CN113212231A - Battery changing method of battery changing station - Google Patents

Battery changing method of battery changing station Download PDF

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Publication number
CN113212231A
CN113212231A CN202110535157.4A CN202110535157A CN113212231A CN 113212231 A CN113212231 A CN 113212231A CN 202110535157 A CN202110535157 A CN 202110535157A CN 113212231 A CN113212231 A CN 113212231A
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CN
China
Prior art keywords
battery
vehicle
replacing
moving frame
shuttle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110535157.4A
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Chinese (zh)
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CN113212231B (en
Inventor
黄春华
万里斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aulton New Energy Automotive Technology Co Ltd
Shanghai Dianba New Energy Technology Co Ltd
Original Assignee
Aulton New Energy Automotive Technology Co Ltd
Shanghai Dianba New Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Aulton New Energy Automotive Technology Co Ltd, Shanghai Dianba New Energy Technology Co Ltd filed Critical Aulton New Energy Automotive Technology Co Ltd
Priority to CN202110535157.4A priority Critical patent/CN113212231B/en
Publication of CN113212231A publication Critical patent/CN113212231A/en
Application granted granted Critical
Publication of CN113212231B publication Critical patent/CN113212231B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations

Abstract

The invention discloses a battery swapping method of a battery swapping station. The battery replacement station comprises shuttle-type battery pack replacement equipment, the battery replacement method comprises a battery disassembly method, and the disassembly method comprises the following steps: moving a shuttle battery pack replacement device to a bottom of a vehicle; causing the unlocking mechanism to unlock the battery so that the battery is no longer locked to the vehicle; keeping the first moving frame still, and moving the second moving frame towards a direction far away from the first moving frame, so that the battery is separated from the vehicle and falls onto the tray after being separated from the vehicle; the shuttle battery pack replacement device drives the removed battery away from the bottom of the vehicle. The shuttle-type battery pack replacing equipment is beneficial to reducing the total height of the battery replacing platform and the construction cost of the battery replacing station, so that the battery replacing cost can be reduced, and the battery replacing efficiency can be improved.

Description

Battery changing method of battery changing station
The application is a divisional application of Chinese patent application with the application date of 2017, 11 and 30, and the application number of 2017112442213, and the name of the invention is 'shuttle-type battery pack replacement equipment and a battery replacement station comprising the same'.
Technical Field
The invention relates to a battery swapping method of a battery swapping station.
Background
At present, the emission of automobile exhaust is still an important factor of the problem of environmental pollution, and in order to treat the automobile exhaust, people develop natural automobiles, hydrogen fuel automobiles, solar automobiles and electric automobiles to replace fuel-oil automobiles. And among them, the most promising is the electric vehicle. The current electric automobile mainly comprises a direct charging type and a quick-change type.
The quick-change electric automobile needs to be changed to its battery by the battery changing trolley, and the battery changing trolley comprises a vehicle carrying platform and a battery changing device arranged on the vehicle carrying platform. The motion chassis of the existing battery replacing device is connected with the battery tray through the scissor type support, the scissor type support is not extended, the height of the scissor type support is high, the battery replacing device is installed in the vehicle carrying platform, the overall height of the battery replacing trolley is high, a deep pit needs to be arranged on the battery replacing platform, the battery replacing trolley is allowed to enter the bottom of the vehicle, the construction cost of the battery replacing station is greatly increased, the overall height of the battery replacing platform is raised due to the fact that the pit needs to be arranged, the height of a ramp connected with the battery replacing platform is increased, and the trafficability of driving the vehicle is reduced.
Disclosure of Invention
The invention aims to overcome the defect of low battery replacement efficiency in the prior art, and provides a battery replacement method of a battery replacement station for improving the battery replacement efficiency.
The invention solves the technical problems through the following technical scheme:
a battery replacing method is characterized in that a battery replacing station comprising a shuttle-type battery pack replacing device is used for replacing batteries of vehicles, the shuttle-type battery pack replacing device comprises a lifting frame, a battery lifting part and a vehicle fixing part, the battery lifting part and the vehicle fixing part are both arranged on the lifting frame and can move transversely relative to the lifting frame, the vehicle fixing part comprises a first moving frame and an unlocking mechanism arranged on the first moving frame, and the battery lifting part comprises a second moving frame and a tray arranged above the second moving frame; the battery replacement method comprises a battery disassembly method, and the disassembly method comprises the following steps:
moving the shuttle battery pack replacement device to a bottom of the vehicle;
causing the unlocking mechanism to unlock a battery such that the battery is no longer locked to the vehicle;
keeping the first moving frame still and moving the second moving frame away from the first moving frame, so that the battery is separated from the vehicle and falls onto the tray after being separated from the vehicle;
the shuttle battery pack replacement device drives off the bottom of the vehicle with the battery removed.
