WO2019080947A1 - Foam moulding mechanical device - Google Patents
Foam moulding mechanical deviceInfo
- Publication number
- WO2019080947A1 WO2019080947A1 PCT/CN2018/120021 CN2018120021W WO2019080947A1 WO 2019080947 A1 WO2019080947 A1 WO 2019080947A1 CN 2018120021 W CN2018120021 W CN 2018120021W WO 2019080947 A1 WO2019080947 A1 WO 2019080947A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mold
- station
- heating
- cooling
- frame
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
Definitions
- the invention relates to the field of processing equipment for foamed molding products, in particular to a mechanical device for rapid prototyping of EVA foam.
- the object of the present invention is to provide a mechanical device for EVA foam rapid prototyping in view of the problems existing in the prior art, the heating and cooling processes are automatically separated, and the heating and cooling speed is greatly improved, the productivity is increased, and the labor is saved. And greatly reduce energy consumption, which is conducive to large-scale industrialization and application.
- a foam molding machine device comprises a frame, and a back surface of the frame is arranged in a layered manner from a top to a bottom with a mold heating station, a mold output station and a mold cooling station, and the mold heating station is arranged There is a superconducting heating plate for heating a foaming mold, and an atomizing cooling plate for cooling the foaming mold is disposed in the mold cooling station, and a side of the mold output station is provided for driving the hair
- the die cylinder outputted by the bubble mold further comprises a mold exchange frame for conveying the foaming mold between the mold heating station, the mold output station and the mold cooling station, and a lifting cylinder for driving the mold exchange frame to move up and down
- the mold exchange frame is provided with a die feed motor for conveying the foaming mold.
- a support rail extending to the mold heating station, the mold output station and the mold cooling station is vertically disposed on the frame, and the mold exchange frame moves up and down along the support rail under the driving of the lift cylinder.
- a superconducting heating plate is respectively disposed at the top and the bottom of the mold heating station, and a top of the frame is provided with a hot-pressing cylinder for controlling the operation of the superconducting heating plate, and the superconducting heating plate at the top can be
- the hot pressure cylinder is driven up and down.
- the top and bottom of the mold cooling station are respectively provided with an atomization cooling plate, and the lower part of the frame is provided with a cold pressure oil cylinder for controlling the operation of the atomization cooling plate, and the bottom atomization cooling plate can Move up and down under the drive of the cold pressure cylinder.
- the mold exchange frame is provided with a mold support bracket for placing a foaming mold, and the mold support bracket can be extended into or out of the mold heating station, the mold output station and the mold under the driving of the mold feeding motor. Cooling station.
- the front of the rack is further provided with a carrier for carrying the output foaming mold, and the lower part of the carrier is flush with the mold output station.
- the carrier is also provided with a PLC operation screen and a control button.
- the frame is a three-channel structure, and the number of the mold heating station, the mold output station, and the mold cooling station are both two and correspondingly arranged.
- a sealing baffle capable of moving up and down along the support rail and closing the opening of the mold heating station is further included.
- the foam molding machine of the present invention comprises a frame, and a back surface of the frame is sequentially arranged with a mold heating station, a mold output station and a mold cooling station, and the mold heating station
- a superconducting heating plate for heating the foaming mold is disposed, and an atomizing cooling plate for cooling the foaming mold is disposed in the mold cooling station, and a side of the mold output station is provided for driving
- the die cylinder outputted by the foaming mold further comprises a mold exchange frame for conveying the foaming mold between the mold heating station, the mold output station and the mold cooling station, and the lifting and lowering movement of the mold exchange frame
- the oil cylinder is provided with a die-feeding motor for conveying the foaming mold.
- the super-conductive heating of the invention greatly improves the heating speed, and the atomizing cooling plate improves the cooling speed, which not only helps to increase the productivity, but also can Save labor, reduce energy consumption, improve water source recovery and utilization, save energy and protect the environment, mold heating station, mold cooling station are located in the rack Surface personnel carrier in front of the rack frame at operation, provides isolation and personnel, to prevent accidents caused by erroneous operation, safety.
- Fig. 1 is a schematic view showing the structure of a foam molding machine of the present invention.
- Fig. 2 is a schematic view showing the structure of another embodiment of the foam molding machine of the present invention.
- the embodiment provides a foam molding machine, including a frame 1.
- the frame 1 is sequentially arranged with a mold heating station 2 and a mold output station 3 from top to bottom.
- a mold cooling station 4 wherein the mold heating station 2 is provided with a superconducting heating plate 5 for heating the foaming mold 18, and the mold cooling station 4 is provided with cooling for the foaming mold 18.
- the atomizing cooling plate 6, the side of the mold output station 3 is provided with a discharge cylinder 7 for driving the output of the foaming mold 18, and further comprising a mold heating station 2, a mold output station 3 and a mold.
- a mold exchange frame 8 for conveying the foaming mold 18 between the cooling stations 4, and a lifting cylinder 9 for driving the mold exchange frame 8 to move up and down, and the mold exchange frame 8 is provided with a feeding mold for conveying the foaming mold 18.
- the foam molding machine of the present invention is an integral molding machine for heating and cooling processes, and the heating and cooling processes in the EVA foaming process can be simultaneously performed, which can save labor and greatly increase productivity; and the use of superconducting magnetic heating refers to the prior art.
- the steam heating method greatly increases the heating speed; in cooling, the foamed foaming mold 18 is cooled by the atomizing cooling plate 6 combined with wind and ice water, thereby not only improving the cooling rate but also saving water consumption. The water source recovery rate and utilization rate have been improved, and the environmental protection and energy saving effect is good.
