CN113211603A - Automatic die spotting machine for pouring die - Google Patents
Automatic die spotting machine for pouring die Download PDFInfo
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- CN113211603A CN113211603A CN202110539362.8A CN202110539362A CN113211603A CN 113211603 A CN113211603 A CN 113211603A CN 202110539362 A CN202110539362 A CN 202110539362A CN 113211603 A CN113211603 A CN 113211603A
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- Prior art keywords
- centering
- positioning
- sliding seat
- mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses an automatic die spotting machine for a pouring die, which can accurately place the die at the central position of a die bottom plate to complete die spotting work. It includes: a conveying mechanism; the centering mechanism comprises a first centering component and a second centering component, the first centering component is provided with two parts and is positioned on the left side and the right side of the conveying mechanism, the two first centering components can be close to each other, the first centering component is provided with a first positioning part for centering the die bottom plate left and right and a second positioning part for centering the die left and right, the second positioning part is positioned above the first positioning part, the second centering component is arranged on the first centering component, the second centering component is provided with two parts and is positioned on the front side and the rear side of the first centering component, the two second centering components can be close to each other, the second centering component is provided with a third positioning part for centering the die bottom plate front and rear and a fourth positioning part for centering the die front and rear, and the fourth positioning part is positioned above the third positioning part; and the clamping manipulator is arranged on one side of the conveying mechanism and can clamp the mold to the conveying mechanism.
Description
Technical Field
The invention relates to the technical field of pouring of refractory materials, in particular to an automatic die spotting machine for a pouring die.
Background
A novel refractory material is cast in a mould, which is composed of two parts, one part is a multi-cavity mould made of PVC material, and the other part is a mould bottom plate. In the production of this refractory material, a PVC mold is placed on the mold base plate. The raw materials of the refractory material are poured in the die cavity of the PVC die, the PVC die and the die bottom plate are required to be separated after the raw materials are solidified, and after the PVC die is separated, the refractory material product is left on the die bottom plate. After drying, the refractory product is fed to a firing kiln. After the die base plate returns, the PVC die needs to be accurately placed on the center of the die base plate. However, at present, the manual mode is basically adopted, the labor intensity is high, and the efficiency is low.
Disclosure of Invention
The present invention is directed to an automatic die spotting machine for pouring molds, which solves one or more of the problems of the prior art and provides at least one of the advantages of the present invention.
The technical scheme adopted for solving the technical problems is as follows:
the invention provides an automatic die spotting machine of a pouring die, which comprises:
a conveying mechanism;
the centering mechanism comprises a first centering component and a second centering component, the first centering component is provided with two parts which are respectively positioned on the left side and the right side of the conveying mechanism, the two first centering components can be close to or away from each other, the first centering component is provided with a first positioning piece for centering the bottom plate of the mold left and right and a second positioning piece for centering the mold left and right, and the second positioning piece is positioned above the first positioning piece; the second centering component is arranged on the first centering component, the second centering component is provided with two positioning parts which are respectively positioned at the front side and the rear side of the first centering component, the two second centering components can be close to or far away from each other, the second centering component is provided with a third positioning part for centering the front and the rear of the die bottom plate and a fourth positioning part for centering the front and the rear of the die, and the fourth positioning part is positioned above the third positioning part;
and the clamping manipulator is arranged on one side of the conveying mechanism and is used for clamping the die to the conveying mechanism.
The invention has at least the following beneficial effects: conveying mechanism can link up with the transfer chain of burning kiln for carry mould and mould bottom plate, make mould bottom plate cycle reuse. The clamping manipulator is arranged on one side of the conveying mechanism, can clamp the mold and place the mold on the mold bottom plate on the conveying mechanism, and enables the mold and the mold bottom plate to be matched so that the raw material of the refractory material is poured in the mold cavity of the mold.
The centering mechanism comprises a first centering component and a second centering component, the two first centering components are arranged on the left side and the right side of the conveying mechanism and can be mutually closed, the first positioning component pushes the die bottom plate to move along the left-right direction, and the second positioning component pushes the die to move along the left-right direction, so that the centering work of the die and the die bottom plate in the left-right direction is completed; two second centering parts are arranged on the first centering part and can move along the left and right direction along with the first centering part, the front side and the rear side of the first centering part are respectively provided with the second centering parts, the two second centering parts can be drawn close to each other, the die bottom plate is pushed to move along the front and rear direction through the arranged third positioning part, and the die is pushed to move along the front and rear direction through the fourth positioning part, so that the centering work of the die and the die bottom plate in the front and rear direction is completed. The centering mechanism is arranged to finally ensure that the die can move to the central position of the die bottom plate, and the automatic die closing work can be efficiently completed.
As a further improvement of the above technical solution, the first centering member includes:
a support frame;
the first sliding seat is connected with the support frame and can move along the left and right directions relative to the support frame, and the first sliding seat is provided with a first positioning piece and a second positioning piece;
the first driving device is connected with the first sliding seat to drive the first sliding seat to move along the left-right direction.
First sliding seat and support frame sliding connection, first drive arrangement are connected with first sliding seat, and first drive arrangement can drive first sliding seat and turn left or turn right and remove, and first setting element and second setting element are all established at first sliding seat, can remove along with first sliding seat to centering work about carrying out mould and mould bottom plate.
As a further improvement of the above technical solution, the first driving device is a first telescopic cylinder, one end of the first telescopic cylinder is connected with one of the first sliding seats, and the other end of the first telescopic cylinder is connected with the other of the first sliding seats; the first sliding seat is provided with a first limiting block, the first limiting block is located on the inner side of the first sliding seat, the supporting frame is provided with a second limiting block, and the second limiting block is located on the outer side of the first sliding seat.
First drive arrangement adopts first telescopic cylinder, and the action is stable rapidly, and in addition, first telescopic cylinder's both ends correspond with two first sliding seats respectively and are connected, can order about two first sliding seats and draw close each other or keep away from each other, reduce equipment manufacturing cost, reduce the energy consumption.
