CN113355829B - Dip dyeing device for core spun yarn production - Google Patents

Dip dyeing device for core spun yarn production Download PDF

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Publication number
CN113355829B
CN113355829B CN202110684528.5A CN202110684528A CN113355829B CN 113355829 B CN113355829 B CN 113355829B CN 202110684528 A CN202110684528 A CN 202110684528A CN 113355829 B CN113355829 B CN 113355829B
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dip dyeing
dip
fixedly connected
bull stick
room
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CN113355829A (en
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朱宝昌
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/36Devices or methods for dyeing, washing or bleaching not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a dip dyeing device for producing core spun yarn, which comprises a shell and a cover body, wherein a dip dyeing chamber is arranged in the shell, a discharge port is arranged at the top in the shell, a motor is arranged on the right side of the shell, a rotating rod is vertically arranged in the dip dyeing chamber, the lower end of the rotating rod is rotationally connected with the inner bottom of the dip dyeing chamber, the tail end of an output shaft of the motor extends into the dip dyeing chamber and is in transmission connection with the rotating rod through a transmission structure, a reticular cylinder is fixedly connected with the upper end of the rotating rod, and a placing rack is arranged in the reticular cylinder. The device can let the covering yarn in the dye vat and dyestuff liquid all can take place the motion in the in-process that uses, the effectual effect that improves the dip-dyeing, and still be provided with gasbag and heating plate simultaneously, can evenly heat the dyestuff, when being convenient for later stage mention covering yarn, carry out the predrying to the covering yarn of dip-dyeing.