- the frame 1 is vertically disposed with a support rail 11 extending to the mold heating station 2, the mold output station 3, and the mold cooling station 4, and the mold exchange frame 8 is driven by the lift cylinder 9
- the support rail 11 moves up and down to ensure the smoothness of the conveying process, and is accurately conveyed to the mold heating station 2, the mold output station 3 and the passage opening of the mold cooling station 4, and further drives the die feeding motor 10.
- the foaming mold 18 is input or exited from the mold heating station 2, the mold output station 3, and the mold cooling station 4.
- the top and bottom of the mold heating station 2 are respectively provided with a superconducting heating plate 5, and the top end of the frame 1 is provided with a hot pressing cylinder 12 for controlling the operation of the superconducting heating plate 5, the top of which is super
- the heating plate 5 can be moved up and down by the driving of the hot-pressure cylinder 12.
- the hot-pressing cylinder 12 drives the superconducting heating plate 5 at the top to move and molds the lower superconducting heating plate 5 to heat the foaming mold 18.
- the mold is split by the driving of the hot-pressure cylinder 12, and the foaming mold 18 that has been heated can be output.
- the top and bottom of the mold cooling station 4 are respectively provided with an atomizing cooling plate 6, and the lower portion of the frame 1 is provided with a cold pressure cylinder 13 for controlling the operation of the atomizing cooling plate 6, the bottom portion
- the atomizing cooling plate 6 can be moved up and down by the driving of the cold pressure cylinder 13.
- the cold pressure cylinder 13 drives the bottom atomizing cooling plate 6 to move and molds the foaming mold 18 with the atomizing cooling plate 6 at the top.
- the mold is split by the driving of the cold pressure cylinder 13, and the foaming mold 18 that has been subjected to the cooling treatment can be output.
- the mold exchange frame 8 is provided with a mold carrier bracket 14 for placing the foaming mold 18, and the bottom of the mold carrier bracket 14 is provided with a carriage which can be driven by the mold-feeding motor 10 or Exit the mold heating station 2, the mold output station 3 and the mold cooling station 4.
- the mold-feeding motor 10 operates and drives the carriage to drive the mold support.
- the frame 14 translates, and then drives the foaming mold 18 on the mold carrier bracket 14 to enter or exit the mold heating station 2, the mold output station 3 and the mold cooling station 4, thereby realizing full automatic heating and cooling of the foaming mold 18. And output operation, greatly saving labor and reducing labor intensity, greatly improving production efficiency.
- the rack 1 is further provided with a carrier 15 for carrying the output foaming mold 18, the lower part of the carrier 15 is flush with the mold output station 3, and the carrier 15 is also provided with a PLC.
- the operation panel 16 and the control button 17 are operated.
- the frame 1 has a three-channel structure, and the number of the mold heating station 2, the mold output station 3, and the mold cooling station 4 are two and correspondingly set, respectively corresponding to the two channels.
- the mold carrier bracket 14 is simultaneously operated by the lift cylinder 9 to further increase productivity and production efficiency.
- the EVA foam molding process using the foam molding machine of the present invention is as follows: a foaming mold 18 containing an EVA material to be foamed is placed on a mold carrier 14 on a mold exchange frame 8, in a lift cylinder 9
- the drive rises to the entrance of the 2 channel of the mold heating station, and the foaming mold 18 is fed into the mold heating station 2 under the driving of the die feeding motor 10, and the superconducting heating plate 5 is driven by the hot press cylinder 12.
- the foaming mold 18 is heat-treated by clamping, and after the heating is completed, the superconducting heating plate 5 is divided into molds, and the feeding motor 10 is operated to withdraw the foaming mold 18 to the mold exchange frame 8, and the lifting cylinder 9 continues to operate.
- the foaming mold 18 is sent into the mold cooling station 4 under the driving of the die feeding motor 10.
- the atomizing cooling plate 6 is clamped under the driving of the cold pressure cylinder 13.
- the foaming mold 18 is subjected to a cooling process. After the cooling is completed, the atomizing cooling plate 6 is divided into molds, and the feeding motor 10 is operated to withdraw the foaming mold 18 to the mold exchange frame 8, and the lifting cylinder 9 continues to operate to transport the mold exchange frame 8 to the mold.
- Output station 3 channel entrance, The foaming mold 18 is fed into the mold output station 3 under the driving of the mold-feeding motor 10, and the discharge cylinder 7 is operated to output the foaming mold 18 from the mold output station 3 to the carrier of the foaming mold 18 carrying the output. 15, complete the heating, cooling and output automation of EVA foam.
- a sealing baffle capable of moving up and down along the support rail 11 and closing the opening of the mold heating station 2 is provided, and after the foaming mold 18 is sent to the mold heating station 2, the sealing baffle is passed through the sealing baffle Closing the opening of the mold heating station 2 can further improve the heating foaming efficiency and reduce the energy consumption.
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A foam moulding mechanical device, comprising a frame (1), the frame (1) being sequentially provided with a mould heating work station (2), a mould output work station (3) and a mould cooling work station (4) in a layered manner from top to bottom, the inside of the mould heating work station (2) being provided with superconductive heating plates (5) used for heating foam moulds (18), the inside of the mould cooling work station (4) being provided with atomisation cooling plates (6) used for cooling the foam moulds (18), the side edges of the mould output work station (3) being provided with mould output cylinders (7) used for driving the foam moulds (18) to be outputted. The foam moulding mechanical device also comprises mould exchange racks (8) used for conveying the foam moulds (18), and raising/lowering cylinders (9) for driving the mould exchange racks (8) to move up and down, the mould exchange racks (8) being provided with mould conveyance motors (10) used for conveying the foam moulds (18). The superconductive heating significantly increases the heating speed, and the atomisation cooling plates increase the cooling speed, which not only helps to increase production capacity, but also saves labour, reduces energy consumption, increases water recovery and utilisation rates, and achieves an environmentally friendly effect.
