CN113212839A - Automatic wheel packaging line - Google Patents
Automatic wheel packaging line Download PDFInfo
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- CN113212839A CN113212839A CN202110645030.8A CN202110645030A CN113212839A CN 113212839 A CN113212839 A CN 113212839A CN 202110645030 A CN202110645030 A CN 202110645030A CN 113212839 A CN113212839 A CN 113212839A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 96
- 238000012546 transfer Methods 0.000 claims abstract description 86
- 238000012856 packing Methods 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000010009 beating Methods 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000005192 partition Methods 0.000 claims description 27
- 238000001514 detection method Methods 0.000 claims description 6
- 239000002985 plastic film Substances 0.000 claims description 5
- 229920006255 plastic film Polymers 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 3
- 238000012858 packaging process Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 abstract description 11
- 210000001503 joint Anatomy 0.000 abstract description 4
- 239000013589 supplement Substances 0.000 abstract description 2
- 239000005022 packaging material Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010096 film blowing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/24—Packaging annular articles, e.g. tyres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to an automatic wheel packaging line which comprises a master controller, a stacking station, a rail type transfer trolley, a tape-beating and film-winding mechanism and a packing material supply system, wherein the stacking station, the rail type transfer trolley, the tape-beating and film-winding mechanism and the packing material supply system are electrically connected with the master controller. Manually stacking wheels on the stacking stations, completing stacking, automatically moving the track transfer trolley to the corresponding stacking station butt joint position, transferring materials from the stacking stations to the track transfer trolley, moving the track transfer trolley to the butt joint position along the track, transferring the materials to the tape and film winding mechanism, packaging and winding, conveying the materials to a roller table output port, and taking and warehousing the materials by a manual forklift fork. When the track transfer trolley returns, the track transfer trolley firstly moves to the station of the packing material supply system to supplement the tray and then transfers the tray to the tray vacancy of the stacking station. And the packing completion master controller stores the corresponding packing information into a database. The production efficiency of wheel product package is improved and the labor intensity is reduced through an automatic technical means.
Description
Technical Field
The invention relates to the technical field of industrial automation, in particular to an automatic wheel packaging line.
Background
The wheels need to be packaged and then sent out after being manufactured in a factory, if the wheels are directly stacked during packaging, collision is easy to happen between the wheels, collision damage is caused, and product quality is affected, at present, a plurality of manufacturers stack the wheels on a wheel frame during packaging, then buckles or paperboards are added between the wheels for separation, then packing belt fastening and film winding are carried out on the periphery of the stacked wheels, the packing belt fastening is generally carried out by manually wrapping the wheels of a whole vehicle wheel frame, the winding is generally carried out by manually wrapping the wheels on the wheel frame and the wheels stacked on the wheel frame through the films, but the mode has large overall packaging space and high cost, is very unstable during stacking of multiple layers of wheels, and is easy to drop; the winding is very troublesome, labor-consuming and inefficient.
Disclosure of Invention
The invention provides an automatic wheel packaging line aiming at the technical problems in the prior art, which improves the production efficiency of wheel product packaging and reduces the labor intensity by an automatic technical means.
The technical scheme for solving the technical problems is as follows: an automatic wheel packaging line comprises a master controller, a stacking station, a rail type transfer trolley, a tape-winding and film-winding mechanism and a packaging material supply system, wherein the stacking station, the rail type transfer trolley, the tape-winding and film-winding mechanism and the packaging material supply system are electrically connected with the master controller;
the stacking station at least comprises a tray station, a partition plate station and an operation panel, the tray station is used for manually stacking wheels, the partition plate station is arranged adjacent to the tray station side by side and used for placing a partition plate, and the operation panel is electrically connected with the master controller and used for starting a packaging process after manual stacking is finished;
the belt beating and film winding mechanism comprises a belt beating machine and a film winding machine, and is respectively used for beating a belt of the wheel material conveyed to the current station and winding and stretching a plastic film of the wheel material;
the rail type transfer trolley comprises a rail and a roller conveying device, can move to the stacking station along the rail, and is provided with a belt beating and film winding mechanism or a packing material supply system and used for transferring wheels or packing materials stacked at the stacking station; the roller conveying device is used for moving the wheels or the packing materials into the transfer trolley or out of the transfer trolley;
the packing material supply system comprises an unstacker, and the unstacker is used for stacking the storage trays and disassembling one at a time for outputting.
