CN113293560A - Cloth embossing and gold stamping process and embossing device thereof - Google Patents
Cloth embossing and gold stamping process and embossing device thereof Download PDFInfo
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- CN113293560A CN113293560A CN202110522008.4A CN202110522008A CN113293560A CN 113293560 A CN113293560 A CN 113293560A CN 202110522008 A CN202110522008 A CN 202110522008A CN 113293560 A CN113293560 A CN 113293560A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
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Abstract
The invention discloses a cloth embossing and gold stamping process and an embossing device thereof, which comprises the following specific steps: heating the raw materials for embossing to a fluid state, and pouring the heated raw materials into a mold of an embossing device; laying the cloth to be embossed above a mould of an embossing device to enable the cloth to completely cover the mould; after a mould of the embossing device is closed, carrying out hot-pressing forming treatment and cold-pressing treatment, and taking out to form an embossed fabric; the cloth after embossing is subjected to gold stamping treatment to form the embossed and gold stamped integrated cloth, the cloth hot-press forming method is suitable for cloth production, three-stage mould pressing is adopted in hot-press forming treatment, namely different pressures and temperatures are applied to the cloth in different time periods, and the mould pressing time of each stage is controlled, so that the cloth embossing effect is improved, and the embossing quality is improved.
Description
Technical Field
The invention belongs to the technical field of cloth production, and particularly relates to a cloth embossing and gold stamping process and an embossing device thereof.
Background
The cloth is a commonly used material in decorative materials and comprises various cloth such as chemical fiber carpets, non-woven wall cloth, linen, nylon cloth, colored adhesive tapes, flannel and the like;
the embossing and gold stamping process is a common processing method for producing some fabrics, however, when the existing embossing process carries out hot-pressing embossing forming on the fabrics, single-stage embossing is mostly adopted, namely, the fabrics are subjected to hot pressing for fixed time, fixed pressure and fixed temperature, the embossing quality of the formed fabrics is general, and the effect is relatively general.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a cloth embossing and gold stamping process and an embossing device thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a cloth embossing and gold stamping process and an embossing device thereof comprise the following specific steps:
(S1) heating the material for embossing to a fluid state, and pouring the fluid material into a mold of an embossing apparatus;
(S2) laying the cloth to be embossed above the mould of the embossing device to make the cloth completely cover the mould;
(S3), carrying out hot-press forming treatment and cold-press treatment after the die of the embossing device is closed, and taking out to form an embossed fabric;
(S4) carrying out gold stamping treatment on the embossed cloth to form the embossed and gold stamped cloth.
Preferably, the hot press molding process in the step (S3) employs three-stage molding, wherein,
in the first-stage die pressing, the die pressing pressure is 25t per square meter, the die pressing temperature is 150 ℃, and the die pressing time is 10 s;
in the second-stage die pressing, the die pressing pressure is 30t per square meter, the die pressing temperature is 180 ℃, and the die pressing time is 20 s;
in the third-stage die pressing, the die pressing pressure is 35 t/square meter, the die pressing temperature is 200 ℃, and the die pressing time is 25 s.
Preferably, the cold die pressing pressure in the cold pressing treatment in the step (S3) is 1t per square meter, and the cold die pressing temperature is 15 ℃.
Preferably, the embossing device comprises a top plate and a bottom plate, stand columns are arranged at four corners between the top plate and the bottom plate, an embossing die for embossing, a hot-press forming mechanism for hot-press forming treatment and a cold-press treatment mechanism for cold-press treatment are arranged between the top plate and the bottom plate, and a transfer mechanism for transferring the embossing die from the hot-press forming mechanism to the cold-press treatment mechanism is further arranged between the top plate and the bottom plate.
Preferably, the embossing die comprises an upper die and a lower die, the upper die is arranged above the lower die, and a groove for holding raw materials for embossing is formed in the upper surface of the lower die.
Preferably, the hot-press forming mechanism comprises a hot-press forming lower pressing plate and a hot-press forming upper pressing plate, the hot-press forming lower pressing plate is arranged above the bottom plate, the hot-press forming upper pressing plate is arranged below the top plate, a hot-press forming cylinder is mounted on the top plate, a piston rod of the hot-press forming cylinder penetrates through the top plate to be connected with the top of the hot-press forming upper pressing plate, and hot-press heating plates are embedded in the upper surface of the hot-press forming lower pressing plate and the lower surface of the hot-press forming upper pressing plate.