Description

Dip dyeing device for core spun yarn production
Technical Field
The invention relates to the field of core spun yarn production, in particular to a dip dyeing device for core spun yarn production.
Background
The core-spun yarn is also called composite yarn or cladding yarn, and is a novel yarn formed by combining two or more fibers, and the core-spun yarn is required to be dyed into a required color after a wire body is molded in the use process;
at present, for the dyeing process of the covering yarn, generally, the covering yarn in a cylindrical shape is placed on a placing frame and then placed in a dye vat, and then dip dyeing is carried out, but in the existing dip dyeing process, the dip dyeing liquid and the covering yarn are in a motionless state, so that the dip dyeing effect is poor, after dip dyeing, the dip dyed covering yarn is lifted by a plurality of lifting mechanisms, more superfluous dye is attached to the covering yarn, at the moment, the dye can drop around the dye vat in the moving process of the covering yarn, and the later cleaning is extremely troublesome.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a dip dyeing device for producing core spun yarns, which can enable the core spun yarns and dye liquid in a dye vat to move in the use process, effectively improve the dip dyeing effect, and simultaneously is also provided with an air bag and a heating sheet, so that the dye can be uniformly heated, and the dip dyed core spun yarns can be pre-dried when being lifted in the later stage.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a dip dyeing device that covering yarn production was used, includes casing and lid, be equipped with the dip dyeing room in the casing, be provided with the drain hole in the casing, the motor is installed on the right side of casing, the vertical bull stick that is provided with in the dip dyeing room, the lower extreme of bull stick rotates with the interior bottom of dip dyeing room to be connected, the output shaft end of motor extends to in the dip dyeing room to pass through transmission structure transmission with the bull stick and be connected, the upper end fixedly connected with netted section of thick bamboo of bull stick, the rack has been placed in the netted section of thick bamboo.
Preferably, the inner bottom of the dip dyeing chamber is an arc surface, and the lower end of the shell is provided with a base.
Preferably, a purifying structure is mounted on the left side of the housing, and the air inlet end of the purifying structure extends into the dip dyeing chamber.
Preferably, two stirring mechanisms are symmetrically arranged in the dip dyeing chamber, each stirring mechanism comprises a mounting frame arranged in the dip dyeing chamber, one end of each mounting frame, far away from the reticular cylinder, is fixedly connected with the inner wall of the dip dyeing chamber, a rotating pipe is vertically connected to the mounting frame in a rotating mode, and a plurality of stirring pipes are arranged on the rotating pipe.
Preferably, a plurality of the stirring pipes are communicated with the rotating pipe.
Preferably, the lower end of each rotary tube is fixedly connected with a transmission gear, and the outer side of the net-shaped cylinder is fixedly sleeved with a ring gear matched with the transmission gear.
Preferably, a plurality of guide rods are fixedly connected between the inner walls of the two sides of the dip dyeing chamber, a plurality of guide rods are jointly penetrated and provided with rectangular strips, the rectangular strips are in sliding connection with the guide rods, through holes are formed in the rectangular strips in a penetrating mode, the rotating rods penetrate through the holes, incomplete gears are fixedly connected in parts of the rotating rods located in the through holes, and rack plates matched with the incomplete gears are fixedly connected on the front inner wall and the rear inner wall of the through holes.
Preferably, both ends all fixedly connected with gasbag about the rectangle strip, every the one end that the rectangle strip was kept away from to the gasbag all with the inner wall fixed connection of dip dyeing room, all fixedly connected with heating plate on the both sides inner wall of dip dyeing room, two the heating plate is located two gasbags respectively, every the gasbag all communicates with the external world through a one-way intake pipe, every the gasbag all communicates has one-way outlet duct, every one end that the gasbag was kept away from to one-way outlet duct all passes through rotary joint with the commentaries on classics pipe that corresponds to be connected.
Compared with the prior art, the invention has the beneficial effects that:
1. after the motor starts, the rotating rod is driven to rotate through the transmission structure, the rotating rod drives the reticular cylinder to rotate, the rack is heavier, so that the friction between the rotating rod and the reticular cylinder is larger, the reticular cylinder can drive the rack to rotate, the reticular cylinder can drive the two transmission gears to rotate through the ring gear, then the rotating pipe and the plurality of stirring pipes are driven to rotate, and the dye and the core spun yarn needing to be dip dyed are all in a motion state, so that the dip dyed effect is better.
2. The rotation of bull stick still can drive, the rectangle strip constantly moves about and can be continuous tensile and compress two gasbags, can be with gaseous in discharging into the transfer pipe through one-way outlet duct, then discharge from a plurality of churns, can start the heating plate simultaneously, then a plurality of churns are pivoted blowout steam, spun steam can be even pour into in the dyestuff into, evenly heat the dyestuff, the effect of high temperature dyestuff dip-dyeing is better, the injection of second steam can further improve the liquid flow, further and then the dip-dyeing effect.
3. After finishing dip dyeing, earlier emit the back with the dyestuff through the drain hole, continue to start motor and heating plate, netted section of thick bamboo rotates, along with the effect of centrifugal force, can get rid of the dyestuff that is stained with on the covering yarn on the rack and fall, simultaneously, the even covering yarn contact with being the rotation state of spun steam on a plurality of stirred tubes carries out even predrying, when guaranteeing to follow-up take out the mounting bracket, can not appear unnecessary dyestuff and drip everywhere.
4. The dye after the dip dyeing is finished can be put into the temporary storage box, when the dye needs to be dip dyed again, the dye can be pumped back into the dip dyeing chamber through the pump body, and one part of dye can be used for multiple times, so that unnecessary dye waste is avoided.
Drawings
Fig. 1 is a schematic structural diagram of a dip dyeing apparatus for producing core yarn according to the present invention;
FIG. 2 is an enlarged view at A of FIG. 1;
FIG. 3 is an enlarged view of B of FIG. 1;
FIG. 4 is a schematic top view at a rectangular bar;
FIG. 5 is a schematic perspective view of a rectangular bar;
fig. 6 is a schematic structural diagram of embodiment 2 of the present invention.
In the figure: 1 shell, 2 dip dyeing room, 3 motor, 4 bull stick, 5 transmission structure, 6 feed outlet, 7 incomplete gear, 8 rectangle strip, 9 lid, 10 mounting bracket, 11 purification structure, 12 netted section of thick bamboo, 13 rack, 14 commentaries on classics pipe, 15 churning pipe, 16 through-mouthful, 17 tooth lath, 18 transmission gear, 19 one-way outlet duct, 20 one-way intake pipe, 21 gasbag, 22 heating plate, 23 rotary joint, 24 ring gear, 25 temporary storage case, 26 pump body, 27 drain pipe, 28 guide bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