Description
本发明涉及发泡成型产品加工设备领域，具体涉及一种用于EVA发泡快速成型的机械设备。The invention relates to the field of processing equipment for foamed molding products, in particular to a mechanical device for rapid prototyping of EVA foam.
发泡成型技术发展至今在包括运动器材、医疗产品、电子产品等各个领域应用甚广，其中EVA鞋底的发泡、生产设备已经经历了多代设备的更新、优化，最开始的加热、冷却工序分开生产方法，存在用工人数增多、劳动强度增大、环保条件差的缺陷。为了克服上述问题，人们开始研发加热、冷却工序同工位成型设备，在减少用工人数、劳动强度及环保条件方面有了很大的改善，但是这类设备在加热及冷却速度均不理想，能耗也大大提高了很多，无法适应工业化生产应用要求。The development of foam molding technology has been widely used in various fields including sports equipment, medical products and electronic products. The foaming and production equipment of EVA soles has undergone the renewal and optimization of many generations of equipment, and the initial heating and cooling processes. Separate production methods have the drawback of increasing the number of workers, increasing labor intensity, and poor environmental protection. In order to overcome the above problems, people began to develop heating and cooling processes with the same station forming equipment, which has greatly improved the number of workers, labor intensity and environmental protection conditions. However, such equipment is not ideal in heating and cooling rates. The consumption has also been greatly improved, and it is unable to meet the requirements of industrial production applications.
发明内容Summary of the invention
本发明的目的在于针对现有技术中存在的问题，提供一种种用于EVA发泡快速成型的机械设备，加热及冷却工序自动分开，且大大提高了加热及冷却速度，提高了产能、节约劳动力，并大大降低了能耗，利于大规模的工业化推广应用。The object of the present invention is to provide a mechanical device for EVA foam rapid prototyping in view of the problems existing in the prior art, the heating and cooling processes are automatically separated, and the heating and cooling speed is greatly improved, the productivity is increased, and the labor is saved. And greatly reduce energy consumption, which is conducive to large-scale industrialization and application.
本发明的目的通过以下技术方案实现：The object of the invention is achieved by the following technical solutions:
一种发泡成型机械设备，包括机架，所述机架的背面自上至下依次分层设置有模具加热工位、模具输出工位及模具冷却工位，所述模具加热工位内设置有用于对发泡模具进行加热的超导加热板，所述模具冷却工位内设置有用于对发泡模具进行冷却的雾化冷却板，所述模具输出工位的侧边设置有用于驱动发泡模具输出的出模油缸，还包括用于在模具加热工位、模具输出工位及模具冷却工位之间输送发泡模具的模具交换架，以及驱动所述模具交换架上下运动的升降油缸，所述模具交换架上设置有用于输送发泡模具的送模马达。A foam molding machine device comprises a frame, and a back surface of the frame is arranged in a layered manner from a top to a bottom with a mold heating station, a mold output station and a mold cooling station, and the mold heating station is arranged There is a superconducting heating plate for heating a foaming mold, and an atomizing cooling plate for cooling the foaming mold is disposed in the mold cooling station, and a side of the mold output station is provided for driving the hair The die cylinder outputted by the bubble mold further comprises a mold exchange frame for conveying the foaming mold between the mold heating station, the mold output station and the mold cooling station, and a lifting cylinder for driving the mold exchange frame to move up and down The mold exchange frame is provided with a die feed motor for conveying the foaming mold.
进一步的，所述机架上垂直设置有延伸至模具加热工位、模具输出工位及模具冷却工位的支撑轨道，所述模具交换架在升降油缸的驱动下沿所述支撑轨道上下运动。Further, a support rail extending to the mold heating station, the mold output station and the mold cooling station is vertically disposed on the frame, and the mold exchange frame moves up and down along the support rail under the driving of the lift cylinder.
其中，所述模具加热工位的顶部及底部分别设置超导加热板，所述机架的顶端设置有控制所述超导加热板工作的热压油缸，所述顶部的超导加热板能够在热压油缸的驱动下上下运动。Wherein, a superconducting heating plate is respectively disposed at the top and the bottom of the mold heating station, and a top of the frame is provided with a hot-pressing cylinder for controlling the operation of the superconducting heating plate, and the superconducting heating plate at the top can be The hot pressure cylinder is driven up and down.
其中，所述模具冷却工位的顶部及底部分别设置有雾化冷却板，所述机架的下部设置有控制所述雾化冷却板工作的冷压油缸，所述底部的雾化冷却板能够在冷压油缸的驱动下上下运动。Wherein, the top and bottom of the mold cooling station are respectively provided with an atomization cooling plate, and the lower part of the frame is provided with a cold pressure oil cylinder for controlling the operation of the atomization cooling plate, and the bottom atomization cooling plate can Move up and down under the drive of the cold pressure cylinder.
