CN113367369B - Cigar tobacco leaf layered circulation airing machine, airing method and storage medium - Google Patents
Cigar tobacco leaf layered circulation airing machine, airing method and storage medium Download PDFInfo
- Publication number
- CN113367369B CN113367369B CN202110701045.1A CN202110701045A CN113367369B CN 113367369 B CN113367369 B CN 113367369B CN 202110701045 A CN202110701045 A CN 202110701045A CN 113367369 B CN113367369 B CN 113367369B
- Authority
- CN
- China
- Prior art keywords
- airing
- tobacco
- frame
- circulating
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/02—Arrangements in barns for preparatory treatment of the tobacco, e.g. with devices for drying
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/08—Suspending devices for tobacco leaves
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention relates to a cigar tobacco leaf layered circulation airing machine, an airing method and a storage medium, comprising the following steps: the tobacco leaf machine comprises a rack, a speed reducing motor assembly, a tobacco leaf taking assembly, a top layer rail, a tobacco leaf falling assembly, a tobacco leaf feeding trolley, a ground rail, a circulating unit frame, an airing circulating unit and an electric controller, wherein the speed reducing motor assembly, the tobacco leaf taking assembly, the top layer rail, the tobacco leaf falling assembly, the tobacco leaf feeding trolley and the ground rail are arranged on the rack; the speed reducing motor assembly, the airing circulating unit, the cigarette taking frame assembly, the cigarette feeding trolley and the cigarette dropping frame assembly are respectively and electrically connected with the electric controller; the speed reducing motor assembly is arranged at one end of the rack; a plurality of airing circulating units are installed in the circulating unit rack in a layered mode. The airing circulating units respectively and independently perform ferris wheel type operation and ascend and air in the circulating unit racks layer by layer until the top layer is reached and the airing requirement is finished. The air permeability among the tobacco leaves is ensured by the air-curing machine, the quality of the cured cigar tobacco leaves is good, and the working efficiency is improved.
Description
Technical Field
The invention relates to an airing device for cigar tobacco leaves, in particular to a cigar tobacco leaf layering circulating airing machine, an airing method and a storage medium, and particularly relates to an airing machine and an airing method for automatically and circularly airing cigar tobacco leaves according to units.
Background
Cigar leaf air curing is one of the most important processes in cigar leaf production. After the fresh cigar tobacco leaves are picked, the fresh cigar tobacco leaves are subjected to a rod-weaving and airing process, also called a drying process.
At present, the cigar airing adopts a fixed airing rack, because the airing quantity is large, and the hack levers are arranged according to a certain rule, sunlight and air flow hardly uniformly act on tobacco leaves of each hack lever, so that the airing is not uniform, the color of the tobacco leaves is difficult to be uniform, green blocks and green leaves are more, and finally, the fragrance and the quality of the tobacco leaves are reduced.
For solving the inhomogeneous problem of system that dries in the air, at the tobacco leaf system in-process that dries in the air at present, need the manual work adjust the position of hack lever from time to time, carry out the layer system that dries in the air through removing the hack lever, so that sunshine and the even effect of air current are on the tobacco leaf of each hack lever, adopt this kind of mode, not only complex operation, the amount of labour is big, work efficiency is low, there is the potential safety hazard still to a certain extent, and easily damage the tobacco leaf at the position exchange in-process of hack lever, finally lead to the tobacco leaf quality to reduce.
Therefore, there is a need to develop an automatic cigar leaf airing device to improve cigar leaf airing quality and production efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the airing device and the airing method which are convenient to use, can effectively reduce the labor capacity and improve the working efficiency, and the aired tobacco leaves have uniform color, the phenomena of green blocks and green leaves are obviously reduced, and the aroma and the quality of the tobacco leaves are greatly improved.
In order to achieve the aim, the invention adopts a mode of combining unit automatic circulation and layered airing to carry out airing according to the overall requirement of uniform airing of the cigar tobacco leaves. The tobacco leaves are respectively hung on the circulation unit racks arranged according to layers through the relatively independent airing circulation units and the plurality of airing circulation units, the tobacco leaves are respectively aired in the airing circulation units in an independent circulation mode, the airing circulation units are gradually lifted and aired to the upper layer of the multi-layer circulation unit racks according to the set airing period until the tobacco leaves reach the top layer and the specified circulation airing requirement is met, and the dropped and aired cigars are taken out, aired, collected and stored.
The invention is realized by adopting the following technical scheme:
a cigar tobacco leaf unit circulation airing machine comprises a rack, a speed reduction motor assembly, a tobacco taking frame assembly, a top layer rail, a tobacco falling frame assembly, a tobacco feeding trolley and a ground rail, wherein the speed reduction motor assembly, the tobacco taking frame assembly, the top layer rail, the tobacco falling frame assembly, the tobacco feeding trolley and the ground rail are arranged on the rack; the speed reducing motor assembly, the air-curing circulating unit, the cigarette taking frame assembly, the cigarette feeding trolley and the cigarette dropping frame assembly are respectively and electrically connected with the electric controller; the speed reducing motor assembly is arranged at one end of the rack and used for driving the circulating unit rack to lift and air the upper layer according to the air-curing period set by the electric controller; the tobacco taking frame assembly, the top layer track, the tobacco falling frame assembly, the tobacco feeding trolley and the ground track are used for pushing the air-curing circulating unit with the braided rod hung on the tobacco feeding trolley, the tobacco feeding trolley drives the circulating unit frame to enter the bottom layer, the tobacco feeding trolley is started, the air-curing circulating unit is lifted, and the air-curing circulating unit is hung on the chain of the circulating unit frame; and a plurality of airing circulating units are installed in the circulating unit rack in a layered mode, the airing circulating units respectively and independently perform roller-type operation under the control of the electric controller and control the airing circulating units to ascend and air in the circulating unit rack layer by layer until the airing circulating units reach the top layer and the specified circulating airing requirement is met.