Further, the stacking station comprises two tray stations and a partition plate station, and the partition plate station is located between the two tray stations.
Further, the stacking stations comprise multiple groups, each group of stacking stations comprises two tray stations and a partition plate station, and the partition plate station is located between the two tray stations.
Furthermore, the tray station and the partition plate station are both composed of automatic lifting type transfer machines; the automatic lifting type transfer machine comprises an X-shaped hydraulic support at the bottom and a transfer platform connected with the top of the hydraulic support, and a roller conveying device is arranged on the transfer platform.
Further, the stacking station further comprises a height detection device, the height detection device detects the height of the highest point of the material stacked on the platform of the transfer machine in real time, and the automatic lifting type transfer machine adjusts the height of the platform according to the preset height.
Furthermore, a laser ranging device is installed on the rail type transfer trolley and used for measuring the moving distance of the transfer trolley so as to obtain the position of the transfer trolley.
Furthermore, a roller conveying device capable of rotating in two directions is arranged on the rail type transfer trolley and used for receiving or outputting the materials to be transferred.
Furthermore, the rail-mounted transfer trolley is also used for moving the trolley wheel materials to a packing material supply system to receive the packing pallet and supply the packing pallet to an empty pallet station after the trolley wheel materials are transferred.
Further, the strapping machine comprises two strapping machines, and the strapping and film-winding mechanism further comprises a first roller conveyor and a jacking rotary table; the first roller conveyor conveys the wheel materials transferred to the current station into one of the strapping machines for strapping, then conveys the wheel materials into the other strapping machine for strapping after rotating by 90 degrees through the jacking rotary table, and then winds and stretches the plastic film on the wheel materials through the film winding machine.
Furthermore, the packing material replenishing system further comprises a stacker and a second roller conveyor, wherein the stacker is used for recovering trays at stacking stations and automatically stacking the trays, and the second roller conveyor is used for conveying materials with different specifications to a packaging line according to production requirements.
The invention has the beneficial effects that: 1. the system has the functions of fully automatically packaging wheel products, including automatic transferring, automatic packaging, automatic packing material supply and the like;
2. the system has the function of automatic lifting of the stacking platform, detects the highest point of the material platform, always keeps 1 meter, is convenient for manual operation and accords with human engineering;
3. the system is provided with an information system which controls the packaging operation according to the product model and the packaging setting; detecting the running state of each part of the system, giving a fault alarm and giving a processing prompt; the statistical production information is stored and displayed on the electronic billboard system in real time; the system is provided with a programming interface, and can access and transmit data with other production information systems;
4. the rail transport vehicle controlled by laser ranging is used for transporting stacked wheel materials with large volume and mass, the operation is fast, stable and accurate, and full-automatic operation of taking materials, sending the materials, receiving and conveying the complementary materials can be realized.
The stacked wheel products are packaged by adopting a combined mode of two belt beating machines, a jacking rotary table and a cantilever type film wrapping machine. The packing belt is tightly packed on each surface of the whole support material, the whole body is shaped like a Chinese character 'jing', and the fixation is firm. The integral running beat is less than 1 minute, and the production efficiency is higher. And the two tape punching machines are mutually backup, so that one machine can work in emergency. The cantilever type film winding machine can adapt to different shapes and specifications of materials, automatically measure the height of the materials, and has controllable winding details and better film blowing and breaking effects.
