CN113207933B - Mashed meat processing mechanism, mashed pork production line and production method - Google Patents

Mashed meat processing mechanism, mashed pork production line and production method Download PDF

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Publication number
CN113207933B
CN113207933B CN202110698576.XA CN202110698576A CN113207933B CN 113207933 B CN113207933 B CN 113207933B CN 202110698576 A CN202110698576 A CN 202110698576A CN 113207933 B CN113207933 B CN 113207933B
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Prior art keywords
meat
plate
pushing
beating
rotating
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CN113207933A (en
Inventor
张万和
张万旗
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Fujian Chunbaiwei Catering Development Co ltd
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Fujian Chunbaiwei Catering Development Co ltd
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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C7/00Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/0006Cutting or shaping meat
    • A22C17/0026Mincing and grinding meat
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C9/00Apparatus for tenderising meat, e.g. ham
    • A22C9/007Apparatus for tenderising meat, e.g. ham by beating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/09Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/16Cam means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a muddy meat processing mechanism based on separation, sedimentation and blanking of a meat beating plate, which comprises the meat beating plate and a beating device; the beating device is used for beating the meat blocks on the meat beating plate; the turning plate extends into the inner cavity of the coaming; when the lifting device moves upwards to drive the rotating device to ascend until the outer peripheral surface of the meat beating plate is contacted with the inner peripheral wall of the enclosing plate, the beating device can drive the rotating device to rotate by the motion energy of the beating device, so that the meat beating plate rotates relative to the enclosing plate; the lifting device descends to drive the rotating device to descend until the meat beating plate is separated from the surrounding plate downwards, and the pushing and blanking device is used for pushing and blanking the meat mud on the meat beating plate separated from the surrounding plate downwards. The invention also discloses a production line and a method of the mashed pork. The invention has the advantage that the meat paste can be fed on line, thereby improving the process continuity.

Description

Mashed meat processing mechanism, mashed pork production line and production method
Technical Field
The invention relates to the technical field of muddy meat processing, in particular to a muddy meat processing mechanism, a muddy pork production line and a production method.
Background
The pork paste is prepared by processing pork as a main raw material. The method is mainly used for preparing traditional gourmet foods such as dumplings, wontons, meat balls and the like.
For example, patent application 201310327060.X discloses a machine-made pork ball and a making method thereof. The composition is prepared from the following raw materials in percentage by weight: 75-85% of pork, 1.1-1.4% of salt, 1.1-1.6% of ginger powder and monosodium glutamate: 1-1.6% and minced garlic: 1-1.6% of starch and the balance of starch, wherein the pork consists of 40-80% of completely minced pork paste and 20-60% of half-minced pork paste.
Also disclosed in patent application 201110279755.6 is a high-calcium dried waterfowl meat and a preparation method thereof, wherein cleaned and cooled lean pork is cut into strips with a weight of 80-120 g, sodium nitrite, sodium nitrate and sodium erythorbate are uniformly mixed according to a mass ratio of 1: 1-2: 1, the mixture is uniformly coated on the surface of the lean pork according to a proportion of 0.10% of the total weight of the lean pork, salt with a weight of 2-3% of the total weight of the lean pork is added, the mixture is uniformly mixed and then placed in a refrigerator with a temperature of 2-6 ℃ for pickling for 12-24 hours, and the pickling is finished to form minced pork.
The main device for forming the mashed pork comprises a dicer and a meat beating machine, wherein the meat beating machine obtains the mashed pork by continuously beating a hammer head. For example, patent application 201910306646.5 discloses a meat paste making device for processing meat swallow skin, which is used for beating meat blocks by a hammer head acting on the meat blocks of a rotary chopping block; when meat passes through the turning plate, the meat is turned over and falls under the action of the turning plate, so that the meat is turned over in the process of continuously rotating. However, when the technical scheme is used specifically, the following defects exist: firstly, because the chopping block and the baffle are relatively fixed, namely the chopping block and the baffle form a structure with an upward opening and a closed periphery and a closed bottom (mutual contact), when hammering is completed, the discharging of muddy meat usually needs to be carried out manually to take out materials in the chopping block, and the lifting motion of the hammer head and the rotation of the chopping block are mutually independent, and a plurality of power sources need to be controlled during opening and closing at each time, so that the mode has the technical problem of inconvenient operation during discharging, and is not beneficial to industrial production and flow hydration production; secondly, a spring resetting function is adopted to cooperate with the sheave mechanism to carry out reciprocating motion of the hammer head in the vertical direction, on one hand, the spring works for a long time to change the elastic resetting precision of the spring, so that the working precision of the hammer head is blocked, and on the other hand, when the speed of the hammer head required to move is high, the sheave mechanism moves at a high speed to generate a tooth beating phenomenon; thirdly, the single hammer hammering mode cannot meet the requirement of processing and using large batches of muddy flesh.
In addition, prior art's meat slabbing machine carries meat to the cutting knife through the conveyer belt and goes out, and meat is cut into the meat strip through the cutting knife, and the back is shifted to the meat strip again, and the secondary is carried meat to the cutting knife through the conveyer belt and is gone out, and the meat strip is cut into the meat piece through the cutting knife. When the meat is cut by the method, the technical problem of troublesome operation caused by two times of cutting and reversing operations exists; in addition, adopt the conveyer belt to carry the cutting, if the meat is harder like freezing meat, the conveyer belt gives the conveying power of meat probably is difficult to let meat pass through the cutting knife or skid relatively with the cutting knife, leads to unable cutting. In conclusion, the meat paste production line in the prior art needs to be improved in terms of meat paste production and processing efficiency and operation convenience.
Disclosure of Invention
One of the technical problems to be solved by the invention is how to provide a muddy meat processing mechanism which can carry out muddy meat blanking on line so as to improve the process continuity; the second technical problem to be solved by the invention is how to provide a mashed pork production line and a production method which can improve the production and processing efficiency of mashed pork and improve the operation convenience.
The invention solves one of the technical problems by the following technical means: a muddy meat processing mechanism based on separation, sedimentation and blanking of a meat beating plate comprises the meat beating plate and a beating device; the beating device is used for beating the meat blocks on the meat beating plate; the automatic blanking machine also comprises a turning plate, a coaming, a rotating device, a lifting device and a pushing blanking device; the turnover plate is limited to the inner cavity of the coaming; when the lifting device moves upwards to drive the rotating device to ascend until the outer peripheral surface of the meat beating plate is contacted with the inner peripheral wall of the enclosing plate, the beating device can drive the rotating device to rotate by the motion energy of the beating device, so that the meat beating plate rotates relative to the enclosing plate; the lifting device descends to drive the rotating device to descend until the meat beating plate is separated from the surrounding plate downwards, and the pushing and blanking device is used for pushing and blanking the meat mud on the meat beating plate separated from the surrounding plate downwards.
When the meat mud processing mechanism based on separation, sedimentation and blanking of the meat beating plate is adopted to beat meat blocks, the coordination among the rotating device, the beating device and the pushing and blanking device is realized through the lifting motion of the lifting device, namely when the lifting device is lifted until the outer peripheral surface of the meat beating plate is contacted with the inner peripheral wall of the enclosing plate, the rotating motion of the rotating device can be realized by starting the beating device, so that the meat blocks in the meat beating plate are beaten in a rotating state, and the technical effect of linkage of the rotating device and the beating device is realized; in actual production, point positions for operating the power source by workers are reduced, and the operation convenience of the workers is improved; when the lifting device moves downwards to drive the rotating device to descend until the meat beating plate is separated from the surrounding plate downwards, the pushing plate can push out the meat paste on the meat beating plate, so that automatic blanking is realized, the process flow is further saved, the integration of the whole machine is improved, and the production operation water flowing property is improved. According to the invention, the opening and closing of the hammering device are controlled, so that the meat block can be rotated and hammered, the rotating device is in a static state when the meat mud is fed, and the technical defect that the meat mud cannot be fed intensively due to the fact that the meat mud is fed in a rotating state because the rotating device is always in a rotating state is avoided. By using the device provided by the invention, the linkage of the rotating device and the hammering device can be realized only by opening the hammering device when the meat blocks are hammered, and the device has extremely high convenience in industrial production operation.
In conclusion, the invention has the advantage that the meat paste can be fed on line, thereby improving the process continuity.
Preferably, the number of the hammering devices is at least two groups, and the hammer heads of each group of the hammering devices are alternately moved downwards to hammer on the meat blocks; the hammering device also comprises a hammering connecting rod, a hammering rod and a hammering guide rail; one end of the hammering connecting rod is sleeved on the hammering rotating shaft, two ends of the hammering connecting rod are respectively hinged with the other end of the hammering connecting rod, the upper end of the hammering rod is hinged, and the lower end of the hammering rod extends downwards out of the hammering guide rail in a sliding fit manner to be fixedly connected with the hammer head; and each hammering rotating shaft is also respectively sleeved with an inert hammering connecting rod wheel, and all the inert hammering connecting rod wheels are connected with the driving hammering connecting rod wheel through a hammering belt or a hammering chain.
Preferably, the transition linkage device is further included, and the rotating device comprises a rotating shaft, a driving rotating wheel, a driven rotating wheel, a rotating belt or a rotating chain; the lifting device comprises a lifting piece, a bottom supporting plate, a lifting rotating shaft and a lifting gear; the transition linkage device comprises a transition rotating shaft, a second rotating bevel gear and a transmission transition gear; the first rotating bevel gear is connected with the driving beating connecting rod wheel through a driving beating shaft, the first rotating bevel gear is meshed with the second rotating bevel gear, the second rotating bevel gear and the transmission transition gear are both sleeved on a transition rotating shaft, the lifting gear is sleeved on the upper end of the lifting rotating shaft, the lower end of the lifting rotating shaft is in running fit with the bottom supporting plate, the lower end of the rotating shaft is in running fit with the bottom supporting plate, the upper end of the rotating shaft is connected with the bottom of the beating plate, the rotating shaft is further sleeved with the driven rotating wheel, the driving rotating wheel is sleeved on the lifting rotating shaft, and the rotating belt or the rotating chain is sleeved between the driving rotating wheel and the driven rotating wheel; the lifting piece can drive the outer circumferential surface of the meat beating plate to be in contact with the inner circumferential wall of the coaming by lifting movement, and the lifting gear is caused to move upwards to be meshed with the transmission transition gear; the descending movement of the lifting piece can drive the meat beating plate to be downwards separated from the coaming and cause the lifting gear to downwards move to be separated from the transmission transition gear.