Further, the airing circulating unit comprises a support, a unit motor, a unit chain wheel, a chain, a unit transmission shaft, a hanging arm, a hook and a tobacco weaving rod; the two sides of the top of the support are respectively provided with a cross rod, the unit motor is installed on an upright post of the support, the unit transmission shaft is arranged at the top of the support, which is positioned at one side of the unit motor and is vertical to the cross rod, the unit motor drives the unit transmission shaft to rotate, the unit chain wheels are symmetrically installed at the two ends of the unit transmission shaft, and a chain is respectively arranged at the top of the support along one side of the unit chain wheel, which is vertical to the unit transmission shaft; the hanging arms are arranged on the unit chains; the chain drives the circular rotation; the end part of the hanging arm is provided with a hook, and the tobacco weaving rod is arranged on the hooks at the two ends of the hanging arm; the unit motor drives the chains on the left side and the right side to synchronously rotate under the control of the electric controller, and the hanging arms on the chains drive the tobacco weaving rods on the chains to freely rotate around the hanging arm shafts and air-cure tobacco leaves along with the circulation of the chains.
Furthermore, the circulating unit frame comprises a vertical frame, a transmission shaft, a chain wheel, a chain, a hook and a coupler; the vertical frame is a square frame, the transmission shafts are symmetrically arranged at the longitudinal upper end and the longitudinal lower end of the vertical frame, two chain wheels are respectively arranged at two ends of each transmission shaft, a pair of chain wheels at the same end of the transmission shafts at the upper end and the lower end are wound with chains, hooks are symmetrically arranged on the chains at equal distances, the airing circulating unit is arranged on the hooks, and the chains of the circulating unit frame drive the airing circulating unit to periodically ascend layer by layer and air tobacco leaves; and one end of the transmission shaft is positioned outside the chain wheel and extends to be provided with a coupler.
Furthermore, the speed reducing motor assembly comprises a speed reducing motor, a speed reducing transmission shaft and a left steering gear and a right steering gear; the speed reduction motor synchronously drives the steering gears positioned at the left side and the right side of the speed reduction motor to synchronously rotate through the output shaft, and the steering gears drive the rotating shafts of the circulating unit frames to rotate and drive each layer of circulating unit frame to lift and air the upper layer according to the set air-curing period.
Further, the cigarette taking frame assembly is arranged at the top of the rack and comprises a cigarette taking rack, a traveling motor and a cigarette taking manipulator; the walking motor drives the cigarette taking rack to walk along the top layer track; the tobacco taking manipulator comprises a tobacco taking manipulator motor and a tobacco taking manipulator arm, the tobacco taking manipulator motor drives the tobacco taking manipulator arm to open and fold, the tobacco leaf grabbing circulating unit is used for grabbing the tobacco leaves, and the aired tobacco leaves are conveyed to the tobacco falling frame.
Furthermore, the cigarette falling frame assembly is arranged at one end of the rack opposite to the speed reducing motor assembly and comprises a cigarette falling rack, a cigarette falling lifting motor, a cigarette falling transmission shaft, a cigarette falling chain wheel and chain and a lifting platform; the cigarette falling lifting motor is arranged at the bottom of the cigarette falling rack, and drives the cigarette falling chain wheel chain to rotate through the cigarette falling transmission shaft, so as to drive the lifting platform arranged on the chain to ascend/descend, and the aired cigars are taken and fall on the ground for collection.
Further, the smoke inlet trolley is arranged on a ground track and comprises a trolley frame, a trolley lifting motor, a trolley walking motor and a trolley lifting platform; the trolley lifting motor drives the trolley frame to lift, the lifting platform arranged on the trolley frame ascends and descends along with the trolley lifting motor, the trolley walking motor drives the trolley frame to walk along a ground track, and the fresh tobacco leaf circulating airing unit is input to a position, needing hanging, of the tobacco leaf circulating airing frame.
Further, the airing machine comprises a plurality of circulating unit frames, and the circulating unit frames are connected through a coupling.
