CN113290830A - Continuous folding method and folding device for shutter door curtain - Google Patents

Continuous folding method and folding device for shutter door curtain Download PDF

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Publication number
CN113290830A
CN113290830A CN202110500534.0A CN202110500534A CN113290830A CN 113290830 A CN113290830 A CN 113290830A CN 202110500534 A CN202110500534 A CN 202110500534A CN 113290830 A CN113290830 A CN 113290830A
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China
Prior art keywords
door curtain
rail
frame
sheet
foldable
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Granted
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CN202110500534.0A
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CN113290830B (en
Inventor
王春松
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Lvxing Fuzhou Housewares Co ltd
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Lvxing Fuzhou Housewares Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/02Bending or folding
    • B29C53/04Bending or folding of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Blinds (AREA)
  • Power-Operated Mechanisms For Wings (AREA)

Abstract

The invention relates to the technical field of shutter door curtain processing, in particular to a shutter door curtain continuous folding method, which comprises the following steps: two wavy foldable matrixes are respectively pressed on the two side end faces of the door curtain sheet, and the two foldable matrixes are synchronously folded to enable the door curtain sheet to be pressed and folded into a shutter structure. The invention also provides a continuous folding device of the shutter door curtain, which comprises a frame, an upper die sheet and a lower die sheet; the rack is provided with a first rail and a second rail which are coplanar; the upper die plate and the lower die plate are arranged in an up-and-down overlapping mode and are of foldable wave-shaped structures; the upper die sheet is provided with a first roller corresponding to the wave crest or the wave trough; and a second roller is arranged at the position of the lower die sheet corresponding to the wave crest or the wave trough. The continuous folding method and the folding device for the shutter door curtain, provided by the invention, have the advantages of simple operation steps, good processing continuity and high efficiency, saves manpower and material resources, improves the processing consistency of products, and is suitable for large-scale production.