Preferably, the pushing blanking device comprises a pushing plate, a pushing screw rod, a pushing gear, a pushing rack, a pushing driving wheel, a pushing driven wheel, a pushing belt or a pushing chain and a pushing reversing device; the pushing screw rod is inclined, the pushing plate is in threaded fit with the pushing screw rod, the pushing gear is connected with the pushing driving wheel through a pushing rotating shaft, the pushing rack is arranged on the lifting device and is meshed with the pushing gear, the pushing driving wheel and the pushing driven wheel are connected through the pushing belt or the pushing chain, and the pushing driven wheel is linked with the pushing screw rod through the pushing reversing device; the lifting device moves downwards to drive the pushing plate to move towards the position direction of the meat beating plate in an inclined and downward mode, and when the meat beating plate is enabled to be separated from the surrounding plate downwards, the pushing plate moves downwards in an inclined and downward mode to push out the muddy flesh on the meat beating plate.
Preferably, the bottom of the pushing plate close to one end of the meat beating plate is a horizontal plane, after the meat beating plate is separated from the surrounding plate downwards, the horizontal plane is in contact with the top surface of the meat beating plate, and the descending of the meat beating plate can cause the horizontal plane to move from one end of the meat beating plate to the other end of the meat beating plate.
Preferably, the pushing reversing device comprises a pushing worm wheel, a pushing worm, a pushing rotating shaft, the pushing worm and a pushing driven wheel which are all sleeved on the pushing rotating shaft, the pushing worm wheel is sleeved on the pushing screw rod, and the pushing worm wheel and the pushing worm are meshed.
The invention solves the second technical problem by the following technical means: a mashed pork production line based on the mashed meat processing mechanism based on the separation, sedimentation and blanking of the beating plate sequentially comprises a pork cutting device and a mashed meat processing mechanism from front to back according to the process flow; the pork cutting device comprises a cutting workbench, a meat placing plate, a vertical cutting board, an extending mechanism, a top plate, a sliding block, a reverse transmission mechanism, a connecting plate and an elastic resetting device; a meat placing plate movement guiding through groove is formed in the slicing workbench, and the elastic resetting device is assembled to enable the meat placing plate to be inclined or horizontal; the top of the connecting plate is connected with the bottom of the meat placing plate, the bottom of the connecting plate extends downwards out of the meat placing plate movement guide through groove, the sliding block is in sliding fit with the slicing workbench, the meat placing plate is in rotating fit with the sliding block, and the meat placing plate moves close to the vertical knife plate to enable the connecting plate to be in contact with the top plate and enable the meat placing plate to rotate to be vertical; the vertical knife board comprises transverse blades and longitudinal blades, and the projections of the transverse blades and the longitudinal blades in the motion direction of the vertical knife board are transversely and longitudinally staggered; the stretching mechanism can stretch out to move to drive the reverse transmission mechanism to be linked, so that the meat placed in the meat placing plate and the vertical cutting plate move oppositely to the vertical meat placing plate, and the meat in the vertical meat placing plate is cut into meat blocks by the vertical cutting plate.
The meat placing plate and the vertical cutting plate can be linked to move synchronously through single-time extending movement of the extending mechanism, and accordingly meat block feeding, vertical cutting and meat block discharging can be achieved sequentially, and the meat block cutting machine has high operation convenience. The device can cut meat with various hardness without secondary cutting and reversing operation; when fresh meat (big meat blocks) with softer hardness is cut, the fresh meat is flatly placed on the meat placing plate with an inclined structure in advance, the meat placing plate moves towards the direction of the vertical cutting plate, the connecting plate is pressed by the reverse top of the top plate, and the meat placing plate rotates around the sliding block until the meat placing plate is vertical, so that the big meat blocks are driven to rotate to be vertical (the length direction or the width direction of the meat is vertical to the slicing worktable), and the big meat blocks can be fully contacted with the transverse blades and the longitudinal blades in the subsequent cutting process to be pre-positioned and adjusted; the extension mechanism can extend out to move to drive the reverse transmission mechanism to be linked, so that the meat placing plate and the vertical cutting plate move oppositely, the meat blocks after being erected can be limited in a narrow space with gradually reduced space, the large meat blocks after being erected are prevented from sliding downwards, and the relative stability of the positions of the meat blocks is ensured; therefore, when the meat placing plate and the vertical cutting plate are further close to each other, the vertical meat is fully contacted with the transverse blade and the longitudinal blade and is cut into small pieces, so that the technical defect that secondary reworking cutting is needed when fresh meat with soft hardness is cut into pieces in the prior art is overcome; when cutting meat (meat loaf) hard as freezing meat, with meat loaf in advance keep flat the meat loaf of putting of slope structure on the same principle, when the cutting, remove the drive force that stretches out the mechanism, cause and put the meat loaf, vertical cutting board moves in opposite directions and the two sides squeezing action to the meat loaf production, guarantee that the meat loaf can be by horizontal blade, vertical blade cutting, thereby it leads to the conveying power not enough as feeding the conveying source through the conveyer belt to have abandoned prior art, let meat be difficult to through the cutting knife or skid relatively with the cutting knife, the technical problem that leads to unable cutting appears. According to the meat block vertical cutting machine, the meat block is inclined in the initial state of the meat placing plate, the meat placing plate sequentially comprises two stages of turning the meat block to be vertical and keeping the meat block to be vertical in the moving process, so that the meat block is vertical in the moving process, the meat block is cut in a continuous process after being vertical and after being vertical, namely the meat block can be cut in the next time period after being vertical, the retention time of the meat block in the vertical state is short, and the phenomenon that the meat block slides downwards vertically is not prone to occur under the limiting effect of the meat placing plate and the vertical knife plate. When the meat piece carries out the material loading, directly keep flat the meat piece put on the meat board can, need not place the meat piece vertically on putting the meat board and consider the position stability of meat piece, consequently, put the space between meat board, the vertical cutting board and allow enough big, make things convenient for operating personnel to operate. The initial state of the meat placing plate is preferably an inclined setting, but the initial state of the meat placing plate can also be a horizontal setting, and the inclined setting is positioned to reduce the turning angle of the meat blocks in the meat placing plate as much as possible, reduce the turning amplitude of the meat on the meat placing plate and further ensure the movement stability of the meat placing plate. The meat separating rod can separate the meat from the meat placing plate, so that the technical problem that the cut meat cannot be separated from the meat placing plate in time due to the fact that the meat is stuck on the meat placing plate and the cut meat is fed automatically is effectively solved.
In conclusion, the invention has the advantages that the meat with various hardness can be cut into blocks by single cutting, and the process water flowing property is strong.
Preferably, a packaging machine, a quick-freezing refrigerating chamber and a finished product refrigerating chamber are further sequentially arranged at the rear end of the muddy meat processing mechanism from front to back according to the process flow.
The invention also discloses a method for processing the mashed pork by using the mashed pork processing device for the pork dumpling production device, which comprises the following steps:
step one, checking and accepting fresh pork and then cutting into blocks;
beating the diced pork pieces and adding auxiliary materials;
step three, packaging and electronically weighing the meat paste obtained in the step two, and sealing at the temperature of 120-140 ℃;
step four, quickly freezing the meat paste in a quick-freezing refrigerating chamber;
fifthly, manually boxing;
and step six, freezing the finished product in a finished product refrigerating chamber at the temperature below 18 ℃ below zero.
Preferably, the packaging material for packaging in the third step is sterilized by an ultraviolet lamp for 30 min; and the meat paste in the fourth step passes through the largest ice crystal generation zone within 30min under the environment of-30 to-40 ℃, the central temperature of the meat paste is reduced from-1 ℃ to-5 ℃, and the diameter of the formed ice crystal is less than 100 mu m.
The invention has the advantages that: when the meat mud processing mechanism based on meat beating plate separation, sedimentation and blanking is adopted to beat meat blocks, the coordination of the rotating device, the beating device and the pushing and blanking device is realized through the lifting motion of the lifting device, namely when the lifting device is lifted until the outer peripheral surface of the meat beating plate is contacted with the inner peripheral wall of the enclosing plate, the rotating motion of the rotating device can be realized through starting the beating device, so that the meat blocks in the meat beating plate are beaten in a rotating state, and the technical effect of linkage of the rotating device and the beating device is achieved; in actual production, point positions of a power source operated by workers are reduced, and the operation convenience of the workers is improved; when the lifting device descends to drive the rotating device to descend until the meat beating plate is separated from the surrounding plate downwards, the pushing plate can push out the meat paste on the meat beating plate, so that automatic discharging is realized, the process flow is further saved, the integration of the whole machine is improved, and the water flowing property of production operation is improved. According to the invention, the opening and closing of the hammering device are controlled, so that the meat mass can be beaten in a rotating manner, the rotating device is in a static state when the meat mud is fed, and the technical defect that the meat mud cannot be fed intensively due to the fact that the meat mud splashes when the meat mud is fed in a rotating state because the rotating device is always in a rotating state is avoided. By using the device provided by the invention, the linkage of the rotating device and the hammering device can be realized only by opening the hammering device when the meat blocks are hammered, and the device has extremely high convenience in industrial production operation.
