments according to a distribution cycle of the distribution logistics order, and query a distribution progress in the distribution logistics order and perform order signing. The mark section can submit section of jurisdiction delivery commodity circulation order in APP, assigns section of jurisdiction delivery work according to agreed cycle through the commodity circulation order to can carry out the order progress in APP and look over and order sign-in.
A delivery order deployment submodule 520, the delivery order deployment submodule 520 is used for receiving or returning delivery orders according to the production plan of the duct piece and the duct piece inventory. After the dispatching team receives the order, the dispatching team can process the delivery order in the background, compare the inventory with the monthly demand plan, determine whether to accept the order, and have the authority of returning the order for the delivery order exceeding the monthly plan and the delivery order with the error filled in.
And the delivery document printing submodule 530 is used for automatically printing and sending the delivery document and the duct piece qualification certificate after the yard scanning and loading are completed. After the yard shipping team completes scanning and loading, the background automatically prints the shipping delivery receipt and the duct piece certification, manual filling is avoided, repeated labor is reduced, and mistakes are avoided. And (4) the field logistics distribution order manager scans the two-dimensional code of the distribution order by using the mobile phone WeChat, can call out the order detail, can sign for and unload the order after confirming that the order and the distribution duct piece are correct, and ends the distribution flow of the order.
The logistics GPS tracking submodule 540 is used for carrying out overall GPS real-time tracking and positioning on the logistics transport vehicle. The GPS real-time tracking of the whole process of the logistics transport vehicle can check the actual position of the distribution vehicle at any time by the standard section and the project section.
A return management submodule 550, wherein the return management submodule 550 is configured to manage shipping information and return information. The platform manages and controls delivery information and reverses delivery error and delivery missing conditions.
The work area settlement reconciliation sub-module 560, the work area settlement reconciliation sub-module 560 is used for performing settlement reconciliation statistical management on the delivery condition and the delivery condition, and the platform performs settlement reconciliation on the delivery condition and the delivery condition.
Specifically, the security management module 600 further includes:
the safety code management submodule 610 is used for automatically evaluating the safety production state of each employee according to a project department safety management evaluation system, acquiring the safety index coefficient and the safety record of the employee by scanning the safety code identification of the employee, and performing real-time monitoring and abnormal early warning. The module mainly comprises safety state monitoring, abnormity early warning, a safety index system, scanning and tracing and employee safety records. According to the project department safety management evaluation system, the system automatically evaluates the safety production state of each employee, allocates a safety code to each employee, and identifies the safety production state of the employee through the safety code.
The potential safety hazard management submodule 620 is used for identifying and checking the potential safety hazards according to the potential safety hazard checking list of each post, and reporting the identified abnormal conditions. The main functions of the module comprise hidden danger identification, post investigation and exception reporting. The platform is internally provided with a potential safety hazard checking list aiming at each post, each post needs to check in the mobile phone and upload photos, and the potential safety hazard checking list is finished item by item so as to confirm that post potential safety hazard checking is finished according to requirements.
The safety patrol management submodule 630 is used for monitoring a rectification notice issued by an administrator, and automatically giving an early warning when rectification is over. The safety manager regularly carries out field inspection, finds abnormal problems in the field inspection process, can directly scan the staff two-dimensional code to issue an adjustment notice, carries out closed-loop management on the problem adjustment notice in the system, carries out automatic early warning in an overdue mode, and ensures that all problems can be rechecked and closed only after being timely and effectively processed.
The safety license management submodule 640 and the safety license management submodule 640 are used for issuing the safety license after rechecking without objection according to the checking result of each department on the weekly check and the monthly check. And establishing an internal security license management flow, reserving archive records aiming at weekly inspection, and issuing internal security licenses aiming at monthly inspection after rechecking by each department without objection.
A safe point management submodule 650, the safe point management submodule 650 is used for implementing safe point reward and penalty management for each employee according to the safe management specification. The module can help the staff to discover potential safety hazards in time, prevent dangerous operation and avoid safety accidents, encourage the whole staff to participate in the safety management process through point reward, improve the on-site safety management level and avoid the safety accidents.
Specifically, the personnel management module 700 includes:
the staff approach guidance submodule 710 is used for performing safety assessment and logistics auxiliary management on the staff, and the staff approach guidance submodule 710 is used for performing safety assessment and logistics auxiliary management on the staff. The system mainly comprises personnel information uploading, safety education, safety assessment, labor insurance product receiving and employee card receiving, and is used for guaranteeing the safety of staff and production and carrying out logistics assistance.
And the dormitory management submodule 720 is used for distributing and checking the safety of the employee dormitories and uniformly managing the checking results. The method mainly comprises dormitory distribution and code scanning inspection, a WeChat applet is provided, dormitory distribution is performed by a comprehensive department, dormitory safety is inspected, an inspection result needs to be photographed and uploaded, and dormitory management safety is confirmed to be controllable.