Preferably, the cold pressing treatment mechanism comprises a cold die lower pressing plate and a cold die upper pressing plate, the cold die lower pressing plate is arranged above the bottom plate, the cold die upper pressing plate is located below the top plate, a cold die air cylinder is installed on the top plate, a piston rod of the cold die air cylinder penetrates through the top plate and the top of the cold die lower pressing plate to be connected, and cooling plates are embedded on the upper surface of the cold die lower pressing plate and the lower surface of the cold die upper pressing plate.
Preferably, the transfer mechanism includes die carrier and slide rail, the die carrier erects and arranges in the both sides of knurling mould, the slide rail set up in the outside of die carrier, the balladeur train has still been welded in the outside of die carrier, the balladeur train slip block is in the slide rail, through the slide rail can with the die carrier shifts to the cold pressure processing mechanism from the thermoforming mechanism.
Preferably, the slide rail sets up in horizontal two between the stand, the sliding sleeve has been cup jointed on the stand, the below of sliding sleeve is provided with the die supporting cylinder, one side of sliding sleeve with the slide rail is connected.
Preferably, a groove is formed in one side of the sliding rail along the length direction, the sliding frame is clamped in the groove in a sliding mode, a servo motor is installed at one end of the sliding rail, a lead screw is installed in the groove in a rotating mode along the length direction, an output shaft of the servo motor is connected with one end of the lead screw, a lead screw nut matched with the lead screw is embedded in the sliding frame, and the lead screw penetrates through the lead screw nut.
In the invention, three-stage mould pressing is adopted in the hot-press forming treatment, namely different pressures and temperatures are applied to the cloth in different time periods, and the mould pressing time of each stage is controlled, so that the cloth embossing effect is improved, and the embossing quality is improved;
according to the embossing device for embossing, the embossing device comprises a top plate and a bottom plate, stand columns are arranged at four corners between the top plate and the bottom plate, an embossing die for embossing, a hot-press forming mechanism for carrying out hot-press forming treatment and a cold-press treatment mechanism for carrying out cold-press treatment are arranged between the top plate and the bottom plate, a transfer mechanism for transferring the embossing die from the hot-press forming mechanism to the cold-press treatment mechanism is also arranged between the top plate and the bottom plate, and due to the structural arrangement, the embossing device can carry out hot-press forming treatment and cold-press treatment on cloth at the same time, so that the cost of cloth embossing is reduced;
according to the embossing device, the transfer mechanism comprises the die supporting frame and the sliding rails, the die supporting frame is arranged on two sides of the embossing die, the sliding rails are arranged on the outer side of the die supporting frame, the sliding frame is welded on the outer side of the die supporting frame and is clamped in the sliding rails in a sliding mode, the screw rod is installed in the sliding rails, the servo motor for controlling the screw rod to rotate is arranged at one end of the sliding rails, when the servo motor operates, the sliding frame can be pushed to move in the sliding rails, and the structural arrangement enables the stability of the embossing die to be higher in the transfer process.
Drawings
FIG. 1 is a block diagram of the whole embossing and gold stamping process flow of the invention;
FIG. 2 is a front view of the embossing apparatus of the present invention;
FIG. 3 is a rear view of the embossing apparatus of the present invention;
FIG. 4 is a side view of the embossing apparatus of the present invention;
fig. 5 is a schematic view of the slide rail structure of the present invention.
Reference numerals: 1. an upper die; 2. a lower die; 3. a hot die lower pressing plate; 4. supporting a mould frame; 5. a slide rail; 6. a base plate; 7. a die supporting cylinder; 8. a sliding sleeve; 9. a column; 10. a top plate; 11. a hot die upper pressing plate; 12. heating the plate with a hot die; 13. a hot mold cylinder; 14. a cold die cylinder; 15. a cold die lower pressing plate; 16. a cold die upper pressing plate; 17. a servo motor; 18. a screw rod; 19. a carriage.
Detailed Description
The following further describes a specific embodiment of the cloth embossing and gold stamping process and the embossing device thereof according to the present invention with reference to the accompanying drawings 1-5. The embossing and gold stamping process for cloth and the embossing device thereof of the invention are not limited to the description of the following embodiments.
