CN113355829A

CN113355829A - Dip-dyeing device for producing core-spun yarns

Info

Publication number: CN113355829A
Application number: CN202110684528.5A
Authority: CN
Inventors: 朱宝昌
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2021-09-07
Anticipated expiration: 2041-06-21
Also published as: CN113355829B

Abstract

The invention discloses a dip-dyeing device for producing core-spun yarns, which comprises a shell and a cover body, wherein a dip-dyeing chamber is arranged in the shell, a discharge hole is formed in the top of the shell, a motor is installed on the right side of the shell, a rotating rod is vertically arranged in the dip-dyeing chamber, the lower end of the rotating rod is rotatably connected with the inner bottom of the dip-dyeing chamber, the tail end of an output shaft of the motor extends into the dip-dyeing chamber and is in transmission connection with the rotating rod through a transmission structure, a net-shaped barrel is fixedly connected to the upper end of the rotating rod, and a placing frame is placed in the net-shaped barrel. The device is at the in-process that uses, can let covering yarn and dyestuff liquid in the dye vat all can take place the motion, the effectual effect that soaks that has improved, and still be provided with gasbag and heating plate simultaneously, can carry out the even heating to the dyestuff, when being convenient for the later stage mentions covering yarn, carries out the stoving in advance to the covering yarn who soaks.

Description

Dip-dyeing device for producing core-spun yarns

Technical Field

The invention relates to the field of core-spun yarn production, in particular to a dip-dyeing device for core-spun yarn production.

Background

The core-spun yarn is also called composite yarn or cladding yarn, which is a novel yarn formed by combining two or more fibers, and the core-spun yarn needs to be dyed after a yarn body is formed in the using process to be dyed into needed color;

at present to the dyeing flow of covering yarn, generally will be on putting into the rack with the covering yarn that is the tube-shape, then put into the dye vat, then dip-dye, but current dip-dye in-process, dip-dye liquid and covering yarn all are motionless state, so the effect of dip-dye is relatively poor, and after the dip-dye, through some hoisting machine structure, mention the back with the covering yarn who dip-dyes, can be stained with on the covering yarn and attach more unnecessary dyestuff, at this moment the removal in-process of covering yarn, these dyestuffs can drip around the dye vat, the clearance in later stage is very troublesome.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides the dip-dyeing device for producing the core-spun yarn.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a dip-dyeing device of covering yarn production usefulness, includes casing and lid, be equipped with the dip-dyeing room in the casing, the top is provided with the drain hole in the casing, the motor is installed on the right side of casing, the indoor vertical bull stick that is provided with of dip-dyeing, the lower extreme of bull stick rotates with the interior bottom of dip-dyeing room and is connected, the output shaft end of motor extends to in the dip-dyeing room to be connected through the transmission structure transmission with the bull stick, the netted section of thick bamboo of upper end fixedly connected with of bull stick, the rack has been placed in the netted section of thick bamboo.

Preferably, the inner bottom of the dip-dyeing chamber is an arc surface, and the lower end of the shell is provided with a base.

Preferably, a purification structure is installed on the left side of the shell, and an air inlet end of the purification structure extends into the impregnation chamber.

Preferably, the indoor symmetry of dip-dyeing is provided with two rabbling mechanisms, the rabbling mechanism is including setting up at the indoor mounting bracket of dip-dyeing, the mounting bracket is kept away from the one end of netted section of thick bamboo and the inner wall fixed connection of dip-dyeing room, vertical rotation is connected with the rotating tube on the mounting bracket, install a plurality of agitator pipes on the rotating tube.

Preferably, a plurality of the agitating pipes are all communicated with the rotating pipe.

Preferably, the lower end of each rotating pipe is fixedly connected with a transmission gear, and the outer side of the mesh cylinder is fixedly sleeved with a ring gear matched with the transmission gear.