And, first sliding seat sets up first stopper, and first stopper is located the inboard of first sliding seat, and when two first sliding seats of first telescopic cylinder drive were drawn close each other, through first stopper and conveying mechanism looks butt, impel two first sliding seats about conveying mechanism bilateral symmetry to guarantee that mould and mould bottom plate are located conveying mechanism's central point puts when first setting element and second setting element carry out mould and mould bottom plate left and right sides centering, guarantee that a plurality of moulds and a plurality of mould bottom plate that are located conveying mechanism arrange uniformly.
The support frame sets up the second stopper, and the second stopper is located the outside of first sliding seat, when two first sliding seats of first telescopic cylinder drive were kept away from each other, through second stopper and first sliding seat looks butt to ensure that first sliding seat moves to target in place to the outside side, thereby avoid first setting element and second setting element on the first sliding seat to cause the hindrance effect to mould and mould bottom plate.
As a further improvement of the above technical solution, the second centering member includes:
the second sliding seat is connected with the first sliding seat and can move in the front-back direction relative to the first sliding seat; the second sliding seat is provided with a third positioning piece and a fourth positioning piece;
and the second driving device is connected with the second sliding seat so as to drive the second sliding seat to move along the front-back direction.
The second sliding seat is connected with the first sliding seat, and the second sliding seat can move along with the first sliding seat to the left or to the right, can avoid the second to the middle part to cause the hindrance influence to the mould bottom plate of carrying coming, and need not to set up extra drive arrangement and drive the second to the middle part and remove along controlling the direction, reduction manufacturing cost and energy consumption. The second driving device is connected with the second sliding seat, the second driving device can drive the second sliding seat to move forwards or backwards, the third positioning piece and the fourth positioning piece are arranged on the second sliding seat and can move along with the second sliding seat, and therefore the front and back centering work is conducted on the die and the die bottom plate.
As a further improvement of the above technical solution, the second driving device is a second telescopic cylinder, one end of the second telescopic cylinder is connected with one of the second sliding seats, and the other end of the second telescopic cylinder is connected with the other of the second sliding seats. The second driving device adopts a second telescopic cylinder, the action is rapid and stable, and the two ends of the second telescopic cylinder are respectively and correspondingly connected with the two second sliding seats, so that the two second sliding seats can be driven to mutually approach or keep away from each other, the manufacturing cost of equipment is reduced, and the energy consumption is reduced.
As a further improvement of the above technical solution, the first positioning member and the second positioning member are positioning wheels, and the axes of the positioning wheels extend up and down; the third positioning piece and the fourth positioning piece are positioning pieces. Because the moving direction of the first positioning piece and the second positioning piece is perpendicular to the conveying direction of the conveying mechanism, the first positioning piece and the second positioning piece adopt positioning wheels, the axes of the positioning wheels extend up and down, and when the positioning wheels are respectively abutted against the mold and the mold bottom plate, the positioning wheels can rotate, so that the friction force between the positioning wheels and the mold bottom plate is reduced. The third positioning piece and the fourth positioning piece adopt positioning blocks, so that the contact areas between the positioning blocks and the die bottom plate can be increased, and the die bottom plate are prevented from being damaged due to the fact that the positioning blocks apply overlarge pressure to the die and the die bottom plate.
As a further improvement of the above technical solution, the gripping robot includes:
the clamping mechanism comprises a fixed frame, two clamping arms and a third driving device, wherein the two clamping arms are connected with the fixed frame and provided with clamping blocks, and the third driving device is connected with the clamping arms to drive the two clamping arms to move close to or away from each other;
the fourth driving device is connected with the fixed frame to drive the fixed frame to move along the up-and-down direction;
and the fifth driving device is connected with the fourth driving device to drive the fourth driving device to move along the left-right direction.
The clamping mechanism comprises a fixing frame, two clamping arms and a third driving device, the two clamping arms are connected with the fixing frame, the third driving device is connected with the clamping arms and can drive the two clamping arms to be close to each other, and the clamping module arranged on the clamping arms can stably clamp the die. And the fourth driving device is connected with the fixing frame, the fifth driving device is connected with the fourth driving device, the fourth driving device can drive the clamping mechanism to move upwards or downwards, the fifth driving device drives the fourth driving device and the clamping mechanism to move leftwards or rightwards, and finally the clamping mechanism clamps the mold and carries the mold to the top surface of the mold bottom plate on the conveying mechanism.
As a further improvement of the above technical solution, the third driving device is a third telescopic cylinder, one end of the third telescopic cylinder is connected with one of the clamping arms, and the other end of the third telescopic cylinder is connected with the other clamping arm; the arm lock is equipped with brake cylinder, brake cylinder be equipped with can with mount looks butt's expansion end.
The third driving device adopts a third telescopic cylinder, the action is rapid and stable, and two ends of the third telescopic cylinder are respectively connected with the two clamping arms and can drive the two clamping arms to mutually approach or mutually keep away from each other. And, the arm lock sets up brake cylinder, and brake cylinder sets up the expansion end that can with mount looks butt, and brake cylinder orders about two arm lock relative mounts through its expansion end and mount looks butt and stablizes motionlessly to avoid the arm lock to take place relative mount to remove when fifth drive arrangement moves and lead to the mould to rock acutely, greatly improve fixture stability when centre gripping mould and transport.
As a further improvement of the above technical solution, the fifth driving device includes:
the rack is provided with a transmission part, and two ends of the transmission part extend along the left and right directions;
a translation frame connected with the frame and capable of moving in the left-right direction;
the first motor is arranged on the translation frame, a driving wheel is arranged on an output shaft of the first motor, and the driving part is wound on the driving wheel.