Example 1:
the embodiment provides a cloth embossing and gold stamping process and a specific structure of an embossing device thereof, and as shown in fig. 1, the specific steps are as follows:
s1, heating the raw materials for embossing to a fluid state, and pouring the fluid state into a mold of an embossing device;
s2, laying the cloth to be embossed above the mould of the embossing device to enable the cloth to completely cover the mould;
s3, carrying out hot-press forming treatment and cold-press treatment after the die of the embossing device is closed, and taking out to form an embossed fabric;
and S4, carrying out gold stamping treatment on the embossed cloth to form the embossed and gold stamped cloth.
The hot press molding process in step S3 employs three-stage press molding, in which,
in the first-stage die pressing, the die pressing pressure is 25t per square meter, the die pressing temperature is 150 ℃, and the die pressing time is 10 s;
in the second-stage die pressing, the die pressing pressure is 30t per square meter, the die pressing temperature is 180 ℃, and the die pressing time is 20 s;
in the third-stage die pressing, the die pressing pressure is 35 t/square meter, the die pressing temperature is 200 ℃, and the die pressing time is 25 s.
The cold die pressing pressure in the cold die pressing treatment in the step S3 is 1t per square meter, and the cold die pressing temperature is 15 ℃.
Table 1 shows the performance tests performed on the embossed fabric and the single-stage embossed (i.e., single-stage embossed) fabric of example 1, with the following results:
TABLE 1
By adopting the technical scheme:
the data in table 1 are combined to show that three-stage mould pressing is adopted in the hot-press forming treatment, namely different pressures and temperatures are applied to the cloth in different time periods, and the mould pressing time of each stage is controlled, so that the cloth embossing effect is improved, and the embossing quality is improved.
Example 2:
the present embodiment provides an embossing apparatus, as shown in fig. 2 to 5, the embossing apparatus includes a top plate 10 and a bottom plate 6, four corners between the top plate 10 and the bottom plate 6 are provided with columns 9, an embossing die for embossing, a hot press forming mechanism for performing hot press forming treatment, and a cold press treatment mechanism for performing cold press treatment are provided between the top plate 10 and the bottom plate 6, and a transfer mechanism for transferring the embossing die from the hot press forming mechanism to the cold press treatment mechanism is further provided between the top plate 10 and the bottom plate 6.
Example 3:
the embodiment of the invention provides an embossing device which comprises a top plate 10 and a bottom plate 6, wherein stand columns 9 are arranged at four corners between the top plate 10 and the bottom plate 6, an embossing die for embossing, a hot-press forming mechanism for performing hot-press forming treatment and a cold-press treatment mechanism for performing cold-press treatment are arranged between the top plate 10 and the bottom plate 6, and a transfer mechanism for transferring the embossing die from the hot-press forming mechanism to the cold-press treatment mechanism is also arranged between the top plate 10 and the bottom plate 6.
The knurling mould includes mould 1 and bed die 2, goes up mould 1 and sets up in the top of bed die 2, and the recess that is used for holding the raw materials for the knurling is seted up to bed die 2 upper surface.
Hot briquetting mechanism, hot briquetting mechanism include hot mould holding down plate 3 and hot mould top board 11, and hot mould holding down plate 3 sets up in the top of bottom plate 6, and hot mould top board 11 is located the below of roof 10, installs hot mould cylinder 13 on the roof 10, and the piston rod of hot mould cylinder 13 passes roof 10 and is connected with 11 tops of hot mould top board, and the upper surface of hot mould holding down plate 3 and the lower surface of hot mould top board 11 all inlay and be equipped with hot mould hot plate 12.
The cold pressing treatment mechanism comprises a cold die lower pressing plate 15 and a cold die upper pressing plate 16, the cold die lower pressing plate 15 is arranged above the bottom plate 6, the cold die upper pressing plate 16 is located below the top plate 10, a cold die air cylinder 14 is installed on the top plate 10, a piston rod of the cold die air cylinder 14 penetrates through the top plate 10 to be connected with the top of the cold die lower pressing plate 15, and cooling plates are embedded on the upper surface of the cold die lower pressing plate 15 and the lower surface of the cold die upper pressing plate 16.