The invention relates to a cigar tobacco layered circulation airing method adopting the cigar tobacco layered circulation airing machine, which comprises the following steps:
s1, hanging fresh tobacco leaves in an airing circulating unit, and pushing the fresh tobacco leaves to a tobacco feeding trolley;
s2, starting the smoke inlet trolley, driving the circulating unit frame to enter the bottom layer by the smoke inlet trolley, lifting the airing circulating unit, hanging the airing circulating unit on a chain of the circulating unit frame, and distributing the bottom layer of each circulating unit frame one by one;
s3, starting each tobacco leaf airing circulating unit through an electric controller, and circularly airing the tobacco leaves;
s4, starting a speed reduction motor assembly when the bottom layer airing period is up, and driving a transmission shaft and a chain wheel and a chain of the circulating unit frame to rotate; the airing circulating unit hung on the chain is lifted to the previous layer for circulating airing;
s5, at the moment, the bottom layer of the circulating unit frame is empty, the steps S1 and S2 are repeated, and fresh tobacco leaves are supplied to be woven into rods;
s6, starting a speed reducing motor assembly when the airing cycle of the bottom layer and the second layer is finished, and driving a transmission shaft, a chain wheel and a chain of the circulating unit frame to rotate; lifting the airing circulation units hung on the first layer and the second layer of the chain to the previous layer for circular airing;
s7, at the moment, the bottom layer of the circulating unit rack is empty; repeating the steps S1 and S2, and supplementing fresh tobacco leaves to the bottom layer of the circulating unit frame; repeating the above actions, and fully distributing each circulation unit rack one by one;
s8, when the top layer airing period is up, starting the tobacco taking frame through the electric controller, grabbing and airing the circulating units frame by the manipulator, putting the circulating units into the tobacco falling frame, and taking the tobacco falling frame to the ground for collection;
and S9, emptying the bottom layer of the circulating unit rack at the moment, and repeating the steps S1-S8 to achieve the circulating airing target.
Preferably, each airing circulating unit frame is about 2.5m x 6m in length, width and height, and 3-4 airing circulating units can be installed in the airing circulating unit frames.
Preferably, the length, the width and the height of the air-curing circulation unit are about 2m x 1.5m, and 20-25 tobacco weaving rods can be placed in each rack for circulation.
Preferably, the airing machine is formed by connecting 2-8 airing circulating unit frames through a coupling.
The invention also relates to a computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the above-mentioned cigar leaf layer-wise cyclic curing method.
Further, the computer readable storage medium is arranged in the electric controller in the cigar tobacco layering and circulating airing machine.
The working principle of the invention is as follows:
hanging fresh tobacco leaves in the airing circulating units, pushing the fresh tobacco leaves to the tobacco feeding trolley, driving the airing circulating units to enter the bottom layer by the tobacco feeding trolley, starting the tobacco feeding trolley to ascend, lifting the airing circulating units, hanging the airing circulating units on the chains of the circulating unit racks, and filling the bottom layer of each circulating unit rack one by one.
And starting each airing circulating unit through an electric controller to circularly air the tobacco leaves. And in the layered airing period, the electric controller starts the speed reducing motor assembly to drive the transmission shaft and the chain wheel and the chain of the circulating unit frame to rotate, so that the airing circulating unit hung on the chain is lifted to the upper layer (about 1.6 m), and the circulating airing of the unit is performed again.
For example, when the top layer air-curing period is reached, the tobacco taking rack is opened under the control of the electric controller, the tobacco taking manipulator grabs each air-curing circulating unit one by one and puts the tobacco into the tobacco dropping rack, and the tobacco dropping rack drops the tobacco to the ground for collection. Then, the speed reducing motor assembly is started to drive a transmission shaft and a chain wheel of the circulating unit frame to rotate, the airing circulating units hung on the chain at each layer are lifted to the previous layer (about 1.6 m) to circularly air according to the layer unit.
When the bottom layer of the circulating unit frame is empty, fresh tobacco leaves are supplied to the airing circulating unit in a rod weaving mode, the airing circulating unit is pushed to the tobacco feeding trolley, the tobacco feeding trolley drives the tobacco feeding trolley to enter the bottom layer of the circulating unit frame, the tobacco feeding trolley is started to ascend, the airing circulating unit is lifted and hung on the chain of the circulating unit frame, and the bottom layer of each circulating unit frame is fully distributed one by one.
And repeating the steps to achieve the requirements that the tobacco leaves are independently and circularly aired in the airing circulating unit according to each unit in layers, the circulating unit frame gradually lifts the upper layer according to the set airing period until the tobacco leaves reach the top layer and the specified circular airing is completed, and achieving the requirement of the airing consistency.
Compared with the prior art, the invention has the beneficial effects that:
(1) A plurality of airing circulating units are arranged in each circulating unit frame, and each airing circulating unit operates independently and circularly, so that good ventilation performance among tobacco leaves is guaranteed;
(2) The tobacco leaves are aired in layers according to different humidity, the technological requirements of the cigar tobacco leaf airing on sunlight and ventilation drying are met, the tobacco leaf airing time is shortened, and the quality of the aired cigar tobacco leaves is good;
(3) The drying machine is provided with a plurality of circulation unit frames which are connected into a whole through a coupling, the circulation unit frames are driven by the speed reducing motor to ascend periodically (avoid lifting of workers), the drying quantity of the cigar tobacco leaves is increased as much as possible in a limited space, and potential safety hazards are reduced.
(4) The top layer system cycle reaches, through the electropneumatic controller, opens and gets the cigarette frame, and the manipulator frame snatchs system circulation unit that dries in the air one by one, puts into the cigarette frame that falls, and the cigarette frame that falls is got it and is fallen to ground and collect, has improved work efficiency.
Drawings
Fig. 1 is a schematic view of the combined structure of the airing machine.
Fig. 2 is a schematic view of the combined structure of the rack.
FIG. 3 is a schematic structural view of an airing cycle unit.
Fig. 4 is a schematic structural diagram of the mechanism of the circulation unit rack.
FIG. 5 is a schematic view of the structure of the drying cycle unit assembly.
Figure 6 is a schematic view of a tobacco rod hanger.
Figure 7 is a schematic view of a tobacco rod.