Preferably, a first driving part and a second driving part are arranged on the lifting frame, the first driving part is used for driving the first moving frame to move transversely, and the second driving part is used for driving the second moving frame to move transversely; before the step of "causing the unlocking mechanism to unlock the battery so that the battery is no longer locked to the vehicle", the method further comprises the steps of:
the first and second driving parts receive an instruction and cause the first and second moving frames to first move laterally to a predetermined position.
Preferably, the shuttle-type battery pack replacement equipment further comprises a jacking mechanism and a chassis, wherein the jacking mechanism is connected with the chassis and the lifting frame and jacks the lifting frame relative to the chassis;
the jacking mechanism further comprises a jacking driving unit, wherein first forks are arranged on two sides of the first moving frame respectively and used for forking a vehicle, and second forks are arranged on the side edges of the second moving frame or the tray and used for forking a battery;
the step of "causing the unlocking mechanism to unlock the battery so that the battery is no longer locked to the vehicle" includes the steps of:
the jacking driving unit receives the instruction and enables the jacking frame to ascend to a preset position, so that the first fork can fork a lock base seat used for locking a battery pack on the vehicle, and the second fork can fork the battery of the vehicle.
Preferably, the shuttle battery pack replacement device lift is no greater than 80 mm.
Preferably, between the step "keeping the first moving frame stationary and moving the second moving frame in a direction away from the first moving frame so that the battery is detached from the vehicle and the battery falls onto the tray after being detached from the vehicle" and the step "the shuttle-type battery pack replacing apparatus drives off the bottom of the vehicle with the detached battery", the detaching method further includes the steps of: the lifting frame moves downwards to drive the battery to move downwards.
Preferably, the battery replacement station further comprises a battery replacement platform and a lifting mechanism, and the lifting mechanism is arranged on the battery replacement platform and used for lifting a vehicle on the battery replacement platform;
wherein, the elevating system is used for rising the vehicle to the height of not higher than 200 mm.
Preferably, the lifting mechanism is used to lift the vehicle no more than 200mm after the shuttle battery pack replacement device removes the battery to allow the shuttle battery pack replacement device to remove the battery from the bottom of the vehicle with the battery;
wherein the overall height of the shuttle battery pack replacement device does not exceed 175 mm.
Preferably, the battery replacing station further comprises a battery replacing platform, and the shuttle-type battery pack replacing equipment is used for directly entering the bottom of the vehicle after the vehicle enters the battery replacing platform and unlocking the battery after the vehicle is lifted to a height not higher than 80 mm.
Preferably, the height of the battery replacement platform is not higher than 230 mm.
Preferably, the power swapping station further comprises an upper ramp and a lower ramp, the length of the upper ramp is not more than 4500mm, and the length of the lower ramp is not more than 3000 mm.
Preferably, the battery replacement method further comprises a battery installation method, and the battery installation method comprises the following steps:
the shuttle battery pack replacement device moves to the bottom of the vehicle with a fully charged battery;
holding the first moving frame stationary while moving the second moving frame toward a direction close to the first moving frame to secure the fully charged battery to the vehicle and lock the fully charged battery to the vehicle.
Preferably, a first driving part and a second driving part are arranged on the lifting frame, the first driving part is used for driving the first moving frame to move transversely, and the second driving part is used for driving the second moving frame to move transversely; the step "the shuttle battery pack replacement device moves with a fully charged battery to the bottom of the vehicle" comprises the steps of:
the first and second driving parts receive an instruction and cause the first and second moving frames to first move laterally to a predetermined position.
Preferably, the shuttle-type battery pack replacement equipment further comprises a jacking mechanism and a chassis, wherein the jacking mechanism is connected with the chassis and the lifting frame and jacks the lifting frame relative to the chassis;
the jacking mechanism further comprises a jacking driving unit, wherein first forks are arranged on two sides of the first moving frame respectively and used for forking a vehicle, and second forks are arranged on the side edges of the second moving frame or the tray and used for forking a battery;
wherein the installation method further comprises the steps of:
the jacking driving unit receives a command and enables the lifting frame to ascend to a preset position, so that the first fork forks a lock base seat used for locking a battery on the vehicle, and the second fork forks the fully charged battery.