其中，所述模具交换架上设置有用于放置发泡模具的模具承托架，所述模具承托架在送模马达的驱动下能够伸入或退出模具加热工位、模具输出工位及模具冷却工位。Wherein, the mold exchange frame is provided with a mold support bracket for placing a foaming mold, and the mold support bracket can be extended into or out of the mold heating station, the mold output station and the mold under the driving of the mold feeding motor. Cooling station.
其中，所述机架前面还设置有用于承载输出的发泡模具的承载架，所述承载架的下部与模具输出工位平齐。Wherein, the front of the rack is further provided with a carrier for carrying the output foaming mold, and the lower part of the carrier is flush with the mold output station.
其中，所述承载架上还设置有PLC操作屏及控制按钮。Wherein, the carrier is also provided with a PLC operation screen and a control button.
作为优选的，所述机架为三通道结构，所述模具加热工位、模具输出工位、模具冷却工位的数量均为两个且对应设置。Preferably, the frame is a three-channel structure, and the number of the mold heating station, the mold output station, and the mold cooling station are both two and correspondingly arranged.
进一步的，还包括能够沿所述支撑轨道上下运动，并对模具加热工位的开口进行封闭的密封挡板。Further, a sealing baffle capable of moving up and down along the support rail and closing the opening of the mold heating station is further included.
相对于现有技术，本发明的有益效果为：Compared with the prior art, the beneficial effects of the present invention are:
本发明的发泡成型机械设备，包括机架，所述机架的背面自上至下依次分层设置有模具加热工位、模具输出工位及模具冷却工位，所述模具加热工位内设置有用于对发泡模具进行加热的超导加热板，所述模具冷却工位内设置有用于对发泡模具进行冷却的雾化冷却板，所述模具输出工位的侧边设置有用于驱动发泡模具输出的出模油缸，还包括用于在模具加热工位、模具输出工位及模具冷却工位之间输送发泡模具的模具交换架，以及驱动所述模具交换架上下运动的升降油缸，所述模具交换架上设置有用于输送发泡模具的送模马达，本发明采用超导加热大大提高了加热速度，采用雾化冷却板提高了冷却速度，不仅有利于提高产能，而且能够节约劳动力、降低能耗，达到提高水源回收及利用率，节能环保的效果，模具加热工位、模具冷却工位均位于机架的背面，人员在机架的前面承载架处操作，实现了与人员的隔离，杜绝了误操作导致的安全事故，安全性高。The foam molding machine of the present invention comprises a frame, and a back surface of the frame is sequentially arranged with a mold heating station, a mold output station and a mold cooling station, and the mold heating station A superconducting heating plate for heating the foaming mold is disposed, and an atomizing cooling plate for cooling the foaming mold is disposed in the mold cooling station, and a side of the mold output station is provided for driving The die cylinder outputted by the foaming mold further comprises a mold exchange frame for conveying the foaming mold between the mold heating station, the mold output station and the mold cooling station, and the lifting and lowering movement of the mold exchange frame The oil cylinder is provided with a die-feeding motor for conveying the foaming mold. The super-conductive heating of the invention greatly improves the heating speed, and the atomizing cooling plate improves the cooling speed, which not only helps to increase the productivity, but also can Save labor, reduce energy consumption, improve water source recovery and utilization, save energy and protect the environment, mold heating station, mold cooling station are located in the rack Surface personnel carrier in front of the rack frame at operation, provides isolation and personnel, to prevent accidents caused by erroneous operation, safety.
图1为本发明的发泡成型机械设备的结构示意图。Fig. 1 is a schematic view showing the structure of a foam molding machine of the present invention.
图2为本发明的发泡成型机械设备的另一视角的结构示意图。Fig. 2 is a schematic view showing the structure of another embodiment of the foam molding machine of the present invention.
以下结合附图及具体实施例对本发明进行详细描述。The invention is described in detail below with reference to the drawings and specific embodiments.
实施例1。Example 1.
如图1、2所示，本实施例提供一种发泡成型机械设备，包括机架1，所述机架1自上至下依次分层设置有模具加热工位2、模具输出工位3及模具冷却工位4，所述模具加热工位2内设置有用于对发泡模具18进行加热的超导加热板5，所述模具冷却工位4内设置有用于对发泡模具18进行冷却的雾化冷却板6，所述模具输出工位3的侧边设置有用于驱动发泡模具18输出的出模油缸7，还包括用于在模具加热工位2、模具输出工位3及模具冷却工位4之 间输送发泡模具18的模具交换架8，以及驱动所述模具交换架8上下运动的升降油缸9，所述模具交换架8上设置有用于输送发泡模具18的送模马达10。As shown in FIG. 1 and FIG. 2, the embodiment provides a foam molding machine, including a frame 1. The frame 1 is sequentially arranged with a mold heating station 2 and a mold output station 3 from top to bottom. And a mold cooling station 4, wherein the mold heating station 2 is provided with a superconducting heating plate 5 for heating the foaming mold 18, and the mold cooling station 4 is provided with cooling for the foaming mold 18. The atomizing cooling plate 6, the side of the mold output station 3 is provided with a discharge cylinder 7 for driving the output of the foaming mold 18, and further comprising a mold heating station 2, a mold output station 3 and a mold. a mold exchange frame 8 for conveying the foaming mold 18 between the cooling stations 4, and a lifting cylinder 9 for driving the mold exchange frame 8 to move up and down, and the mold exchange frame 8 is provided with a feeding mold for conveying the foaming mold 18. Motor 10.