In the figure: 2-a rack, 3-a speed reducing motor component, 4-a cigarette taking rack component, 5-a cigarette dropping rack component, 6-a cigarette feeding trolley, 7-a circulating unit rack and 8-an air-curing circulating unit; 201-top track, 202-ground track; 701-a vertical frame, 702-a transmission shaft, 703-a chain wheel and a chain, 704-a hook and 705-a coupler; 801-bracket, 802-unit motor, 803-unit chain wheel and chain, 804-unit transmission shaft and 805-hanging arm; 806-tobacco stem hook, 8061-hook, 8062-hook rotating shaft, 8063 hook seat; 807-tobacco rod weaving; 301-a reduction motor, 302-a reduction transmission shaft, 303-a steering gear; 401-cigarette taking machine frame, 402 walking motor, 403-cigarette taking mechanical arm, 4031-cigarette taking mechanical arm motor, 4032-cigarette taking mechanical arm; 501-a cigarette falling rack, 502-a cigarette falling lifting motor, 503-a cigarette falling transmission shaft, 504-a cigarette falling chain wheel and chain and 505-a lifting platform; 601-trolley frame, 602-trolley lifting motor, 603-trolley walking motor and 604-trolley lifting platform.
Detailed Description
The following detailed description will be made with reference to specific embodiments and accompanying drawings, but the present invention is not limited to the following embodiments.
Example 1
As shown in fig. 1-7, a cigar tobacco unit circulation airing machine comprises a frame 2, a speed reduction motor assembly 3, a tobacco taking frame assembly 4, a top layer rail 201, a tobacco falling frame assembly 5, a tobacco feeding trolley 6 and a ground rail 202 which are arranged on the frame 2, a circulation unit frame 7 which is positioned in the frame 2, and an electric controller 9 for realizing automatic operation control; a plurality of airing circulating units 8 are installed in the circulating unit frame 7 in a layered mode.
The air-curing circulation unit 8 comprises a bracket 801, a unit motor 802, a unit chain wheel 803, a unit transmission shaft 804, a hanging arm 805, a tobacco rod hook 806 and a tobacco weaving rod 807. The two sides of the top of the support 801 are respectively provided with a cross bar, the unit motor 802 is installed on an upright post of the support 1, the unit transmission shaft 804 is arranged on the top of the support 1, which is positioned on one side of the installation unit motor 802 and is perpendicular to the cross bar, the unit motor 802 drives the unit transmission shaft 804 to rotate, chain wheels in the unit chain wheel chain 803 are symmetrically installed at two ends of the unit transmission shaft 804, and a chain is respectively arranged on one side of the unit chain wheel on the top of the support 1 along the direction perpendicular to the unit transmission shaft 804. The hanging arms 805 are symmetrically arranged on the left and right chains and are driven to rotate circularly by the chains. The end of the hanging arm 805 is provided with a cigarette rod hook 806, and the cigarette rod 807 is carried on the cigarette rod hooks 806 at the two ends of the hanging arm 805 along the direction parallel to the unit transmission shaft 804. The unit motor 803 is controlled by the electric controller to drive the chains on the left and right sides to synchronously rotate, and the hanging arms 805 on the chains drive the tobacco weaving rods 807 thereon to circularly move around the rotating shafts of the hanging arms, so that the tobacco leaves are circularly aired.
The circulating unit frame 7 comprises a vertical frame 701, a transmission shaft 702, a chain wheel and chain 703, a hook 704 and a coupling 705. The vertical frame 701 is a square frame, the transmission shafts 702 are symmetrically arranged at the upper end and the lower end of the vertical frame 701 in the longitudinal direction, two chain wheels are respectively arranged at two ends of each transmission shaft 702, a pair of chain wheels at the same end of the transmission shafts at the upper end and the lower end are wound with chains, hooks 704 are symmetrically arranged on the chains at equal distances, the airing circulating unit 8 is arranged on the hooks 704, and the chains of the circulating unit frame 7 drive the airing circulating unit 8 to ascend and air tobacco leaves according to layers periodically. One end of the transmission shaft 702 is positioned outside the chain wheel and is provided with a coupling 705 in an extending way.
The speed reducing motor assembly 3 is installed at one end of the frame 2 and comprises a speed reducing motor 301, a speed reducing transmission shaft 302 and a left steering gear and a right steering gear 303. The speed reducing motor 301 drives the left and right steering gears 303 to rotate synchronously through an output shaft (not shown), and the steering gears 303 drive the rotating shafts 702 of the circulating unit frames 7 to rotate and drive the circulating unit frames 7 of each layer to be lifted and aired to the upper layer according to the set airing period.
The tobacco taking frame assembly 4, the top layer track 201, the tobacco dropping frame assembly 5, the tobacco feeding trolley 6 and the ground track 202 are used for pushing the air-curing circulating unit 8 with the braided rods (the braided rods of fresh tobacco) hung on the tobacco feeding trolley 6, the tobacco feeding trolley 6 drives the circulating unit frame 7 to enter the bottom layer, the tobacco feeding trolley 6 is started, the air-curing circulating unit 8 is lifted, hung on the chain of the circulating unit frame 7 and fully distributed on the bottom layer of the circulating unit frame 7.