Referring to fig. 1-5, a dip dyeing device for producing core spun yarn comprises a shell 1 and a cover 9, wherein a dip dyeing chamber 2 is arranged in the shell 1, the inner bottom of the dip dyeing chamber 2 is an arc surface, the arc surface can ensure that dye can be completely discharged subsequently, a base is arranged at the lower end of the shell 1, a discharge port 6 is arranged at the inner bottom of the shell 1, the discharge port 6 is used for discharging the dye after dip dyeing, a motor 3 is arranged at the right side of the shell 1, a rotating rod 4 is vertically arranged in the dip dyeing chamber 2, the lower end of the rotating rod 4 is in rotary connection with the inner bottom of the dip dyeing chamber 2, the tail end of an output shaft of the motor 3 extends into the dip dyeing chamber 2 and is in transmission connection with the rotating rod 4 through a transmission structure 5, the transmission structure 5 is two bevel gears, the two bevel gears are meshed with each other and are respectively fixed at the tail ends of the rotating rod 4 and the output shaft of the motor 3, a net drum 12 is fixedly connected at the upper end of the rotating rod 4, a placing rack 13 is placed in the net drum 12, and the placing rack 13 is a prior art and is used for placing cylindrical core spun yarn;
wherein, in order to protect the surrounding environment, the left side of the shell 1 is provided with a purifying structure 11, the air inlet end of the purifying structure 11 extends into the dip dyeing chamber 2, and the purifying structure 11 can be a purifier for removing the odor volatilized by dye and the waste gas generated during the subsequent pre-drying;
in order to effectively improve the dip dyeing effect, two stirring mechanisms are symmetrically arranged in the dip dyeing chamber 2, each stirring mechanism comprises a mounting frame 10 arranged in the dip dyeing chamber 2, one end, away from the reticular cylinder 12, of the mounting frame 10 is fixedly connected with the inner wall of the dip dyeing chamber 2, a rotating pipe 14 is vertically connected to the mounting frame 10 in a rotating way, a plurality of stirring pipes 15 are arranged on the rotating pipe 14, and the stirring pipes 15 are communicated with the rotating pipe 14;
in order to drive each mechanism, the lower end of each rotary tube 14 is fixedly connected with a drive gear 18, the outer side of the net barrel 12 is fixedly sleeved with a ring gear 24 matched with the drive gear 18, two rotary tubes 14 can be driven to rotate through the rotation of the net barrel 12, a plurality of guide rods 28 are fixedly connected between the inner walls of the two sides of the dip dyeing chamber 2, rectangular strips 8 are jointly penetrated through the guide rods 28, the guide rods 28 can guide the rectangular strips 8, deflection of the rectangular strips 8 in the moving process is avoided, the rectangular strips 8 are in sliding connection with the guide rods 28, through holes 16 are formed in the rectangular strips 8 in a penetrating manner, the rotary rods 4 are fixedly connected with incomplete gears 7 in the inner parts of the through holes 16, rack plates 17 matched with the incomplete gears 7 are fixedly connected to the front inner walls and the rear inner walls of the through holes 16, when the incomplete gears 7 are meshed with the front rack plates 17, the complete gears 7 can drive the whole rectangular strips 8 to move, and when the incomplete gears 7 are meshed with the rear rack plates 17, the complete rectangular strips 8 can be driven to move reversely through the left and right side rack plates 8 and can be driven to move completely along with the complete rotation of the rectangular strips 8;
wherein, in order to improve even heating and dip dyeing effect, the equal fixedly connected with gasbag 21 in both ends about rectangular bar 8, the one end that rectangular bar 8 was kept away from to every gasbag 21 all with dip dyeing room 2's inner wall fixed connection, equal fixedly connected with heating plate 22 on the both sides inner wall of dip dyeing room 2, two heating plates 22 are located two gasbag 21 respectively, every gasbag 21 all communicates with the external world through a one-way intake pipe 20, every gasbag 21 all communicates with one-way outlet duct 19, all install the check valve in one-way intake pipe 20 and the one-way outlet duct 19, can guarantee the unidirectional flow of gas, the one end that gasbag 21 was kept away from to every one-way outlet duct 19 all is connected through rotary joint 23 with corresponding transfer line 14.
In the using process, firstly putting dye into the dip dyeing chamber 2, then starting the motor 3, then loading core spun yarns to be dip dyed onto the matched placing frame 13, then putting the core spun yarns into the net barrel 12, and closing the cover body 9;
after the motor 3 is started, the rotating rod 4 is driven to rotate through the transmission structure 5, the rotating rod 4 drives the reticular cylinder 12 to rotate, the friction between the reticular cylinder 12 and the reticular cylinder 12 is relatively large because the placing frame 13 is relatively heavy, the reticular cylinder 12 can drive the placing frame 13 to rotate, the reticular cylinder 12 can drive the two transmission gears 18 to rotate through the ring gear 24, then the rotating pipe 14 and the plurality of stirring pipes 15 are driven to rotate, and the dye and the core spun yarn to be dip dyed are in a motion state, so that the dip dyeing effect is relatively good;
it should be noted that, the rotation of the rotating rod 4 also drives the incomplete gear 7 to rotate, when the incomplete gear 7 is meshed with the front rack plate 17, the incomplete gear 7 can drive the whole rectangular bar 8 to move, when the incomplete gear 7 rotates to mesh with the rear rack plate 17, the rectangular bar 8 is driven to move reversely through the rear rack plate 17, namely, along with the rotation of the incomplete gear 7, the whole rectangular bar 8 can be driven to move continuously left and right, and the continuous left and right movement of the rectangular bar 8 can stretch and compress the two air bags 21 continuously;
taking the left air bag 21 as an example, when the air bag 21 stretches, external air is sucked into the air bag 21 through the one-way air inlet pipe 20, when the air bag 21 compresses, the air is discharged into the rotary pipe 14 through the one-way air outlet pipe 19 and then discharged from the plurality of stirring pipes 15, meanwhile, the heating plate 22 can be started, then the plurality of stirring pipes 15 rotate to jet out hot air, the jetted hot air can be evenly injected into dye to evenly heat the dye, the effect of high-temperature dye dip dyeing is better, and then the liquid flow is further improved by the injection of the hot air, and further the dip dyeing effect is achieved;
after finishing the dip dyeing, firstly, after the dye is discharged through the discharge opening 6, the motor 3 and the heating plate 22 are continuously started, the reticular cylinder 12 rotates, and along with the action of centrifugal force, the dye attached to the core spun yarn on the placing rack 13 can be thrown off, meanwhile, the hot gas sprayed out of the stirring pipes 15 uniformly contacts with the core spun yarn in a rotating state, so that uniform pre-drying is performed, and the condition that the redundant dye drops everywhere is avoided when the mounting rack 10 is taken out later is ensured.
Example 2
Referring to fig. 6, this embodiment is different from embodiment 1 in that, in order to further improve the dye utilization rate, the dye waste is avoided, a temporary storage box 25 is further provided, the temporary storage box 25 is located between the base and the shell 1 and is fixedly connected with the shell 1 and the base, a pump body 26 is provided in the temporary storage box 25, a liquid storage end of the pump body 26 is connected with a liquid outlet pipe 27, the other end of the liquid outlet pipe 27 extends to the inner bottom of the dip dyeing chamber 2, and the lower end of the discharge port 6 extends into the temporary storage box 25.
In this embodiment, the dye after the dip dyeing is put into the temporary storage box 25, and when the dye needs to be dip dyed again, the dye can be pumped back into the dip dyeing chamber 2 through the pump body 26, so that one part of dye can be used for multiple times, and unnecessary dye waste is avoided.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (3)