The transfer mechanism comprises a die supporting frame 4 and sliding rails 5, the die supporting frame 4 is arranged on two sides of the embossing die, the sliding rails 5 are arranged on the outer side of the die supporting frame 4, a sliding frame 19 is welded on the outer side of the die supporting frame 4, the sliding frame 19 is clamped in the sliding rails 5 in a sliding mode, and the die supporting frame 4 can be transferred to the cold pressing processing mechanism from the hot pressing forming mechanism through the sliding rails 5.
One side of the slide rail 5 is provided with a groove along the length direction, the sliding frame 19 is clamped in the groove in a sliding manner, one end of the slide rail 5 is provided with a servo motor 17, the groove is rotatably provided with a screw rod 18 along the length direction, an output shaft of the servo motor 17 is connected with one end of the screw rod 18, a screw nut matched with the screw rod 18 is embedded in the sliding frame 19, and the screw rod 18 penetrates through the screw nut.
By adopting the technical scheme:
the embossing device used in the invention comprises a top plate 10 and a bottom plate 6, four corners between the top plate 10 and the bottom plate 6 are provided with upright posts 9, an embossing die for embossing, a hot-press forming mechanism for carrying out hot-press forming treatment and a cold-press treatment mechanism for carrying out cold-press treatment are arranged between the top plate 10 and the bottom plate 6, and a transfer mechanism for transferring the embossing die from the hot-press forming mechanism to the cold-press treatment mechanism is also arranged between the top plate 10 and the bottom plate 6, so that the device can carry out hot-press forming treatment and cold-press treatment on cloth at the same time, and the cost of cloth embossing is reduced;
the transfer mechanism comprises a die supporting frame 4 and sliding rails 5, the die supporting frame 4 is arranged on two sides of an embossing die, the sliding rails 5 are arranged on the outer side of the die supporting frame 4, a sliding frame 19 is welded on the outer side of the die supporting frame 4, the sliding frame 19 is clamped in the sliding rails 5 in a sliding mode, a screw rod 18 is installed in the sliding rails 5, a servo motor 17 for controlling the screw rod 18 to rotate is arranged at one end of each sliding rail 5, when the servo motor 17 operates, the sliding frame 19 can be pushed to move in the sliding rails 5, and the structural arrangement enables the embossing die to be higher in stability in the transfer process.
The working principle is as follows: referring to fig. 2-5, when the embossing device is used, firstly, the raw material for embossing is heated to a fluid state and poured into a groove on the surface of a lower die 2, then cloth with embossing is laid, the cloth needs to cover the groove completely, then an upper die 1 is installed and connected with a power supply, a hot die cylinder 13 runs to push a hot die upper press plate 11 to move downwards, the hot die upper press plate 3 is matched with the hot die lower press plate to extrude the embossing die, a hot die heating plate 12 is heated, a die supporting cylinder 7 runs to push a sliding sleeve 8 to ascend, so as to drive a sliding rail 5, a sliding frame 19 and a die supporting frame 4 to ascend, so that the embossing die is supported, then a servo motor 17 runs to push the sliding frame 19 to move in the sliding rail 5, so that the embossing die moves between the cold die lower press plate 15 and the cold die upper press plate 16, the die supporting cylinder 7 runs again to drive the sliding sleeve 8 to move downwards, so that the embossing die is placed on the cold die lower press plate 15, and finally, the cold die air cylinder 14 operates to push the cold die upper pressing plate 16 to move downwards, and meanwhile, the cold die lower pressing plate 15 and the cooling plate on the cold die upper pressing plate 16 operate to cool the embossing die in a cold pressing mode, and the embossing process is completed after the embossing die is cooled.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (10)
1. A cloth embossing and gold stamping process is characterized in that: the method comprises the following specific steps:
(S1) heating the material for embossing to a fluid state, and pouring the fluid material into a mold of an embossing apparatus;
(S2) laying the cloth to be embossed above the mould of the embossing device to make the cloth completely cover the mould;
(S3), carrying out hot-press forming treatment and cold-press treatment after the die of the embossing device is closed, and taking out to form an embossed fabric;
(S4) carrying out gold stamping treatment on the embossed cloth to form the embossed and gold stamped cloth.
2. The cloth embossing and gold stamping process as claimed in claim 1, characterized in that: the hot press molding process in the step (S3) employs three-stage press molding, in which,
in the first-stage die pressing, the die pressing pressure is 25t per square meter, the die pressing temperature is 150 ℃, and the die pressing time is 10 s;
in the second-stage die pressing, the die pressing pressure is 30t per square meter, the die pressing temperature is 180 ℃, and the die pressing time is 20 s;
in the third-stage die pressing, the die pressing pressure is 35 t/square meter, the die pressing temperature is 200 ℃, and the die pressing time is 25 s.