The cigarette taking frame assembly 4 is arranged at the top of the frame 2 and comprises a cigarette taking frame 401, a walking motor 402 and a cigarette taking manipulator 403. The walking motor 402 drives the cigarette taking rack 401 to walk along the top track 201. The cigarette taking manipulator 403 comprises a cigarette taking manipulator motor 4031 and a cigarette taking manipulator 4032, the cigarette taking manipulator motor 4031 drives the cigarette taking manipulator 4032 to open and fold, the tobacco leaf grabbing circulating unit 8 is used for conveying aired tobacco leaves to the cigarette dropping frame 401.
The cigarette dropping frame assembly 5 is installed at one end of the rack 2 opposite to the speed reducing motor assembly 3 and comprises a cigarette dropping rack 501, a cigarette dropping lifting motor 502, a cigarette dropping transmission shaft 503, a cigarette dropping chain wheel chain 504 and a lifting platform 505. The cigarette dropping lifting motor 502 is arranged at the bottom of the cigarette dropping rack 501, the cigarette dropping chain wheel chain 503 is driven to rotate by the cigarette dropping transmission shaft 502, the lifting platform 505 arranged on the chain realizes ascending and descending, and the aired cigars are taken and dropped on the ground for collection.
The smoke inlet trolley 6 is arranged on the ground track 202 and comprises a trolley frame 601, a trolley lifting motor 602, a trolley walking motor 603 and a trolley lifting platform 603. The trolley lifting motor 602 drives the trolley frame 601 to lift, the trolley lifting platform 603 mounted on the trolley frame 601 ascends and descends along with the lifting, the trolley walking motor 602 drives the trolley frame 601 to walk along the ground track 202, and the fresh tobacco leaf circulating airing unit 8 is input to the position of the tobacco leaf circulating airing frame 7, which needs to be hung.
The speed reducing motor 301 of the speed reducing motor component 3, the unit motor 802 of the air-curing circulating unit 8, the walking motor 402 and the cigarette taking manipulator motor 4031 of the cigarette taking frame component 4, the trolley lifting motor 602 and the trolley walking motor 603 of the cigarette feeding trolley 6, the cigarette dropping lifting motor 502 of the cigarette dropping frame component 5 and the trolley lifting motor 602 of the cigarette feeding trolley 6 are respectively electrically connected with an electric controller, and automatic control is realized through the electric controller.
Further, the airing machine comprises a plurality of circulating unit frames 7 which are connected through a coupling 705.
Preferably, each of the drying cycle unit shelves 7 has a length, a width and a height of about 2.5m × 6m, and 3 to 4 drying cycle units can be installed therein.
Preferably, the airing circulating unit 8 is about 2m x 1.5m in length, width and height, and 20-25 tobacco weaving rods can be placed in each rack for circulation.
Preferably, the width and the height of the air-curing machine are about 15m 3m 6m, and about 5 to 6 circulating unit racks 7 can be installed along the length direction.
When the cigar airing machine is used for airing cigars, the method comprises the following steps:
s1, hanging fresh tobacco leaves in an airing circulating unit, and pushing the fresh tobacco leaves to a tobacco feeding trolley.
And S2, starting the tobacco feeding trolley, driving the circulating unit frame to enter the bottom layer by the tobacco feeding trolley, lifting the air-curing circulating units, hanging the air-curing circulating units on the chains of the circulating unit frame, and fully distributing the bottom layer of each circulating unit frame one by one.
And S3, starting each tobacco leaf airing circulating unit through the electric controller, and circularly airing the tobacco leaves.
And S4, starting the speed reducing motor assembly to drive a transmission shaft and a chain wheel and chain of the circulating unit frame to rotate when the bottom layer airing period is up. And the airing circulating unit hung on the chain is lifted to the previous layer (lifted by about 1.6 m) for circulating airing.
And S5, at the moment, the bottom layer of the circulating unit frame is empty, the procedures S1 and S2 are repeated, and fresh tobacco leaves are supplied to be woven into rods.
And S6, starting a speed reduction motor assembly when the bottom layer and the second layer air-curing cycle is finished, and driving a transmission shaft and a chain wheel and a chain of the circulating unit frame to rotate. And (4) lifting the airing circulation units hung on the first layer and the second layer of the chain to the previous layer (about 1.6 m) for circulation airing.
And S7, at the moment, the bottom layer of the circulating unit rack is empty. Repeating the steps S1 and S2, and supplementing fresh tobacco leaves to the bottom layer of the circulating unit frame; repeating the above actions can fully distribute each cycle unit shelf one by one.
And S8, when the top layer airing period is reached, opening the tobacco taking frame through the electric controller, grabbing and airing the circulating units one by the manipulator, putting the circulating units into the tobacco falling frame, and taking the circulating units to fall to the ground for collection by the tobacco falling frame.
At this time, the bottom layer of the circulation unit rack is empty, and the actions of the steps S1 to S8 are repeated to achieve the circulation airing target.