The translation frame is connected with the frame and can relative frame motion, and first motor is established at the translation frame, and the output shaft of first motor sets up the drive wheel to, set up the driving medium in the frame, the both ends of driving medium are along controlling extending, and the driving medium is around establishing on the drive wheel, and when first motor drive wheel was rotatory, the driving wheel can relative driving medium rectilinear movement, thereby realize that the translation frame can frequently carry out relative frame and turn left or turn right movement.
As a further improvement of the above technical scheme, a positioning guide wheel is arranged at the top of the fixing frame, a positioning groove is arranged at the bottom of the translation frame, and the positioning guide wheel can be in adaptive connection with the positioning groove; the fourth driving device includes:
the second motor is arranged on the translation frame, and an output shaft of the second motor is provided with a first driven wheel;
the second driven wheel is arranged on the translation frame and can rotate around the horizontal axis of the translation frame;
the first chain is wound between the first driven wheel and the second driven wheel;
the third driven wheel is arranged on the translation frame and can rotate around the horizontal axis of the translation frame;
one end of the second chain is connected with the first chain, the other end of the second chain is connected with one end of the fixing frame, and the second chain is wound on the third driven wheel;
the fourth driven wheel is arranged on the translation frame and can rotate around the horizontal axis of the translation frame;
the fifth driven wheel is arranged on the translation frame and can rotate around the horizontal axis of the translation frame;
and one end of the third chain is connected with the first chain, the other end of the third chain is connected with the other end of the fixing frame, and the third chain is wound on the fourth driven wheel and the fifth driven wheel.
A second motor and a second driven wheel are arranged on the translation frame, an output shaft of the second motor is provided with a first driven wheel, and a first chain is wound between the first driven wheel and the second driven wheel; set up second chain and third chain, the one end and the first chain of second chain are connected, the other end is connected with the one end of mount, the one end and the first chain of third chain are connected, the other end is connected with the other end of mount, and set up the third on the translation frame and follow the driving wheel, the fourth is followed driving wheel and fifth and is followed the driving wheel, the second chain is around establishing at the third and is followed the driving wheel, the third chain is around establishing at the fourth from driving wheel and fifth from the driving wheel, when the second motor operation, first chain can move and drive second chain and third chain motion, impel second chain and third chain to move along same direction, and then realize that second chain and third chain can be up the mount and pull up.
And, the top of mount sets up the location guide pulley, and the bottom of translation frame sets up the constant head tank, and after second chain and third chain common application of force in the mount and order about the mount and shift up to the place, location guide pulley and constant head tank adaptation are connected, make the relative translation frame of mount steady to avoid the mount to take place relative translation frame and control to rock along the in-process that left right direction removed at the translation frame, and then prevent that the mount from causing the injury to equipment or personnel on every side.
Drawings
The invention is further described with reference to the accompanying drawings and examples;
fig. 1 is a schematic structural view of an embodiment of an automatic die assembly machine for a casting mold according to the present invention, in a YZ plane;
fig. 2 is a schematic structural view of an embodiment of the automatic die assembly machine for casting a die according to the present invention, in the XZ plane;
fig. 3 is a schematic structural view of a clamping robot on a YZ plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 4 is a schematic structural view of a fifth driving device on an XY plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 5 is a schematic structural view of a fifth driving device on an XZ plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 6 is a schematic structural view of a clamping mechanism on an XZ plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 7 is a schematic structural view of a centering mechanism on a YZ plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 8 is a schematic structural view of a centering mechanism on an XZ plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 9 is a schematic structural view of a centering mechanism on an XY plane in the automatic die spotting machine for casting molds according to the present invention;
fig. 10 is a schematic structural view of a mold conveyor in the automatic die spotting press for casting molds according to the present invention, in an XY plane.
The drawings are numbered as follows: 100. a fifth driving device; 110. a translation frame; 111. a traveling wheel; 120. a first motor; 130. a driving wheel; 140. a transition wheel; 150. a connecting frame; 160. positioning a groove; 170. a first drive shaft;
200. a fourth drive device; 210. a second motor; 220. a first driven wheel; 231. a first chain; 232. a second chain; 233. a third chain; 240. a second driven wheel; 250. a chain connecting plate; 261. a third driven wheel; 262. a fourth driven wheel; 263. a fifth driven wheel; 270. a second drive shaft;
300. a clamping mechanism; 310. a fixed mount; 311. a first slide rail; 312. positioning a guide wheel; 320. a third telescopic cylinder; 330. a brake cylinder; 340. clamping arms; 341. a first slider; 350. a clamping block;
400. a centering mechanism; 411. a first sliding seat; 412. a first telescopic cylinder; 413. a first positioning member; 414. a second positioning member; 415. a first stopper; 416. a second limiting block; 417. a third slide rail; 418. a second slider; 421. a fourth positioning member; 422. a third positioning member; 423. a second sliding seat; 424. a third slider; 425. a second telescopic cylinder; 426. a third limiting block; 427. a fourth limiting block; 430. a support frame; 431. a second slide rail;
510. a mold; 520. a mold base plate; 600. a conveying mechanism; 700. a frame; 800. a transmission member; 900. a mold conveyor.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if words such as "a plurality" are described, it means one or more, a plurality is two or more, more than, less than, more than, etc. are understood as not including the present number, and more than, less than, etc. are understood as including the present number. If any description to first, second and third is only for the purpose of distinguishing technical features, it is not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
It should be noted that, in the drawing, the X direction is from the rear side of the automatic mold closing machine of the casting mold to the front side; the Y direction is from the left side of an automatic mold closing machine of the pouring mold to the right side; the Z direction is directed from the lower side of the automatic mold closing machine of the casting mold to the upper side. Note that the chain or the timing belt is indicated by a broken line in the drawing.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 10, several embodiments of the automatic mold clamping machine for a casting mold according to the present invention will be described.