Drawings
FIG. 1 is a general block diagram of an automatic packaging line according to an embodiment of the present invention;
FIG. 2 is an elevation view of a rail transfer car provided in accordance with an embodiment of the present invention;
FIG. 3 is a side view of a rail transfer car according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a pallet unstacker according to an embodiment of the invention;
FIG. 5 is a front view of a pallet stacker provided in an embodiment of the present invention;
FIG. 6 is a side view of a pallet stacker provided in accordance with an embodiment of the present invention;
fig. 7 is a top view of a jacking transfer machine according to an embodiment of the present invention;
fig. 8 is a front view of a jacking transfer machine provided by an embodiment of the present invention;
FIG. 9 is a schematic structural view of a stacker crane lift provided in an embodiment of the present invention;
FIG. 10 is a front view of a roller conveyor provided by an embodiment of the present invention;
FIG. 11 is a side view of a roller conveyor according to an embodiment of the present invention.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1-11, an embodiment of the present invention provides an automatic wheel packaging line, which includes a main controller 1, and a palletizing station, a rail-type transport vehicle 2, a tape-winding and film-winding mechanism, and a packing material supply system, which are electrically connected to the main controller 1.
Manually stacking wheels on stacking stations, completing stacking, pressing a packing button, automatically moving a track transfer trolley to a corresponding stacking station butt joint position, transferring materials from the stacking stations to the track transfer trolley, moving the track transfer trolley to the butt joint position along a track, transferring the materials to a tape and film winding mechanism, conveying the materials to a roller table output port after completing packing and winding, and taking and warehousing the materials by a manual forklift fork. And when the track transfer trolley 2 returns, the track transfer trolley firstly moves to the packing material supply system station to supplement the tray and then transfers the tray to the tray vacancy of the stacking station. And the packing completion master controller stores the corresponding packing information into a database.
The stacking station comprises at least two stacking lifting tables and an operation panel (not shown in the figure), wherein one stacking lifting table serves as a tray station 3-1, the other stacking lifting table serves as a partition plate station 3-2, a tray is placed on the tray station 3-1, and a group of partition plates are stacked on the stacking lifting tables of the partition plate stations 3-2. When the wheels are stacked, an operator places one wheel on the tray, then takes one partition plate from the partition plate station 3-2 and places the partition plate on the wheel, and then takes the other wheel and places the other wheel on the partition plate for stacking. To improve efficiency, the palletization station is generally provided with three palletizing lifting tables as a group, wherein the palletizing lifting tables at two sides are used as tray stations 3-1/3-3, and the palletizing lifting table at the middle is used as a partition plate station 3-2. In order to further improve the efficiency or simultaneously stack the wheels of different specifications, a plurality of groups of stacking stations can be added according to actual needs on the basis, so that redundant stations can execute stacking operation when materials are transferred or packing materials are replenished, and unnecessary waiting is not needed.
As shown in fig. 9, the stacking lifting platform is composed of an automatic lifting transfer machine; the automatic lifting type transfer machine comprises an X-shaped hydraulic support at the bottom and a transfer platform connected with the top of the hydraulic support, and a roller conveying device is arranged on the transfer platform. And a height detection device is further arranged on the transfer platform of the automatic lifting transfer machine, the height detection device detects the height of the highest point of the material stacked on the transfer platform in real time, and the automatic lifting transfer machine adjusts the height of the platform according to the preset height.
The height of the stacked materials is set to be constant at 1 meter in the embodiment, so that manual operation is facilitated. When stacking, the partition plate is laid on the tray, the wheels are stacked on the partition plate, stacking is carried out layer by layer according to the technological requirements, the packing button is manually pressed after stacking is completed, and the rail transfer trolley automatically receives materials to carry out packing operation.
