CN113292859A - Nano-modified rapid-forming high-molecular insulating material and preparation method thereof - Google Patents
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Abstract
The invention aims to provide a nano modified rapid prototyping polymer insulating material, which specifically comprises the following components: the silicone rubber, the nano zinc oxide and the nano silicon dioxide are distributed according to the mass ratio as follows: the nano zinc oxide with the mass ratio of 2.4-7% and the nano silicon dioxide with the mass ratio of 1.2-7.2% are added into the silicone rubber, so that the temperature conditions of gelation and curing are improved and the gelation and curing time is shortened while the insulation performance of the silicone rubber material is considered; the invention also provides a preparation method of the nano modified rapid prototyping polymer insulating material.
Description
Technical Field
The invention belongs to the technical field of high-voltage insulating materials, and relates to a nano modified rapid prototyping polymer insulating material;
the invention also relates to a preparation method of the nano modified rapid prototyping polymer insulating material.
Background
With the rapid development of power distribution networks, the scale of the power distribution networks is gradually enlarged, and the importance of the power distribution networks is increasingly promoted. The overhead line is used as an important component of the power distribution network, has a complex structure and wide distribution, but has severe operation condition and old line, and the proportion of bare conductors in the overhead line is higher;
the existing maintenance of the overhead bare conductor mostly adopts replacement of the overhead bare conductor with an insulated conductor or maintenance and reconstruction by adopting other process modes, the replacement of the insulated conductor is high in cost and long in time consumption, and the existing process and reconstruction are subjected to various objective environment elbows, such as incapability of forming in a low-temperature environment, incapability of operating in winter, unsatisfactory heat-conducting performance and aging resistance and the like;
based on the above problems, the present invention provides an on-line live bare conductor insulation coating platform and a bare conductor coating insulation material.
Disclosure of Invention
The invention aims to provide a nano modified rapid prototyping polymer insulating material, which improves the environmental conditions of gelation and solidification and shortens the time required by gelation and solidification while considering the electrical insulation of a silicone rubber material; the heat-conducting property and the aging resistance of the insulating material are enhanced.
The invention also aims to provide a preparation method of the nano modified rapid prototyping polymer insulating material.
The first technical scheme of the invention is that the nano modified rapid prototyping polymer insulating material specifically comprises the following components: the silicone rubber, the nano zinc oxide and the nano silicon dioxide are distributed according to the mass ratio as follows: adding 2.4-7% of nano zinc oxide into the silicone rubber by mass ratio; 1.2 to 7.2 percent of nano silicon dioxide.
The first technical solution of the present invention is also characterized in that:
wherein the particle size of the nano zinc oxide is 30-70nm, and the particle size of the nano silicon dioxide is 30-70 nm.
The second technical scheme of the invention is that the preparation method of the nano modified rapid prototyping polymer insulating material, which adopts the nano modified rapid prototyping polymer insulating material, is implemented according to the following steps:
and 4, stirring and dispersing the mixed colloid obtained in the step 3, and after the nano zinc oxide and the nano silicon dioxide are uniformly dispersed, obtaining the mixed colloid nano modified polymer composite insulating material.
The second technical solution of the present invention is also characterized in that:
wherein the surface treatment in the step 2 is implemented according to the following steps:
step 2.1, putting the weighed nano zinc oxide powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly;
step 2.2, preparing a KH550 solution, weighing KH550 with the weight of 10% of the nano zinc oxide powder, placing the KH550 solution into a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.3, adding the solution prepared in the step 2.2 into the solution diluted in the step 2.1, mechanically adding ultrasonic waves, uniformly stirring for 40min, putting into an oven after stirring, drying, and grinding with a clean mortar for later use;
step 2.4, putting the weighed nano silicon dioxide into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly;
step 2.5, preparing a KH550 solution, weighing KH550 with the weight of 10% of the nano-silica, placing the KH550 solution in a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of that of the KH550, and uniformly mixing for later use;
step 2.6, after the stirring in the step 2.4 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min, putting the mixture into an oven after the stirring is finished, and grinding the mixture by using a clean mortar for later use after drying;
wherein in the step 2.1, the stirring time is not less than 20min, and the rotating speed is 225 r/min;
wherein the dispersing and stirring time in the step 4 is not more than 7 min.
The invention has the beneficial effects that:
the filling of the nano zinc oxide and the nano silicon dioxide in the nano modified rapid prototyping polymer insulating material improves the adhesion and coating of the silicone rubber, improves the gelling condition and the curing condition of the silicone rubber, and enables the silicone rubber to be rapidly gelled and cured at normal temperature and low temperature; meanwhile, the gel time and the curing time of the gel are shortened under the low-temperature and normal-temperature states; the heat-conducting property and the aging resistance of the material are improved.