本发明的发泡成型机械设备为加热、冷却工序一体成型机，EVA发泡过程中的加热及冷却工序能够同时进行，能够节约劳动力并大大提高产能；利用超导电磁加热提到现有技术中的蒸汽加热方式，大大提高了加热速度；冷却方面通过利用风、冰水结合的雾化冷却板6对发泡后的发泡模具18进行冷却，不仅提高了冷却速度，而且节约了用水量，提高了水源回收率和利用率，环保节能效果好。The foam molding machine of the present invention is an integral molding machine for heating and cooling processes, and the heating and cooling processes in the EVA foaming process can be simultaneously performed, which can save labor and greatly increase productivity; and the use of superconducting magnetic heating refers to the prior art. The steam heating method greatly increases the heating speed; in cooling, the foamed foaming mold 18 is cooled by the atomizing cooling plate 6 combined with wind and ice water, thereby not only improving the cooling rate but also saving water consumption. The water source recovery rate and utilization rate have been improved, and the environmental protection and energy saving effect is good.
进一步的，所述机架1上垂直设置有延伸至模具加热工位2、模具输出工位3及模具冷却工位4的支撑轨道11，所述模具交换架8在升降油缸9的驱动下沿所述支撑轨道11上下运动，能够保证输送过程的平稳性，及准确输送至模具加热工位2、模具输出工位3及模具冷却工位4的通道开口处，进一步在送模马达10的驱动下将发泡模具18输入或者退出模具加热工位2、模具输出工位3及模具冷却工位4。Further, the frame 1 is vertically disposed with a support rail 11 extending to the mold heating station 2, the mold output station 3, and the mold cooling station 4, and the mold exchange frame 8 is driven by the lift cylinder 9 The support rail 11 moves up and down to ensure the smoothness of the conveying process, and is accurately conveyed to the mold heating station 2, the mold output station 3 and the passage opening of the mold cooling station 4, and further drives the die feeding motor 10. The foaming mold 18 is input or exited from the mold heating station 2, the mold output station 3, and the mold cooling station 4.
其中，所述模具加热工位2的顶部及底部分别设置超导加热板5，所述机架1的顶端设置有控制所述超导加热板5工作的热压油缸12，所述顶部的超导加热板5能够在热压油缸12的驱动下上下运动。当需要加热的发泡模具18进入模具加热工位2后，所述热压油缸12驱动顶部的超导加热板5运动并与下部的超导加热板5合模对发泡模具18进行加热，加热完成后在热压油缸12的驱动下分模，完成加热的发泡模具18可以输出。Wherein, the top and bottom of the mold heating station 2 are respectively provided with a superconducting heating plate 5, and the top end of the frame 1 is provided with a hot pressing cylinder 12 for controlling the operation of the superconducting heating plate 5, the top of which is super The heating plate 5 can be moved up and down by the driving of the hot-pressure cylinder 12. After the foaming mold 18 that needs to be heated enters the mold heating station 2, the hot-pressing cylinder 12 drives the superconducting heating plate 5 at the top to move and molds the lower superconducting heating plate 5 to heat the foaming mold 18. After the completion of the heating, the mold is split by the driving of the hot-pressure cylinder 12, and the foaming mold 18 that has been heated can be output.
其中，所述模具冷却工位4的顶部及底部分别设置有雾化冷却板6，所述机架1的下部设置有控制所述雾化冷却板6工作的冷压油缸13，所述底部的雾化冷却板6能够在冷压油缸13的驱动下上下运动。当需要冷却的发泡模具18进入模具冷却工位4后，所述冷压油缸13驱动底部的雾化冷却板6运动并与顶部的雾化冷却板6合模对发泡模具18进行冷却处理，冷却完成后在冷压油缸13的驱动下分模，完成冷却处理的发泡模具18可以输出。Wherein, the top and bottom of the mold cooling station 4 are respectively provided with an atomizing cooling plate 6, and the lower portion of the frame 1 is provided with a cold pressure cylinder 13 for controlling the operation of the atomizing cooling plate 6, the bottom portion The atomizing cooling plate 6 can be moved up and down by the driving of the cold pressure cylinder 13. When the foaming mold 18 that needs to be cooled enters the mold cooling station 4, the cold pressure cylinder 13 drives the bottom atomizing cooling plate 6 to move and molds the foaming mold 18 with the atomizing cooling plate 6 at the top. After the cooling is completed, the mold is split by the driving of the cold pressure cylinder 13, and the foaming mold 18 that has been subjected to the cooling treatment can be output.
其中，所述模具交换架8上设置有用于放置发泡模具18的模具承托架14，所述模具承托架14的底部设置有输送架，在送模马达10的驱动下能够伸入或退出模具加热工位2、模具输出工位3及模具冷却工位4。当模具交换架8在升降油缸9的驱动下升降至模具加热工位2、模具输出工位3或模具冷却工位4的通道入口处时，送模马达10工作并驱动输送架带动模具承托架14平移，进而带动位于模具承托架14上的发泡模具18进入或者退出模具加热工位2、模具输出工位3及模具冷却工位4，实现发泡模具18的全自动化加热、冷却及输出操作，大大节约劳动力及降低劳动强度，大大提高了生产效率。Wherein, the mold exchange frame 8 is provided with a mold carrier bracket 14 for placing the foaming mold 18, and the bottom of the mold carrier bracket 14 is provided with a carriage which can be driven by the mold-feeding motor 10 or Exit the mold heating station 2, the mold output station 3 and the mold cooling station 4. When the mold exchange frame 8 is lifted by the lift cylinder 9 to the mold heating station 2, the mold output station 3 or the channel entrance of the mold cooling station 4, the mold-feeding motor 10 operates and drives the carriage to drive the mold support. The frame 14 translates, and then drives the foaming mold 18 on the mold carrier bracket 14 to enter or exit the mold heating station 2, the mold output station 3 and the mold cooling station 4, thereby realizing full automatic heating and cooling of the foaming mold 18. And output operation, greatly saving labor and reducing labor intensity, greatly improving production efficiency.