The positive progress effects of the invention are as follows: this trade power station adopts this shuttle-type battery package to change equipment, and the height of raising the vehicle a little can allow this shuttle-type battery package to change equipment to get into the vehicle bottom, has avoided setting up darker pit on trading the electric platform, is favorable to reducing the whole height who trades the electric platform to reduce the construction cost who trades the power station, promoted the trafficability characteristic of driving the vehicle, thereby reduced the cost of trading the electricity, and trade electric efficiency higher.
Drawings
Fig. 1 is a schematic perspective view of a shuttle-type battery pack replacement apparatus according to a preferred embodiment of the present invention.
Fig. 2 is a perspective view of a chassis according to a preferred embodiment of the present invention.
Fig. 3 is a schematic perspective view of a lifting frame according to a preferred embodiment of the present invention.
Fig. 4 is a partial structural view of a shuttle-type battery pack exchanging apparatus according to a preferred embodiment of the present invention, in which a battery lifting portion and a vehicle fixing portion are removed.
Fig. 5 is a perspective view illustrating a cam according to a preferred embodiment of the present invention.
FIG. 6 is a schematic view of the cam and lifting frame configuration according to the preferred embodiment of the present invention.
Fig. 7 is a perspective view schematically illustrating a vehicle fixing portion according to a preferred embodiment of the present invention.
Fig. 8 is a perspective view illustrating a battery lifting part according to a preferred embodiment of the present invention.
Fig. 9 is another perspective view of a battery lifting part according to a preferred embodiment of the present invention.
Fig. 10 is a perspective view illustrating a second moving frame according to a preferred embodiment of the present invention.
Fig. 11 is a perspective view illustrating a tray according to a preferred embodiment of the present invention.
Fig. 12 is another schematic structural view of a shuttle-type battery pack replacing apparatus according to a preferred embodiment of the present invention, in which a battery lifting part is removed.
Fig. 13 is a schematic structural diagram of a battery swapping platform according to a preferred embodiment of the present invention.
Description of reference numerals:
shuttle battery pack replacement apparatus 100
Chassis 101
First side wall 102
Second side wall 103
Guide part 104
Rotating shaft 105
Lifting frame 106
Guide groove 107
Vehicle securing portion 120
First moving frame 121
First fork 122
Unlocking mechanism 123
Connecting plate 124
Guide opening 125
Battery lifting part 130
Second moving frame 131
Insertion slot 132
Tray 133
Second fork 134
Spring 135
Insert 136
Guide block 140
Guide rail 150
First driving part 160
Second driving part 170
Cam 181
Insertion shaft 182
Bearing 183
Jacking driving unit 184
Pulley 185
First end 186
Second end 187
Battery changing platform 190
Lifting mechanism 191
Vehicle 200
Battery 210
Detailed Description
The present invention is further illustrated by way of example and not by way of limitation in the scope of the described embodiments in connection with the accompanying drawings.
As shown in fig. 1 to 12, the shuttle-type battery pack replacement apparatus 100 includes: chassis 101, lifting frame 106, battery lifting portion 130, vehicle securing portion 120, and a jacking mechanism.
As shown in fig. 2, the chassis 101 is a four-sided structure, and the lifting frame 106 is disposed in the four-sided structure. A cam 181 is connected to the inner sides of two opposing first sidewalls 102 of the chassis 101, and a guide portion 104 is provided on the inner side of a second sidewall 103 of the chassis 101 adjacent to the first sidewall 102.
As shown in fig. 3, the lifting frame 106 is a plate-shaped structure, and the side of the lifting frame 106 is provided with a guide groove 107, and the guide groove 107 extends in the horizontal direction.
As shown in fig. 4-6, a jacking mechanism connects the chassis 101 and the lifting frame 106 and jacks the lifting frame 106 relative to the chassis 101. In fig. 4, the cam 181 located above the plane of the drawing is not engaged with the lifting frame 106.