The face recognition submodule 730 is used for carrying out real-name authentication, attendance card punching, safety helmet wearing detection and abnormity early warning on factory workers. The method mainly comprises a face recognition barrier gate, real-name system authentication, interior personnel dynamic monitoring, attendance report forms, safety helmet wearing detection and abnormity early warning. The factory sets up face identification passageway floodgate machine at the workshop entry, and personnel brush the face and enter the factory, cooperate the real-name system large-size screen of personnel simultaneously, show the condition of attendance of each team personnel on scene in real time, wear the condition to the safety helmet and carry out real-time detection simultaneously.
The personnel positioning submodule 740 is used for monitoring the real-time position and the running track of the constructor in real time, and automatically giving an alarm according to the abnormal condition. The system mainly comprises functions of real-time position, operation track, electronic fence, abnormal alarm, non-inductive attendance checking, emergency call and the like. The workshop is to be equipped with the safety helmet of built-in UWB indoor location chip for the staff, real time monitoring staff's orbit and real-time position to can establish the fence, to the regional abnormal conditions of long-time static or crossing regulation fence, automatic alarm improves on-the-spot personnel safety control efficiency and level.
And the construction team management submodule 750 is used for performing safety training management and filing management on the personnel entering the field of the external temporary construction team. The module is mainly used for external temporary construction teams, a manager is required to provide safety training data of entry staff and build files, meanwhile, the manager is required to conduct on-site safety management training of companies, and the files are recorded, so that the entry external construction teams can obtain enough safety training.
And the on-duty personnel management submodule 760 is used for carrying out scheduling and check-in management on the on-duty personnel, and sending the pictures and the mobile phone numbers of the checked-in on-duty personnel to a display platform of the control center for display. An operator on duty management sub-module 760 is provided in the system, an operator on duty needs to check in within a factory area through WeChat card punching, after the operator on duty signs in, a picture and a mobile phone number of the operator on duty can be automatically displayed in a large screen of a control center in a workshop, and if an emergency event needs to be processed, field workers can quickly find a leader in charge of the field.
The qualification certificate management submodule 770 is used for performing level management and expiration warning management on the qualification certificate of the employee. For example, the staff health certificate management, the special job certificate level management and the overdue early warning are carried out.
Specifically, the interactive digital display module 800 includes:
the 3D process animation display submodule 810 is used for displaying the production process flow of the duct piece for visitors and automatically executing corresponding operation according to the operation instruction, and the 3D process animation display submodule 810 is used for displaying the production process flow of the duct piece for visitors. The module is designed for the process flow of the duct piece, interactive 3D process animation is designed, visitors can operate and experience on the touch screen device automatically, and the system automatically executes corresponding response according to operation instructions.
The 3D digital sand table display submodule 820 is used for displaying the 3D factory digital sand table to visitors, and checking real-time production data of the duct piece according to operation instructions, and the 3D digital sand table display submodule 820 is used for displaying the 3D factory digital sand table to the visitors. In a workshop or a central control center, a 3D digital sand table is arranged, roaming can be performed in a 3D digital factory on a touch screen device, real-time production data can be checked in a 3D model, and meanwhile the digital sand table can be projected in a large screen and is operated and displayed by a presenter according to data indexes.
And the comprehensive tour guide display module 840 is used for providing a comprehensive display interface and operation explanation for visitors. This module has changed traditional workshop and has visited the explanation mode, and the development is based on dull and stereotyped equipment's mill synthesizes guide show platform, and the host demonstrates and explains through the flat board, and the operation interface of host is followed automatically to visitor's dull and stereotyped equipment, also can operate by oneself and experience. The explaining sound is directly and clearly transmitted to the visitors through the wireless noise reduction headset, and the effects are better without the help of high-power sound equipment. The standardized data of permanent storage in the production process can provide basic data access service for upper application software, including cell-phone APP, little letter little program, well accuse center large-size screen software, post management billboard, humiture control billboard etc. simultaneously the platform is according to the business demand, automatic gathering and generate to intelligent digital platform account, through the instrument of informationization software, realizes automatic acquisition, gathers, control and the show of data. Through the planning, a basic function framework of the digital factory software is established, a complete software function system is gradually established through the detailed analysis of the business units, and in the design stage of the software function framework, the function blueprint can help design, technology and planning team work division cooperation and guide multi-department cooperative combat.
Example 2
The embodiment of the invention also provides a piece production informatization management terminal device, which comprises: the system comprises a client, a server and a computer program which is stored in the server and can run on the server, wherein the computer program is applied to the management system. . The hardware setting method of the embodiment of the invention is to take an independent digital machine room as a hardware basis for the operation of the whole system and need to configure a corresponding application server, a data server and a file server. Meanwhile, in order to meet the requirement of project service analysis, an independent service analysis resource needs to be configured. The system platform of the embodiment of the invention authorizes access in the project scope, and each department accesses data and software in the service scope according to the authority of each department. The management software service can be accessed through a browser or a WeChat application of a common PC, and the maintenance pressure of the client software of the terminal is reduced.
In summary, the segment production informatization management system provided by the embodiment of the invention combines the face recognition technology, establishes a segment production overall process safety management system taking safety production as a core, particularly carries out digital management on key safety factors such as field personnel, special equipment and potential safety hazards, and can complete safety training and safety assessment on line for staff according to management and control means such as worker entry identity recognition, entry procedure handling guidance, safety on-line training and safety examination on-line execution. Through establishing three-dimensional digital factory emulation interactive platform, make the whole system operation more succinctly change and intelligent, improved personnel's management and control efficiency, under the prerequisite that promotes the quality detection level, promoted the security of section of jurisdiction production.
The concepts, principles and concepts of the invention have been described above in detail in connection with specific embodiments (including examples and illustrations). It will be appreciated by persons skilled in the art that embodiments of the invention are not limited to the specific forms disclosed above, and that many modifications, alterations and equivalents of the steps, methods, apparatus and components described in the above embodiments may be made by those skilled in the art after reading this specification, and that such modifications, alterations and equivalents are to be considered as falling within the scope of the invention. The scope of the invention is only limited by the claims.
Claims (10)
1. A tube sheet production informatization management system is characterized by comprising:
the data acquisition module is used for acquiring and preprocessing production data and process data of each production process flow of the segment;
the production process management module is used for modularly managing each process flow of segment production;
the storage yard management module is used for carrying out region division on the storage yard, warehousing the duct pieces to a specified storage yard region position according to a warehousing operation instruction, rechecking warehousing information of the duct pieces and inquiring a storage position according to a warehousing quality inspection instruction, and automatically generating a detailed platform account of the storage yard and a data report of the storage yard;
the material equipment management module is used for carrying out regular inspection and abnormal reminding management on special equipment or special equipment;
the logistics management and order tracking module is used for tracking, monitoring and managing the distribution logistics information and the order information of the duct pieces during shipment;
the safety management module is used for carrying out regular investigation and early warning on the personal safety of the whole segment production process and the potential safety hazard of the production environment;
the personnel management module is used for comprehensively managing the information of personnel participating in each process flow of segment production;
and the interactive digital display module is used for displaying the 3D dynamic model and the interactive VR experience model of the production process flow of the duct piece for visitors.
2. The segment production informatization management system of claim 1, wherein the data acquisition module is a two-layer data structure comprising:
the data acquisition layer is used for acquiring production data and process data of each production process flow of the segment;
and the data processing layer is used for carrying out integrity check on the production data and the process data, wherein the integrity check on the production data and the process data comprises removing redundant data in the production data and the process data and complementing missing data in the production data and the process data.
3. The segment production informatization management system of claim 1, wherein the process production flow management module comprises:
the production plan management submodule is used for summarizing the segment requirements of each standard segment, and tracking, adjusting and early warning deviation of the segment requirements according to a production plan;
the process quality management submodule is used for monitoring the quality of the duct piece of each production process flow;
the inspection batch management submodule is used for automatically generating a segment raw material inspection batch task according to the specification of a test inspection batch and uniformly managing the uploaded inspection report;
and the production monitoring submodule is used for monitoring and managing technical indexes, production videos and early warning information in the production process of the chips.
4. The segment production informatization management system of claim 3, wherein the production plan management sub-module further comprises:
the segment demand summarizing unit is used for carrying out multi-dimensional analysis and summarization on segment demands of each segment to generate a statistical analysis report;
the monthly plan management unit is used for making a monthly production plan report according to the demand information of the monthly segments;
the weekly plan management unit is used for making a weekly production plan report according to the demand information of the weekly segments;
the system comprises a daily plan management unit, a daily production planning management unit and a daily production planning management unit, wherein the daily plan management unit is used for making a daily production plan report according to the demand information of daily segments;
the production progress tracking unit is used for tracking and adjusting the execution condition of the production plan according to the production data acquired in real time;
the progress deviation early warning unit is used for monitoring the production progress deviation of the duct piece in real time according to the production data and the process data acquired in real time and sending out early warning according to the deviation of the data;
and the ring supplementing statistical unit is used for counting the number of the non-annular duct pieces and the positioning information of the non-annular duct pieces to generate a ring supplementing plan report.
5. The segment production informatization management system of claim 3, wherein the process quality management submodule further comprises:
the steel reinforcement cage quality inspection unit is used for monitoring the quality of the steel reinforcement cage in real time;
the die entering inspection unit is used for monitoring the die entering condition of the reinforcement cage in real time;
the finished product inspection unit is used for monitoring the production quality of the duct piece in real time;
the steam curing temperature detection unit is used for monitoring the temperature of the steam curing kiln in real time;
the water culture temperature detection unit is used for monitoring the temperature of the water culture pond in real time;
the scrapping process management and control unit is used for summarizing scrapped segments and generating segment scrapping application forms;
the segment serial number control unit is used for automatically controlling the generation of segment serial numbers according to the serial number control requirement and automatically distributing the segment serial numbers along with the operation of the production line;
the automatic ring distribution unit of the pipe piece is used for automatically distributing and compensating rings for the pipe piece on the production line according to the model parameters of the product;
the segment single-porous transformation unit is used for automatically identifying the quality of single holes and multiple holes of a segment finished product and automatically executing the conversion of the single holes and the multiple holes of the segment finished product;
and the product quality tracing unit is used for acquiring the quality information data of the duct piece by scanning the identification two-dimensional code of the duct piece.
6. The segment production informatization management system of claim 1, wherein the logistics management and order tracking module further comprises:
the distribution demand management submodule is used for managing the distribution work of the duct pieces according to the distribution cycle of the distribution logistics order, inquiring the distribution progress in the distribution logistics order and signing the order;
the delivery order allocation sub-module is used for carrying out order receiving or returning operation on delivery orders according to a production plan of the duct piece and duct piece inventory;
the delivery document printing sub-module is used for automatically printing and sending delivery documents and segment certificates after the code scanning and loading are finished;
the logistics GPS tracking submodule is used for carrying out GPS real-time tracking and positioning on the logistics transport vehicle in the whole process;
the return management submodule is used for managing delivery information and return information;
and the work area settlement and account checking sub-module is used for carrying out settlement and account checking statistical management on the distribution condition and the delivery condition.
7. The segment production informatization management system of claim 1, wherein the safety management module further comprises:
the safety code management submodule is used for automatically evaluating the safety production state of each employee according to a project department safety management evaluation system, acquiring the safety index coefficient and the safety record of the employee by scanning the safety code identification of the employee, and performing real-time monitoring and abnormal early warning;
the potential safety hazard management submodule is used for identifying and checking potential safety hazards according to the potential safety hazard checking list of each post and reporting the identified abnormal condition;
the safety patrol management submodule is used for monitoring a rectification notice issued by an administrator and automatically early warning the rectification overdue;
the safety license management submodule is used for rechecking the safety licenses without objection according to the checking results of all departments on weekly checking and monthly checking;
and the safety point management submodule is used for implementing safety point reward and penalty management on each employee according to the safety management specification.
8. The segment production informatization management system of claim 1, wherein the personnel management module comprises:
the personnel approach guidance submodule is used for performing safety assessment and logistics auxiliary management on the personnel;
the dormitory management submodule is used for carrying out distribution and safety inspection on the employee dormitories and uniformly managing inspection results;
the face recognition sub-module is used for carrying out real-name authentication, attendance card punching, safety helmet wearing detection and abnormity early warning on factory workers;
the personnel positioning submodule is used for monitoring the real-time position and the running track of a constructor in real time and automatically giving an alarm according to an abnormal condition;
the construction team management submodule is used for carrying out safety training management and filing management on the personnel entering the field of the external temporary construction team;
the on-duty personnel management submodule is used for carrying out scheduling and sign-in management on the on-duty personnel and sending the pictures and the mobile phone numbers of the signed-in on-duty personnel to a display platform of the control center for displaying;
and the qualification certificate management submodule is used for carrying out grade management and overdue early warning management on qualification certificates of the employees.
9. The segment production informatization management system of claim 1, wherein the interactive digital display module comprises:
the 3D process animation display submodule is used for displaying the production process flow of the duct piece to visitors and automatically executing corresponding operation according to the operation instruction;
the 3D digital sand table display submodule is used for displaying a 3D factory digital sand table to visitors and checking real-time production data of the duct piece according to the operation instruction;
the VR experience module is used for providing interactive safety experience, safety education and safety assessment for visitors;
and the comprehensive tour guide display module is used for providing a comprehensive display interface and operation explanation for visitors.
10. The utility model provides a section of jurisdiction production information-based management terminal equipment which characterized in that includes: a client, a server and a computer program stored in the server and operable on the server, the computer program being applied to the management system according to any one of claims 1 to 9.
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| CN116151778A (en) * | 2023-04-21 | 2023-05-23 | 安徽常力达电气有限公司 | Transformer production manufacturing process management system based on Internet of things |
| CN116151778B (en) * | 2023-04-21 | 2023-07-14 | 安徽常力达电气有限公司 | Transformer production manufacturing process management system based on Internet of things |
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