其中，所述机架1上还设置有用于承载输出的发泡模具18的承载架15，所述承载架15的下部与模具输出工位3平齐，所述承载架15上还设置有PLC操作屏16及控制按钮17。The rack 1 is further provided with a carrier 15 for carrying the output foaming mold 18, the lower part of the carrier 15 is flush with the mold output station 3, and the carrier 15 is also provided with a PLC. The operation panel 16 and the control button 17 are operated.
作为优选的，所述机架1为三通道结构，所述模具加热工位2、模具输出工位3、模具冷却工位4的数量均为两个且对应设置，分别与两个通道对应设置的模具承托架14在升降油缸9的驱动下同时工作，进一步提高了产能及生产效率。Preferably, the frame 1 has a three-channel structure, and the number of the mold heating station 2, the mold output station 3, and the mold cooling station 4 are two and correspondingly set, respectively corresponding to the two channels. The mold carrier bracket 14 is simultaneously operated by the lift cylinder 9 to further increase productivity and production efficiency.
应用本发明的发泡成型机械设备进行EVA发泡成型流程如下：盛放有待发泡处理的EVA材料的发泡模具18放置在模具交换架8上的模具承托架14上，在升降油缸9的驱动下上升至模具加热工位2通道入口处，并在送模马达10的驱动下将发泡模具18送入模具加热工位2内部，在热压油缸12的驱动下超导加热板5合模对发泡模具18进行加热处理，加热完成后超导加热板5分模，送模马达10动作将发泡模具18退出至模具交换架8上，升降油缸9继续动作将模具交换架8输送至模具冷却工位4通道入口处，并在送模马达10的驱动下将发泡模具18送入模具冷却工位4内部，在冷压油缸13的驱动下雾化冷却板6合模对发泡模具18进行冷却处理，冷却完成后雾化冷却板6分模，送模马达10动作将发泡模具18退出至模具交换架8上，升降油缸9继续动作将模具交换架8输送至模具输出工位3通道入口处，并在送模马达10的驱动下将发泡模具18送入模具输出工位3内部，出模油缸7动作将发泡模具18从模具输出工位3输出至承载输出的发泡模具18的承载架15，完成EVA发泡的加热、冷却及输出自动化操作。The EVA foam molding process using the foam molding machine of the present invention is as follows: a foaming mold 18 containing an EVA material to be foamed is placed on a mold carrier 14 on a mold exchange frame 8, in a lift cylinder 9 The drive rises to the entrance of the 2 channel of the mold heating station, and the foaming mold 18 is fed into the mold heating station 2 under the driving of the die feeding motor 10, and the superconducting heating plate 5 is driven by the hot press cylinder 12. The foaming mold 18 is heat-treated by clamping, and after the heating is completed, the superconducting heating plate 5 is divided into molds, and the feeding motor 10 is operated to withdraw the foaming mold 18 to the mold exchange frame 8, and the lifting cylinder 9 continues to operate. It is sent to the inlet of the 4 channel of the mold cooling station, and the foaming mold 18 is sent into the mold cooling station 4 under the driving of the die feeding motor 10. The atomizing cooling plate 6 is clamped under the driving of the cold pressure cylinder 13. The foaming mold 18 is subjected to a cooling process. After the cooling is completed, the atomizing cooling plate 6 is divided into molds, and the feeding motor 10 is operated to withdraw the foaming mold 18 to the mold exchange frame 8, and the lifting cylinder 9 continues to operate to transport the mold exchange frame 8 to the mold. Output station 3 channel entrance, The foaming mold 18 is fed into the mold output station 3 under the driving of the mold-feeding motor 10, and the discharge cylinder 7 is operated to output the foaming mold 18 from the mold output station 3 to the carrier of the foaming mold 18 carrying the output. 15, complete the heating, cooling and output automation of EVA foam.
进一步的，还包括能够沿所述支撑轨道11上下运动，并对模具加热工位2的开口进行封闭的密封挡板，在将发泡模具18送入模具加热工位2之后，通过密封挡板对模具加热工位2的开口进行封闭，能够进一步提高加热发泡效率，降低能耗。Further, a sealing baffle capable of moving up and down along the support rail 11 and closing the opening of the mold heating station 2 is provided, and after the foaming mold 18 is sent to the mold heating station 2, the sealing baffle is passed through the sealing baffle Closing the opening of the mold heating station 2 can further improve the heating foaming efficiency and reduce the energy consumption.
所属领域的普通技术人员应当理解：以上任何实施例的讨论仅为示例性的，并非旨在暗示本公开的范围(包括权利要求)被限于这些例子；在本发明的思路下，以上实施例或者不同实施例中的技术特征之间也可以进行组合，并存在如上所述的本发明的不同方面的许多其它变化，为了简明它们没有在细节中提供。因此，凡在本发明的精神和原则之内，所做的任何省略、修改、等同替换、改进等，均应包含在本发明的保护范围之内。It should be understood by those of ordinary skill in the art that the discussion of any of the above embodiments is merely exemplary, and is not intended to suggest that the scope of the disclosure (including the claims) is limited to these examples; Combinations of the technical features in the different embodiments are also possible, and there are many other variations of the various aspects of the invention as described above, which are not provided in the details for the sake of brevity. Therefore, any omissions, modifications, equivalents, improvements, etc., which are within the spirit and scope of the invention, are intended to be included within the scope of the invention.