As shown in fig. 1 to 10, an embodiment of the present invention provides an automatic mold closing machine for a casting mold, which includes: a conveying mechanism 600, a centering mechanism 400 and a gripper robot.
The conveying mechanism 600 can be connected with a dried return plate line, can convey the mold 510 (the mold 510 is conveyed by the mold conveyor 900) and the mold bottom plate 520 into a pouring workshop for pouring after mold closing is completed, and can convey the mold bottom plate 520 coming out of the drying kiln to the centering mechanism 400, so that mold closing work of the mold 510 and the mold bottom plate 520 is completed. The conveying mechanism 600 may be a chain conveyor, a roller conveyor, or otherwise. In this embodiment, the mold 510 is a PVC mold, and after the mold is closed, the mold 510 is located at the center of the upper surface of the mold base 520. The mold 510 is a square block and the mold bottom plate 520 is a square plate. The mold 510 may be, but is not limited to, a refractory casting mold.
The centering mechanism 400 includes a first centering component and a second centering component.
The first middle centering components are provided with two first positioning components which are respectively positioned on the left side and the right side of the conveying mechanism 600, the two first centering components can be close to or away from each other, the first middle centering components are provided with a first positioning component 413 for centering the left and the right of the mold bottom plate 520 and a second positioning component 414 for centering the left and the right of the mold 510, and the second positioning component 414 is positioned above the first positioning component 413. The first positioning member 413 and the second positioning member 414 may be provided in one or more in the front-rear direction.
As shown in fig. 2, 7, 8 and 9, in particular, the first centering member includes a support frame 430, a first sliding seat 411 and a first driving device.
The support frame 430 may be formed by connecting a plurality of profiles. In this embodiment, the supporting frame 430 is fixed to the conveying mechanism 600.
First sliding seat 411 is made by the metal material, and first sliding seat 411 sets up two and is located conveying mechanism 600's left side and right side respectively, and the bottom of first sliding seat 411 is equipped with second slider 418, and correspondingly, support frame 430 is equipped with second slide rail 431, through second slider 418 and second slide rail 431 sliding connection, realizes that first sliding seat 411 is connected with support frame 430 and can move along left right direction relatively support frame 430. Of course, it is not excluded to use a guide rail and a guide wheel to realize the movement of the first sliding seat 411 relative to the supporting frame 430.
The first sliding seat 411 is provided with a first positioning member 413 and a second positioning member 414, and since the bottom surface of the mold 510 is smaller than the top surface of the mold bottom plate 520, the first positioning member 413 is located outside the second positioning member 414 (i.e., the side of the second positioning member 414 away from the conveying mechanism 600).
In this embodiment, the first positioning member 413 and the second positioning member 414 are positioning wheels, and the axes of the positioning wheels extend up and down, and since the moving directions of the first positioning member 413 and the second positioning member 414 are perpendicular to the conveying direction of the conveying mechanism 600, when the first positioning member 413 contacts with the side surface of the mold base 520 and the second positioning member 414 contacts with the side surface of the mold 510, the positioning wheels can rotate around the axes thereof, so as to reduce the friction between the positioning wheels and the mold 510 and the mold base 520, respectively. Of course, the first positioning member 413 and the second positioning member 414 may be square or cylindrical positioning members.
The first driving device is connected to the first sliding seat 411 to drive the first sliding seat 411 to move in the left-right direction.
More specifically, the first driving device is a first telescopic cylinder 412, one end of the first telescopic cylinder 412 is connected with one of the first sliding seats 411 through a bolt, and the other end of the first telescopic cylinder 412 is connected with the other first sliding seat 411. When the extension rod of the first extension cylinder 412 is shortened, the two first sliding seats 411 are close to each other, so that the first positioning member 413 and the second positioning member 414 respectively apply force to the mold base plate 520 and the mold 510, thereby completing the left-right centering of the mold base plate 520 and the mold 510, i.e. the mold 510 is located at the center of the mold base plate 520 in the left-right direction. The first telescopic cylinder 412 drives the two first sliding seats 411 to approach or separate from each other at the same time, so that the manufacturing cost of the equipment can be reduced, and the energy consumption can be reduced.
The first sliding seat 411 is provided with a first limiting block 415, the first limiting block 415 is located on the inner side of the first sliding seat 411 (i.e. the side of the first sliding seat 411 close to the conveying mechanism 600), when the first telescopic cylinder 412 drives the two first sliding seats 411 to approach each other, the first limiting block 415 is abutted against the conveying mechanism 600 (such as the outer side surface of the conveying mechanism 600), so that the two first sliding seats 411 are made to be bilaterally symmetrical with respect to the conveying mechanism 600, thereby the mold 510 and the mold bottom plate 520 can be ensured to be located at the center position of the conveying mechanism 600 while the first positioning member 413 and the second positioning member 414 perform left-right centering on the mold 510 and the mold bottom plate 520, and finally the plurality of molds 510 and the plurality of mold bottom plates 520 located on the conveying mechanism 600 can be uniformly arranged and conveyed into the firing kiln.
Moreover, the supporting frame 430 is provided with a second limiting block 416, the second limiting block 416 is located at the outer side of the first sliding seat 411, when the first telescopic cylinder 412 drives the two first sliding seats 411 to be away from each other, the second limiting block 416 abuts against the outer side surface of the first sliding seat 411 to ensure that the first sliding seat 411 moves to the outside in place, so that the first positioning element 413 and the second positioning element 414 on the first sliding seat 411 are prevented from obstructing the mold 510 and the mold bottom plate 520 respectively.
The first stopper 415 and the second stopper 416 may be metal, rubber, or the like.
Of course, the first driving device may be a telescopic cylinder, a screw rod driving mechanism or a linear module, and respectively drives each first sliding seat 411 to move linearly.