The rail type transfer vehicle 2 is composed of a rail 2-9, a power supply 2-10, a first motor 2-1, a second motor 2-4, a roller 2-6, a laser distance measuring device 2-7 and the like, as shown in figure 2 and figure 3, wherein the rail type transfer vehicle 2 obtains electricity from the power supply 2-10 through an electric brush, after receiving a material transfer instruction, the first motor 2-1 is started, a wheel 2-3 is driven to rotate through a chain 2-2, and the wheel moves to a material position along the rail 2-9 to stop. The stacking lifting platform transfers materials to the rail transfer trolley 2, after a sensor 2-8 at the end of the rail transfer trolley 2 senses the transfer of the materials, a second motor 2-4 is started, a roller 2-6 is driven to rotate through a chain 2-5, the materials are transferred to the rail transfer trolley 2, the materials are transferred in place, and the roller stops moving. The first motor 2-1 is started to drive the rail transfer trolley 2 to move along the rail 2-9 to the tape-beating and film-winding mechanism and then stop. The second motor 2-4 is started, and the materials are conveyed to the belt beating and film winding mechanism through the roller 2-6 and then stopped. The first motor 2-1 is started again to drive the track transfer trolley 2 to move to the packing material supply system and then stop. The packing material supply system transfers a single empty tray to the rail transfer trolley 2, the sensors 2-8 sense the empty tray transfer, then the second motor 2-4 is started to drive the rollers 2-6 to rotate, and the empty tray is received and stopped after being transferred to the rail transfer trolley 2. The first motor 2-1 is started again to drive the track transfer trolley 2 to move to the position of the stacking lifting table for taking materials before and then stop. The second motor 2-4 is started, and the driving roller 2-6 stops transferring the empty tray to the stacking lifting table, so that the whole material transferring process is completed.
A tape-making and film-winding mechanism: comprises a first rapier-penetrating type strapping machine 5-1, a second rapier-penetrating type strapping machine 5-2, a jacking transfer machine 6 (shown in figure 7 and figure 8), a cantilever type film wrapping machine 7 and at least four first roller conveyors 4-1 (shown in figure 10 and figure 11). The four first roller conveyors 4-1 and the jacking transfer machine 6 form a banding and film-winding production line, wherein two of the four first roller conveyors are positioned in front of the jacking transfer machine 6, and the other two first roller conveyors are positioned behind the jacking transfer machine 6. The first rapier-penetrating type strapping machine 5-1 is located on one side of the second first roller conveyor 4-1, the second rapier-penetrating type strapping machine 5-2 is located on one side of the third first roller conveyor 4-1, and the cantilever type film wrapping machine 7 is erected on the fourth first roller conveyor 4-1.
The first roller conveyor 4-1 is butted with the rail transfer trolley 2. The palletized wheel materials are conveyed to a second first roller conveyor 4-1 through a first roller conveyor 4-1, enter a first through-sword type strapping machine 5-1 to be strapped by 2 strapping belts, and are conveyed to a jacking transfer machine 6 through the second first roller conveyor 4-1. After a sensor 6-1 of the jacking transfer machine 6 senses that the materials are in place, a motor 6-2 is started to drive a jacking rod to jack the materials by 75mm, the materials fall down after rotating for 90 degrees, the motor 6-4 is started again to drive a roller 6-6 to rotate through a chain 6-5, the materials are driven to a third first roller conveyor 4-1, a second rapier-threading machine 5-2 beats 2 strapping belts, the whole rapier-threading machine is in a shape like a Chinese character 'jing', the rapier-threading machine is conveyed to a fourth first roller conveyor 4-1, a cantilever type film winding machine 7 winds and stretches plastic films on the materials, the materials are packaged firmly and then conveyed to the end of the first roller conveyor 4-1 to be output, and the materials can be taken out and put in storage through a manual forklift.
The packing material supply system at least comprises a tray unstacker 8-1 and a second roller conveyor 4-2 and is used for automatically or semi-automatically transferring packing materials. The structure of the tray unstacker is shown in figure 4, and the tray unstacker has the functions of supplying a stack of trays for stacking and storing at one time, and removing one tray for outputting at one time, so that frequent manual supply is avoided. A stack of pallets is picked by the manual forklift and placed on the second roller conveyor 4-2, and the roller conveyor conveys the stack of pallets into the pallet unstacker 8-1 and then stops. After receiving a tray output instruction sent by the master controller 1, the tray unstacker 8-1 starts the motor 8-1-1, drives the fork rod 8-1-2 to be inserted into the jack of the second tray from bottom to top through the transmission rod 8-1-3, and drives the fork rod 8-1-2 to fork the whole stack tray through the transmission rod 8-1-4 to lift the whole stack tray by 100mm and then stop. The lowest tray is output through a second roller conveyor 4-2. The motor 8-1-1 is restarted to control the fork rod 8-1-2 to fork the whole stack of trays and drop the trays on the second roller conveyor 4-2, and then the fork rod 8-1-2 is controlled to move out of the tray jacks.