The jacking mechanism includes four cams 181 rotatably provided to the chassis 101 through a rotating shaft 105 and a jacking driving unit 184. A first end 186 of cam 181 is rotatably coupled to lift frame 106 and a second end 187 of cam 181 is rotatably coupled to chassis 101. The rotary shaft 105 is connected to the lift-up driving unit 184. The lifting driving unit 184 is a rotating motor and is disposed on the chassis 101. The jacking driving unit 184 drives the rotating shaft 105 to rotate through a belt wheel structure arranged outside the chassis 101. In fig. 4, only the pulley 185 is illustrated, and a belt connecting the pulley 185 is not illustrated.
The first end 186 of the cam 181 is provided with an insertion shaft 182, and the insertion shaft 182 is inserted into the guide groove 107 and can slide in the guide groove 107. The insertion shaft 182 is sleeved with a bearing 183 to reduce the friction force when the insertion shaft 182 slides in the guiding groove 107. The second side wall 103 of the chassis 101 is provided with a vertically extending guide 104, and the guide 104 is used for guiding the lifting frame 106 to move linearly in the up-down direction. In the present embodiment, the guide part 104 is a vertically extending guide rail that cooperates with a slider provided on the lifting frame 106 to guide the lifting frame 106 to slide in the vertical direction. Alternatively, the guide may take other forms, such as a vertically extending groove, a protrusion provided on the lifting frame for engaging with the groove, or a slide block provided on the guide and a guide rail provided on the lifting frame for engaging with it.
Fig. 6 illustrates a fitting structure of the cam 181 of the present embodiment with the guide groove 107 of the lift frame 106. Under the combined action of the guide portions 104 and the guide grooves 107, when the cam 181 rotates, the lifting frame 106 can move linearly in the vertical direction without displacement in the horizontal direction.
In other embodiments, the cam 181 may be replaced by other link mechanisms. Alternatively, the cam 181 is replaced by a rod. Preferably, the cam 181 may be replaced by an eccentric wheel. When the eccentric wheel is adopted, the eccentric wheel can be prevented from being clamped when rotating to the upper dead point or the lower dead point.
Both the battery lifting portion 130 and the vehicle fixing portion 120 are slidably provided to the lifting frame 106 in the lateral direction (the direction indicated by the double-headed arrow X in fig. 1). The battery lifting portion 130 and the vehicle fixing portion 120 cooperate with each other to accomplish the loading and unloading of the battery of the vehicle.
As shown in fig. 7, the vehicle fixing portion 120 includes a first moving frame 121 and an unlocking mechanism 123, and the unlocking mechanism 123 is provided on the first moving frame 121. The first moving frame 121 is further provided at both sides thereof with first forks 122, respectively, and the first forks 122 are used for forking the vehicle to be fixed with respect to the vehicle. The unlocking mechanism 123 can unlock or lock the battery on the vehicle.
As shown in fig. 8 to 9, the battery lifting part 130 includes a second moving frame 131 and a tray 133, the tray 133 is disposed above the second moving frame 131 and is used to hold the battery, and the tray 133 and the second moving frame 131 are elastically connected.
A spring 135 is provided between the tray 133 and the second moving frame 131, and the spring 135 is fitted over a pin (not shown) having one end fixed to one of the tray 133 and the second moving frame 131, and having a length shorter than an undeformed length of the spring 135 and longer than a shortest contracted length of the spring 135, so that the second moving frame 131 elastically supports the tray 133.
As shown in fig. 10-11, the side of the tray 133 is provided with a second prong 134, the second prong 134 for forking the battery of the vehicle to be fixed relative to the battery of the vehicle. An insertion member 136 is provided below the tray 133, a "V" shaped insertion groove 132 is provided above the second moving frame 131, and the tray 133 is fixed with respect to the second moving frame 131 by inserting the insertion member 136 into the insertion groove 132, so that the tray 133 is moved when the second moving frame 131 moves laterally.
In the present embodiment, a structure of the battery lifting portion is schematically shown, and the structure is a double-layer structure. Alternatively, the battery lifting portion may be a single-layered plate-like structure that is capable of moving laterally relative to the lifting frame and holding the battery, and the second fork may be provided directly on the single-layered plate-like structure.
The shuttle-type battery pack replacing apparatus 100 further includes a horizontal traveling mechanism (not shown), on which the chassis 101 is provided. The chassis 101 may be fixedly connected to the horizontal running gear or merely placed on the horizontal running gear. The horizontal traveling mechanism is used for driving the chassis to horizontally move on the pre-laid track. Of course, alternatively, the horizontal running mechanism may be a running mechanism that performs arbitrary movement on a flat ground or a slope according to an external remote control instruction.