Furthermore, a layer of sealing ring is arranged on the outer peripheral surface of the meat beating plate or the inner peripheral wall of the enclosing plate, so that the sealing performance between the outer peripheral surface of the meat beating plate and the inner peripheral wall of the enclosing plate is improved when the outer peripheral surface of the meat beating plate is in contact with the inner peripheral wall of the enclosing plate.
Further, by adopting the hammering device provided by the invention, the alternately downward movement among different hammers can be realized to hammer on meat blocks by changing the hinged point positions of the hammering connecting rods and the hammering connecting rods in each hammering device or the hinged points of the hammering connecting rods and the hammering connecting rods are the same but the rotating position angles of the hammering connecting rods at the same time point are different, so that the requirement of multi-head hammering of a large batch of meat blocks is met. In addition, the alternative movement of each hammer head can be realized by the rotation of one beating motor, so that the quantity of power sources is greatly controlled, and the controllability is further improved. The hammering device overcomes the defects of the prior art that the transmission of a spring-fit geneva mechanism reduces the precision and cannot meet high-speed movement after being used for a long time.
Further, by adopting the transition linkage device, the lifting gear moves up and down to be in clutch with the transmission transition gear, so that the discontinuous linkage of the rotating device and the hammering device can be realized, when the lifting gear moves down to drive the rotating device to descend until the meat beating plate is downwards separated from the surrounding plate, the rotating device and the hammering device are separated, at the moment, the hammering device continuously works, the rotating device does not rotate, and the meat beating plate is downwards separated from the surrounding plate, so that the meat beating plate in a static state is stably fed by pushing the feeding device; therefore, when the lifting device moves downwards to drive the rotating device to descend until the meat beating plate is separated from the coaming downwards, the rotating device and the hammering device are automatically separated, the hammering motor is not necessarily closed before the lifting device moves downwards, the time period for closing the hammering motor can be effectively prolonged before the lifting device moves upwards again after the lifting device moves downwards, the technical defect that meat mud cannot be discharged in a centralized mode due to the fact that the meat mud is splashed when the meat mud is discharged because the hammering plate is still rotated all the time after the meat beating plate is separated from the coaming downwards because a worker does not close the hammering motor in time in actual work is avoided, and the fault tolerance of operation of the worker is increased.
Further, because the bottom that is close to the one end of beating the meat board in the slushing plate is the horizontal plane, at its release in-process, the bottom of beating the meat board can be all the time with the top surface contact of beating the meat board, and produce the contact of face with the face, under the prerequisite that guarantees to beat the muddy flesh in the meat board and fully promote the unloading, can guarantee the smooth nature of the effect between slushing plate and the beating the meat board.
Further, the projection of the convex structure in the moving direction of the vertical knife board falls completely into the corresponding grid or coincides with the corresponding grid. So, the meat piece is placed on protruding structure, and after protruding structure stretches out corresponding net in protruding structure, the meat piece is cut and is formed polylith meat piece, and the blade that corresponds is spacing in the slot that forms between the adjacent protruding structure that corresponds to further guarantee the completeness of cutting.
Furthermore, the invention drives the active driving rotating shaft to rotate by starting the motor, drives each third driving wheel and each fourth driving wheel to rotate by the rotation of the first active driving wheel and the second active driving wheel, drives each longitudinal cam and each transverse cam to rotate, drives each blade mounting frame to translate when each longitudinal cam and each transverse cam rotate until the protruding parts of the longitudinal cam and the transverse cam are contacted with the corresponding blade mounting frame, so that the transverse blade moves horizontally and the longitudinal blade moves vertically, the longitudinal return spring and the transverse return spring deform, when each longitudinal cam and each transverse cam rotate until the arc sections of the longitudinal cam and the transverse cam are contacted with the corresponding blade mounting frame, the longitudinal return spring and the transverse return spring return, drives the transverse blade to return and move horizontally and the longitudinal blade to return and move vertically, and further realizes the reciprocating motion of each transverse blade and each longitudinal blade in different directions, and then the cutting efficiency is improved by the movement of the blade.
Furthermore, the release rod linkage mechanism is arranged, so that the linkage of the extension mechanism, the reverse transmission mechanism and the release rod linkage mechanism is realized, and the ordered movement of the meat placing plate, the vertical knife plate and the release rod is realized. Compare and adopt the workman to remove or rotate and break away from the pole and carry out the peeling off of meat piece, improved work efficiency, compare and dispose servo cylinder or servo motor in pole department alone, drive through cylinder elevating movement and break away from the pole lift or rotate through the motor and drive and break away from the pole and rotate to through the mode of program programming PLC control meat board, vertical cutting board, the orderly motion of breaking away from the pole three, saved the cost, guaranteed motion complex accurate and convenient follow-up maintenance.
Drawings
Fig. 1 is a schematic structural diagram of a muddy meat processing mechanism based on separation, sedimentation and blanking of a beating plate in the invention.
Fig. 2 is a schematic structural diagram of a muddy meat processing mechanism based on the separation, sedimentation and blanking of a beating plate in a side view.
Fig. 3 is a partially enlarged view of fig. 2 according to the present invention.
Fig. 4 is a schematic structural view of the coaming of the present invention.
Fig. 5 is a schematic structural diagram of a muddy meat processing mechanism based on separation, sedimentation and blanking of a beating plate in a blanking state.
Fig. 6 is a partially enlarged view of a portion of fig. 5A according to the present invention.
Fig. 7 is a schematic structural diagram of a meat mud processing mechanism based on meat beating plate separation, sedimentation and blanking in a beating state.
Fig. 8 is a schematic structural view of the transition rotating shaft of the present invention in a state of being always sleeved on the periphery of the lifting rotating shaft.
Fig. 9 is a schematic front structure diagram of a muddy meat processing mechanism based on separation, sedimentation and blanking of a beating plate in the invention.
Fig. 10 is a schematic side view of a muddy meat processing mechanism based on the separation, sedimentation and blanking of a beating plate in the invention.
Fig. 11 is a schematic structural view of a muddy meat processing mechanism based on separation, sedimentation and blanking of a beating plate in a top view.
Fig. 12 is a schematic structural view of a mashed pork production line according to the present invention.
Fig. 13 is a schematic structural view of a pork cutting device according to the present invention.
Fig. 14 is a schematic structural view of the pork slicing device according to the present invention from a top view.
Fig. 15 is a partially enlarged view of fig. 13 in the present invention.
Fig. 16 is a schematic structural view of the pork cutting device in the non-operating state.
Fig. 17 is a schematic view of the structure of one side of the lateral blade mounting frame in the present invention.
Fig. 18 is a schematic view of the longitudinal blade mounting frame side in accordance with the present invention.
FIG. 19 is a schematic view of the structure of the longitudinal cam and the lateral cam in the present invention in linkage state.
Fig. 20 is an enlarged view of a portion a of fig. 16 in the present invention.
FIG. 21 is a front view of the vertical knife blade of the present invention initially moving toward the meat placement plate.
FIG. 22 is a schematic structural view of the vertical knife plate moving to the meat placing plate and dislocating from the separating rod.
FIG. 23 is a schematic view of the release lever of the present invention rotated to the peeling position.
FIG. 24 is a schematic view of the release lever of the present invention shown after peeling.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Example 1
As shown in fig. 1-3, the present embodiment discloses a muddy meat processing mechanism based on separation, sedimentation and blanking of a meat beating plate, which comprises a meat beating plate 201, a beating device 202, a turning plate 203, a surrounding plate 204, a rotating device 205, a lifting device 206 and a pushing and blanking device 207. The beating device 202 is used for beating the meat on the beating plate 201. Flap 203 is disposed on the inner wall of shroud 204. When the lifting device 206 moves upwards to drive the rotating device 205 to ascend until the outer peripheral surface of the meat beating plate 201 contacts with the inner peripheral wall of the enclosing plate 204, the beating device 202 can drive the rotating device 205 to rotate so that the meat beating plate 201 rotates relative to the enclosing plate 204. When the lifting device 206 descends to drive the rotating device 205 to descend until the beating plate 201 is separated from the enclosing plate 204 downwards, the pushing plate 2071 of the pushing and blanking device 207 moves towards the position direction of the beating plate 201 to push out the muddy flesh on the beating plate 201. The meat beating plate 201 of the present invention is cylindrical, and the surrounding plate 204 is cylindrical with closed periphery and is vertically connected.
When the muddy meat processing mechanism is used for beating meat, the lifting device 206 is firstly lifted to drive the rotating device 205 to be lifted until the outer peripheral surface of the meat beating plate 201 is contacted with the inner peripheral wall of the enclosing plate 204, then the meat is placed on the meat beating plate 201, the beating device 202 is started, the meat on the meat beating plate 201 is beaten through the movement of the beating device 202, the rotating device 205 is driven to rotate through the movement of the beating device 202 so that the meat beating plate 201 rotates relative to the enclosing plate 204, the meat is beaten under the rotating action, and when the meat passes through the turning plate 203, the meat moves at the turning plate 203, turns over the surface of the meat, and is continuously beaten. After the meat blocks are beaten into muddy meat, the lifting device 206 descends to drive the rotating device 205 to descend until the meat beating plate 201 is separated from the coaming 204 downwards, the pushing plate 2071 of the pushing and discharging device 207 acts on the meat beating plate 201 to push out the muddy meat, and the meat beating and muddy meat discharging of the meat blocks are completed for one time. Then, the lifting device 206 is lifted to lift the rotating device 205 until the outer peripheral surface of the meat beating plate 201 contacts the inner peripheral wall of the enclosing plate 204, and the pushing plate 2071 in the pushing and blanking device 207 is reset to prepare for beating the next batch of meat blocks.