Description

Continuous folding method and folding device for shutter door curtain
Technical Field
The invention relates to the technical field of shutter door curtain processing, in particular to a shutter door curtain continuous folding method and a shutter door curtain continuous folding device.
Background
At present, the application of the shutter door curtain in simple wardrobe and other household products is very wide. The existing shutter door curtain processing mode is usually completed through manual folding, the defects of complex operation steps, poor continuity and low manufacturing efficiency exist, particularly, the folding precision of the door curtain completely depends on the experience of workers, the product consistency is poor, and the shutter door curtain processing mode is not suitable for large-scale production.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a continuous folding method and a folding device of a shutter door curtain with high processing efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that: a continuous folding method of a venetian blind, comprising the steps of: two wavy foldable matrixes are respectively pressed on the two side end faces of the door curtain sheet, and the two foldable matrixes are synchronously folded to enable the door curtain sheet to be pressed and folded into a shutter structure.
The invention also provides a continuous folding device of the shutter door curtain, which comprises a frame, an upper die sheet and a lower die sheet;
the rack is provided with a first rail and a second rail which are coplanar;
the upper die plate and the lower die plate are arranged in an up-and-down overlapping mode and are of foldable wave-shaped structures;
the upper die sheet is provided with a first roller corresponding to the wave crest or the wave trough, and the first roller is in sliding fit with the first track;
and the lower die piece is provided with a second roller corresponding to the wave crest or the wave trough, and the second roller is in sliding fit with the second track.
The invention has the beneficial effects that: the continuous folding method and device for shutter door curtain includes pressing two wavy foldable sheets onto the end faces of the door curtain sheet, folding the two sheets synchronously to make the door curtain sheet pressed and folded into shutter structure, positioning the two sheets over and under the door curtain sheet, aligning the peaks and the valleys of the upper and lower sheets, and matching the upper and lower sheets with the tracks in the frame via the rollers in the peaks and valleys after the valleys are aligned. The continuous folding method and the folding device for the shutter door curtain, provided by the invention, have the advantages of ingenious structure, simple operation steps, good processing continuity and high efficiency, saves manpower and material resources, improves the processing consistency of products, and is suitable for large-scale production.
Drawings
FIG. 1 is a schematic view of a continuous folding apparatus for a venetian blind according to an embodiment of the present invention;
FIG. 2 is a front view of a continuous folding apparatus for a blind according to an embodiment of the present invention;
FIG. 3 is a side view of a continuous folding apparatus for a blind according to an embodiment of the present invention;
description of reference numerals:
1. a frame; 11. A first track; 12. A second track; 13. A fixed mount; 14. A lifting frame; 15. A third cylinder;
2. mounting a die sheet; 21. A first roller;
3. a lower die sheet; 31. A second roller;
4. a first cylinder;
5. a second cylinder;
6. a feeding motor;
7. a feeding roller set;
8. a discharging motor;
9. and (4) discharging roller sets.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 3, a method for continuously folding a venetian blind includes the following steps: two wavy foldable matrixes are respectively pressed on the two side end faces of the door curtain sheet, and the two foldable matrixes are synchronously folded to enable the door curtain sheet to be pressed and folded into a shutter structure.
From the above description, the beneficial effects of the present invention are: a method for continuously folding the louver door curtain features that two waved foldable matrix plates are used to cover the end faces of door curtain plate, and the two waved foldable matrix plates are synchronously folded to press the door curtain plate tightly and fold it into louver structure. The continuous folding method and the folding device for the shutter door curtain, provided by the invention, have the advantages of ingenious structure, simple operation steps, good processing continuity and high efficiency, saves manpower and material resources, improves the processing consistency of products, and is suitable for large-scale production.
Further, the method specifically comprises the following steps:
s1, selecting two wave-shaped foldable templates with the same size according to the size requirement of the shutter structure after the door curtain is folded;
s2, placing the door curtain sheet on the surface of one foldable template and then pressing the door curtain sheet by using the other foldable template;
and S3, synchronously folding the two foldable matrixes, and then drawing out and packaging the door curtain sheet.
According to the description, the corresponding foldable matrixes are selected according to the width of the shutter of the door curtain piece to be folded, the door curtain piece is pressed and covered in the middle after the two foldable matrixes are aligned, the two foldable matrixes are synchronously folded, the door curtain piece in the middle can be folded into the shutter structure, and the door curtain piece can be pulled out at one time after the folding.
A shutter door curtain continuous folding device comprises a frame, an upper die plate and a lower die plate;
the rack is provided with a first rail and a second rail which are coplanar;
the upper die plate and the lower die plate are arranged in an up-and-down overlapping mode and are of foldable wave-shaped structures;
the upper die sheet is provided with a first roller corresponding to the wave crest or the wave trough, and the first roller is in sliding fit with the first track;
and the lower die piece is provided with a second roller corresponding to the wave crest or the wave trough, and the second roller is in sliding fit with the second track.
From the above description, the beneficial effects of the present invention are: two pieces of matrixes are arranged above and below the door curtain piece respectively, the wave crests of the upper matrixes and the wave crests of the lower matrixes are aligned, and after the wave troughs are aligned with the wave troughs, the upper matrixes and the lower matrixes are matched with the track on the rack through rollers arranged at the wave crests or the wave troughs, so that the upper and lower matrixes are synchronously folded, and the door curtain cloth piece in the middle is folded into a shutter structure at one time.
Furthermore, the first rail and the second rail are parallel to each other, the first roller is arranged at a position of the upper die sheet corresponding to the wave crest, and the second roller is arranged at a position of the lower die sheet corresponding to the wave crest.
As can be seen from the above description, the rollers are all arranged at the wave crest positions of the mold sheet, so that the gravitational potential energy of the mold sheet and the door curtain sheet can be fully utilized in the folding process, the energy consumption is reduced, the door curtain sheet is not easy to wrinkle in a natural suspension state, and the folding quality of the door curtain is improved.
The device is characterized by further comprising a first air cylinder and a second air cylinder which are arranged on the rack, wherein the first air cylinder is connected with the first idler wheels in a one-to-one correspondence mode more than two groups, and the second air cylinder is connected with the second idler wheels in a one-to-one correspondence mode more than two groups.
According to the description, the air cylinder is used for pushing the roller to roll, so that the folding speed and the folding direction are consistent, and the consistency of the door curtain sheet folding product is ensured.
Further, the frame includes mount and crane, mount and crane sliding fit, the second track setting is in on the mount, first track setting is in on the crane.
According to the above description, the lifting frame is controlled to lift before folding, the door curtain sheet is placed between the two mold sheets, and then the lifting frame is controlled to descend, so that the two mold sheets compress the door curtain sheet, and the folding quality is improved.