The movement of the first and second moving frames 121 and 131 with respect to the lifting frame 106 will be briefly described below with reference to fig. 4 and 12.
As shown in fig. 4, the lifting frame 106 is laterally arranged with a guide rail 150, and the lower surfaces of the first moving frame 121 and the second moving frame 131 are each provided with a guide block 140, and the guide block 140 slides on the guide rail 150. The first moving frame 121 and the second moving frame 131 share the same guide rail 150. The lifting frame 106 is further provided with a first driving part 160 and a second driving part 170, the first driving part 160 is used for driving the first moving frame 121 to move transversely, and the second driving part 170 is used for driving the second moving frame 131 to move transversely.
As shown in fig. 12, the first moving frame 121 is provided below the second moving frame 131, and the first moving frame 121 is connected to the first driving part 160 through the connection plate 124 to be driven by the first driving part 160. The first moving frame 121 is provided with a guide opening 125 to expose a guide block 140 connected to the second moving frame 131. The second moving frame 131 is erected above the first moving frame 121 without contacting the first moving frame 121, and a lower surface of the second moving frame 131 is connected with the second driving part 170 to be driven by the second driving part 170. Each of the first and second driving parts 160 and 170 includes a screw nut transmission mechanism and a rotary motor that drives a screw of the screw nut transmission mechanism to rotate, thereby achieving linear motion of the first and second moving frames 121 and 131. The lead screw nut transmission mechanism and the rotating motor have been widely used in the prior art, and are not described in detail herein. Of course, those skilled in the art may also adopt other devices such as a linear motor, etc. as the first and second driving parts 160 and 170.
The first driving portion 160, the second driving portion 170 and the jacking driving unit 184 are all controlled by a control unit, which may be a control device provided in the shuttle-type battery pack replacing apparatus 100, or a general control device of a battery replacement station to which the shuttle-type battery pack replacing apparatus 100 is applied.
When it is necessary to remove the battery of the vehicle, the shuttle-type battery pack replacement apparatus 100 is first moved to the bottom of the vehicle. The first and second driving parts 160 and 170 receive a command and make the first and second moving frames 121 and 131 move laterally to a predetermined position first, then the jacking driving unit 184 receives a command and makes the lifting frame 106 ascend to a predetermined position, at which time the first fork 122 forks a lock base for locking a battery pack on the vehicle, the second fork 134 forks a battery of the vehicle, the unlocking mechanism 123 unlocks the battery lock so that the battery is no longer locked on the vehicle, then the first moving frame 121 remains stationary, and the second moving frame 131 moves in a direction away from the first moving frame 121 so that the battery is detached from the vehicle, falls onto the tray 133 after the battery is detached from the vehicle, then the lifting frame 106 moves downward, moves downward with the battery, and then the shuttle-type battery pack exchanging apparatus 100 moves away from the bottom of the vehicle with the detached battery.
When it is necessary to install the battery of the vehicle, the shuttle-type battery pack replacing apparatus 100 moves to the bottom of the vehicle with the fully charged battery, the first driving part 160 and the second driving part 170 receive a command and make the first moving frame 121 and the second moving frame 131 move laterally to a predetermined position first, the jacking driving unit 184 receives a command and makes the lifting frame 106 ascend to a predetermined position, at this time, the first fork 122 forks a lock base for locking the battery pack on the vehicle, the second fork 134 forks the fully charged battery, and then, the first moving frame 121 remains stationary while the second moving frame 131 moves toward a direction close to the first moving frame 121, so that the battery is fixed to the vehicle and the unlocking mechanism 123 locks the battery to the vehicle.
As shown in fig. 13, the swapping station includes: a charging room (not shown), a battery changing platform 190, a lifting mechanism 191, and a shuttle-type battery pack replacement apparatus 100.
The lifting mechanism 191 is arranged on the battery replacing platform 190 and used for lifting the vehicle 200 on the battery replacing platform 190. The lift mechanism 191 is typically a pier for supporting the four wheels of the vehicle 200. In fig. 13, the lifting mechanism 191 is in a lifted state.
The shuttle-type battery pack replacement apparatus 100 can shuttle between the swapping station 190 and the charging room for transporting the fully charged battery 210 in the charging room to the vehicle 200 or transporting the battery 210 detached from the vehicle 200 to the charging room for charging.