Drawings
FIG. 1 is a flow chart of a method for preparing a nano-modified rapid prototyping polymer insulation material of the present invention;
FIG. 2 is a graph showing the curing time curves in the 20 ℃ environment and the 0 ℃ environment of example 1 and other groups in the preparation method of the nano-modified rapid prototyping polymer insulation material of the present invention;
FIG. 3 is a gel time curve of the 20 ℃ environment and the 0 ℃ environment of example 1 and other groups in the preparation method of the nano-modified rapid prototyping polymer insulation material of the present invention;
FIG. 4 is a graph showing the thermal conductivity of example 2 and other groups in the method for preparing a nano-modified rapid prototyping polymer insulation material of the present invention;
fig. 5 is a graph showing the aging tendency of example 3 and other groups in the method for preparing a nano-modified rapid prototyping polymer insulation material of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention provides a nano modified rapid prototyping polymer insulating material, which specifically comprises the following components in percentage by weight: adding 2.4-7% of nano zinc oxide by mass into silicone rubber, and adding 1.2-7.2% of nano silicon dioxide by mass into the silicone rubber, wherein the particle size of the nano zinc oxide is 30-70nm, and the particle size of the nano silicon dioxide is 30-70 nm.
The invention also provides a preparation method of the nano modified rapid prototyping polymer insulating material, which adopts the nano modified rapid prototyping polymer insulating material, as shown in figure 1, and is implemented by the following steps:
the surface treatment is specifically carried out according to the following steps:
step 2.1, putting the weighed nano zinc oxide powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for fully diluting, and mechanically adding ultrasonic waves for uniformly stirring; the stirring time is not less than 20min, and the rotating speed is 225 r/min.
Step 2.2, preparing a KH550 solution, weighing KH550 with the weight of 10% of the nano zinc oxide powder, placing the KH550 solution into a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.3, adding the solution prepared in the step 2.2 into the solution diluted in the step 2.1, mechanically adding ultrasonic waves, uniformly stirring for 40min, putting into an oven after stirring, drying, and grinding with a clean mortar for later use;
step 2.4, putting the weighed nano silicon dioxide into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly;
step 2.5, preparing a KH550 solution, weighing KH550 with the weight of 10% of the nano-silica, placing the KH550 solution in a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of that of the KH550, and uniformly mixing for later use;
step 2.6, after the stirring in the step 2.4 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min, putting the mixture into an oven after the stirring is finished, and grinding the mixture by using a clean mortar for later use after drying;
and 4, stirring and dispersing the mixed colloid obtained in the step 3 for no more than 7min, and after the nano zinc oxide and the nano silicon dioxide are uniformly dispersed, obtaining the mixed colloid nano modified polymer composite insulating material.
Example 1
A preparation method of a nano modified rapid prototyping polymer insulating material is implemented according to the following steps:
step 2.1, putting the weighed ZnO powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly (the time is more than or equal to 20min, and the rotating speed is 225 r/min);
step 2.2, preparing a KH550 solution, weighing KH550 with the weight of 10% of ZnO powder, placing the KH550 solution into a small beaker, adding purified water with half of the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.3, after the stirring in the step 2.1 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min (the rotating speed is 225r/min), putting into an oven after the stirring is finished, drying, and grinding with a clean mortar for later use;
step 2.4, putting the weighed SiO2 powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, mechanically adding ultrasonic waves for stirring uniformly (the time is more than or equal to 20min, and the rotating speed is 225r/min)
Step 2.5, preparing a KH550 solution, weighing KH550 with the weight of 10% of the SiO2 powder, placing the KH550 into a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.6, after the stirring in the step 2.4 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min (the rotating speed is 225r/min), putting into an oven after the stirring is finished, drying, and grinding with a clean mortar for later use;
table 1 shows the gel time and the curing time in an environment of 0 deg.C
As can be seen from Table 1, the gel time and curing time of the modified insulation material at 0 ℃ are greatly reduced with the addition of the nano-filler
Table 2 shows the gel time and the curing time in an environment of 20 ℃
As can be seen from Table 2, the gel time and curing time of the modified insulation material at 20 ℃ are greatly reduced with the addition of the nano-filler
Example 2
A preparation method of a nano modified rapid prototyping polymer insulating material is implemented according to the following steps:
step 2.1, putting the weighed ZnO powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly (the time is more than or equal to 20min, and the rotating speed is 225 r/min);
step 2.2, preparing a KH550 solution, weighing KH550 with the weight of 10% of ZnO powder, placing the KH550 solution into a small beaker, adding purified water with half of the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.3, after the stirring in the step 2.1 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min (the rotating speed is 225r/min), putting into an oven after the stirring is finished, drying, and grinding with a clean mortar for later use;
step 2.4, putting the weighed SiO2 powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly (the time is more than or equal to 20min, and the rotating speed is 225 r/min);
step 2.5, preparing a KH550 solution, weighing KH550 with the weight of 10% of the SiO2 powder, placing the KH550 into a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.6, after the stirring in the step 2.4 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min (the rotating speed is 225r/min), putting into an oven after the stirring is finished, drying, and grinding with a clean mortar for later use;
and 4, stirring and dispersing the mixed colloid obtained in the step 3 for less than or equal to 7min, uniformly dispersing the nano zinc oxide and the nano silicon dioxide to obtain the mixed colloid nano modified polymer composite insulating material, and carrying out a heat conduction performance experiment, wherein the heat conduction coefficient is changed as shown in Table 3.