Furthermore, the lifting frame further comprises a third air cylinder, the third air cylinder is arranged on the fixing frame, and the third air cylinder is connected with the lifting frame.
As can be known from the description, the third cylinder is used for controlling the lifting frame to move up and down, so that time and labor are saved, and the efficiency is improved.
The feeding mechanism comprises a frame, an upper die plate and a lower die plate, wherein the upper die plate and the lower die plate are arranged on one side of the frame, the feeding roller group is rotatably arranged on the other side of the frame, the feeding motor is arranged on the frame and connected with the feeding roller group, and the feeding roller group is perpendicular to the plane where the first rail and the second rail are located.
As can be seen from the above description, the feeding motor is used for driving the feeding roller set to rotate, so as to realize the continuous feeding of the door curtain sheet.
The discharging motor is arranged on the rack and connected with the discharging roller group, the discharging roller group is positioned on one side of the lower die plate along the direction perpendicular to the plane where the first rail and the second rail are positioned, and the discharging roller group is parallel to the plane where the first rail and the second rail are positioned.
As can be seen from the above description, the discharging motor is used to drive the discharging roller set to rotate so as to continuously discharge the folded venetian blind.
Furthermore, the surfaces of the upper die sheet and the lower die sheet are both provided with anti-skid layers.
As can be seen from the above description, the anti-slip layer serves to prevent slipping and protection, and also to prevent the door curtain sheet from being damaged or wrinkled.
Referring to fig. 1 to fig. 3, a first embodiment of the present invention is: a continuous folding method of a venetian blind, comprising the steps of: two wavy foldable matrixes are respectively pressed on the two side end faces of the door curtain sheet, and the two foldable matrixes are synchronously folded to enable the door curtain sheet to be pressed and folded into a shutter structure.
Referring to fig. 1 to fig. 3, a second embodiment of the present invention is: firstly, selecting two wavy foldable matrixes with the same size according to the size requirement of a shutter structure after the door curtain sheet is folded; then, after the door curtain sheet is placed on the surface of one foldable template, the door curtain sheet is pressed tightly by the other foldable template; and finally, after the two foldable matrixes are synchronously folded, the door curtain sheet is drawn out and packaged.
Referring to fig. 1 to fig. 3, a third embodiment of the present invention is: a shutter door curtain continuous folding device comprises a frame 1, an upper die plate 2 and a lower die plate 3;
the frame 1 is provided with a first rail 11 and a second rail 12 which are coplanar;
the upper die sheet 2 and the lower die sheet 3 are arranged in an up-down overlapping mode, and the upper die sheet 2 and the lower die sheet 3 are of foldable wave-shaped structures; the upper die sheet 2 and the lower die sheet 3 are made of PE materials;
the upper die piece 2 is provided with a first roller 21 corresponding to the wave crest or the wave trough, and the first roller 21 is in sliding fit with the first track 11;
the lower die plate 3 is provided with a second roller 31 corresponding to the wave crest or the wave trough, and the second roller 31 is in sliding fit with the second track 12.
Referring to fig. 1 to fig. 3, a fourth embodiment of the present invention is: the first rail 11 and the second rail 12 are parallel to each other, the first roller 21 is disposed at a position of the upper die 2 corresponding to the peak, and the second roller 31 is disposed at a position of the lower die 3 corresponding to the peak. Go up matrix 2 and lower matrix 3 and be located crest and trough position and all be equipped with the pivot, first gyro wheel 21 and second gyro wheel 31 all rotate with the tip of pivot and be connected. Still including setting up first cylinder 4 and second cylinder 5 in frame 1, more than two sets of first cylinder 4 and more than two sets of first gyro wheel 21 one-to-one is connected, more than two sets of second cylinder 5 and more than two sets of second gyro wheel 31 one-to-one is connected. The machine frame 1 comprises a fixed frame 13 and a lifting frame 14, the fixed frame 13 is in sliding fit with the lifting frame 14, the second rail 12 is arranged on the fixed frame 13, and the first rail 11 is arranged on the lifting frame 14. The fixed mount 13 and the lifting frame 14 are both arranged on the same machine frame 1, and the fixed mount 13 and the lifting frame 14 are both detachably connected with the machine frame 1. The lifting frame is characterized by further comprising a third air cylinder 15, wherein the third air cylinder 15 is arranged on the fixed frame 13, and the third air cylinder 15 is connected with the lifting frame 14. The die-casting machine is characterized by further comprising a feeding motor 6 and a feeding roller group 7, the upper die sheet 2 and the lower die sheet 3 are arranged on one side of the rack 1, the feeding roller group 7 is rotatably arranged on the other side of the rack 1, the feeding motor 6 is arranged on the rack 1, the feeding motor 6 is connected with the feeding roller group 7, and the feeding roller group 7 is perpendicular to the plane where the first rail 11 and the second rail 12 are located. The feed roller group 7 comprises more than two feed rollers which are parallel to each other. Still include ejection of compact motor 8 and ejection of compact roller group 9, ejection of compact motor 8 sets up in frame 1, ejection of compact motor 8 with ejection of compact roller group 9 is connected, ejection of compact roller group 9 is located die 3 is along the perpendicular to one side of first track 11 and the planar direction in second track 12 place, ejection of compact roller group 9 is on a parallel with the plane in first track 11 and second track 12 place. The discharging roller group 9 comprises more than two parallel discharging rollers. And anti-skid layers are arranged on the surfaces of the upper die sheet 2 and the lower die sheet 3.
In summary, the present invention provides a continuous folding method and a folding apparatus for a venetian blind, wherein two wavy foldable templates are respectively pressed on two side end surfaces of a blind, the two foldable templates are synchronously folded to compress and fold the blind into a venetian blind structure, the two foldable templates are respectively located above and below the blind, peaks of the upper and lower templates are aligned with the peaks, and after troughs are aligned with troughs, the upper and lower templates are both matched with a rail on a frame through rollers arranged at the peaks or troughs, so as to realize synchronous folding of the upper and lower templates, and further fold the central blind cloth into the venetian blind structure at one time. The continuous folding method and the folding device for the shutter door curtain, provided by the invention, have the advantages of ingenious structure, simple operation steps, good processing continuity and high efficiency, saves manpower and material resources, improves the processing consistency of products, and is suitable for large-scale production. The rollers are all arranged at the wave crest positions of the mold pieces, so that the gravitational potential energy of the mold pieces and the door curtain pieces can be fully utilized in the folding process, the energy consumption is reduced, the door curtain pieces are not easy to wrinkle under the natural suspension state, and the folding quality of the door curtain is improved. The air cylinder is used for pushing the roller to roll, so that the folding speed and the folding direction are consistent, and the consistency of the door curtain sheet folding product is ensured. Before folding, the lifting frame is controlled to lift, the door curtain sheet is placed between the two mold sheets, and then the lifting frame is controlled to descend, so that the two mold sheets compress the door curtain sheet, and the folding quality is improved. The third cylinder is used for controlling the lifting frame to move up and down, so that time and labor are saved, and the efficiency is improved. The feeding motor is used for driving the feeding roller set to rotate, and continuous feeding of the door curtain sheet is achieved. The discharging motor is used for driving the discharging roller set to rotate and continuously sending out the folded shutter door curtain. The anti-slip layer plays the roles of anti-slip and protection, and also prevents the door curtain sheet from being damaged or wrinkled.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.