Claims (11)
1. A cigar tobacco layering circulation system machine that dries in air, its characterized in that includes:
the tobacco leaf machine comprises a rack, a speed reducing motor assembly, a tobacco leaf taking assembly, a top layer rail, a tobacco leaf falling assembly, a tobacco leaf feeding trolley, a ground rail, a circulating unit frame, an airing circulating unit and an electric controller, wherein the speed reducing motor assembly, the tobacco leaf taking assembly, the top layer rail, the tobacco leaf falling assembly, the tobacco leaf feeding trolley and the ground rail are arranged on the rack;
the speed reducing motor assembly, the airing circulating unit, the cigarette taking frame assembly, the cigarette feeding trolley and the cigarette dropping frame assembly are respectively and electrically connected with the electric controller;
the speed reducing motor assembly is arranged at one end of the rack and used for driving the circulating unit rack to lift and air the upper layer according to the air-curing period set by the electric controller;
the tobacco taking frame assembly is arranged at the top of the rack and used for conveying the aired tobacco leaves to the tobacco dropping frame;
the tobacco falling rack assembly is arranged at one end of the rack opposite to the speed reducing motor assembly and is used for taking and falling the aired cigars to the ground for collection;
the tobacco feeding trolley is arranged on a ground track, the airing circulating unit with the braided rods hung on the tobacco feeding trolley is pushed onto the tobacco feeding trolley, the tobacco feeding trolley drives the circulating unit frame to enter the bottom layer, the tobacco feeding trolley is started, the airing circulating unit is lifted, and the airing circulating unit is hung on a chain of the circulating unit frame;
a plurality of airing circulating units are installed in the circulating unit racks in a layered mode, and the airing circulating units ascend and air in the circulating unit racks layer by layer under the control of an electric controller until the airing circulating units reach the top layer and the specified circulating airing requirement is met;
the airing circulating unit comprises a support, a unit motor, a unit chain wheel, a chain, a unit transmission shaft, a hanging arm, a hook and a tobacco weaving rod; the two sides of the top of the support are respectively provided with a cross rod, the unit motor is installed on an upright post of the support, the unit transmission shaft is arranged at the top of the support, which is positioned at one side of the unit motor and is vertical to the cross rod, the unit motor drives the unit transmission shaft to rotate, the unit chain wheels are symmetrically installed at the two ends of the unit transmission shaft, and a chain is respectively arranged at the top of the support along one side of the unit chain wheel, which is vertical to the unit transmission shaft; the hanging arms are arranged on the unit chains; the chain drives the circular rotation; the end part of the hanging arm is provided with a hook, and the tobacco weaving rod is arranged on the hooks at the two ends of the hanging arm; the unit motor drives the chains on the left and right sides to synchronously rotate under the control of the electric controller, and the hanging arms on the chains drive the tobacco weaving rods on the chains to freely rotate around the hanging arm shafts and circularly air-cure tobacco leaves along with the chains.
2. The cigar tobacco layering circulation airing machine according to claim 1, characterized in that:
the circulating unit frame comprises a vertical frame, a transmission shaft, a chain wheel, a chain, a hook and a coupler; the vertical frame is a square frame, the transmission shafts are symmetrically arranged at the longitudinal upper end and the longitudinal lower end of the vertical frame, two chain wheels are respectively arranged at two ends of each transmission shaft, a pair of chain wheels at the same end of the transmission shafts at the upper end and the lower end are wound with chains, hooks are symmetrically arranged on the chains at equal distances, the airing circulating unit is arranged on the hooks, and the chains of the circulating unit frame drive the airing circulating unit to periodically ascend layer by layer and air tobacco leaves; and one end of the transmission shaft is positioned outside the chain wheel and extends to be provided with a coupler.
3. The cigar tobacco layering circulation airing machine according to claim 1, characterized in that:
the speed reducing motor assembly comprises a speed reducing motor, a speed reducing transmission shaft and a left steering gear and a right steering gear; the speed reducing motor synchronously drives the steering gears positioned on the left side and the right side of the speed reducing motor to synchronously rotate through the output shaft, and the steering gears drive the rotating shafts of the circulating unit frames to rotate and drive each layer of circulating unit frame to lift and air the upper layer according to the set air-drying period.
4. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the cigarette taking frame assembly comprises a cigarette taking frame, a walking motor and a cigarette taking manipulator; the walking motor drives the cigarette taking rack to walk along the top layer track; the tobacco taking manipulator comprises a tobacco taking manipulator motor and a tobacco taking manipulator arm, the tobacco taking manipulator motor drives the tobacco taking manipulator arm to open and close, the tobacco circulating unit is used for grabbing tobacco leaves, and the aired tobacco leaves are conveyed to the tobacco falling rack.
5. The cigar tobacco layering recycling curing machine of claim 1, wherein:
the cigarette falling frame assembly comprises a cigarette falling frame, a cigarette falling lifting motor, a cigarette falling transmission shaft, a cigarette falling chain wheel and chain and a lifting platform; the cigarette dropping lifting motor is arranged at the bottom of the cigarette dropping rack, and drives the cigarette dropping chain wheel chain to rotate through the cigarette dropping transmission shaft, so as to drive the lifting platform arranged on the chain to ascend/descend, and the aired cigars are taken out and dropped on the ground for collection.
6. The cigar tobacco layering circulation airing machine according to claim 1, characterized in that:
the cigarette inlet trolley comprises a trolley frame, a trolley lifting motor, a trolley walking motor and a trolley lifting platform; the trolley lifting motor drives the trolley frame to lift, the lifting platform arranged on the trolley frame ascends and descends along with the trolley lifting motor, the trolley walking motor drives the trolley frame to walk along a ground track, and the fresh tobacco leaf circulating airing unit is input to a position, needing hanging, of the tobacco leaf circulating airing frame.
7. The cigar tobacco layered circulation airing machine according to any one of claims 1 to 6, wherein:
the airing machine comprises a plurality of circulating unit frames, and the circulating unit frames are connected through a coupler.