1. The utility model provides a dip dyeing device that covering yarn production was used, includes casing (1) and lid (9), its characterized in that, be equipped with dip dyeing room (2) in casing (1), be provided with drain (6) in casing (1), motor (3) are installed on the right side of casing (1), vertically in dip dyeing room (2) be provided with bull stick (4), the lower extreme and the interior bottom rotation of dip dyeing room (2) of bull stick (4) are connected, the output shaft end of motor (3) extends to in dip dyeing room (2) to pass through transmission structure (5) transmission with bull stick (4) and be connected, the upper end fixedly connected with netted section of thick bamboo (12) of bull stick (4), placed rack (13) in netted section of thick bamboo (12), symmetrically be provided with two rabbling mechanisms in dip dyeing room (2), rabbling mechanism is including setting up in dip dyeing room (2) mounting bracket (10), one end and dip dyeing room (2) of bull stick (10) are kept away from, the inner wall (14) of netted section of thick bamboo (12) are connected with the rotation of inner wall (14) are connected with each other, are connected with many transfer tubes (14) on the transfer tube (14), the lower end of each rotary pipe (14) is fixedly connected with a transmission gear (18), and the outer side of the net-shaped cylinder (12) is fixedly sleeved with a ring gear (24) matched with the transmission gear (18); the utility model provides a plurality of churns are pivoted blowout steam, in the even injection of spun steam can be the dyestuff, all fixedly connected with a plurality of guide bars (28) between the both sides inner wall of dip dyeing room (2), a plurality of run through on guide bar (28) and be equipped with rectangle strip (8) jointly, rectangle strip (8) and a plurality of guide bar (28) sliding connection, run through on rectangle strip (8) and be equipped with through-hole (16), bull stick (4) run through-hole (16), bull stick (4) are located inside partial fixedly connected with incomplete gear (7) of through-hole (16), all fixedly connected with on the front and back inner wall of through-hole (16) with incomplete gear (7) complex rack board (17), the both ends equal fixedly connected with gasbag (21) about rectangle strip (8), every gasbag (21) keep away from the one end of rectangle strip (8) all with the inner wall fixedly connected with of dyeing room (2), all fixedly connected with heating piece (22) on the both sides inner wall of dip dyeing room (2), two air inlet duct (21) are located two air inlet duct (21) respectively, two air duct (19) are all communicated with each one-way air duct (20), one end of each one-way air outlet pipe (19) far away from the air bag (21) is connected with the corresponding rotating pipe (14) through a rotary joint (23).
2. The dip dyeing device for producing core spun yarn according to claim 1, wherein the inner bottom of the dip dyeing chamber (2) is an arc surface, and the lower end of the shell (1) is provided with a base.
3. The dip dyeing device for producing core yarn according to claim 1, characterized in that the left side of the housing (1) is provided with a purifying structure (11), and the air inlet end of the purifying structure (11) extends into the dip dyeing chamber (2).
CN202110684528.5A 2021-06-21 2021-06-21 Dip dyeing device for core spun yarn production Active CN113355829B (en)