Claims (10)

1. A method for continuously folding a blind, comprising the steps of: two wavy foldable matrixes are respectively pressed on the two side end faces of the door curtain sheet, and the two foldable matrixes are synchronously folded to enable the door curtain sheet to be pressed and folded into a shutter structure.
2. The continuous folding method of shutter curtains according to claim 1, characterised in that it comprises in particular the following steps:
s1, selecting two wave-shaped foldable templates with the same size according to the size requirement of the shutter structure after the door curtain is folded;
s2, placing the door curtain sheet on the surface of one foldable template and then pressing the door curtain sheet by using the other foldable template;
and S3, synchronously folding the two foldable matrixes, and then drawing out and packaging the door curtain sheet.
3. A shutter door curtain continuous folding device is characterized by comprising a frame, an upper die plate and a lower die plate;
the rack is provided with a first rail and a second rail which are coplanar;
the upper die plate and the lower die plate are arranged in an up-and-down overlapping mode and are of foldable wave-shaped structures;
the upper die sheet is provided with a first roller corresponding to the wave crest or the wave trough, and the first roller is in sliding fit with the first track;
and the lower die piece is provided with a second roller corresponding to the wave crest or the wave trough, and the second roller is in sliding fit with the second track.
4. The continuous folding apparatus for a venetian blind as claimed in claim 3, wherein the first rail and the second rail are parallel to each other, the first roller is disposed at a position of the upper mold piece corresponding to the crest, and the second roller is disposed at a position of the lower mold piece corresponding to the crest.
5. The continuous folding apparatus for a venetian blind as claimed in claim 3, further comprising a first cylinder and a second cylinder provided on the frame, wherein two or more sets of the first cylinders are connected to two or more sets of the first rollers in a one-to-one correspondence, and two or more sets of the second cylinders are connected to two or more sets of the second rollers in a one-to-one correspondence.
6. The continuous folding device of shutter door curtain according to claim 3, characterized in that said frame comprises a fixed frame and a lifting frame, said fixed frame and lifting frame being in sliding fit, said second rail being provided on said fixed frame, said first rail being provided on said lifting frame.
7. The continuous folding device of shutter door curtains according to claim 6, characterized in that it further comprises a third cylinder, which is arranged on the fixed frame and is connected with the lifting frame.
8. The continuous folding apparatus of shutter door curtain as claimed in claim 3, further comprising a feeding motor and a feeding roller set, wherein the upper mold sheet and the lower mold sheet are both disposed on one side of the frame, the feeding roller set is rotatably disposed on the other side of the frame, the feeding motor is disposed on the frame, the feeding motor is connected to the feeding roller set, and the feeding roller set is perpendicular to the plane of the first rail and the second rail.
9. The continuous folding apparatus of the venetian blind as claimed in claim 3, further comprising a discharging motor disposed on the frame, the discharging motor being connected to the discharging roller set, the discharging roller set being located on one side of the lower mold plate in a direction perpendicular to a plane of the first rail and the second rail, the discharging roller set being parallel to the plane of the first rail and the second rail.
10. The continuous folding apparatus of a venetian blind as claimed in claim 3, wherein the upper and lower dies are provided with an anti-slip layer on the surface thereof.
CN202110500534.0A 2021-05-08 2021-05-08 Continuous folding method and folding device for shutter door curtain Active CN113290830B (en)