The second centering component is arranged on the first centering component, the second centering component is provided with two front sides and two rear sides which are respectively positioned on the first centering component, the two second centering components can be mutually close or far away, the second centering component is provided with a third positioning piece 422 for front and rear centering of the die bottom plate 520 and a fourth positioning piece 421 for front and rear centering of the die 510, and the fourth positioning piece 421 is positioned above the third positioning piece 422. One or more third positioning members 422 and fourth positioning members 421 may be provided in the left-right direction.
As shown in fig. 2, 7, 8 and 9, in particular, the second centering member includes a second sliding seat 423 and a second driving device.
The second sliding seat 423 is made of a metal material, a third sliding block 424 is arranged at the bottom of the second sliding seat 423, correspondingly, the first sliding seat 411 is provided with a third sliding rail 417, and the second sliding seat 423 is connected with the first sliding seat 411 and can move in the front-back direction relative to the first sliding seat 411 through the sliding connection of the third sliding block 424 and the third sliding rail 417. Of course, it is not excluded to use guide rails and guide wheels to realize the movement of the second sliding seat 423 relative to the first sliding seat 411.
The second sliding seat 423 is provided with a third positioning member 422 and a fourth positioning member 421, and since the bottom surface of the mold 510 is smaller than the top surface of the mold bottom plate 520, the third positioning member 422 is located outside the fourth positioning member 421 (i.e. the side of the fourth positioning member 421 away from the mold 510). In this embodiment, the third positioning element 422 and the fourth positioning element 421 are positioning blocks. The positioning block can be a square block or a cylinder. Of course, the third positioning member 422 and the fourth positioning member 421 may also be positioning wheels with axes extending up and down.
The second driving device is connected to the second sliding seat 423 to drive the second sliding seat 423 to move in the front-rear direction.
More specifically, the second driving device is a second telescopic cylinder 425, one end of the second telescopic cylinder 425 is connected with one of the second sliding seats 423 through a bolt, and the other end of the second telescopic cylinder 425 is connected with the other second sliding seat 423. When the telescopic rod of the second telescopic cylinder 425 is shortened, the two second sliding seats 423 are close to each other, so that the third positioning piece 422 and the fourth positioning piece 421 apply force to the mold base plate 520 and the mold 510 respectively, and the front and back centering work of the mold base plate 520 and the mold 510 is completed, that is, the mold 510 is located at the center of the mold base plate 520 in the front and back direction. The second telescopic cylinder 425 drives the two second sliding seats 423 to get close to each other or get away from each other at the same time, so that the manufacturing cost of the equipment can be reduced, and the energy consumption can be reduced.
Of course, the second driving device may be a telescopic cylinder, a screw rod driving mechanism or a linear module, and drives each second sliding seat 423 to move linearly.
In this embodiment, each first sliding seat 411 is provided with two second centering members, which are respectively located at the front side and the rear side of the first sliding seat 411. Of course, it is not excluded to provide two second centering members on only one of the first sliding seats 411.
In some embodiments, as shown in fig. 8, the first sliding seat 411 is provided with a third stopper 426 and a fourth stopper 427, the third stopper 426 and the fourth stopper 427 are installed on the first sliding seat 411 by bolts, the third stopper 426 is located at the inner side of the second sliding seat 423, and the fourth stopper 427 is located at the outer side of the second sliding seat 423. When the second sliding seat 423 moves outward to a proper position, the fourth limiting block 427 will abut against the third sliding block 424 of the second sliding seat 423; when the second sliding seat 423 moves inward to a proper position, the third stopper 426 abuts against the third sliding block 424 of the second sliding seat 423.
The third stopper 426 and the fourth stopper 427 are arranged to perform a good limiting function, so as to limit the position of the second sliding seat 423 on the third sliding rail 417 and prevent the second sliding seat 423 from being separated from the third sliding rail 417. The third stopper 426 and the fourth stopper 427 may be metal, rubber or the like.
As shown in fig. 1 to 6, the clamping robot is disposed at one side of the conveying mechanism 600 and is used for clamping the mold 510 to the conveying mechanism 600. Since the conveying direction of the conveying mechanism 600 is in the front-rear direction, the gripping robot is provided on the left or right side of the conveying mechanism 600.
Specifically, the chucking robot includes a chucking mechanism 300, a fourth driving device 200, and a fifth driving device 100.
The clamping mechanism 300 includes a fixed frame 310, a clamping arm 340 and a third driving device.
The fixing frame 310 may be formed by connecting a plurality of sectional materials.
The clamping arm 340 is made of metal material, two clamping arms 340 are arranged, the two clamping arms 340 are connected with the fixing frame 310, specifically, the clamping arm 340 is provided with a first sliding block 341, correspondingly, the fixing frame 310 is provided with a first sliding rail 311, and the first sliding rail 311 can be arranged at the top or the bottom of the fixing frame 310. In the present embodiment, both ends of the first slide rail 311 extend in the front-rear direction. Of course, both ends of the first slide rail 311 may extend in the left-right direction. In addition, the clamping arm 340 can be movably connected with the fixing frame 310 by adopting a guide rail and a guide wheel.
And, the clamping arm 340 is provided with a clamping block 350, the clamping block 350 is located at the inner side of the clamping arm 340, and the clamping block 350 may be a rubber block.
The third driving device is connected to the clamping arms 340 to drive the two clamping arms 340 to move toward or away from each other. More specifically, the third driving device is a third telescopic cylinder 320, one end of the third telescopic cylinder 320 is connected to one of the clamping arms 340 through a bolt, and the other end of the third telescopic cylinder 320 is connected to the other clamping arm 340. When the telescopic rod of the third telescopic cylinder 320 is shortened, the two clamping arms 340 are close to each other, and the mold 510 is stably clamped by the clamping block 350.
And, the arm lock 340 is equipped with brake cylinder 330, and brake cylinder 330 passes through the bolt and installs on arm lock 340, and brake cylinder 330 is equipped with the expansion end that can butt with mount 310. The brake cylinder 330 may be a pneumatic butterfly brake.