When the shuttle-type battery pack replacing apparatus 100 is loaded with the battery 210 (whether a battery detached from the vehicle 200 or a fully charged battery) and needs to enter and exit from the bottom of the vehicle 200, the elevating mechanism 191 lifts the vehicle 200 upward to allow the shuttle-type battery pack replacing apparatus 100 to smoothly enter and exit from the bottom of the vehicle 200.
Since the shuttle battery pack replacing apparatus 100 employs the cam mechanism, its height is low (the total height of the apparatus is 175mm), 4 cams 181 are lifted 80mm synchronously, and the height of the floor of the vehicle 200 from the ground is generally 190 mm. After the vehicle 200 enters the battery replacing platform 190, the shuttle-type battery pack replacing device 100 can directly enter the bottom of the vehicle 200, and the shuttle-type battery pack replacing device 100 is lifted by 80mm, so that the locking or unlocking of the battery can be realized. After the battery is removed, the lifting mechanism 191 lifts the vehicle 200 by 200mm to allow the shuttle-type battery pack exchanging apparatus 100 to be removed from the bottom of the vehicle 200 with the battery.
Because the overall height of the shuttle-type battery pack replacing device 100 is reduced, the battery replacing platform 190 of the battery replacing station does not need to be provided with a deeper pit to allow the shuttle-type battery pack replacing device 100 to enter the bottom of the vehicle 200, and therefore the overall height of the battery replacing platform 190 is reduced, so that the heights of an upper ramp and a lower ramp entering the battery replacing platform 190 can be reduced to 230mm (the original height is 480mm), and further, the difficulty in driving the vehicle 200 is reduced. The lengths of the up-ramp and the down-ramp are correspondingly reduced from 7345mm and 4545mm to 4500mm and 3000mm, so that the construction cost of the power station is reduced.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that this is by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.

Claims (13)

1. The battery replacing method of the battery replacing station is characterized by comprising a shuttle-type battery pack replacing device, wherein the shuttle-type battery pack replacing device comprises a lifting frame, a battery lifting part and a vehicle fixing part, the battery lifting part and the vehicle fixing part are both arranged on the lifting frame and can move transversely relative to the lifting frame, the vehicle fixing part comprises a first moving frame and an unlocking mechanism arranged on the first moving frame, and the battery lifting part comprises a second moving frame and a tray arranged above the second moving frame; the battery replacement method comprises a battery disassembly method, and the disassembly method comprises the following steps:
moving the shuttle battery pack replacement device to a bottom of the vehicle;
causing the unlocking mechanism to unlock a battery such that the battery is no longer locked to the vehicle;
keeping the first moving frame still and moving the second moving frame away from the first moving frame, so that the battery is separated from the vehicle and falls onto the tray after being separated from the vehicle;
the shuttle battery pack replacement device drives off the bottom of the vehicle with the battery removed.
2. The power replacing method of the power replacing station as claimed in claim 1, wherein a first driving part and a second driving part are arranged on the lifting frame, the first driving part is used for driving the first moving frame to move transversely, and the second driving part is used for driving the second moving frame to move transversely; before the step of "causing the unlocking mechanism to unlock the battery so that the battery is no longer locked to the vehicle", the method further comprises the steps of:
the first and second driving parts receive an instruction and cause the first and second moving frames to first move laterally to a predetermined position.
3. The battery swapping method of a battery swapping station as in claim 1, wherein the shuttle-type battery pack replacement device further comprises a jacking mechanism and a chassis, the jacking mechanism connecting the chassis and a lifting frame and jacking the lifting frame relative to the chassis;
the jacking mechanism further comprises a jacking driving unit, wherein first forks are arranged on two sides of the first moving frame respectively and used for forking a vehicle, and second forks are arranged on the side edges of the second moving frame or the tray and used for forking a battery;
the step of "causing the unlocking mechanism to unlock the battery so that the battery is no longer locked to the vehicle" includes the steps of:
the jacking driving unit receives the instruction and enables the jacking frame to ascend to a preset position, so that the first fork can fork a lock base seat used for locking a battery pack on the vehicle, and the second fork can fork the battery of the vehicle.
4. The battery swapping method of a battery swapping station as in claim 3, wherein the shuttling battery pack replacement device is lifted by no more than 80 mm.
5. The battery swapping method for the battery swapping station as claimed in claim 1, wherein between the steps of keeping the first moving frame stationary and moving the second moving frame away from the first moving frame to disengage the battery from the vehicle, the battery falling onto the tray after being disengaged from the vehicle, and the step of driving the detached battery away from the bottom of the vehicle with the shuttle-type battery pack replacement device, the detaching method further comprises the steps of: the lifting frame moves downwards to drive the battery to move downwards.