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Application Number Priority Date Filing Date Title
CN202110500534.0A CN113290830B (en) 2021-05-08 2021-05-08 Continuous folding method and folding device for shutter door curtain

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Application Number Priority Date Filing Date Title
CN202110500534.0A CN113290830B (en) 2021-05-08 2021-05-08 Continuous folding method and folding device for shutter door curtain

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CN113290830A true CN113290830A (en) 2021-08-24
CN113290830B CN113290830B (en) 2023-02-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115710793A (en) * 2022-11-24 2023-02-24 杭州道贤智能科技有限责任公司 Ultraviolet-proof curtain processing and shaping equipment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9610087D0 (en) * 1995-05-16 1996-07-17 Urabe Toshinaga Female dies for corrugated boards
JP2003238027A (en) * 2002-02-19 2003-08-27 Toto Insatsu Marketing Kyodo Kumiai Method and device for folding-in of sheet material and sheet material
JP2005096986A (en) * 2003-09-05 2005-04-14 Hiraga Kikai Kogyo Kk Sheet folding processing device and manufacturing method for folded sheet
US20070023987A1 (en) * 2005-05-23 2007-02-01 Kling Daniel H Folding methods, structures and apparatuses
WO2009143674A1 (en) * 2008-05-30 2009-12-03 诺维克贸易2008有限责任公司 Mesh fabric and its manufacturing method
CN202143910U (en) * 2010-12-29 2012-02-15 山东华盛荣镁业科技有限公司 Rolling broaden machine for curved plates
WO2015172513A1 (en) * 2014-05-12 2015-11-19 苏州华源包装股份有限公司 Steering conveying mechanism for iron roll materials and stamping device with steering conveying mechanism for iron roll materials

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9610087D0 (en) * 1995-05-16 1996-07-17 Urabe Toshinaga Female dies for corrugated boards
JP2003238027A (en) * 2002-02-19 2003-08-27 Toto Insatsu Marketing Kyodo Kumiai Method and device for folding-in of sheet material and sheet material
JP2005096986A (en) * 2003-09-05 2005-04-14 Hiraga Kikai Kogyo Kk Sheet folding processing device and manufacturing method for folded sheet
US20070023987A1 (en) * 2005-05-23 2007-02-01 Kling Daniel H Folding methods, structures and apparatuses
WO2009143674A1 (en) * 2008-05-30 2009-12-03 诺维克贸易2008有限责任公司 Mesh fabric and its manufacturing method
CN202143910U (en) * 2010-12-29 2012-02-15 山东华盛荣镁业科技有限公司 Rolling broaden machine for curved plates
WO2015172513A1 (en) * 2014-05-12 2015-11-19 苏州华源包装股份有限公司 Steering conveying mechanism for iron roll materials and stamping device with steering conveying mechanism for iron roll materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115710793A (en) * 2022-11-24 2023-02-24 杭州道贤智能科技有限责任公司 Ultraviolet-proof curtain processing and shaping equipment
CN115710793B (en) * 2022-11-24 2024-06-04 杭州道贤智能科技有限责任公司 Ultraviolet-proof curtain processing and shaping equipment

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