According to the production condition, the packing material supply system also comprises a tray stacker 8-2, as shown in fig. 5 and fig. 6, the function of the packing material supply system is that when trays on a stacking lifting platform of a tray station need to be output, the trays can be transferred to the tray stacker 8-2 one by one through the rail transfer trolley 2, the tray stacker 8-2 stacks the trays one by one to form a stack, and then the stack is forked by a manual forklift, so that the manual frequent forking is avoided. When the track transfer trolley 2 transfers the pallet to the pallet stacker 8-2, the motor 8-2-5 is started, the transmission gear 8-2-6 drives the roller 8-2-7 to rotate, and the pallet is transferred into the pallet stacker 8-2. After the tray is in place, the motor 8-2-1 is started, the grippers 8-2-3 are driven by the chain 8-2-2 to grip the whole stack of trays, and at the moment, the tray fork rods 8-2-4 are moved out of the lowest tray jacks. The clamp 8-2-3 clamps the whole stack of trays to move downwards and fall on the lowest tray, the clamp 8-2-3 releases and moves downwards again, the lowest tray is clamped together and lifted to the upper stop position, the tray fork rod 8-2-4 is inserted into the jack of the lowest tray again, and the clamp 8-2-3 releases. When the whole stack of trays are to be output, the grippers 8-2-3 grip the whole stack of trays through button operation, the fork rods 8-2-4 are moved out of the jacks of the trays, the grippers 8-2-3 grip the whole stack of trays and move down to be placed on the rollers 8-2-7, the motors 8-2-5 are started, and the whole stack of trays are driven to an output port to be forked by the manual forklift.
In order to meet the requirements of complex production processes, the packaging material supply system also comprises a plurality of third roller conveyors 4-3 which can be flexibly and manually controlled to be transferred into trays, partition plates, packaging auxiliary materials and other materials with different specifications.
In the embodiment, the main controller 1 comprises a computer, a sensor, a liquid crystal display board and other components (the composition structure of the components is not specifically shown in the figure), the computer receives information such as the model and the specification of wheel products stacked at each stacking station in production, the stacking is completed, a button or an operation panel is manually operated to send a command, the computer controls the track transfer trolley to the stacking station to receive materials and convey the materials to a packer and a film wrapping machine for automatic packing, and after the materials are packed, the information of the products which are packed in a statistical manner is stored in a database.
The automatic packaging production line provided by the embodiment has the functions of fully automatically packaging wheel products, including the functions of automatic transfer, automatic packaging, automatic supply of packaging materials and the like; the automatic lifting device has the function of automatically lifting the stacking platform, detects the highest point of the material platform, always keeps 1 meter, is convenient for manual operation, and accords with human engineering; the information system is provided, and the packaging operation is controlled according to the product model and the packaging setting; detecting the running state of each part of the system, giving a fault alarm and giving a processing prompt; the statistical production information is stored and displayed on the electronic billboard system in real time; the system is provided with a programming interface, and can access and transmit data with other production information systems; the rail transport vehicle controlled by laser ranging is used for transporting stacked wheel materials with large volume and mass, the operation is fast, stable and accurate, and full-automatic operation of taking materials, sending the materials, receiving and conveying the complementary materials can be realized. The stacked wheel products are packaged by adopting a combined mode of two belt beating machines, a jacking rotary table and a cantilever type film wrapping machine. The packing belt is tightly packed on each surface of the whole support material, the whole body is shaped like a Chinese character 'jing', and the fixation is firm. The integral running beat is less than 1 minute, and the production efficiency is higher. And the two tape punching machines are mutually backup, so that one machine can work in emergency. The cantilever type film winding machine can adapt to different shapes and specifications of materials, automatically measure the height of the materials, and has controllable winding details and better film blowing and breaking effects.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. An automatic wheel packaging line is characterized by comprising a master controller, a stacking station, a rail-type transfer trolley, a belt beating and film winding mechanism and a packing material supply system, wherein the stacking station, the rail-type transfer trolley, the belt beating and film winding mechanism and the packing material supply system are electrically connected with the master controller;
the stacking station at least comprises a tray station, a partition plate station and an operation panel, the tray station is used for manually stacking wheels, the partition plate station is arranged adjacent to the tray station side by side and used for placing a partition plate, and the operation panel is electrically connected with the master controller and used for starting a packaging process after manual stacking is finished;
the belt beating and film winding mechanism comprises a belt beating machine and a film winding machine, and is respectively used for beating a belt of the wheel material conveyed to the current station and winding and stretching a plastic film of the wheel material;
the rail type transfer trolley comprises a rail and a roller conveying device, can move to the stacking station along the rail, and is provided with a belt beating and film winding mechanism or a packing material supply system and used for transferring wheels or packing materials stacked at the stacking station; the roller conveying device is used for moving the wheels or the packing materials into the transfer trolley or out of the transfer trolley;
the packing material supply system comprises an unstacker, and the unstacker is used for stacking the storage trays and disassembling one at a time for outputting.