When the meat mud processing mechanism based on separation, sedimentation and blanking of the meat beating plate is used for beating meat blocks, the lifting motion of the lifting device 206 is used for realizing the matching of the rotating device 205, the beating device 202 and the pushing and blanking device 207, namely when the lifting device 206 is lifted until the outer peripheral surface of the meat beating plate 201 is contacted with the inner peripheral wall of the enclosing plate 204, the rotating device 205 is rotated by starting the beating device 202, and then the meat blocks in the meat beating plate 201 are beaten in a rotating state, so that the technical effect of linkage of the rotating device 205 and the beating device 202 is achieved; in actual production, point positions of a power source operated by workers are reduced, and the operation convenience of the workers is improved; when the lifting device 206 descends to drive the rotating device 205 to descend until the beating plate 201 is separated from the coaming 204 downwards, the pushing plate 2071 can push out the muddy flesh on the beating plate 201, so that automatic blanking is realized, the process flow is further saved, the integration of the whole machine is improved, and the production operation water flowing property is improved. According to the invention, the opening and closing of the hammering device 202 are controlled, so that the meat mass can be beaten in a rotating mode, the rotating device 205 is in a static state when the meat mud is discharged, and the technical defect that the meat mud cannot be discharged in a centralized mode due to the fact that the meat mud is discharged in a rotating mode because the rotating device 205 is always in a rotating state is overcome. By using the device provided by the invention, when the meat mass is beaten, the rotating device 205 and the beating device 202 can be linked only by opening the beating device 202, and the device has extremely high convenience in industrial production operation.
Further, the pushing blanking device 207 may include a cylinder, a pushing plate 2071, and a piston rod end of the cylinder is connected with the pushing plate 2071.
Preferably, a layer of sealing ring (not shown) is disposed on the outer circumferential surface of the beating plate 201 or the inner circumferential wall of the enclosing plate 204, so as to increase the sealing performance between the outer circumferential surface of the beating plate 201 and the inner circumferential wall of the enclosing plate 204 when they are in contact.
As shown in fig. 4, the flap 203 of the present invention preferably has one end connected to the inner wall of one side of the enclosure 204 and the other end extending toward the other side of the enclosure 204, preferably toward the central axis of the enclosure 204. The section of the flap 203 may be an arc structure, a plane structure or a bent structure.
Further, the central axis of the beater bar 201 is collinear with the central axis of the shroud 204.
Furthermore, the turning plate can also be suspended in the inner cavity of the coaming, and one end of the turning plate is connected with the rack through a support connecting rod.
Further, as shown in fig. 1, the number of the hammering devices 202 is at least two, and the hammer heads 2025 of each set of the hammering devices 202 alternately move downward to hammer on the meat mass. The hammering device 202 further comprises a hammering connecting rod 2021, a hammering connecting rod 2022, a hammering rod 2023, and a hammering guide 2024. One end of a hammering connecting rod 2021 is sleeved on the hammering rotating shaft 2026, one end of the hammering connecting rod 2022 is hinged with the other end of the hammering connecting rod 2021, the other end of the hammering connecting rod 2022 is hinged with the upper end of the hammering rod 2023, and the lower end of the hammering rod 2023 extends downwards out of the hammering guide rail 2024 in a sliding fit manner to be connected with the hammer 2025.
As shown in fig. 5, each hammering rotating shaft 2026 is further sleeved with an inert hammering connecting rod wheel 20271, and all the inert hammering connecting rod wheels 20271 and the driving hammering connecting rod wheel 20272 are connected through a hammering belt 20273 or a hammering chain. The hammering rotating shaft 2026 of the present invention is rotatably fitted on the frame 210, and the hammering guide 2024 is fixed on the frame 210.
As shown in fig. 1 and 5, in the present invention, the fixed end of the hammering motor 2028 is fixed on the frame 210, the output shaft end of the hammering motor 2028 is connected to the active hammering shaft 20291 which is sleeved with the active hammering connecting rod wheel 20272, the active hammering shaft 20291 is rotationally matched with the frame 210, the hammering motor 2028 is started to drive the active hammering shaft 20291 to rotate, the active hammering connecting rod wheel 20272 rotates, each inactive hammering connecting rod wheel 20271 rotates through the transmission of the hammering belt 20273 or the hammering chain, each hammering rotating shaft 2026 rotates, each hammering connecting rod 2021 rotates, each hammering rod 2023 is driven to move up and down along the guide of the hammering guide rail 2024 through the transmission of the hammering connecting rod 2022, and further the up and down movement of the hammerhead 2025 is realized. By adopting the hammering device 202 of the present invention, specifically, by changing the hinge point between the hammering connecting rod 2022 and the hammering connecting rod 2021 in each hammering device 202 or changing the hinge point between each hammering connecting rod 2022 and the hammering connecting rod 2021 to be the same but the rotation position angle of each hammering connecting rod 2021 at the same time point is different, different hammers 2025 can be driven to move downwards alternately to hammer on the meat pieces, thereby satisfying the requirement of multi-head hammering of a large amount of meat pieces. In addition, the alternative movement of each hammer 2025 can be realized by the rotation of one hammering motor 2028, thereby greatly controlling the number of power sources and further improving the controllability. The use of the hammering device 202 of the present invention eliminates the disadvantages of the prior art transmissions of spring-loaded geneva mechanisms that result in reduced accuracy and inability to meet high speed motion over extended periods of time.
As shown in fig. 3, 5-7, further, a transition linkage is included. The rotating device 205 includes a rotating shaft 2051, a driving rotation wheel 2052, a driven rotation wheel 2053, a rotation belt 2054, or a rotation chain. The lifting device 206 includes a lifting member 2061, a bottom support plate 2062, a lifting rotation shaft 2063, and a lifting gear 2064. The transition linkage comprises a transition rotating shaft 2081, a second rotating bevel gear 2082 and a transmission transition gear 2083. The first rotating bevel gear 20292 is connected with the driving hammering connecting rod wheel 20272 through the driving hammering shaft 20291, the first rotating bevel gear 20292 is meshed with the second rotating bevel gear 2082, the second rotating bevel gear 2082 and the transmission transition gear 2083 are both sleeved on the transition rotating shaft 2081, the transition rotating shaft 2081 is in running fit with the rack 210, the lifting gear 2064 is sleeved on the upper end of the lifting rotating shaft 2063, the lower end of the lifting rotating shaft 2063 is in running fit with the bottom supporting plate 2062, the lower end of the rotating shaft 2051 is in running fit with the bottom supporting plate 2062, the upper end of the rotating shaft 2051 is connected with the bottom of the meat beating plate 201, the rotating shaft 2053 is further sleeved with the driven rotating wheel 2053, the driving rotating wheel 2052 is sleeved on the lifting rotating shaft 2063, and the rotating belt 2054 or the rotating chain is sleeved between the driving rotating wheel 2052 and the driven rotating wheel 2053. The rising motion of the lifting member 2061 can bring the outer circumferential surface of the beating plate 201 into contact with the inner circumferential wall of the enclosing plate 204 and cause the lifting gear 2064 to move upwards to be meshed with the transmission transition gear 2083. The downward movement of the lift member 2061 can drive the meat beating plate 201 downward away from the shroud plate 204 and cause the lift gear 2064 to move downward to be separated from the transmission transition gear 2083.
The lifting member 2061 of the invention is preferably a cylinder or a ram, the piston rod end of which is connected to the bottom of the bottom support plate 2062. According to the invention, the piston rod of the lifting piece 2061 is extended upwards to drive the bottom support plate 2062 to move upwards until the outer peripheral surface of the meat beating plate 201 is contacted with the inner peripheral wall of the surrounding plate 204, at the moment, the lifting rotating shaft 2063 synchronously moves upwards until the lifting gear 2064 moves upwards to be meshed with the transmission transition gear 2083, the beating motor 2028 is started, the driving beating shaft 20291 rotates to drive the first rotating conical gear 20292 to rotate, the transition rotating shaft 2081 is driven to rotate through the reversing of the second rotating conical gear 2082, the transmission transition gear 2083 is driven to rotate, the lifting gear 2064 meshed with the driving beating shaft is driven to rotate, and the driving rotating shaft 2051 is driven to rotate through the transmission device formed by the driving rotating wheel 2052, the driven rotating wheel 2053, the rotating belt 2054 or a rotating chain, so as to drive the meat beating plate 201 to rotate.
According to the invention, the piston rod of the lifting piece 2061 is shortened downwards to drive the bottom support plate 2062 to move downwards until the meat beating plate 201 is separated from the surrounding plate 204 downwards, at the moment, the bottom support plate 2062 moves downwards to drive the lifting rotating shaft 2063 to move downwards synchronously, when the piston rod of the lifting piece 2061 moves downwards to drive the rotating device 205 to move downwards until the meat beating plate 201 is separated from the surrounding plate 204 downwards, the lifting gear 2064 also moves downwards to a position separated from the transmission transition gear 2083, so that the intermittent linkage of the rotating device 205 and the beating device 202 is realized, and the independence of the rotating device 205 in blanking is ensured. Each turning off of the hammering motor 2028 according to the present invention may occur before the piston rod of the elevating member 2061 is lowered or before the piston rod of the elevating member 2061 is raised twice after being lowered, that is, the hammering motor 2028 may be turned off before the elevating gear 2064 is separated from the transition gear or the hammering motor 2028 may be turned off for a period of time before the elevating gear 2064 is re-engaged with the transition gear.
By adopting the transition linkage device, the lifting gear 2064 moves up and down to be in clutch with the transmission transition gear 2083, so that the intermittent linkage of the rotating device 205 and the hammering device 202 can be realized, when the lifting device 206 descends to drive the rotating device 205 to descend until the meat beating plate 201 is downwards separated from the enclosing plate 204, the rotating device 205 and the hammering device 202 are separated, at the moment, the hammering device 202 continuously works, the rotating device 205 does not rotate, and the meat beating plate 201 is downwards separated from the enclosing plate 204, so that the meat beating plate 201 in a static state is stably blanked by pushing the blanking device 207; thus, when the lifting device 206 descends to drive the rotating device 205 to descend the meat beating plate 201 to be separated from the coaming 204 downwards, the rotating device 205 and the hammering device 202 are automatically separated, the hammering motor 2028 is turned off and does not necessarily occur before the lifting device 206 descends, and the turning-off time period of the hammering motor 2028 can be effectively prolonged before the lifting device 206 descends to perform ascending movement again, so that the technical defect that meat mud cannot be intensively discharged due to the fact that the meat mud is always rotated after the meat beating plate 201 is separated from the coaming 204 downwards because a worker does not timely turn off the hammering motor 2028 in actual work, and the meat mud cannot be discharged in a centralized manner is avoided, and the fault tolerance of the operation of the worker is increased.