After the two clamping arms 340 clamp the mold 510 through the clamping blocks 350, the brake cylinder 330 can tightly hold the first slide rail 311 of the fixing frame 310, that is, the movable end of the brake cylinder 330 abuts against the first slide rail 311 of the fixing frame 310, so that the two clamping arms 340 are stable and immovable relative to the fixing frame 310, thereby preventing the mold 510 from shaking violently due to the fact that the clamping arms 340 move left and right relative to the fixing frame 310 when the fifth driving device 100 operates, and greatly improving the stability of the clamping mechanism 300 in clamping the mold 510 and carrying.
Of course, the third driving device may be a telescopic cylinder, a screw rod driving mechanism or a linear module, and respectively drives each of the clamping arms 340 to move linearly.
The fifth driving device 100 is connected to the fourth driving device 200 to drive the fourth driving device 200 to move in the left-right direction. More specifically, the fifth driving device 100 includes a frame 700, a translational carriage 110, and a first motor 120.
The frame 700 is provided with a transmission member 800, both ends of the transmission member 800 extend in the left-right direction, and the left end portion and the right end portion of the transmission member 800 may be fixed to the frame 700 by bolts.
The bottom of the translation frame 110 is provided with a walking wheel 111, correspondingly, the rack 700 is provided with a guide rail extending along the left-right direction, the guide rail is positioned at the top of the rack 700, and the translation frame 110 is connected with the rack 700 and can move along the left-right direction by rolling along the length direction of the guide rail through the walking wheel 111. Of course, a sliding rail and a sliding block may also be adopted to realize the movable connection between the translation frame 110 and the frame 700.
The first motor 120 is mounted on the translational frame 110 through a bolt and can move together with the translational frame 110. The first motor 120 is a forward/reverse rotation motor, and an output shaft of the first motor 120 can rotate clockwise or counterclockwise. The output shaft of the first motor 120 is provided with a driving wheel 130, and the driving member 800 is wound on the driving wheel 130. The transmission member 800 may be a chain, and correspondingly, the transmission wheel 130 is a sprocket. The transmission member 800 may also be a synchronous belt, and correspondingly, the transmission wheel 130 is a synchronous pulley, and the first motor 120 may be a servo motor.
When the output shaft of the first motor 120 drives the driving wheel 130 to rotate, the driving wheel 130 can move linearly relative to the transmission member 800, so that the translational frame 110 moves left or right relative to the frame 700.
In addition, a transition wheel 140 may be disposed on both the left side and the right side of the driving wheel 130, the transition wheel 140 may be disposed on the translation frame 110, in this embodiment, the transition wheel 140 is located below the driving wheel 130, and the transmission member 800 is also wound on the transition wheel 140, so that the contact area between the transmission member 800 and the driving wheel 130 can be increased, the transmission member 800 and the driving wheel 130 are tightly connected, and the transmission efficiency is improved.
In this embodiment, as shown in fig. 4, two transmission members 800 are provided, the first motor 120 is in transmission connection with one first transmission shaft 170 through a speed reducer, two ends of the first transmission shaft 170 are respectively provided with a transmission wheel 130, and the two transmission wheels 130 are respectively connected with the two transmission members 800.
Of course, it is not excluded that the fifth driving device 100 uses a telescopic cylinder, a screw driving mechanism, to drive the translation frame 110 to move. The fourth driving device 200 is disposed on the translational stage 110 and can move left or right with the translational stage 110.
The fourth driving device 200 is connected to the fixing frame 310 to drive the fixing frame 310 to move in the up-and-down direction. More specifically, the fourth driving device 200 includes a second motor 210, a second driven wheel 240, a first chain 231, a third driven wheel 261, a second chain 232, a fourth driven wheel 262, a fifth driven wheel 263, and a third chain 233.
The second motor 210 is disposed on the translation frame 110 through a bolt, and the second motor 210 is a forward/reverse rotation motor, and an output shaft thereof can rotate clockwise or counterclockwise. The second motor 210 may be a stepper motor. The output shaft of the second motor 210 is provided with a first driven wheel 220.
The second driven pulley 240 is provided on the translational carriage 110 through a bearing housing and is rotatable about its horizontal axis. The third driven wheel 261 is provided on the pan carriage 110 through a bearing housing and is rotatable about its horizontal axis, and in this embodiment, the third driven wheel 261 is located below the second driven wheel 240. The fourth driven wheel 262 is provided on the translational carriage 110 through a bearing seat and is rotatable about a horizontal axis thereof, and the fifth driven wheel 263 is provided on the translational carriage 110 through a bearing seat and is rotatable about a horizontal axis thereof, in this embodiment, the fourth driven wheel 262 is located on the left side of the fifth driven wheel 263.
The first driven pulley 220, the second driven pulley 240, the third driven pulley 261, the fourth driven pulley 262 and the fifth driven pulley 263 are sprockets.
The first chain 231 is wound between the first driven pulley 220 and the second driven pulley 240. One end of the second chain 232 is connected to the first chain 231, the other end of the second chain 232 is connected to one end of the fixing frame 310, and the second chain 232 is wound around the third driven wheel 261. One end of the third chain 233 is connected to the first chain 231, the other end of the third chain 233 is connected to the other end of the fixing frame 310, and the third chain 233 is wound around the fourth driven wheel 262 and the fifth driven wheel 263.
In the present embodiment, both end portions of the first chain 231 are respectively connected to the chain connecting plate 250 by welding or bolts, the upper end portion of the second chain 232 is fixed to the chain connecting plate 250 by welding or bolts, and the upper end portion of the third chain 233 is also fixed to the chain connecting plate 250 by welding or bolts.
Of course, both end portions of the first chain 231 may be connected in a closed loop, and the upper end portion of the second chain 232 and the upper end portion of the third chain 233 may be fixed to the first chain 231 by welding.