8. The cigar tobacco layering recycling curing machine of claim 7, wherein:
each airing circulating unit frame is provided with 3-4 airing circulating units;
the circulating airing machine is formed by connecting 2-8 airing circulating unit frames through a coupler.
9. A cigar leaf layer circulation airing method of the cigar leaf layer circulation airing machine according to any one of claims 1 to 8, characterized by comprising the steps of:
s1, hanging fresh tobacco leaves in an airing circulating unit, and pushing the fresh tobacco leaves to a tobacco feeding trolley;
s2, starting the smoke inlet trolley, driving the circulating unit frame to enter the bottom layer by the smoke inlet trolley, lifting the airing circulating unit, hanging the airing circulating unit on a chain of the circulating unit frame, and distributing the bottom layer of each circulating unit frame one by one;
s3, starting each tobacco leaf airing circulating unit through an electric controller, and circularly airing the tobacco leaves;
s4, starting a speed reduction motor assembly when the bottom layer airing period is up, and driving a transmission shaft and a chain wheel and a chain of the circulating unit frame to rotate; the airing circulating unit hung on the chain is lifted to the previous layer for circulating airing;
s5, at the moment, the bottom layer of the circulating unit frame is empty, the steps S1 and S2 are repeated, and fresh tobacco leaves are supplied to be woven into rods;
s6, starting a speed reducing motor assembly when the airing cycle of the bottom layer and the second layer is finished, and driving a transmission shaft, a chain wheel and a chain of the circulating unit frame to rotate; lifting the airing circulation units hung on the first layer and the second layer of the chain to the previous layer for circular airing;
s7, at the moment, the bottom layer of the circulating unit rack is empty; repeating the steps S1 and S2, and supplementing fresh tobacco leaves to the bottom layer of the circulating unit frame; repeating the above actions, and fully distributing each circulation unit rack one by one;
s8, when the top layer airing period is up, starting the tobacco taking frame through the electric controller, grabbing and airing the circulating units by the tobacco taking manipulator frame by frame, putting the tobacco taking manipulator into the tobacco falling frame, and taking the tobacco falling frame to the ground for collection;
and S9, emptying the bottom layer of the circulating unit rack at the moment, and repeating the steps S1-S8 to achieve the circulating airing target.
10. A computer-readable storage medium having stored thereon a computer program, characterized in that:
the program when executed by a processor implements the steps of the cigar tobacco layering loop curing method of claim 9.
11. The cigar tobacco layered circulation airing machine according to any one of claims 1 to 8, wherein:
the electrical controller has embedded therein a computer-readable storage medium as recited in claim 10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110701045.1A CN113367369B (en) | 2021-06-22 | 2021-06-22 | Cigar tobacco leaf layered circulation airing machine, airing method and storage medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110701045.1A CN113367369B (en) | 2021-06-22 | 2021-06-22 | Cigar tobacco leaf layered circulation airing machine, airing method and storage medium |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113367369A CN113367369A (en) | 2021-09-10 |
| CN113367369B true CN113367369B (en) | 2022-11-08 |
Family
ID=77578725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110701045.1A Active CN113367369B (en) | 2021-06-22 | 2021-06-22 | Cigar tobacco leaf layered circulation airing machine, airing method and storage medium |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113367369B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114931228B (en) * | 2022-04-29 | 2023-05-26 | 成都琅思智能设备有限公司 | Independent power tobacco leaf sunning transportation hangs dolly |
Family Cites Families (32)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB191229641A (en) * | 1912-12-24 | 1913-12-24 | Gilbert William Sutton | Improvements in the Methods and Apparatus for Panning or Roasting and Drying Tea Leaf and the like. |
| JPH0236482B2 (en) * | 1985-12-26 | 1990-08-17 | Nippon Tobacco Sangyo | RENIDOWAKU |
| JPH0726B2 (en) * | 1991-12-26 | 1995-01-11 | 三州産業株式会社 | Labor saving system for leaf tobacco drying work |
| JPH0553496U (en) * | 1991-12-26 | 1993-07-20 | 三州産業株式会社 | Leaf tobacco hanging device |
| JP2997248B1 (en) * | 1998-09-10 | 2000-01-11 | 株式会社木原製作所 | Leaf knitting hanging device to leaf tobacco drying device |
| JP2006230371A (en) * | 2005-02-28 | 2006-09-07 | Sansyu Sangyo Co Ltd | Picking apparatus |
| JP4753779B2 (en) * | 2005-10-28 | 2011-08-24 | 三州産業株式会社 | Leaf tobacco stuffing and suspending system |