Of course, as shown in fig. 8, the transition rotating shaft 2081 is always sleeved on the periphery of the lifting rotating shaft 2063, and the lifting rotating shaft 2063 can slide up and down relative to the transition rotating shaft 2081 to realize the linkage of the transition rotating shaft 2081 and the lifting rotating shaft 2063, instead of realizing the intermittent linkage by adopting the way that the lifting gear 2064 moves up and down to be engaged with and disengaged from the transmission transition gear 2083. Preferably, a groove is formed in the cavity of the transition rotating shaft 2081, a protrusion is arranged on the periphery of the lifting rotating shaft 2063, and the protrusion extends into the corresponding groove and is in sliding fit with the groove in the up-down direction.
As shown in fig. 1 and 5, the pushing blanking device 207 further includes a pushing plate 2071, a pushing screw 2072, a pushing gear 2073, a pushing rack 2074, a pushing driving wheel 2075, a pushing driven wheel 2076, a pushing belt 2077 or a pushing chain, a pushing reversing device. The push screw 2072 is inclined, the push plate 2071 is in threaded engagement with the push screw 2072, and the push screw 2072 is in rotatable engagement with the frame 210. The pushing gear 2073 is connected to the pushing driving wheel 2075 through a pushing shaft 20783, the pushing rack 2074 is disposed on the lifting device 206, and specifically can be vertically disposed on the bottom supporting plate 2062, and the pushing shaft 20783 is rotatably engaged with the frame 210. The driving gear 2074 is engaged with the driving gear 2073, the driving wheel 2075 and the driven wheel 2076 are driven to be connected by a driving belt 2077 or a driving chain, and the driven wheel 2076 is driven to be linked with the driving screw 2072 by a driving reversing device.
When the muddy flesh in the beating plate 201 needs to be discharged, the descending motion of the bottom supporting plate 2062 drives the pushing rack 2074 to synchronously descend, the pushing gear 2073 meshed with the pushing rack is driven to rotate, the pushing gear 2073 rotates to drive the pushing rotating shaft 20783 to rotate, the pushing driving wheel 2075 is driven to rotate, the driving of the pushing driving wheel 2075 is driven to rotate through the transmission of the pushing belt 2077 or the pushing chain, the pushing driving wheel 2076 is driven to rotate, the reversing transmission of the pushing reversing device is used for driving the pushing screw rod 2072 to rotate, and then the pushing plate 2071 is driven to obliquely downwards move to push out the muddy flesh on the beating plate 201. Similarly, the lifting reset motion of the bottom supporting plate 2062 drives the pushing plate 2071 to reset obliquely and upwards.
When the pushing plate 2071 of the pushing blanking device 207 moves obliquely upward to a position where the pushing blanking device 207 does not interfere with the beating plate 201, the lifting device 206 descends to drive the pushing plate 2071 of the pushing blanking device 207 to push out, so that the beating plate 201 is separated from the coaming 204 downwards from the coaming 204 and the pushing plate 2071 pushes out the muddy meat in the beating plate 201 synchronously.
As shown in fig. 5, a guide rod 2078 is preferably disposed on the frame 210 in accordance with the axial direction of the push screw 2072, and the push plate 2071 is slidably engaged with the guide rod 2078.
Preferably, the push screw 2072 is rotatably engaged with the frame 210 through a damping bearing (not shown). Further, a rubber sleeve (not shown) is disposed on the guide rod 2078 or a rubber sleeve is sleeved in a through hole of the push plate 2071, which is engaged with the guide rod 2078, to increase a sliding friction force between the push plate 2071 and the guide rod 2078.
Preferably, the push screw rods 2072 of the present invention are two in number and symmetrically arranged at both sides of the push plate 2071. The two pushing screw rods 2072 are linked through a pushing screw rod transmission device.
As shown in fig. 5, further, the push screw transmission device includes a push screw rotating wheel 2091, a push screw belt 2092 or a push screw chain, the push screw rotating wheel 2091 is sleeved on the corresponding push screw 2072, and the two push screw rotating wheels 2091 are connected by the push screw belt 2092 or the push screw chain.
Further, the bottom of the pushing plate 2071 near one end of the beating plate 201 is a horizontal plane, and after the beating plate 201 is separated downwards from the coaming 204, the horizontal plane contacts with the top surface of the beating plate 201, and the descending of the beating plate 201 can cause the horizontal plane to move from one end of the beating plate 201 to the other end of the beating plate 201.
Because the bottom of the pushing plate 2071 near one end of the beating plate 201 is a horizontal plane, the bottom of the beating plate 201 can always contact with the top surface of the beating plate 201 and generate surface-to-surface contact during the pushing process, so that the smoothness of the action between the pushing plate 2071 and the beating plate 201 can be ensured on the premise of ensuring that the muddy flesh in the beating plate 201 can fully push the feed.
As shown in fig. 1 and 5, the pushing reversing device further includes a pushing worm gear 20781 and a pushing worm 20782, the pushing worm 20782 and the pushing driven wheel 2076 are both connected to the pushing rotating shaft 20783, the pushing worm gear 20781 is sleeved on the pushing lead screw 2072, and the pushing worm gear 20781 and the pushing worm 20782 are engaged.
The driving reversing device may also be a first driving bevel gear and a second driving bevel gear which are engaged with each other, the first driving bevel gear and the driving driven wheel 2076 are both connected to the driving shaft 20783, and the second driving bevel gear is sleeved on the driving screw 2072.
As shown in fig. 11, a first blanking plate 2901 and a second blanking plate 2902 are further provided on the side of the meat beating plate 201, and the first blanking plate 2901 and the second blanking plate 2902 form a blanking passage having a wide upper end and a narrow lower end. The meat paste pushed by the push plate 2071 falls down through the discharging passage.
Example 2
The embodiment discloses a mashed pork production line based on the mashed pork processing mechanism of the separation, sedimentation and blanking of the beating plate, which sequentially comprises a pork slicing device and the mashed pork processing mechanism of the separation, sedimentation and blanking of the beating plate from front to back according to the process flow. The meat blocks cut by the pork cutting device are fed into a meat paste processing mechanism for separating, settling and blanking a meat beating plate for beating.
As shown in fig. 13-15, the pork cutting device comprises a cutting table 101, a meat placing plate 102, a vertical knife plate 103, a protruding mechanism 104, a top plate 105, a sliding block 106, a reverse transmission mechanism 107, an elastic reset device 108 and a connecting plate 109. The meat plate placing movement guiding through groove 1011 which is vertically guided and is consistent with the movement direction of the meat plate placing 102 is formed in the slicing workbench 101, the elastic resetting device 108 is assembled to enable the meat plate placing 102 to be inclined, the lower end of the meat plate placing 102 is close to the vertical knife plate 103, the top of the connecting plate 109 is connected with the bottom of the meat plate placing 102, the bottom of the connecting plate 109 extends downwards to form the meat plate placing movement guiding through groove 1011, the sliding block 106 is in sliding fit with the slicing workbench 101, the meat plate placing 102 is in rotating fit with the sliding block 106, the meat plate placing 102 is close to the vertical knife plate 103, and the connecting plate 109 can be in contact with the top plate 105 to enable the meat plate placing 102 to rotate to be vertical.
As shown in fig. 16, the vertical blade plate 103 comprises a transverse blade 1031 and a longitudinal blade 1032, and the projections of the plurality of transverse blades 1031 and the plurality of longitudinal blades 1032 in the moving direction of the vertical blade plate 103 are staggered transversely and longitudinally. The extending mechanism 104 can drive the reverse transmission mechanism 107 to be linked so that the meat in the meat placing plate 102, which is vertically moved by the vertical cutting plate 103 in opposite directions, is cut into meat blocks by the vertical cutting plate 103.
When pork needs to be cut into meat blocks, firstly, the meat is flatly placed on the inclined meat placing plate 102 (namely, the thickness direction of the meat is vertical to the meat placing plate 102 at the moment), the extending mechanism 104 is started, the extending mechanism 104 extends to drive the meat placing plate 102 to move towards the position direction of the vertical knife plate 103 along the guiding direction of the meat placing plate movement guiding through groove 1011, the sliding blocks 106 synchronously move, meanwhile, under the driving of the reverse transmission mechanism 107, the vertical knife plate 103 moves towards the meat placing plate 102, when the connecting plate 109 is moved to be in contact with the top plate 105, the meat placing plate 102 is pressed reversely by the top plate 105, the meat placing plate 102 rotates around the sliding blocks 106 until the bottom of the connecting plate 109 is supported on the upper surface of the top plate 105, the elastic resetting device 108 is currently deformed, the meat placing plate 102 rotates to be vertical at the moment, and the meat in the meat placing plate 102 is driven to be vertical (namely, the width direction or the length direction of the meat is vertical to be vertical to the working table at the moment) and limited on the meat placing plate 102, In the space where the gap formed by the opposite movement of the vertical knife boards 103 is gradually smaller, the extending mechanism 104 further extends to drive the vertical meat placing board 102 and the vertical knife board 103 to further move towards each other until the meat placing board 102 is cut by the transverse blades 1031 and the longitudinal blades 1032 on the vertical knife boards 103 to form a meat block, and the meat block extends out of the transverse blades 1031 and the longitudinal blades 1032 to freely fall off the meat placing board 102 or is in contact with the release rod 11017 in a moving state, is peeled off from the meat placing board 102 and falls off the meat placing board 102. And finishing the processes of feeding, cutting and blanking meat for one time. The extending mechanism 104 moves to reset and drives the reverse transmission mechanism 107, the elastic reset device 108 and the reset movement, and the sliding block 106, the connecting plate 109, the meat placing plate 102 and the vertical cutting plate 103 reset to prepare for cutting the next batch of meat.