6. The battery replacing method for the battery replacing station as claimed in claim 1, wherein the battery replacing station further comprises a battery replacing platform and a lifting mechanism, and the lifting mechanism is arranged on the battery replacing platform and used for lifting a vehicle on the battery replacing platform;
wherein, the elevating system is used for rising the vehicle to the height of not higher than 200 mm.
7. The method for swapping a power station of claim 6, wherein the lifting mechanism is configured to lift the vehicle no more than 200mm after the shuttle battery pack replacement device removes the battery to allow the shuttle battery pack replacement device to remove the battery from the bottom of the vehicle with the battery;
wherein the overall height of the shuttle battery pack replacement device does not exceed 175 mm.
8. The battery replacing method for the battery replacing station as claimed in claim 1, wherein the battery replacing station further comprises a battery replacing platform, and the shuttle-type battery pack replacing device is used for directly entering the bottom of the vehicle after the vehicle enters the battery replacing platform and unlocking the battery after the vehicle is lifted to a height not higher than 80 mm.
9. The power swapping method of the power swapping station as claimed in claim 8, wherein the height of the power swapping platform is not higher than 230 mm.
10. The method for swapping a power station of any one of claims 1-9, wherein the power swapping station further comprises an up-ramp and a down-ramp, the length of the up-ramp is no more than 4500mm, and the length of the down-ramp is no more than 3000 mm.
11. The battery replacing method for the battery replacing station as claimed in claim 1, wherein the battery replacing method further comprises a battery installing method, and the battery installing method comprises the following steps:
the shuttle battery pack replacement device moves to the bottom of the vehicle with a fully charged battery;
holding the first moving frame stationary while moving the second moving frame toward a direction close to the first moving frame to secure the fully charged battery to the vehicle and lock the fully charged battery to the vehicle.
12. The power replacing method of the power replacing station as claimed in claim 11, wherein a first driving part and a second driving part are arranged on the lifting frame, the first driving part is used for driving the first moving frame to move transversely, and the second driving part is used for driving the second moving frame to move transversely; the step "the shuttle battery pack replacement device moves with a fully charged battery to the bottom of the vehicle" comprises the steps of:
the first and second driving parts receive an instruction and cause the first and second moving frames to first move laterally to a predetermined position.
13. The battery swapping method of a battery swapping station of claim 11, wherein the shuttle-type battery pack replacement device further comprises a jacking mechanism and a chassis, the jacking mechanism connecting the chassis and a lifting frame and jacking the lifting frame relative to the chassis;
the jacking mechanism further comprises a jacking driving unit, wherein first forks are arranged on two sides of the first moving frame respectively and used for forking a vehicle, and second forks are arranged on the side edges of the second moving frame or the tray and used for forking a battery;
wherein the installation method further comprises the steps of:
the jacking driving unit receives a command and enables the lifting frame to ascend to a preset position, so that the first fork forks a lock base seat used for locking a battery on the vehicle, and the second fork forks the fully charged battery.
CN202110535157.4A 2017-11-30 2017-11-30 Power exchanging method of power exchanging station Active CN113212231B (en)

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CN202110535120.1A Active CN113212229B (en) 2017-11-30 2017-11-30 Shuttle-type battery pack replacement equipment and battery replacement station comprising same
CN202110535157.4A Active CN113212231B (en) 2017-11-30 2017-11-30 Power exchanging method of power exchanging station
CN202110535153.6A Active CN113212230B (en) 2017-11-30 2017-11-30 Shuttle type battery pack replacement equipment and battery replacement station comprising same
CN201711244221.3A Active CN109849863B (en) 2017-11-30 2017-11-30 Shuttle-type battery pack replacement equipment and battery replacement station comprising same
CN202110536435.8A Active CN113212233B (en) 2017-11-30 2017-11-30 Shuttle-type battery pack replacement equipment and battery replacement station comprising same
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CN113212233A (en) 2021-08-06
CN113212228A (en) 2021-08-06
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CN109849863A (en) 2019-06-07
CN113212229A (en) 2021-08-06
CN113212233B (en) 2022-08-30
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WO2019105459A1 (en) 2019-06-06
CN113212231B (en) 2023-10-03

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