Claims (9)
- 一种发泡成型机械设备，其特征在于，包括机架，所述机架的背面自上至下依次分层设置有模具加热工位、模具输出工位及模具冷却工位，所述模具加热工位内设置有用于对发泡模具进行加热的超导加热板，所述模具冷却工位内设置有用于对发泡模具进行冷却的雾化冷却板，所述模具输出工位的侧边设置有用于驱动发泡模具输出的出模油缸，还包括用于在模具加热工位、模具输出工位及模具冷却工位之间输送发泡模具的模具交换架，以及驱动所述模具交换架上下运动的升降油缸，所述模具交换架上设置有用于输送发泡模具的送模马达。A foam molding machine characterized by comprising a frame, and a back surface of the frame is sequentially arranged with a mold heating station, a mold output station and a mold cooling station, and the mold heating A superconducting heating plate for heating the foaming mold is disposed in the working station, and an atomizing cooling plate for cooling the foaming mold is disposed in the mold cooling station, and a side setting of the mold output station is arranged a mold cylinder for driving the output of the foaming mold, and a mold exchange frame for conveying the foaming mold between the mold heating station, the mold output station and the mold cooling station, and driving the mold exchange frame A moving lift cylinder is provided with a die feed motor for conveying the foam mold.
- 根据权利要求1所述的发泡成型机械设备，其特征在于，所述机架上垂直设置有延伸至模具加热工位、模具输出工位及模具冷却工位的支撑轨道，所述模具交换架在升降油缸的驱动下沿所述支撑轨道上下运动。The foam molding machine according to claim 1, wherein the frame is vertically provided with a support rail extending to a mold heating station, a mold output station and a mold cooling station, and the mold exchange frame The support rail is moved up and down along the driving of the lift cylinder.
- 根据权利要求1所述的发泡成型机械设备，其特征在于，所述模具加热工位的顶部及底部分别设置超导加热板，所述机架的顶端设置有控制所述超导加热板工作的热压油缸，所述顶部的超导加热板能够在热压油缸的驱动下上下运动。The foam molding machine according to claim 1, wherein a superconducting heating plate is respectively disposed at a top and a bottom of the mold heating station, and a top end of the frame is provided with a function of controlling the superconducting heating plate. The hot-press cylinder, the top superconducting heating plate can move up and down under the driving of the hot-pressure cylinder.
- 根据权利要求1所述的发泡成型机械设备，其特征在于，所述模具冷却工位的顶部及底部分别设置有雾化冷却板，所述机架的下部设置有控制所述雾化冷却板工作的冷压油缸，所述底部的雾化冷却板能够在冷压油缸的驱动下上下运动。The foam molding machine according to claim 1, wherein the top and bottom of the mold cooling station are respectively provided with an atomization cooling plate, and the lower portion of the frame is provided with the atomization cooling plate. The working cold-pressing cylinder, the bottom atomizing cooling plate can be moved up and down under the driving of the cold-pressure cylinder.
- 根据权利要求1所述的发泡成型机械设备，其特征在于，所述模具交换架上设置有用于放置发泡模具的模具承托架，所述模具承托架在送模马达的驱动下能够伸入或退出模具加热工位、模具输出工位及模具冷却工位。The foam molding machine according to claim 1, wherein said mold exchange frame is provided with a mold holder for placing a foaming mold, and said mold holder is driven by a mold feeding motor Extend or exit the mold heating station, mold output station and mold cooling station.
- 根据权利要求1所述的发泡成型机械设备，其特征在于，所述机架的前面还设置有用于承载输出的发泡模具的承载架，所述承载架的下部与模具输出工位平齐。The foam molding machine according to claim 1, wherein a front surface of the frame is further provided with a carrier for carrying the output foaming mold, and the lower portion of the carrier is flush with the mold output station. .
- 根据权利要求6所述的发泡成型机械设备，其特征在于，所述承载架上还设置有PLC操作屏及控制按钮。The foam molding machine according to claim 6, wherein the carrier is further provided with a PLC operation screen and a control button.
- 根据权利要求1-7任意一项所述的发泡成型机械设备，其特征在于，所述机架为三通道结构，所述模具加热工位、模具输出工位、模具冷却工位的数量均为两个且对应设置。The foam molding machine according to any one of claims 1 to 7, wherein the frame is a three-channel structure, and the number of the mold heating station, the mold output station, and the mold cooling station are both For two and corresponding settings.