Compared with the prior art, the pork cutting device has the following technical effects: firstly, the meat placing plate 102 and the vertical cutting plate 103 can be linked to move synchronously through single-time extending movement of the extending mechanism 104, and then meat block feeding, vertical cutting and meat block discharging can be achieved sequentially, and the meat block cutting machine has high operation convenience. Secondly, the device can cut meat with various hardness without secondary cutting and reversing operation; when fresh meat (big meat blocks) with softer hardness is cut, the fresh meat is flatly placed on the meat placing plate 102 with an inclined structure in advance, the meat placing plate 102 moves towards the direction of the vertical knife plate 103, the connecting plate 109 is pressed against the top plate 105 in a reverse direction, the meat placing plate 102 rotates around the sliding block 106 until the meat placing plate is vertical, and therefore the big meat blocks are driven to rotate to be vertical (the length direction or the width direction of the meat is vertical to the slicing workbench 101), and therefore the big meat blocks can be fully contacted with the transverse blades 1031 and the longitudinal blades 1032 to be pre-positioned and adjusted in the subsequent cutting process; the stretching mechanism 104 can drive the reverse transmission mechanism 107 to be linked to enable the meat placing plate 102 and the vertical cutting plate 103 to move oppositely, the vertical meat blocks can be limited in narrow spaces with gradually reduced intervals, the vertical large meat blocks are prevented from sliding downwards, and the relative stability of the positions of the meat blocks is ensured; thus, when the meat placing plate 102 and the vertical knife plate 103 are further close to each other, the vertical meat is fully contacted with the transverse blades 1031 and the longitudinal blades 1032 and cut into small pieces, thereby overcoming the technical defect that secondary reworking and cutting are needed when fresh meat with soft hardness is cut into pieces in the prior art; when cutting harder meat such as the great meat of hardness like frozen meat, not completely unfreeze meat or the harder meat of meat (the meat piece), put the meat piece on the meat board 102 of putting of slope structure in advance, when cutting, remove the driving force of extension mechanism 104, cause to put meat board 102, vertical cutting board 103 moves in opposite directions and the two sides extrusion effect that produces the meat piece, guarantee that the meat piece can be by horizontal blade 1031, vertical blade 1032 cuts, thereby abandoned prior art and lead to the conveying power not enough as feeding the conveying source through the conveyer belt, let meat be difficult to pass through the cutting knife or skid relatively with the cutting knife, lead to the technical problem appearance of unable cutting. Thirdly, the meat placing plate 102 is inclined in the initial state, and the meat placing plate sequentially comprises two stages of turning the meat into a vertical state, keeping the meat in the vertical state and the like in the motion process, so that the meat block is vertically realized in the motion process, the meat block is vertically cut and then vertically cut in a continuous process, namely the meat block can be cut in the next time period after the meat block is vertically cut, the retention time of the meat block in the vertical state is short, and the phenomenon that the meat block slides down vertically under the limiting action of the meat placing plate 102 and the vertical knife plate 103 is not easy to occur. When the meat loaf carries out the material loading, directly with the meat loaf keep flat on putting meat board 102 can, need not vertically place the meat loaf on putting meat board 102 and consider the position stability of meat loaf, consequently, put the space between meat board 102, the vertical cutting board 103 and allow enough big, make things convenient for operating personnel to operate. Fourthly, the initial state of the meat placing plate 102 of the present invention is preferably an inclined setting, but the initial state of the meat placing plate 102 of the present invention may also be a horizontal setting, and the inclined setting is located to reduce the turning angle of the meat block in the meat placing plate 102 as much as possible, so as to reduce the turning amplitude of the meat on the meat placing plate 102, and further ensure the stability of the movement. The angle of the position of the meat placement plate 102 is preferably controlled between 10-30. Fifthly, as the separating rod 11017 can separate the meat blocks from the meat placing plate, the technical problem that the cut meat blocks cannot be timely separated from the meat placing plate due to the fact that the meat blocks are stuck on the meat placing plate and self-blanking occurs is effectively prevented.
As shown in fig. 13, the slicing table 101 is further provided with a conveyor 1002 and a feed opening, and the meat dices sliced by the slicing apparatus can fall onto the conveyor 1002, be conveyed to the feed opening, and fall from the feed opening into the beating plate 201 of the muddy meat processing mechanism. The conveyor 1002 of the present invention is preferably a prior art belt conveyor.
As shown in fig. 12, an inclined material guiding plate 3 is further disposed at the feeding opening, one end of the inclined material guiding plate 3, which is located at a higher position, is connected to the feeding opening, and one end of the inclined material guiding plate 3, which is located at a lower position, extends above the muddy meat processing mechanism.
Further, the extension mechanism 104 of the present invention is preferably a pneumatic cylinder, and may be a hydraulic cylinder or other prior art electric push rod. The cylinder end of the air cylinder is arranged on the dicing worktable 101, and the piston rod end of the air cylinder is connected with the sliding block 106. The meat placing plate 102 is connected with a first rotating shaft 1001, and the first rotating shaft 1001 is rotatably matched with the sliding block 106.
Further, a packaging machine, a quick-freezing refrigerating chamber and a finished product refrigerating chamber are sequentially arranged at the rear end of the muddy meat processing mechanism from front to back according to the process flow. Wherein, the packaging machine, the quick-freezing refrigerating chamber and the finished product refrigerating chamber are all in the prior art.
Further, the elastic restoring means 108 of the present invention includes one of a spring or a torsion spring, and both ends of the spring can be connected to the sliding block 106 and the meat placing plate 102, respectively.
Further, in the present invention, two components that are rotationally engaged with each other can be rotationally connected to each other through a bearing, for example, the first rotating shaft 1001 and the sliding block 106 are rotationally connected through a bearing, the bearing can be fixed on the sliding block 106, and the first rotating shaft 1001 and an inner ring of the bearing are in interference fit or fixed, such as welded or bonded, in the inner ring of the bearing. Of course, the two components of the present invention that are rotationally engaged with each other may also be rotationally coupled in other prior art ways.
Furthermore, the number of the extending mechanisms 104, the sliding blocks 106 and the reverse transmission mechanisms 107 of the invention is two, and the extending mechanisms, the sliding blocks and the reverse transmission mechanisms are symmetrically distributed on two sides of the cutting table 101.
Further, as shown in fig. 15, the reverse gear mechanism 107 includes a first reverse drive rack 1071, a second reverse drive rack 1072, and a reverse drive gear 1073. The dicing worktable 101 is provided with a reverse transmission mechanism mounting groove 1012, the reverse transmission gear 1073 is limited in the reverse transmission mechanism mounting groove 1012 and is in running fit with the reverse transmission mechanism mounting groove 1012, one end of the first reverse transmission rack 1071 is connected with the sliding block 106, one end of the second reverse transmission rack 1072 is connected with the vertical knife board 103, and the other end of the first reverse transmission rack 1071 and the other end of the second reverse transmission rack 1072 are respectively meshed with two sides of the reverse transmission gear 1073. The reverse transmission gear 1073 is sleeved on the second rotating shaft 1002, and the second rotating shaft 1002 is in running fit with the reverse transmission mechanism mounting groove 1012.
Preferably, a linear opening guide slot body (not shown) is formed in the reverse transmission mechanism mounting groove 1012, and the first reverse transmission rack 1071 and the second reverse transmission rack 1072 can be in sliding fit with the linear opening guide slot body, so that the sliding stability of the first reverse transmission rack 1071 and the second reverse transmission rack 1072 is improved.
According to the invention, the meat placing plate 102 is driven to move in the same direction by the extending movement of the extending mechanism 104, the first reverse transmission rack 1071 is driven to move linearly in the same direction, the reverse transmission gear 1073 is driven to rotate, the second reverse transmission rack 1072 is driven to move linearly in the reverse direction, and the vertical knife plate 103 is driven to move in the reverse direction.
As shown in fig. 16, preferably, a plurality of convex structures 1021 are arranged on the meat placing plate 102 in a matrix distribution, and the number of grids in the grid structure generated by the projection of the transverse blades 1031 and the longitudinal blades 1032 in the moving direction (horizontal direction) of the vertical blade plate 103 is the same as the number of the convex structures 1021.
Preferably, when the meat placing plate 102 is placed vertically, the projection of the convex structure 1021 in the moving direction of the vertical knife plate 103 falls completely into or coincides with the corresponding grid.
So, the meat piece is placed on protruding structure 1021, and after protruding structure 1021 in protruding structure 1021 stretched out corresponding net, the meat piece was cut and is formed the polylith meat piece, and the spacing slot or the wire casing that forms between the adjacent protruding structure 1021 that corresponds of blade that corresponds to further guarantee the completeness of cutting.
As shown in fig. 16, further, the vertical knife board 103 includes a bottom-opened vertical knife board frame body 1033, a lateral blade 1031, and a longitudinal blade 1032, and the lateral blade 1031 and the longitudinal blade 1032 are arranged in the vertical knife board 103 in a staggered manner along the moving direction of the vertical knife board 103. The plurality of lateral blades 1031 are spaced apart from top to bottom along the height direction of the vertical blade frame body 1033. A plurality of longitudinal blades 1032 are spaced apart from left to right along the width direction of the vertical blade frame body 1033.
Of course, the present invention may also adopt a structure in which the transverse blade 1031 and the longitudinal blade 1032 are directly connected to the vertical blade frame body 1033 to form a vertically and horizontally connected blade structure.