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Application Number Priority Date Filing Date Title
CN202110684528.5A CN113355829B (en) 2021-06-21 2021-06-21 Dip dyeing device for core spun yarn production

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Application Number Priority Date Filing Date Title
CN202110684528.5A CN113355829B (en) 2021-06-21 2021-06-21 Dip dyeing device for core spun yarn production

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CN113355829B true CN113355829B (en) 2023-06-23

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Publication number Priority date Publication date Assignee Title
CN114633420A (en) * 2022-03-30 2022-06-17 施伟强 Cooling equipment for forming polyethylene film and forming process thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2658209B1 (en) * 1990-02-09 1993-04-02 Champagne Teinturerie MACHINE FOR TREATING TEXTILE PARTS, IN PARTICULAR A DYEING MACHINE.
CN211596020U (en) * 2019-11-25 2020-09-29 诸暨市友利针纺织有限公司 Dyeing apparatus is used in socks processing
CN111575959B (en) * 2020-06-03 2022-12-27 泊雅数字科技(杭州)有限公司 Broken bubble homogenate dyeing apparatus of weaving cloth
CN213447615U (en) * 2020-06-22 2021-06-15 桐乡市濮院丰达印染股份有限公司 Yarn basicity low temperature dyeing apparatus
CN112301594A (en) * 2020-10-21 2021-02-02 郑一丁 Textile fabric dyeing equipment

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