Preferably, a plurality of guide bars of fixedly connected with between the both sides inner wall of dip-dye chamber, it is a plurality of run through jointly on the guide bar and be equipped with the rectangle strip, rectangle strip and a plurality of guide bar sliding connection, it is equipped with the opening to run through on the rectangle strip, the bull stick runs through the opening, the bull stick is located the incomplete gear of the inside fixedly connected with of opening, equal fixedly connected with and incomplete gear complex rack plate on the inner wall around the opening.

Preferably, the equal fixedly connected with gasbag in both ends about the rectangle strip, every the one end that the rectangle strip was kept away from to the gasbag all with the inner wall fixed connection who dyes the room, equal fixedly connected with heating plate, two on the both sides inner wall of dyeing the room the heating plate is located two gasbags respectively, every the gasbag all communicates with external world through an one-way intake pipe, every the gasbag all communicates there is one-way outlet duct, every the one end that the gasbag was kept away from to one-way outlet duct all passes through rotary joint with the commentaries on classics pipe that corresponds and is connected.

Compared with the prior art, the invention has the beneficial effects that:

1. after the motor starts, can drive the bull stick through transmission structure and rotate, the bull stick drives netted section of thick bamboo again and rotates, because the rack is heavier, so its and netted section of thick bamboo friction between is bigger, netted section of thick bamboo can drive the rack and rotate, and netted section of thick bamboo can drive two drive gear rotations through ring gear, then drives the rotating tube and rotate with a plurality of stirring pipes again, and the covering yarn that dyestuff and needs dip-dyeing all is in the motion state, so dip-dyeing's effect preferred.

2. The rotation of bull stick still can drive, the continuous removal about moving of rectangle strip, the continuous removal of rectangle strip can continuous tensile and two gasbags of compression, can be with gaseous through one-way outlet duct emit into the bull stick, then discharge from a plurality of stirred tubular, can start the heating plate simultaneously, then a plurality of stirred tubular are rotation pivoted blowout steam, during spun steam can even pours into the dyestuff, carry out the even heating to the dyestuff, the effect of high temperature dyestuff exhaust is better, secondly the injection of steam can further improvement liquid flow, and further and then exhaust the effect.

3. After accomplishing the dip-dyeing, emit the back through the drain hole with the dyestuff earlier, continue starter motor and heating plate, a netted section of thick bamboo rotates, along with the effect of centrifugal force, can be with being stained with the dyestuff that attaches on the covering yarn on the rack and throw off and fall, simultaneously, the even covering yarn contact that is the rotation state of spun steam on a plurality of stirred tubes carries out even predrying, when guaranteeing follow-up taking out the mounting bracket, can not appear unnecessary dyestuff condition of drippage everywhere.

4. The temporary storage box can be put into to the dyestuff after the dip-dyeing, when needs dip-dyeing once more, can take out the dyestuff again through the pump body and get back to the dip-dyeing room, and a lot of utilization can be carried out to a dyestuff, avoids unnecessary dyestuff extravagant.

Drawings

FIG. 1 is a schematic structural diagram of a dip-dyeing apparatus for core-spun yarn production according to the present invention;

FIG. 2 is an enlarged view of FIG. 1 at A;

FIG. 3 is an enlarged view B of FIG. 1;

FIG. 4 is a schematic top view at a rectangular bar;

FIG. 5 is a schematic perspective view of a rectangular bar;

fig. 6 is a schematic structural diagram of embodiment 2 of the present invention.