As shown in fig. 17 and 18, the vertical blade plate 103 further includes a lateral blade mounting frame 1034 and a longitudinal blade mounting frame 1035, and the bottom of each of the lateral blade mounting frame 1034 and the longitudinal blade mounting frame 1035 is open. The lateral blade 1031 is mounted on the lateral blade mounting frame 1034 and the longitudinal blade 1032 is mounted on the longitudinal blade mounting frame 1035.
A first through groove 10331 is formed at the top of the vertical blade frame body 1033, a longitudinal cam 10332 is rotatably connected in the first through groove 10331, a longitudinal return spring 10333 is further connected between the longitudinal blade mounting frame 1035 and the vertical blade frame body 1033, and the longitudinal cam 10332 can drive the longitudinal blade mounting frame 1035 to reciprocate up and down through rotation.
A second through groove 10334 is formed in a side surface of the vertical blade plate frame body 1033, a transverse cam 10335 is rotatably connected to the second through groove 10334, a transverse return spring 10336 is further connected between the transverse blade mounting frame 1034 and the vertical blade plate frame body 1033, and the transverse cam 10335 can drive the transverse blade mounting frame 1034 to reciprocate left and right by rotation.
As shown in fig. 19, the number of the longitudinal cams 10332 and the number of the transverse cams 10335 are multiple, each longitudinal cam 10332 is sleeved on one longitudinal cam rotating shaft 10337, each transverse cam 10335 is sleeved on one transverse cam rotating shaft 10338, and each longitudinal cam rotating shaft 10337 and each transverse cam rotating shaft 10338 are rotatably matched with the vertical knife board frame body 1033. All the longitudinal cam rotating shafts 10337 are sleeved with third driving wheels 103391, all the transverse cam rotating shafts 10338 are sleeved with fourth driving wheels 103392, the vertical knife board frame body 1033 is further in running fit with a driving rotating shaft 103393, the driving rotating shaft 103393 is sleeved with first driving wheels 103394 and second driving wheels 103395, third belts 103396 or third chains are sleeved between all the third driving wheels 103391 and the first driving wheels 103394, and fourth belts 103397 or fourth chains are sleeved between all the fourth driving wheels 103392 and the second driving wheels 103395. A motor 103398 is further provided on the vertical blade frame body 1033, and an output shaft of the motor 103398 is connected to the driving rotary shaft 103393.
The invention drives the active driving rotating shaft 103393 to rotate by activating the motor 103398, drives each third driving wheel 103391 and fourth driving wheel 103392 to rotate by rotating the first active driving wheel 103394 and the second active driving wheel 103395, drives each longitudinal cam 10332 and the transverse cam 10335 to rotate, drives each blade mounting frame to translate when each longitudinal cam 10332 and the transverse cam 10335 rotate until the protruding part of each longitudinal cam 10332 and the transverse cam 10335 contacts with the corresponding blade mounting frame, so that the transverse blade 1031 moves horizontally and the longitudinal blade 1032 moves vertically, the longitudinal return spring 10333 and the transverse return spring 10336 are deformed, when each longitudinal cam 10332 and the transverse cam 10335 rotate until the circular arc section of each longitudinal cam 10332 and the transverse cam 10335 contacts with the corresponding blade mounting frame, the longitudinal return spring 10333 and the transverse return spring 10336 are reset, the transverse blade 1031 moves horizontally and the longitudinal blade 1032 moves vertically, and then, the transverse blades 1031 and the longitudinal blades 1032 reciprocate in different directions, and the movement of the blades is utilized to improve the cutting efficiency.
As shown in fig. 15 and 20, in some embodiments, a disengagement lever linkage is included, and the extension motion of the extension mechanism 104 drives the reverse drive mechanism 107 and the disengagement lever linkage. The disengagement rod linkage mechanism comprises a first linkage gear 11011, a second linkage gear 11012, a first transmission device, a linkage worm gear 11014, a linkage worm 11015 and a disengagement rod connecting shaft 11016, wherein the first linkage gear 11011 is sleeved on a corresponding second rotating shaft 1002, the second linkage gear 11012 is meshed with the first linkage gear 11011, the linkage worm 11015 is linked with the second linkage gear 11012 through the first transmission device, the linkage worm gear 11014 is meshed with the linkage worm 11015, and the linkage worm gear 11014 and the disengagement rod 11017 are sleeved on the disengagement rod connecting shaft 11016. The disengagement lever connection shaft 11016 is rotationally engaged with the dicing table 101. After the vertical knife plate 103 moves to be dislocated with the separation rod 11017 in the way of facing the meat placing plate 102, the separation rod 11017 can rotate downwards to press the cut meat blocks upwards and downwards.
Specifically, the first transmission includes a first driving wheel 110181, a first driven wheel 110182, and a first belt 110183 or a first chain connecting the first driving wheel 110181 and the first driven wheel 110182; the second linkage gear 11012 and the first driving wheel 110181 are sleeved on a third rotating shaft 1003, the linkage worm 11015 and the first driven wheel 110182 are sleeved on a fourth rotating shaft 1004, and the third rotating shaft 1003 and the fourth rotating shaft 1004 are respectively matched with the slicing worktable frame 1901 and the slicing worktable 101 in a rotating mode. The linkage worm wheel 11014 and the linkage worm 11015 of the present invention can be replaced by two bevel gears which are engaged with each other, and the two bevel gears are respectively sleeved on the fourth rotating shaft 1004 and the disengagement lever connecting shaft 11016.
When the meat placing plate 102 and the vertical knife plate 103 move close to each other, the reverse transmission gear 1073 rotates to drive the second rotating shaft 1002 to rotate, drive the first linkage gear 11011 to rotate, drive the second linkage gear 11012 engaged with the first linkage gear to rotate, the first transmission device rotates to drive the linkage worm 11015 to rotate, the linkage worm wheel 11014 is driven to rotate, the separation rod connecting shaft 11016 is driven to rotate, the separation rod 11017 is driven to rotate towards the position direction of the meat placing plate 102, when the vertical cutting board 103 moves towards the meat placing board 102 to a position before the vertical cutting board is dislocated with the disengaging rod 11017, the movement track of the disengaging rod 11017 is not intersected with the vertical cutting board 103, the movement of the vertical cutting board and the vertical cutting board are not interfered with each other before the vertical cutting board 103 moves towards the meat placing board 102 to cut, the cut meat blocks extend out of the vertical cutting board 103, and is pressed down by a release lever 11017 which rotates from top to bottom to peel off the cut meat pieces, completing the blanking. The size of the second linkage gear 11012 is larger than that of the first linkage gear 11011, so that the second linkage gear 11012 can rotate a certain angle or one circle when the first linkage gear 11011 rotates a plurality of circles.
The release rod linkage mechanism is arranged, so that the linkage of the extension mechanism, the reverse transmission mechanism and the release rod 11017 linkage mechanism is realized, and the ordered movement of the meat placing plate 102, the vertical knife plate 103 and the release rod 11017 is realized. Compare and adopt the workman to remove or rotate and break away from the peeling off that pole 11017 carried out the meat piece, and the work efficiency is improved, compare and dispose servo cylinder or servo motor in pole 11017 department alone, drive through cylinder elevating movement and break away from pole 11017 lift or rotate through the motor and drive and break away from pole 11017 and rotate, and put meat board 102 through the control of program programming PLC, vertical cutting board 103, the mode of the orderly motion of pole 11017 three breaks away from, the cost is saved, the accurate and convenient follow-up maintenance of motion fit has been guaranteed.
As shown in fig. 24, of course, an intermittent mechanism may be provided between the second linkage gear 11012 and the linkage worm 11015, the intermittent mechanism includes an incomplete first gear 10001 and a transition transmission gear 10002, the incomplete first gear 10001 is sleeved on the third rotating shaft 1003 and can be meshed with the transition transmission gear 10002, the transition transmission gear 10002 and the first driving wheel 110181 are both sleeved on the transition transmission shaft 10003, and the transition transmission shaft 10003 is rotatably matched with the dicing table 101. When the vertical knife board 103 does not pass through the disengaging rod 11017, i.e., before the vertical knife board 103 moves to be misaligned with the disengaging rod 11017 toward the meat placing board 102, the non-toothed segment of the incomplete first gear 10001 is opposite to the transition transmission gear 10002, and when the vertical knife board 103 does not pass through the disengaging rod 11017, the toothed segment of the incomplete first gear 10001 is engaged with the transition transmission gear 10002.
Compared with the mode of continuously rotating the separation rod 11017 to strip the meat cubes, the separation rod 11017 of the embodiment implements an intermittent rotating motion mode, that is, the separation rod 11017 can rotate only during the cutting process, so that on the premise of ensuring that the separation rod 11017 can strip the meat cubes from top to bottom, compared with the mode of continuously rotating the separation rod 11017 to strip the meat cubes, the device greatly saves the occupied space.
Further, when the non-tooth section of the incomplete first gear 10001 is opposite to the transition transmission gear 10002, the convex arc of the incomplete first gear 10001 is matched with the concave arc of the transition transmission gear 10002; when the non-tooth section of the incomplete first gear 10001 is a sector gear, the incomplete first gear 10001 does not contact the transition transmission gear 10002 when the non-tooth section of the incomplete first gear 10001 is opposite to the transition transmission gear 10002, and the transition transmission gear 10003 is sleeved with a rubber ring, so that the transition transmission gear 10002 is prevented from rotating due to inertia when not engaged by using the frictional resistance of the rubber ring.
The release rod linkage mechanism is arranged, so that the linkage of the extension mechanism, the reverse transmission mechanism and the release rod 11017 linkage mechanism is realized, and the ordered movement of the meat placing plate 102, the vertical knife plate 103 and the release rod 11017 is realized. Compare and adopt the workman to remove or rotate and break away from the pole 11017 and carry out the peeling off of meat piece, work efficiency has been improved, compare and dispose servo cylinder or servo motor in pole 11017 department alone, drive through cylinder elevating movement and break away from pole 11017 and go up and down or rotate through the motor and drive and break away from pole 11017 and rotate, and put the mode of meat board 102, vertical cutting board 103, the orderly motion of pole 11017 three through the control of program programming PLC, the cost has been saved, the accurate and convenient follow-up maintenance of motion fit has been guaranteed.