2. The automatic wheel packaging line of claim 1, wherein the palletizing station comprises two tray stations and a partition station, and the partition station is located between the two tray stations.
3. The automatic wheel packaging line according to claim 2, wherein the stacking stations comprise a plurality of groups, each group of stacking stations comprises two tray stations and a partition station, and the partition station is located between the two tray stations.
4. The automatic wheel packaging line according to claim 1, wherein the tray station and the partition station are each constituted by an automatic lifting transfer machine; the automatic lifting type transfer machine comprises an X-shaped hydraulic support at the bottom and a transfer platform connected with the top of the hydraulic support, and a roller conveying device is arranged on the transfer platform.
5. The automatic wheel packaging line according to any one of claims 1 to 4, wherein the stacking station further comprises a height detection device, the height detection device detects the height of the highest point of the material stacked on the platform of the transfer machine in real time, and the automatic lifting type transfer machine adjusts the height of the platform according to the preset height.
6. The automatic wheel packaging line according to claim 1, wherein the rail type transfer car is provided with a laser ranging device for measuring the moving distance of the transfer car to obtain the position of the transfer car.
7. The automatic wheel packaging line according to claim 1, wherein the rail-type transfer trolley is provided with a roller conveying device capable of rotating in two directions for receiving or outputting the materials to be transferred.
8. The automatic wheel packaging line of claim 1, wherein the track type transfer trolley is further used for moving to a packing material supply system to take a packing tray and supply the packing tray to an empty tray station after transferring the wheel material.
9. The automatic wheel packaging line according to claim 1, wherein the strapping machine comprises two strapping machines, and the strapping and film wrapping mechanism further comprises a first roller conveyor and a jacking rotary table; the first roller conveyor conveys the wheel materials transferred to the current station into one of the strapping machines for strapping, then conveys the wheel materials into the other strapping machine for strapping after rotating by 90 degrees through the jacking rotary table, and then winds and stretches the plastic film on the wheel materials through the film winding machine.
10. The automatic wheel packaging line according to claim 1, wherein the packing material supply system further comprises a stacker and a second roller conveyor, the stacker is used for recovering and automatically stacking the trays at the stacking station, and the second roller conveyor is used for conveying materials with different specifications to the packaging line according to production requirements.
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CN202110645030.8A CN113212839A (en) | 2021-06-10 | 2021-06-10 | Automatic wheel packaging line |
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CN202110645030.8A CN113212839A (en) | 2021-06-10 | 2021-06-10 | Automatic wheel packaging line |
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CN111792135A (en) * | 2020-07-24 | 2020-10-20 | 南京安顺自动化装备有限公司 | Automatic production line for film roll suspension packaging in film industry |
CN112027685A (en) * | 2020-07-26 | 2020-12-04 | 东风汽车车轮随州有限公司 | Full-automatic spoke stacking device |
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CN111792135A (en) * | 2020-07-24 | 2020-10-20 | 南京安顺自动化装备有限公司 | Automatic production line for film roll suspension packaging in film industry |
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Application publication date: 20210806 |