In this embodiment, as shown in fig. 4, the second motor 210 is in transmission connection with one second transmission shaft 270 through a speed reducer, the first driven wheel 220 is respectively disposed at two ends of the second transmission shaft 270, correspondingly, two second driven wheels 240, two third driven wheels 261, two fourth driven wheels 262 and two fifth driven wheels 263 are disposed, and two first chains 231, two second chains 232 and two third chains 233 are disposed.
As shown in fig. 3, when the output shaft of the second motor 210 drives the first driven wheel 220 to rotate clockwise, the upper end of the second chain 232 and the upper end of the third chain 233 move to the left due to the clockwise rotation of the first chain 231, so that the lower end of the second chain 232 and the lower end of the third chain 233 move downward, and the fixed frame 310 of the clamping mechanism 300 descends.
Conversely, when the first driven wheel 220 rotates counterclockwise, the upper end of the second chain 232 and the upper end of the third chain 233 move to the right due to the counterclockwise rotation of the first chain 231, so that the lower end of the second chain 232 and the lower end of the third chain 233 move upward, and the fixed frame 310 of the clamping mechanism 300 is lifted.
And, the top of mount 310 is equipped with location guide pulley 312, and location guide pulley 312 can set up one or more, and the axis of location guide pulley 312 extends along fore-and-aft direction, and location guide pulley 312 passes through the bearing frame and installs on mount 310, and location guide pulley 312 can rotate around its axis.
The bottom of translation frame 110 sets up link 150, and the bottom surface of link 150 upwards caves in and forms constant head tank 160, and moreover, the notch department of constant head tank 160 is provided with the chamfer, and the chamfer plays the guide effect, makes things convenient for location guide pulley 312 to insert in the constant head tank 160.
When the fixing frame 310 ascends under the action of the pulling force of the second chain 232 and the third chain 233, the positioning guide wheel 312 can be accurately inserted into the positioning groove 160 through the guiding effect of the chamfer, and is in adaptive connection with the positioning groove 160, so that the fixing frame 310 is stable and immovable relative to the translation frame 110, thereby avoiding the problem that the fixing frame 310 shakes left and right relative to the translation frame 110 in the process of moving the translation frame 110 in the left and right direction, and further preventing the fixing frame 310 from harming surrounding equipment or personnel, and being beneficial to improving the working efficiency of the clamping manipulator, and rapidly clamping and carrying the mold 510 onto the conveying mechanism 600.
Because the second chain 232 and the third chain 233 are flexible, when the translation frame 110 drives the fixed frame 310 to move left or right, the fixed frame 310 may swing left or right due to its inertia, and especially when the clamping mechanism 300 clamps the heavy mold 510, the swinging of the clamping mechanism 300 may cause a large accident, and therefore, the positioning guide wheel 312 and the positioning groove 160 are provided, and the positioning guide wheel 312 is restricted from moving left or right by the positioning groove 160, so that the fixed frame 310 is stable and immovable relative to the translation frame 110.
Of course, the fourth driving device 200 may be a hydraulic cylinder, a telescopic cylinder, or a screw driving mechanism.
Instead of the combination of the fourth driving device 200 and the fifth driving device 100, a four-axis or more robot arm may be used.
As shown in fig. 1, 2, 9 and 10, the mold conveyor 900 conveys the mold 510 to the clamping robot, and a position detector such as an electro-optical switch may be provided to position the mold 510 on the mold conveyor 900 to ensure that the mold 510 is conveyed in place and to stop the conveying action. The mold conveyor 900 may be a roller conveyor or a chain conveyor.
Then, the clamping robot is activated, the clamping mechanism 300 moves to the upper side of the mold 510 under the driving of the fifth driving device 100, and the clamping mechanism 300 descends to a certain height under the driving of the fourth driving device 200, so as to accurately and stably clamp the mold 510. Subsequently, the clamping mechanism 300 lifts up to the set height position with the mold 510 under the action of the fourth driving device 200; subsequently, the fifth driving device 100 drives the clamp mechanism 300 to horizontally move the mold 510 above the conveying mechanism 600 to complete the placement of the mold 510 on the upper surface of the mold bed 520 on the conveying mechanism 600.
The conveying mechanism 600 conveys the mold base 520 from the firing kiln toward the centering mechanism 400. Similarly, a position detector, such as an opto-electronic switch, may be provided to position the mold 510 on the transport mechanism 600 to ensure that the mold bed 520 is transported into position. At this point, the gripper robot places the mold 510 on the mold bed 520, and after the gripper robot releases the mold 510, the centering mechanism 400 is activated. The mold 510 and the mold base 520 are centered in the left-right direction and the front-rear direction by the first centering member and the second centering member, so that the mold 510 is positioned at the center of the mold base 520, and the automatic mold closing work of the mold 510 and the mold base 520 is finally completed.
Finally, the conveying mechanism 600 conveys the mold 510 and the mold base plate 520 after the mold closing to the firing kiln.
Certainly, in actual operation, the clamping mechanism 300 may also drive the mold 510 to descend to a certain height, for example, a height 20 mm from the upper surface of the mold base plate 520, then the centering mechanism 400 is started, after the centering operation is completed, the clamping mechanism 300 releases the mold 510, so that the mold 510 falls on the mold base plate 520, and since the mold 510 is heavy, the mold 510 is not easily displaced in the falling process, and the purpose of automatically closing the mold 510 and the mold base plate 520 can be achieved.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention as set forth in the claims appended hereto.