Example 3
The embodiment discloses a method for processing minced pork, which comprises the following steps:
step one, checking and accepting fresh pork and then cutting into blocks;
beating the diced pork pieces and adding auxiliary materials;
step three, packaging and electronically weighing the muddy flesh obtained in the step two; wherein the sealing temperature during packaging is 120-140 ℃;
step four, quickly freezing the meat paste in a quick-freezing refrigerating chamber;
step five, manual boxing;
and step six, freezing the finished product in a finished product refrigerating chamber at the temperature below 18 ℃ below zero.
Preferably, the packaging material for packaging in the third step is sterilized by an ultraviolet lamp for 30 min.
The meat paste in the fourth step passes through the largest ice crystal generation zone within 30min under the environment of-30 to-40 ℃, the central temperature of the meat paste is reduced from-1 ℃ to-5 ℃, and the diameter of the formed ice crystal is less than 100 mu m.
It should be noted that, in this document, if there are first and second, etc., relational terms are only used for distinguishing one entity or operation from another entity or operation, and there is no necessarily any requirement or suggestion that any actual relation or order exists between the entities or operations. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (9)

1. A muddy meat processing mechanism based on separation, sedimentation and blanking of a meat beating plate comprises the meat beating plate and a beating device; the beating device is used for beating the meat blocks on the meat beating plate; the device is characterized by also comprising a turning plate, a coaming, a rotating device, a lifting device and a pushing and blanking device; the turnover plate is limited to the inner cavity of the coaming; when the lifting device moves upwards to drive the rotating device to ascend until the outer peripheral surface of the meat beating plate is contacted with the inner peripheral wall of the enclosing plate, the beating device can drive the rotating device to rotate by the motion energy of the beating device, so that the meat beating plate rotates relative to the enclosing plate; the lifting device descends to drive the rotating device to descend until the meat beating plate is separated from the surrounding plate downwards, and the pushing and blanking device is used for pushing and blanking the meat mud on the meat beating plate separated from the surrounding plate downwards;
the number of the hammering devices is at least two, and the hammers of each group of the hammering devices alternately move downwards to hammer on the meat blocks; the hammering device also comprises a hammering connecting rod, a hammering rod and a hammering guide rail; one end of the hammering connecting rod is sleeved on the hammering rotating shaft, two ends of the hammering connecting rod are respectively hinged with the other end of the hammering connecting rod, the upper end of the hammering rod is hinged, and the lower end of the hammering rod extends downwards out of the hammering guide rail in a sliding fit manner to be connected with the hammer head; and each hammering rotating shaft is also respectively sleeved with an inert hammering connecting rod wheel, and all the inert hammering connecting rod wheels are connected with the driving hammering connecting rod wheel through a hammering belt or a hammering chain.
2. The meat slurry processing mechanism based on beating plate separation settling blanking of claim 1, further comprising a transition linkage, wherein the rotating device comprises a rotating shaft, a driving rotating wheel, a driven rotating wheel, a rotating belt or a rotating chain; the lifting device comprises a lifting piece, a bottom supporting plate, a lifting rotating shaft and a lifting gear; the transition linkage device comprises a transition rotating shaft, a second rotating bevel gear and a transmission transition gear;
the first rotating bevel gear is connected with the driving beating connecting rod wheel through a driving beating shaft, the first rotating bevel gear is meshed with the second rotating bevel gear, the second rotating bevel gear and the transmission transition gear are both sleeved on a transition rotating shaft, the lifting gear is sleeved on the upper end of the lifting rotating shaft, the lower end of the lifting rotating shaft is in running fit with the bottom supporting plate, the lower end of the rotating shaft is in running fit with the bottom supporting plate, the upper end of the rotating shaft is connected with the bottom of the beating plate, the rotating shaft is further sleeved with the driven rotating wheel, the driving rotating wheel is sleeved on the lifting rotating shaft, and the rotating belt or the rotating chain is sleeved between the driving rotating wheel and the driven rotating wheel; the lifting piece can drive the outer circumferential surface of the meat beating plate to be in contact with the inner circumferential wall of the coaming by lifting movement, and the lifting gear is caused to move upwards to be meshed with the transmission transition gear; the descending movement of the lifting piece can drive the meat beating plate to be downwards separated from the coaming and cause the lifting gear to downwards move to be separated from the transmission transition gear.
3. The meat mud processing mechanism based on beating plate separation and sedimentation blanking of claim 1, wherein the pushing blanking device comprises a pushing plate, a pushing screw rod, a pushing gear, a pushing rack, a pushing driving wheel, a pushing driven wheel, a pushing belt or a pushing chain, and a pushing reversing device; the pushing screw rod is inclined, the pushing plate is in threaded fit with the pushing screw rod, the pushing gear is connected with the pushing driving wheel through a pushing rotating shaft, the pushing rack is arranged on the lifting device and meshed with the pushing gear, the pushing driving wheel and the pushing driven wheel are connected through the pushing belt or the pushing chain, and the pushing driven wheel is linked with the pushing screw rod through the pushing reversing device; the lifting device moves downwards to drive the pushing plate to move towards the position direction of the meat beating plate in an inclined and downward mode, and when the meat beating plate is enabled to be separated from the surrounding plate downwards, the pushing plate moves downwards in an inclined and downward mode to push out the muddy flesh on the meat beating plate.
4. The meat slurry processing mechanism based on beating plate separation and sedimentation blanking of claim 3, wherein the bottom of the pushing plate near one end of the beating plate is a horizontal plane, the horizontal plane is in contact with the top surface of the beating plate after the beating plate is separated downwards from the surrounding plate, and the descending of the beating plate can cause the horizontal plane to move from one end of the beating plate to the other end of the beating plate.
5. The meat mud processing mechanism based on meat beating plate separation, sedimentation and blanking of claim 4, wherein the pushing and reversing device comprises a pushing worm wheel, a pushing worm, a pushing rotating shaft, a pushing worm and a pushing driven wheel which are all sleeved on the pushing rotating shaft, the pushing worm wheel is sleeved on the pushing screw rod, and the pushing worm wheel and the pushing worm are meshed.
6. A mashed meat production line with the mashed meat processing mechanism based on beating-plate separation-settling blanking of any one of claims 1-5, characterized by comprising a pork slicing device and a mashed meat processing mechanism in sequence from front to back according to the technological process; the pork cutting device comprises a cutting workbench, a meat placing plate, a vertical cutting plate, an extending mechanism, a top plate, a sliding block, a reverse transmission mechanism, a connecting plate and an elastic resetting device; a meat placing plate movement guiding through groove is formed in the slicing workbench, and the elastic resetting device is assembled to enable the meat placing plate to be inclined or horizontal; the top of the connecting plate is connected with the bottom of the meat placing plate, the bottom of the connecting plate extends downwards out of the meat placing plate movement guide through groove, the sliding block is in sliding fit with the slicing workbench, the meat placing plate is in rotating fit with the sliding block, and the meat placing plate moves close to the vertical knife plate to enable the connecting plate to be in contact with the top plate and enable the meat placing plate to rotate to be vertical; the vertical cutting board comprises a transverse blade and a longitudinal blade, and the projections of the transverse blade and the longitudinal blade in the motion direction of the vertical cutting board are transversely and longitudinally staggered; the stretching mechanism can stretch out to move to drive the reverse transmission mechanism to be linked, so that the meat placed in the meat placing plate and the vertical cutting plate move oppositely to the vertical meat placing plate, and the meat in the vertical meat placing plate is cut into meat blocks by the vertical cutting plate.
7. The mashed pork production line of claim 6, wherein a packaging machine, a quick-freezing refrigerating chamber and a finished product refrigerating chamber are sequentially arranged at the rear stage of the mashed pork processing mechanism from front to back according to the process flow.
8. A method for processing mashed pork using the mashed pork production line of claim 6 or claim 7, comprising the steps of:
step one, checking and accepting fresh pork and then cutting the pork into blocks;
beating the diced pork and adding auxiliary materials;
step three, packaging and electronically weighing the muddy flesh obtained in the step two;
step four, quickly freezing the meat paste in a quick-freezing refrigerating chamber;
fifthly, manually boxing;
and step six, freezing the refrigerator in the finished product refrigerating chamber.
9. The method for processing the mashed pork according to claim 8, wherein the packaging material for packaging in the third step is sterilized by an ultraviolet lamp for 30 min.
CN202110698576.XA 2020-10-28 2021-06-23 Mashed meat processing mechanism, mashed pork production line and production method Active CN113207933B (en)

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CN108703195A (en) * 2018-06-20 2018-10-26 临泉县生产力促进中心 A kind of swinging Apparatus for producing chopped meat being convenient to clean
CN109805066A (en) * 2019-04-17 2019-05-28 烟台工程职业技术学院(烟台市技师学院) A kind of meat-oatmeal wrapper processing muddy flesh producing device
CN211631577U (en) * 2020-02-12 2020-10-09 许创盛 A full-automatic meat machine of beating for making meat ball

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6120818A (en) * 1997-06-04 2000-09-19 Hydrodyne Incorporated Treatment of meat by capacitor discharge
US5960705A (en) * 1998-10-21 1999-10-05 Sbjr Restaurants Inc. Apparatus and method for molding food particles
CN101185449A (en) * 2007-08-29 2008-05-28 谢兴光 Multifunctional food impacting device
CN107836480A (en) * 2017-12-06 2018-03-27 成都元始信息科技有限公司 A kind of dough kneading equipment of multistation
CN108703195A (en) * 2018-06-20 2018-10-26 临泉县生产力促进中心 A kind of swinging Apparatus for producing chopped meat being convenient to clean
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