3. The cloth embossing and gold stamping process as claimed in claim 1, characterized in that: the cold die pressing pressure in the cold die pressing treatment in the step (S3) is 1t per square meter, and the cold die pressing temperature is 15 ℃.
4. The cloth embossing and embossing device applied to the cloth embossing and gold stamping process of any one of claims 1 to 3 is characterized in that: the embossing device comprises a top plate (10) and a bottom plate (6), stand columns (9) are arranged at four corners between the top plate (10) and the bottom plate (6), an embossing die for embossing, a hot-press forming mechanism for hot-press forming treatment and a cold-press treatment mechanism for cold-press treatment are arranged between the top plate (10) and the bottom plate (6), and a transfer mechanism for transferring the embossing die from the hot-press forming mechanism to the cold-press treatment mechanism is further arranged between the top plate (10) and the bottom plate (6).
5. The cloth embossing apparatus as claimed in claim 4, wherein: the embossing die comprises an upper die (1) and a lower die (2), wherein the upper die (1) is arranged above the lower die (2), and a groove for containing raw materials for embossing is formed in the upper surface of the lower die (2).
6. The cloth embossing apparatus as claimed in claim 5, wherein: the hot-press forming mechanism comprises a hot-press forming lower pressing plate (3) and a hot-press forming upper pressing plate (11), the hot-press forming lower pressing plate (3) is arranged above the bottom plate (6), the hot-press forming upper pressing plate (11) is located below the top plate (10), a hot-press forming cylinder (13) is installed on the top plate (10), a piston rod of the hot-press forming cylinder (13) penetrates through the top plate (10) and the top of the hot-press forming upper pressing plate (11), and hot-press forming heating plates (12) are embedded in the upper surface of the hot-press forming lower pressing plate (3) and the lower surface of the hot-press forming upper pressing plate (11).
7. The cloth embossing apparatus as claimed in claim 6, wherein: cold pressing treatment mechanism includes cold mould holding down plate (15) and cold mould top board (16), cold mould holding down plate (15) set up the top of bottom plate (6), cold mould top board (16) are located the below of roof (10), install cold mould cylinder (14) on roof (10), the piston rod of cold mould cylinder (14) passes roof (10) with cold mould holding down plate (15) top is connected, cold mould holding down plate (15) upper surface and cold mould top board (16) lower surface all inlay and are equipped with the cooling plate.
8. The cloth embossing apparatus as claimed in claim 7, wherein: transfer mechanism includes die carrier (4) and slide rail (5), die carrier (4) set up in embossing die's both sides, slide rail (5) set up in the outside of die carrier (4), the outside of die carrier (4) still welds balladeur train (19), balladeur train (19) slip block is in slide rail (5), through slide rail (5) can with die carrier (4) are followed the heat briquetting mechanism and are shifted to in the cold pressing processing mechanism.
9. A cloth embossing apparatus as claimed in claim 8, characterized in that: slide rail (5) set up in horizontal two between stand (9), sliding sleeve (8) have been cup jointed on stand (9), the below of sliding sleeve (8) is provided with die-supporting cylinder (7), one side of sliding sleeve (8) with slide rail (5) are connected.
10. A cloth embossing apparatus as claimed in claim 8, characterized in that: one side of slide rail (5) is seted up slottedly along length direction, balladeur train (19) slip block is in the inslot, servo motor (17) are installed to the one end of slide rail (5), lead screw (18) are installed in the rotation of length direction in the inslot, servo motor (17)'s output shaft with the one end of lead screw (18) is connected, balladeur train (19) inside inlay be equipped with the screw nut of lead screw (18) adaptation, lead screw (18) pass screw nut.
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| CN202110522008.4A CN113293560A (en) | 2021-05-13 | 2021-05-13 | Cloth embossing and gold stamping process and embossing device thereof |
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| CN202110522008.4A CN113293560A (en) | 2021-05-13 | 2021-05-13 | Cloth embossing and gold stamping process and embossing device thereof |
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| 吴兆海等: "汽车用压花面料热压花工艺优化", 《科研与生产》 * |
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Application publication date: 20210824 |
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