Claims (10)
1. The utility model provides an automatic clapper die spotting press of pouring mould which characterized in that includes:
a conveying mechanism (600);
the centering mechanism (400) comprises a first centering component and a second centering component, the first centering component is provided with two first centering components which are respectively positioned on the left side and the right side of the conveying mechanism (600), the two first centering components can be mutually close or far away, the first centering component is provided with a first positioning piece (413) for centering the die bottom plate (520) left and right and a second positioning piece (414) for centering the die (510) left and right, and the second positioning piece (414) is positioned above the first positioning piece (413); the second centering component is arranged on the first centering component, the second centering component is provided with two second positioning parts which are respectively positioned at the front side and the rear side of the first centering component, the two second centering components can be mutually close or far away, the second centering component is provided with a third positioning part (422) for centering the front and the rear of the die bottom plate (520) and a fourth positioning part (421) for centering the front and the rear of the die (510), and the fourth positioning part (421) is positioned above the third positioning part (422);
and the clamping mechanical arm is arranged on one side of the conveying mechanism (600) and is used for clamping the mold (510) to the conveying mechanism (600).
2. The automated mold closing machine of a casting mold of claim 1, wherein the first mid-pair component comprises:
a support frame (430);
the first sliding seat (411) is connected with the supporting frame (430) and can move along the left-right direction relative to the supporting frame (430), and the first sliding seat (411) is provided with a first positioning piece (413) and a second positioning piece (414);
the first driving device is connected with the first sliding seat (411) to drive the first sliding seat (411) to move along the left-right direction.
3. The automatic die spotting machine for casting molds according to claim 2, characterized in that the first driving device is a first telescopic cylinder (412), one end of the first telescopic cylinder (412) is connected to one of the first sliding seats (411), and the other end of the first telescopic cylinder (412) is connected to the other first sliding seat (411); the first sliding seat (411) is provided with a first limiting block (415), the first limiting block (415) is located on the inner side of the first sliding seat (411), the supporting frame (430) is provided with a second limiting block (416), and the second limiting block (416) is located on the outer side of the first sliding seat (411).
4. The automated mold closing machine of a casting mold of claim 3, wherein the second mid-pair component comprises:
a second sliding base (423) which is connected to the first sliding base (411) and is movable in the front-rear direction with respect to the first sliding base (411); the second sliding seat (423) is provided with a third positioning piece (422) and a fourth positioning piece (421);
and the second driving device is connected with the second sliding seat (423) to drive the second sliding seat (423) to move along the front and back directions.
5. The automatic die spotting machine for casting molds according to claim 4, wherein the second driving device is a second telescopic cylinder (425), one end of the second telescopic cylinder (425) is connected to one of the second sliding seats (423), and the other end of the second telescopic cylinder (425) is connected to the other second sliding seat (423).
6. Automatic die spotting machine for casting moulds according to claim 5, characterized in that said first (413) and second (414) positioning elements are positioning wheels, the axis of which extends up and down; the third positioning piece (422) and the fourth positioning piece (421) are positioning pieces.
7. Automatic die spotting machine for casting molds according to any of claims 1 to 6, characterized in that said gripping robot comprises:
the clamping mechanism (300) comprises a fixed frame (310), two clamping arms (340) and a third driving device, wherein the two clamping arms (340) are connected with the fixed frame (310), the clamping arms (340) are provided with clamping blocks (350), and the third driving device is connected with the clamping arms (340) to drive the two clamping arms (340) to be close to or far away from each other;
the fourth driving device (200) is connected with the fixed frame (310) to drive the fixed frame (310) to move along the up-and-down direction;
and a fifth driving device (100) connected with the fourth driving device (200) to drive the fourth driving device (200) to move along the left-right direction.
8. The automatic die spotting machine for casting dies according to claim 7, characterized in that the third driving device is a third telescopic cylinder (320), one end of the third telescopic cylinder (320) is connected with one of the clamping arms (340), and the other end of the third telescopic cylinder (320) is connected with the other clamping arm (340); the clamping arm (340) is provided with a brake cylinder (330), and the brake cylinder (330) is provided with a movable end which can be abutted against the fixing frame (310).
9. Automatic die spotting machine for casting moulds according to claim 8, characterized in that said fifth driving means (100) comprise:
the rack (700) is provided with a transmission piece (800), and two ends of the transmission piece (800) extend along the left-right direction;
a translation frame (110) connected to the frame (700) and movable in the left-right direction;
the first motor (120) is arranged on the translation frame (110), a transmission wheel (130) is arranged on an output shaft of the first motor (120), and the transmission piece (800) is wound on the transmission wheel (130).
10. The automatic die spotting machine for pouring molds according to claim 9, wherein a positioning guide wheel (312) is provided at the top of the fixed frame (310), a positioning groove (160) is provided at the bottom of the translation frame (110), and the positioning guide wheel (312) can be connected with the positioning groove (160) in a matching manner;
the fourth drive device (200) comprises:
the second motor (210) is arranged on the translation frame (110), and an output shaft of the second motor (210) is provided with a first driven wheel (220);
a second driven wheel (240) provided on the translational carriage (110) and rotatable about a horizontal axis thereof;
a first chain (231) wound between the first driven wheel (220) and the second driven wheel (240);
a third driven wheel (261) provided on the translational carriage (110) and rotatable about a horizontal axis thereof;
one end of the second chain (232) is connected with the first chain (231), the other end of the second chain (232) is connected with one end of the fixing frame (310), and the second chain (232) is wound on the third driven wheel (261);
a fourth driven wheel (262) provided on the translational carriage (110) and rotatable about a horizontal axis thereof;
a fifth driven wheel (263) provided on the translational carriage (110) and rotatable about a horizontal axis thereof;
and one end of the third chain (233) is connected with the first chain (231), the other end of the third chain (233) is connected with the other end of the fixed frame (310), and the third chain (233) is wound on the fourth driven wheel (262) and the fifth driven wheel (263).
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CN202110539362.8A CN113211603A (en) | 2021-05-18 | 2021-05-18 | Automatic die spotting machine for pouring die |
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CN202110539362.8A CN113211603A (en) | 2021-05-18 | 2021-05-18 | Automatic die spotting machine for pouring die |
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