In the figure: the dyeing machine comprises a shell 1, a dip dyeing chamber 2, a motor 3, a rotating rod 4, a transmission structure 5, a discharge port 6, an incomplete gear 7, a rectangular strip 8, a cover body 9, a mounting frame 10, a purification structure 11, a meshed barrel 12, a placing frame 13, a rotating pipe 14, a stirring pipe 15, a through hole 16, a rack plate 17, a transmission gear 18, a one-way air outlet pipe 19, a one-way air inlet pipe 20, an air bag 21, a heating sheet 22, a rotary joint 23, a ring gear 24, a temporary storage box 25, a pump body 26, a liquid outlet pipe 27 and a guide rod 28.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Example 1

Referring to fig. 1-5, a dip-dyeing device for producing core-spun yarns comprises a shell 1 and a cover body 9, a dip-dyeing chamber 2 is arranged in the shell 1, the inner bottom of the dip-dyeing chamber 2 is a cambered surface which can ensure that the dye can be completely discharged subsequently, a base is arranged at the lower end of the shell 1, a discharge hole 6 is arranged at the inner top of the shell 1, the discharge hole 6 is used for discharging the dye after dip-dyeing, a motor 3 is arranged at the right side of the shell 1, a rotating rod 4 is vertically arranged in the dip-dyeing chamber 2, the lower end of the rotating rod 4 is rotatably connected with the inner bottom of the dip-dyeing chamber 2, the tail end of an output shaft of the motor 3 extends into the dip-dyeing chamber 2 and is in transmission connection with the rotating rod 4 through a transmission structure 5, the transmission structure 5 is two bevel gears which are meshed, air is respectively fixed at the tail ends of the rotating rod 4 and an output shaft of the motor 3, a reticular barrel 12 is fixedly connected at the upper end of the rotating rod 4, a placing rack 13 is arranged in the reticular barrel 12, the placing frame 13 is used for placing the tubular core-spun yarns in the prior art;

in order to protect the surrounding environment, a purification structure 11 is installed on the left side of the shell 1, the air inlet end of the purification structure 11 extends into the dip-dyeing chamber 2, and the purification structure 11 can be a purifier used for removing the volatile smell of the dye and removing the waste gas generated in the pre-drying process;

in order to effectively improve the dip dyeing effect, two stirring mechanisms are symmetrically arranged in the dip dyeing chamber 2, each stirring mechanism comprises an installation frame 10 arranged in the dip dyeing chamber 2, one end, far away from the reticular cylinder 12, of each installation frame 10 is fixedly connected with the inner wall of the dip dyeing chamber 2, a rotating pipe 14 is vertically and rotatably connected onto each installation frame 10, a plurality of stirring pipes 15 are mounted on each rotating pipe 14, and the plurality of stirring pipes 15 are communicated with the rotating pipes 14;

wherein, in order to transmit each mechanism, the lower end of each rotating pipe 14 is fixedly connected with a transmission gear 18, the outer side of the reticular cylinder 12 is fixedly sleeved with a ring gear 24 matched with the transmission gear 18, the two rotating pipes 14 can be driven to rotate by the rotation of the reticular cylinder 12, a plurality of guide rods 28 are fixedly connected between the inner walls at the two sides of the dip-dyeing chamber 2, a rectangular strip 8 is commonly penetrated and arranged on the plurality of guide rods 28, the guide rods 28 can guide the rectangular strip 8 to avoid the deviation of the rectangular strip 8 in the motion process, the rectangular strip 8 is in sliding connection with the plurality of guide rods 28, a through hole 16 is penetrated and arranged on the rectangular strip 8, a through hole 16 is penetrated and arranged on the rotating rod 4, an incomplete gear 7 is fixedly connected to the part of the rotating rod 4, which is positioned in the through hole 16, rack plates 17 matched with the incomplete gear 7 are fixedly connected to the front inner wall and the back inner wall of the through hole 16, when the incomplete gear 7 is meshed with the front side rack plate 17, when the incomplete gear 7 rotates to be meshed with the rack plate 17 at the rear side, the rack plate 17 at the rear side drives the rectangular bar 8 to move reversely, namely, the incomplete gear 7 rotates to drive the whole rectangular bar 8 to move left and right continuously;

wherein, in order to improve even heating and dip-dye effect, the equal fixedly connected with gasbag 21 in both ends about rectangular strip 8, every gasbag 21 keeps away from rectangular strip 8 one end all with the inner wall fixed connection who dip-dyes room 2, equal fixedly connected with heating plate 22 on the both sides inner wall of dip-dye room 2, two heating plates 22 are located two gasbags 21 respectively, every gasbag 21 all communicates with the external world through a one-way intake pipe 20, every gasbag 21 all communicates there is one-way outlet duct 19, all install the check valve in one-way intake pipe 20 and the one-way outlet duct 19, can guarantee gaseous one-way flow, the one end that gasbag 21 was kept away from to every one-way outlet duct 19 all passes through rotary joint 23 with the commentaries on classics pipe 14 that corresponds.

In the using process, firstly, dye is put into the dip-dyeing chamber 2, then the motor 3 is started, the core-spun yarn to be dip-dyed is loaded on the matched placing rack 13, then the core-spun yarn is put into the reticular cylinder 12, and the cover body 9 is closed;

after the motor 3 is started, the rotating rod 4 is driven to rotate through the transmission structure 5, the rotating rod 4 drives the meshed cylinder 12 to rotate, the placing frame 13 is heavy, so that the friction between the placing frame 13 and the meshed cylinder 12 is large, the meshed cylinder 12 can drive the placing frame 13 to rotate, the meshed cylinder 12 can drive the two transmission gears 18 to rotate through the ring gear 24, then the rotating pipe 14 and the stirring pipes 15 are driven to rotate, the dye and the core-spun yarns to be dip-dyed are in a moving state, and therefore the dip-dyeing effect is good;

it should be noted here that the rotation of the rotating rod 4 can also drive the incomplete gear 7 to rotate, when the incomplete gear 7 is meshed with the rack plate 17 at the front side, it can drive the whole rectangular bar 8 to move when rotating, when the incomplete gear 7 rotates to be meshed with the rack plate 17 at the rear side, it can drive the rectangular bar 8 to move reversely through the rack plate 17 at the rear side, that is, along with the rotation of the incomplete gear 7, it can drive the whole rectangular bar 8 to move left and right continuously, and the rectangular bar 8 moving left and right continuously can stretch and compress the two air bags 21 continuously;

taking the left airbag 21 as an example, when the airbag 21 is stretched, external gas is sucked into the airbag 21 through the one-way air inlet pipe 20, when the airbag 21 is compressed, the gas is discharged into the rotating pipe 14 through the one-way air outlet pipe 19 and then is discharged from the plurality of stirring pipes 15, meanwhile, the heating plate 22 can be started, then the plurality of stirring pipes 15 are sprayed hot gas which rotates and rotates, the sprayed hot gas can be uniformly injected into the dye to uniformly heat the dye, the high-temperature dye dip dyeing effect is better, the liquid flow can be further improved by the injection of the hot gas, and further the dip dyeing effect is further improved;

after accomplishing the dip-dyeing, emit the back with the dyestuff through drain hole 6 earlier, continue starter motor 3 and heating plate 22, netted section of thick bamboo 12 rotates, along with the effect of centrifugal force, can be with being stained with the dyestuff that attaches on the covering yarn on rack 13 and throw off, simultaneously, on a plurality of stirred tubes 15 spun steam even with be the covering yarn contact of rotation state, carry out even predrying, when guaranteeing follow-up taking out mounting bracket 10, the condition that unnecessary dyestuff drips everywhere can not appear.

Example 2

Referring to fig. 6, the present embodiment is different from embodiment 1 in that, in order to further improve the utilization rate of the dye and avoid the waste of the dye, a temporary storage tank 25 is further provided, the temporary storage tank 25 is located between the base and the housing 1 and is fixedly connected to both the housing 1 and the base, a pump body 26 is disposed in the temporary storage tank 25, a liquid outlet pipe 27 is connected to a liquid storage end of the pump body 26, and the other end of the liquid outlet pipe 27 extends to the lower end of the inner bottom discharge port 6 of the dip-dyeing chamber 2 and extends into the temporary storage tank 24.