| JP5032220B2 (en) * | 2007-06-30 | 2012-09-26 | 三州産業株式会社 | Leaf tobacco dry leaf take-off equipment |
| CN101185415B (en) * | 2007-12-10 | 2010-08-18 | 李进辉 | Plant cultivation circulating growing device used in culturing pool |
| KR100958366B1 (en) * | 2009-03-30 | 2010-05-17 | 최광호 | Rotating-type barbecue device |
| CN201830882U (en) * | 2010-10-19 | 2011-05-18 | 湖南省烟草公司长沙市公司宁乡县分公司 | Rotary disk yellow sun-cured tobacco preparation device |
| CN201954919U (en) * | 2010-12-01 | 2011-08-31 | 东莞市康徕机械设备有限公司 | Ultrashort wave (USW) infrared photoelectric baking furnace |
| CN202206868U (en) * | 2011-09-02 | 2012-05-02 | 贵州省烟草公司黔东南州公司 | Tobacco leaf curing house with a lifting device inside |
| CN102505878B (en) * | 2011-11-11 | 2013-09-25 | 罗轶 | Ferris wheel type farm |
| CN202525061U (en) * | 2012-04-16 | 2012-11-14 | 浙江省桐乡市烟草专卖局 | Tobacco airing room |
| TWM449819U (en) * | 2012-04-26 | 2013-04-01 | Min-Lang Wu | Rotation type clothes rack |
| CN202809307U (en) * | 2012-08-01 | 2013-03-20 | 上海理工大学 | Timing machine for drying clothes and quilts |
| CN103653228A (en) * | 2012-09-25 | 2014-03-26 | 姜永辉 | Full-automatic assembly line tobacco curing house and tobacco curing method |
| CN203314082U (en) * | 2013-06-19 | 2013-12-04 | 山东临沂烟草有限公司 | Curing barn with lifting tobacco hanging rack |
| CN203416663U (en) * | 2013-08-16 | 2014-02-05 | 卢国林 | Multi-layer plantation rotating canopy frame system |
| KR101345524B1 (en) * | 2013-08-19 | 2013-12-27 | 조근영 | Rotary hanger for laundry |
| CN105686038A (en) * | 2014-11-28 | 2016-06-22 | 宜昌益烟机械设备有限公司 | Tobacco air-curing frame |
| CN204949491U (en) * | 2015-09-25 | 2016-01-13 | 长江大学 | Tobacco leaf drying device |
| CN106852511A (en) * | 2015-12-09 | 2017-06-16 | 宜昌益烟机械设备有限公司 | Dry cigarette air-curing of tobacco leaves unit loading and unloading device |
| CN105520181B (en) * | 2016-02-02 | 2018-01-09 | 肖国明 | Tobacco weaving rod |
| CN208160025U (en) * | 2018-01-18 | 2018-11-30 | 贵州省烟草公司黔南州公司 | A kind of liftable air-curing of tobacco leaves device |
| CN210168797U (en) * | 2019-06-14 | 2020-03-24 | 贵州省烟草公司黔东南州公司 | Device is raised to circulating roast room lugworm |
| CN211185837U (en) * | 2019-07-25 | 2020-08-07 | 潍坊市烟草专卖局 | Tobacco leaf baking and fixing device |
| CN210492446U (en) * | 2019-09-02 | 2020-05-12 | 婺源县五龙山有机食品有限公司 | Multilayer formula tealeaves sunning frame |
| CN212164871U (en) * | 2019-12-25 | 2020-12-18 | 云南省烟草公司普洱市公司 | Automatic tobacco leaf turning, rod lowering and airing rack for cigars |
| CN212629839U (en) * | 2020-05-13 | 2021-03-02 | 湖北省烟草科学研究院 | Automatic device for airing tobacco leaves or tobacco plants |
| CN111893716A (en) * | 2020-06-01 | 2020-11-06 | 安徽钜将家具制造有限公司 | Clothes hanger |
-
2021
- 2021-06-22 CN CN202110701045.1A patent/CN113367369B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN113367369A (en) | 2021-09-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN215958269U (en) | Cigar tobacco leaf unit circulation system machine that dries in air | |
| CN113367369B (en) | Cigar tobacco leaf layered circulation airing machine, airing method and storage medium | |
| CN106978927B (en) | Two elevator formula comb teeth exchanges parking tower | |
| CN103299926B (en) | Device and method for moving fowls out of cage | |
| CN104381050A (en) | Automatic nutrition pot separation-soil loading linked device | |
| CN206839143U (en) | Casting is from dynamic pressure housing-case case handgrip driving system | |
| CN202208543U (en) | Tray loading and unloading frame device | |
| CN113317543B (en) | Cigar tobacco layering automatic circulation airing machine, airing method and storage medium | |
| CN207144577U (en) | A kind of two elevator formula broach exchange column storehouse | |
| CN204860540U (en) | Automatic discernment egg position and device that picks up egg | |
| CN202862380U (en) | Cycling, drying and finishing production line of sanitary ceramic clay billet | |
| CN111153184A (en) | Automatic stores pylon device of meat products | |
| CN203314082U (en) | Curing barn with lifting tobacco hanging rack | |
| CN215270525U (en) | Cigar tobacco leaf layering automatic cycle system machine that dries in air | |
| CN206795830U (en) | From dynamic pressure housing-case case 5-linked gripper equipment | |
| CN102862229B (en) | Revolving, drying and trimming production line for sanitary ceramic mud adobe | |
| CN207226321U (en) | A kind of storage system for aerial conveying line body | |
| CN110065427A (en) | A kind of birds transport vehicle of intelligent automatic handling | |
| CN103314713A (en) | Tobacco harvesting machine | |
| CN211012290U (en) | Artifical drying device of chinese-medicinal material | |
| CN203353187U (en) | Tobacco harvesting machine | |
| CN201860728U (en) | Picking and baking integral curing barn for tobacco leaves | |
| CN111149845A (en) | Automatic stores pylon system of meat products | |
| CN221241668U (en) | Cigarette loading machine | |
| CN102247000A (en) | Automatic tobacco braiding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |