CN113369457A - Large-scale die-casting system - Google Patents
Large-scale die-casting system Download PDFInfo
- Publication number
- CN113369457A CN113369457A CN202110487013.6A CN202110487013A CN113369457A CN 113369457 A CN113369457 A CN 113369457A CN 202110487013 A CN202110487013 A CN 202110487013A CN 113369457 A CN113369457 A CN 113369457A
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- CN
- China
- Prior art keywords
- die
- die casting
- movable
- spraying
- manipulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 61
- 239000000428 dust Substances 0.000 claims abstract description 43
- 238000005507 spraying Methods 0.000 claims abstract description 39
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 239000000779 smoke Substances 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 2
- 239000002893 slag Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 4
- 238000010422 painting Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
- B22D45/005—Evacuation of fumes, dust or waste gases during manipulations in the foundry
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention belongs to the technical field of die casting, and discloses a large die casting system which comprises a die casting machine, a movable smoke dust cover and a spraying manipulator for spraying a release agent, wherein the die casting machine comprises a fixed die and a movable die, and the smoke dust cover comprises at least one movable cover for opening the smoke dust cover; the spraying manipulator is arranged on the outer side of the smoke dust cover and moves between a mold closing position and a position after the movable mold is opened. The system has small floor area, and can carry out the spraying operation of the release agent on the movable mold and the fixed mold through one manipulator.
Description
Technical Field
The invention belongs to the technical field of die casting, and particularly relates to a large die casting system.
Background
A new technology is recently proposed by technical brands of electric vehicles outside a country, and 6000T die-casting equipment is adopted for integral die-casting of a frame of an automobile. This integral type die casting machine is named GigaPress, by china brand strength science and technology production, the die casting machine weighs up to 410 tons, is equivalent to the weight of a large aircraft, and area is only about 100 square meters (the die casting machine length and width height is 19.5 meters, 5.9 meters, 5.3 meters respectively), and it can be with the required punching press of traditional automobile production weld more than 70 parts of dress to and the welding process that exceeds 1000 times, through this machine, a die-casting can obtain the finished product.
It is recorded that it will save 20% of the cost for the car and the enterprise, particularly
"http:// www.autor.com.cn/index/12846. html", see in chapter seven of this website, there is a robot in the die casting station, which is used to spray the mold release agent into the stationary and moving dies.
Because the volume of large-scale die-casting equipment is large, two manipulators are mostly adopted for spraying the release agent on the movable mould and the fixed mould in the prior art, and a single manipulator cannot spray the large-scale movable mould and the large-scale fixed mould; the two robots have the problem that they must be arranged opposite to each other, which is very susceptible to interference during operation and which increases the volume of the hood considerably.
Therefore, the technical problem that the present case was solved first is: the spraying of the release agent of a large-scale die casting system is realized under the condition of small floor space.
Disclosure of Invention
Aiming at the defects and shortcomings of the prior art, the invention mainly aims to provide a large die-casting system which is small in occupied area and can spray a release agent on a movable die and a fixed die through a manipulator.
The specific scheme is as follows:
a large-scale die-casting system comprises a die-casting machine, a movable smoke dust cover and a spraying manipulator for spraying a release agent, wherein the die-casting machine comprises a fixed die and a movable die, and the smoke dust cover comprises at least one movable cover for opening the smoke dust cover; the spraying manipulator is arranged on the outer side of the dust hood and moves between a mold closing position and a position after the movable mold opens the mold.
In the large die-casting system, the die-casting machine, the smoke dust cover and the spraying manipulator are arranged on the workbench or the ground.
In the large die-casting system, the movable assembly is laid on the workbench or the ground, and the spraying manipulator moves between a die closing position and a position after the movable die is opened through the movable assembly.
In the large die casting system, the moving assembly comprises a guide rail paved on a workbench or the ground, and a moving platform moving along the guide rail, and the spraying manipulator is fixed on the moving platform.
In the above large die casting system, the spray coating robot includes a robot arm and a spray coating device fixed to the robot arm for spraying the release agent.
In the large die casting system, the dust hood is provided with a dust removal system.
In the above-mentioned large-scale die-casting system, the dust hood still includes fixed cover, fixed cover is established in the cover half top, fixed cover and removal cover constitute the dust hood.
In the large die-casting system, a semi-finished product taking manipulator used for taking out a casting in a die-casting machine is arranged on one side, away from the spraying manipulator, of the dust hood.
In the large die-casting system, the material handle sawing equipment, the slag wrapping machine and the conveying equipment are matched around the workpiece taking mechanical arm, and a finished workpiece taking mechanical arm is further arranged on one side of the workpiece taking mechanical arm.
In the large die casting system, the size of the die casting machine is greater than 5000T.
Compared with the prior art, the invention has the beneficial effects that:
the invention adopts a movable manipulator to spray the release agent, and can realize the spray operation of the release agent for the movable mould and the fixed mould.
Compare in two spraying manipulators, at the operation in-process, a spraying manipulator can not interfere, and this spraying manipulator is not in the inside of dust hood simultaneously, and it can effectively reduce the area of dust hood.
Drawings
FIG. 1 is a top view of the present invention;
fig. 2 is a perspective view of the present invention.
Detailed Description
The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.
Example 1
Referring to fig. 1 and 2, a large-scale die casting system comprises a die casting machine 1, a movable dust hood 2 and a spraying manipulator 3 for spraying a release agent, wherein the die casting machine 1 comprises a fixed die 11 and a movable die 12, and the dust hood 2 comprises at least one movable hood 21 for opening the dust hood 2; the spraying manipulator 3 is arranged on the outer side of the dust hood 2 and moves between a mold closing position and a position after the movable mold 12 is opened.
In the embodiment, the movable manipulator is adopted for spraying the release agent, so that the release agent spraying operation on the movable mold 12 and the fixed mold 11 can be realized.
Compare in two spraying manipulator 3, at the operation in-process, a spraying manipulator 3 can not interfere, and this spraying manipulator 3 is not in the inside of dust hood 2 simultaneously, and it can effectively reduce the area of dust hood 2.
In the operation process, after the die casting of the die casting machine 1 is finished, the movable cover 21 of the smoke dust cover 2 is moved, the smoke dust cover 2 is opened, the movable die 12 is moved to realize die opening, the semi-finished product is taken away by an additional external manipulator, the spraying manipulator 3 sprays the release agent on the fixed die 11, then the spraying manipulator 3 moves to the position of the movable die 12, and the release agent is sprayed on the movable die 12.
The die casting machine 1 is a die casting machine which is generally used in the art, and is horizontally arranged, and the movable die 12 is horizontally moved, and is preferably an aluminum alloy die casting machine.
Preferably, still include the workstation, die casting machine 1, smoke and dust cover 2, spraying manipulator 3 set up on the workstation, the workstation upper berth is equipped with the removal subassembly, spraying manipulator 3 moves between the position after the compound die position and movable mould 12 die sinking through the removal subassembly. The moving component can be a sliding component, a moving trolley and the like.
More specifically, the moving assembly includes a guide rail 31 laid on the work table, and a moving table 32 moving along the guide rail 31, and the coating robot 3 is fixed to the moving table 32. The moving table 32 may be driven by any one of a motor, a cylinder, and a screw.
The painting robot 3 includes a robot arm 33 and a painting device 34 fixed to the robot arm 33 for painting a release agent. The spraying device 34 can refer to a spraying device 34CN201320068313.1 of a mold release agent for aluminum alloy die casting. The robotic arm 33 is preferably a six-axis robotic arm 33.
In this embodiment, be equipped with dust pelletizing system 4 on the dust hood 2, dust hood 2 still includes fixed cover 22, fixed cover 22 is established in cover half 11 top, fixed cover 22 constitutes with removal cover 21 dust hood 2.
The dust removal system 4 can refer to CN202020202594.5, a dust removal system 4 of a die casting working island. In practice, the stationary shroud 22 may be replaced by a movable shroud 21.
The dust exhaust system 4 may be mounted on the moving hood 21 or the stationary hood 22, preferably on top of the moving hood 21.
In this embodiment, one side that spraying manipulator 3 was kept away from to dust hood 2 is equipped with the semi-manufactured goods that is arranged in taking out the foundry goods in die casting machine 1 and gets a manipulator 5, it has material handle sawing equipment 6, cinder ladle machine 7, conveying equipment 8 to get to join in marriage around the manipulator, it still is equipped with finished product and gets a manipulator 9 to get one side of manipulator.
The die casting machine 1 may have a specification greater than 5000T, for example, 6000T or 8000T.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
Claims (10)
1. A large-scale die-casting system comprises a die-casting machine, a movable smoke dust cover and a spraying manipulator for spraying a release agent, wherein the die-casting machine comprises a fixed die and a movable die, and the smoke dust cover comprises at least one movable cover for opening the smoke dust cover; the spraying manipulator is arranged on the outer side of the smoke dust cover and moves between a mold closing position and a position after the movable mold is opened.
2. The large die casting system according to claim 1, further comprising a table or a floor on which the die casting machine, the dust hood, and the spray robot are disposed.
3. The large die casting system according to claim 2, wherein a moving assembly is laid on the table or the floor, and the spray robot is moved between a mold closing position and a movable mold opened position by the moving assembly.
4. The large die casting system according to claim 3, wherein the moving assembly comprises a guide rail laid on a work table or a floor, a moving table moving along the guide rail, and the spray robot is fixed on the moving table.
5. The large die casting system according to claim 4, wherein the spray robot comprises a robotic arm and a spray device secured to the robotic arm for spraying the release agent.
6. Large die casting system according to any of claims 1-5, characterized in that the dust hood is provided with a dust removal system.
7. The large scale die casting system according to any one of claims 1 to 5, wherein the dust hood further comprises a fixed hood disposed above the fixed die, the fixed hood and the movable hood constituting the dust hood.
8. The large die casting system according to any one of claims 1 to 5, wherein a semi-finished part taking manipulator for taking out a casting in the die casting machine is arranged on one side of the dust hood away from the spraying manipulator.
9. The large die casting system according to claim 8, wherein a material handle sawing device, a slag ladle machine and a conveying device are arranged around the part taking manipulator, and a finished part taking manipulator is arranged on one side of the part taking manipulator.
10. The large die casting system according to claim 8, wherein the die casting machine has a gauge greater than 5000T.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110487013.6A CN113369457A (en) | 2021-05-03 | 2021-05-03 | Large-scale die-casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110487013.6A CN113369457A (en) | 2021-05-03 | 2021-05-03 | Large-scale die-casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113369457A true CN113369457A (en) | 2021-09-10 |
Family
ID=77570546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110487013.6A Pending CN113369457A (en) | 2021-05-03 | 2021-05-03 | Large-scale die-casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113369457A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1228365A (en) * | 1998-03-09 | 1999-09-15 | 艾奇逊工业有限公司 | Process and device for preparing walls of mold for molding |
| CN103611937A (en) * | 2013-11-28 | 2014-03-05 | 山西中泰源工业自动化设备有限公司 | Dual-manipulator used in robot system for magnetic material die-casting forming |
| CN103894583A (en) * | 2014-04-09 | 2014-07-02 | 广东伯朗特智能装备股份有限公司 | Casting six-shaft manipulator and control method thereof |
| CN204366005U (en) * | 2014-11-27 | 2015-06-03 | 天津市川大通用机械有限公司 | Parallel-moving type die casting machine dust gathering arrester |
| CN206952125U (en) * | 2017-06-27 | 2018-02-02 | 合肥江淮铸造有限责任公司 | A kind of portable dust excluding hood for aluminum alloy press casting machine |
| CN207464158U (en) * | 2017-12-06 | 2018-06-08 | 上海百阳精密汽车零件有限公司 | A kind of die casting machine spray equipment |
| CN209465671U (en) * | 2018-11-27 | 2019-10-08 | 重庆力劲机械有限公司 | A kind of dust exhaust apparatus for die casting machine |
| CN111251076A (en) * | 2020-03-05 | 2020-06-09 | 杭州亚太智能装备有限公司 | Intelligent automatic production line for producing and processing aluminum die-cast products and operation method thereof |
-
2021
- 2021-05-03 CN CN202110487013.6A patent/CN113369457A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1228365A (en) * | 1998-03-09 | 1999-09-15 | 艾奇逊工业有限公司 | Process and device for preparing walls of mold for molding |
| CN103611937A (en) * | 2013-11-28 | 2014-03-05 | 山西中泰源工业自动化设备有限公司 | Dual-manipulator used in robot system for magnetic material die-casting forming |
| CN103894583A (en) * | 2014-04-09 | 2014-07-02 | 广东伯朗特智能装备股份有限公司 | Casting six-shaft manipulator and control method thereof |
| CN204366005U (en) * | 2014-11-27 | 2015-06-03 | 天津市川大通用机械有限公司 | Parallel-moving type die casting machine dust gathering arrester |
| CN206952125U (en) * | 2017-06-27 | 2018-02-02 | 合肥江淮铸造有限责任公司 | A kind of portable dust excluding hood for aluminum alloy press casting machine |
| CN207464158U (en) * | 2017-12-06 | 2018-06-08 | 上海百阳精密汽车零件有限公司 | A kind of die casting machine spray equipment |
| CN209465671U (en) * | 2018-11-27 | 2019-10-08 | 重庆力劲机械有限公司 | A kind of dust exhaust apparatus for die casting machine |
| CN111251076A (en) * | 2020-03-05 | 2020-06-09 | 杭州亚太智能装备有限公司 | Intelligent automatic production line for producing and processing aluminum die-cast products and operation method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210910 |
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| RJ01 | Rejection of invention patent application after publication |