TABLE 3 Filler Heat conductivity data
As can be seen from Table 3, with the addition of nano ZnO, the thermal conductivity of the modified insulating material is remarkably enhanced
Example 3
A preparation method of a nano modified rapid prototyping polymer insulating material is implemented according to the following steps:
step 2.1, putting the weighed ZnO powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly (the time is more than or equal to 20min, and the rotating speed is 225 r/min);
step 2.2, preparing a KH550 solution, weighing KH550 with the weight of 10% of ZnO powder, placing the KH550 solution into a small beaker, adding purified water with half of the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.3, after the stirring in the step 2.1 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min (the rotating speed is 225r/min), putting into an oven after the stirring is finished, drying, and grinding with a clean mortar for later use;
step 2.4, putting the weighed SiO2 powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly (the time is more than or equal to 20min, and the rotating speed is 225 r/min);
step 2.5, preparing a KH550 solution, weighing KH550 with the weight of 10% of the SiO2 powder, placing the KH550 into a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.6, after the stirring in the step 2.4 is finished, adding the solution prepared in the step 2.2, mechanically adding ultrasonic waves, uniformly stirring for 40min (the rotating speed is 225r/min), putting into an oven after the stirring is finished, drying, and grinding with a clean mortar for later use;
TABLE 4 ageing resistance test data (ultraviolet wavelength 400nm)
As can be seen from the table, the aging resistance of the modified insulating material is obviously improved with the addition of the nano filler.
Claims (6)
1. A nanometer modified rapid prototyping polymer insulating material is characterized by comprising the following components: the silicone rubber, the nano zinc oxide and the nano silicon dioxide are distributed according to the mass ratio as follows: adding 2.4-7% of nano zinc oxide and 1.2-7.2% of nano silicon dioxide into silicone rubber.
2. The nano-modified rapid prototyping polymeric insulation material of claim 1, wherein the nano-zinc oxide has a particle size of 30-70nm and the nano-silica has a particle size of 30-70 nm.
3. A preparation method of a nano-modified rapid prototyping polymer insulating material, which adopts the nano-modified rapid prototyping polymer insulating material of claims 1-2, is characterized by comprising the following steps:
step 1, weighing nano zinc oxide and nano silicon dioxide according to a mass ratio;
step 2, performing surface treatment on the nano zinc oxide and the nano silicon dioxide weighed in the step 1;
step 3, placing the nano zinc oxide and the nano silicon dioxide processed in the step 2 into a beaker, and adding silicone rubber according to a mass ratio to obtain a mixed colloid;
and 4, stirring and dispersing the mixed colloid obtained in the step 3, and after the nano zinc oxide and the nano silicon dioxide are uniformly dispersed, obtaining the mixed colloid nano modified polymer composite insulating material.
4. The method for preparing a nano-modified rapid prototyping polymer insulation material as claimed in claim 3, wherein said surface treatment in step 2 is specifically carried out according to the following steps:
step 2.1, putting the weighed nano zinc oxide powder into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly;
step 2.2, preparing a KH550 solution, weighing KH550 with the weight of 10% of the nano zinc oxide powder, placing the KH550 solution into a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of the KH550, and uniformly mixing for later use;
step 2.3, adding the solution prepared in the step 2.2 into the solution diluted in the step 2.1, mechanically adding ultrasonic waves, uniformly stirring for 40min, putting into an oven after stirring, drying, and grinding with a clean mortar for later use;
step 2.4, putting the weighed nano silicon dioxide into a beaker, adding anhydrous ethanol with the mass ratio of 400% for full dilution, and mechanically adding ultrasonic waves for stirring uniformly;
step 2.5, preparing a KH550 solution, weighing KH550 with the weight of 10% of the nano-silica, placing the KH550 solution in a small beaker, adding purified water with half the mass of the KH550, adding absolute ethyl alcohol with the mass of 3.5 times of that of the KH550, and uniformly mixing for later use;
and 2.6, adding the solution prepared in the step 2.2 after the stirring in the step 2.4 is finished, uniformly stirring for 40min by mechanically adding ultrasonic waves, putting the mixture into an oven after the stirring is finished, and grinding the mixture by using a clean mortar for later use after drying.
5. The method for preparing a nano-modified rapid prototyping polymer insulation material as claimed in claim 4, wherein in step 2.1, the stirring time is not less than 20min, and the rotation speed is 225 r/min.
6. The method for preparing a nano-modified rapid prototyping polymer insulation material as claimed in claim 3, wherein the dispersion stirring time in step 4 is not greater than 7 min.
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