- 根据权利要求2所述的发泡成型机械设备，其特征在于，还包括能够沿所述支撑轨道上下运动，并对模具加热工位的开口进行封闭的密封挡板。The foam molding machine apparatus according to claim 2, further comprising a sealing baffle capable of moving up and down along said support rail and closing an opening of the mold heating station.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711009935.6 | 2017-10-25 | ||
| CN201711009935.6A CN107627529B (en) | 2017-10-25 | 2017-10-25 | Foaming forming mechanical equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019080947A1 true WO2019080947A1 (en) | 2019-05-02 |
Family
ID=61106094
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2018/120021 WO2019080947A1 (en) | 2017-10-25 | 2018-12-10 | Foam moulding mechanical device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN107627529B (en) |
| WO (1) | WO2019080947A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974938A (en) * | 2020-08-27 | 2020-11-24 | 杭州欧宸科技有限公司 | Full-automatic foam mold forming machine |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107627529B (en) * | 2017-10-25 | 2023-11-14 | 张春花 | Foaming forming mechanical equipment |
| CN108972995B (en) * | 2018-09-05 | 2020-08-07 | 晋江市凯嘉机器制造有限公司 | EVA secondary foaming forming method |
| CN109794553B (en) * | 2019-02-20 | 2020-06-26 | 安徽信盟装备股份有限公司 | Lower heating lifting assembly of forming machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2275034Y (en) * | 1996-07-08 | 1998-02-25 | 张钦标 | Improved foaming and forming machine |
| CN203957268U (en) * | 2014-07-23 | 2014-11-26 | 晋江邦达塑料有限公司 | A kind of foam forming machine |
| EP2957411A1 (en) * | 2013-02-18 | 2015-12-23 | Hitachi Maxell, Ltd. | Method for producing molded foam body |
| CN205685613U (en) * | 2016-06-24 | 2016-11-16 | 晋江邦达塑料有限公司 | foaming cooling forming machine |
| CN107627529A (en) * | 2017-10-25 | 2018-01-26 | 广州佑群机械有限公司 | A kind of foaming machinery equipment |
| CN207415833U (en) * | 2017-10-25 | 2018-05-29 | 广州佑群机械有限公司 | A kind of foaming machinery equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8801414B2 (en) * | 2010-03-25 | 2014-08-12 | Simpet Holdings LLC | Systems for forming aggregate materials from heat fusable powdered materials |
| US20170043505A1 (en) * | 2015-08-10 | 2017-02-16 | Tien Kang Co., Ltd. | Compression-molding machine for making shoe soles |
| CN206124030U (en) * | 2016-06-28 | 2017-04-26 | 郑州磨料磨具磨削研究所有限公司 | Vulcanizer and cooling device thereof |
| CN106346650B (en) * | 2016-09-13 | 2019-10-01 | 张春花 | EVA rapidform machine |
| CN206383383U (en) * | 2017-01-05 | 2017-08-08 | 东莞市远茂塑胶机械有限公司 | A kind of secondary midsole foam forming machine |
| CN107283889A (en) * | 2017-08-07 | 2017-10-24 | 福建钜闽机械有限公司 | A kind of high footwear material forming method of production efficiency |
-
2017
- 2017-10-25 CN CN201711009935.6A patent/CN107627529B/en active Active
-
2018
- 2018-12-10 WO PCT/CN2018/120021 patent/WO2019080947A1/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2275034Y (en) * | 1996-07-08 | 1998-02-25 | 张钦标 | Improved foaming and forming machine |
| EP2957411A1 (en) * | 2013-02-18 | 2015-12-23 | Hitachi Maxell, Ltd. | Method for producing molded foam body |
| CN203957268U (en) * | 2014-07-23 | 2014-11-26 | 晋江邦达塑料有限公司 | A kind of foam forming machine |
| CN205685613U (en) * | 2016-06-24 | 2016-11-16 | 晋江邦达塑料有限公司 | foaming cooling forming machine |
| CN107627529A (en) * | 2017-10-25 | 2018-01-26 | 广州佑群机械有限公司 | A kind of foaming machinery equipment |
| CN207415833U (en) * | 2017-10-25 | 2018-05-29 | 广州佑群机械有限公司 | A kind of foaming machinery equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974938A (en) * | 2020-08-27 | 2020-11-24 | 杭州欧宸科技有限公司 | Full-automatic foam mold forming machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107627529B (en) | 2023-11-14 |
| CN107627529A (en) | 2018-01-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2019080947A1 (en) | Foam moulding mechanical device | |
| CN207415833U (en) | A kind of foaming machinery equipment | |
| TWI708744B (en) | Multi-die bending forming equipment | |
| CN106746531A (en) | 3D bend glass hot-press equipments | |
| CN204263523U (en) | A kind of double automotive trim plastics sucking moulding device | |
| CN111070696B (en) | Ironing process | |
| CN205929184U (en) | Shoes insole make -up machine | |
| CN106673410A (en) | Cooling device and cooling method for 3D (three-dimensional) curved glass hot-pressing equipment | |
| CN106673411A (en) | Cooling system in 3D (three dimensional) curved glass hot pressing device and cooling method | |
| CN202293167U (en) | Novel fully automatic heating and cooling device applied to foaming former | |
| CN111113905B (en) | Ironing machine | |
| CN106746532B (en) | A kind of 3D bend glass hot-press method | |
| CN102514124A (en) | Novel moveable heating type automatic heating and cooling device | |
| CN218785720U (en) | Flat vulcanizing machine for rubber production | |
| TWM581977U (en) | Foaming machine structure | |
| CN102431118B (en) | Device and method for fully automatically manufacturing plastic hollow container products in injection-stretch-blow manner | |
| CN107052123B (en) | A kind of metal tube part thermal state metal air-pressure forming method | |
| CN206607157U (en) | 3D bend glass hot-press equipments | |
| CN211532887U (en) | Ironing machine | |
| CN205915593U (en) | Sole material rapid prototyping machine's mould transport mechanism | |
| CN210851283U (en) | Hot pressing cooling design all-in-one | |
| CN202310303U (en) | Cooling device of Cedal electric press | |
| CN207861429U (en) | Apply the transmission mechanism on non-spherical glass lens moulding press | |
| CN208084780U (en) | A kind of automatic hot press | |
| CN207646073U (en) | Transfer tool and 3D glass processing systems |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 18870632 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 18870632 Country of ref document: EP Kind code of ref document: A1 |