In this embodiment, the dyestuff after the exhaust dyeing can be put into temporary storage box 25, when needs exhaust dyeing again, can be through the pump body 26 with the dyestuff withdraw into exhaust dyeing room 2 again, a lot of utilization can be carried out to a dyestuff, avoids unnecessary dyestuff extravagant.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a dip-dyeing device of covering yarn production usefulness, includes casing (1) and lid (9), its characterized in that, be equipped with dip-dyeing room (2) in casing (1), the top is provided with drain hole (6) in casing (1), motor (3) are installed on the right side of casing (1), vertically in dip-dyeing room (2) be provided with bull stick (4), the lower extreme of bull stick (4) is rotated with the interior bottom of dip-dyeing room (2) and is connected, the output shaft end of motor (3) extends to in dip-dyeing room (2) to be connected through drive structure (5) transmission with bull stick (4), the netted section of thick bamboo (12) of upper end fixedly connected with of bull stick (4), rack (13) have been placed in netted section of thick bamboo (12).

2. A dip-dyeing apparatus for core-spun yarn production according to claim 1, characterized in that the inner bottom of the dip-dyeing chamber (2) is a cambered surface, and a base is installed at the lower end of the housing (1).

3. A padding apparatus for core-spun yarn production according to claim 1, wherein a purifying structure (11) is installed at the left side of the housing (1), and the air inlet end of the purifying structure (11) extends into the padding chamber (2).

4. The dip-dyeing device for core-spun yarn production according to claim 1, characterized in that two stirring mechanisms are symmetrically arranged in the dip-dyeing chamber (2), the stirring mechanisms comprise a mounting frame (10) arranged in the dip-dyeing chamber (2), one end of the mounting frame (10) far away from the reticular barrel (12) is fixedly connected with the inner wall of the dip-dyeing chamber (2), a rotating pipe (14) is vertically and rotatably connected onto the mounting frame (10), and a plurality of stirring pipes (15) are arranged on the rotating pipe (14).

5. A dip-dyeing apparatus for the production of core-spun yarn according to claim 4, characterized in that a plurality of said agitating tubes (15) are in communication with a rotating tube (14).

6. A dip-dyeing apparatus for core-spun yarn production according to claim 4, characterized in that the lower end of each rotary tube (14) is fixedly connected with a transmission gear (18), and the outer side of the reticular cylinder (12) is fixedly sleeved with a ring gear (24) matched with the transmission gear (18).

7. The dip-dyeing device for the core-spun yarn production according to claim 1, characterized in that a plurality of guide rods (28) are fixedly connected between the inner walls of the two sides of the dip-dyeing chamber (2), a plurality of the guide rods (28) are provided with a rectangular strip (8) in a penetrating manner, the rectangular strip (8) is slidably connected with the guide rods (28), the rectangular strip (8) is provided with a through opening (16) in a penetrating manner, the rotating rod (4) penetrates through the through opening (16), the rotating rod (4) is located in the through opening (16) and is fixedly connected with an incomplete gear (7), and the front inner wall and the rear inner wall of the through opening (16) are fixedly connected with rack plates (17) matched with the incomplete gear (7).

8. The dip-dyeing device for the core-spun yarn production according to claim 7, characterized in that air bags (21) are fixedly connected to the left and right ends of the rectangular strip (8), one end of each air bag (21), which is far away from the rectangular strip (8), is fixedly connected to the inner wall of the dip-dyeing chamber (2), heating pieces (22) are fixedly connected to the inner walls of the two sides of the dip-dyeing chamber (2), the two heating pieces (22) are respectively located in the two air bags (21), each air bag (21) is communicated with the outside through a one-way air inlet pipe (20), each air bag (21) is communicated with a one-way air outlet pipe (19), and one end of each one-way air outlet pipe (19), which is far away from the air bag (21), is connected with the corresponding rotary pipe (14) through a rotary joint (23).