CN113200617A - Degradable non-phosphorus scale and corrosion inhibitor and preparation method thereof - Google Patents

Degradable non-phosphorus scale and corrosion inhibitor and preparation method thereof Download PDF

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CN113200617A
CN113200617A CN202110545775.7A CN202110545775A CN113200617A CN 113200617 A CN113200617 A CN 113200617A CN 202110545775 A CN202110545775 A CN 202110545775A CN 113200617 A CN113200617 A CN 113200617A
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sodium
scale
corrosion inhibitor
deionized water
phosphorus
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Shangshao Tongenda Shaoxing New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
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Abstract

The invention discloses a degradable non-phosphorus scale and corrosion inhibitor, which comprises the following raw materials in parts by weight: 15-20 parts of modified epoxy succinic acid-sodium p-styrenesulfonate copolymer, 25-30 parts of polyvinyl alcohol/xanthan gum composite hydrogel, 0.5-1 part of graphene oxide, 10-15 parts of zinc sulfate and 1-2 parts of sodium molybdate; the invention also discloses a preparation method of the phosphorus-free scale and corrosion inhibitor. The invention selects the modified epoxysuccinic acid-sodium p-styrenesulfonate copolymer and zinc sulfate as the scale inhibitor and the corrosion inhibitor respectively, compounds the scale inhibitor and the corrosion inhibitor according to a proper compatibility ratio, and loads the scale inhibitor and the corrosion inhibitor on the polyvinyl alcohol/xanthan gum composite hydrogel to form the solid scale and corrosion inhibitor with higher density.

Description

Degradable non-phosphorus scale and corrosion inhibitor and preparation method thereof
Technical Field
The invention belongs to the technical field of water treatment, and relates to a degradable non-phosphorus scale and corrosion inhibitor and a preparation method thereof.
Background
In a circulating cooling water system in industrial production, alkaline earth metal cations and a small amount of other cations contained in water can generate insoluble inorganic salts such as Ca with anions in water due to the influence of factors such as evaporation of water, change of pH value, rise of temperature, change of water flow speed, impurities in water, pressure of the system and the like in the using process3(PO4)2、CaCO3、CaSO4、Mg(OH)2Etc. deposited on the surfaces of pipes and heat exchangers to cause the heat transfer efficiency of the heat exchangers to be lowered and to cause corrosion under the scale, so that the use of scale and corrosion inhibitors for inhibiting the formation of scales and preventing the corrosion of metals is to maintain the cooling water circulation systemOne of the key technologies for good operation of the system is also an effective means for controlling scale formation and preventing metal corrosion in the treatment of industrial water and wastewater, common scale and corrosion inhibitors are organic phosphines, plant-extracted high molecules, polyaspartic acids and polyepoxysuccinic acids, phosphorus in the organic phosphorus scale inhibitor is a nutrient source for bacteria and algae, and the phosphorus-containing scale inhibitor is easy to cause eutrophication of environmental water areas and promotes the growth of bacteria and algae to form red tide to cause water source pollution.
The polyepoxysuccinic acid is one of the existing environmentally-friendly scale inhibitors, can be biodegraded, does not contain elements such as nitrogen, phosphorus and potassium to enrich water, has a good inhibition effect on inorganic calcium scales such as calcium carbonate and calcium sulfate, has a certain slow release performance on carbon steel, is a multifunctional scale inhibitor, and has the defects at the same time, because the polyepoxysuccinic acid mainly contains carboxyl functional groups in the molecular structure, the polyepoxysuccinic acid has an insignificant effect on the aspects of calcium phosphate scale inhibition, calcium silicate scale inhibition, magnesium silicate scale inhibition and the like and has poor zinc salt stabilization and iron oxide dispersion capacities due to single functional groups, so that the functional groups of the polyepoxysuccinic acid are enriched, and the polyepoxysuccinic acid scale inhibitor has potential significance for compensating the functionality of the polyepoxysuccinic acid scale inhibitor; in addition, the scale and corrosion inhibitor in a liquid state flows away with water or is attached to the pipe wall near the dosing point, and can only play a role in scale and corrosion inhibition in a limited range, so that the overall scale and corrosion inhibition effect is not ideal, and therefore, changing the use state of the scale and corrosion inhibitor is also one of means for improving the performance of the scale and corrosion inhibitor.
Disclosure of Invention
The invention aims to provide a degradable phosphorus-free scale and corrosion inhibitor and a preparation method thereof, wherein a modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and zinc sulfate are respectively selected as a scale inhibitor and a corrosion inhibitor, are compounded according to a proper compatibility ratio, and are loaded on polyvinyl alcohol/xanthan gum composite hydrogel to form a solid scale and corrosion inhibitor with higher density.
The purpose of the invention can be realized by the following technical scheme:
a degradable non-phosphorus scale and corrosion inhibitor comprises the following raw materials in parts by weight:
15-20 parts of modified epoxy succinic acid-sodium p-styrenesulfonate copolymer, 25-30 parts of polyvinyl alcohol/xanthan gum composite hydrogel, 0.5-1 part of graphene oxide, 10-15 parts of zinc sulfate and 1-2 parts of sodium molybdate;
the degradable non-phosphorus scale and corrosion inhibitor is prepared by the following steps:
step A1, soaking the polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12-16 hours, and then heating and stirring at 80-85 ℃ and 230-;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 30-40 minutes at the frequency of 80-100kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 70-80 ℃ and at the speed of 250-300rpm for 4-5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a drying box at 70-80 ℃ for drying for 24-48 hours, demolding, air drying and molding to obtain the phosphorus-free degradable scale and corrosion inhibitor.
Further, the amount of the deionized water in the step A1 is 2.8-3 times of the mass of the polyvinyl alcohol/xanthan gum composite hydrogel.
Further, the amount of the deionized water in the step A2 is 0.8-1 time of the total mass of the sodium sulfate and the sodium molybdate.
Further, the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer is prepared by the following steps:
step S1, adding maleic anhydride and deionized water into a three-neck flask, dropwise adding a sodium hydroxide solution after the maleic anhydride is dissolved to prepare an intermediate 1, then heating to 50-60 ℃, adding a composite catalyst, dropwise adding a hydrogen peroxide solution, and reacting at constant temperature for 2-3 hours after the dropwise adding is finished to prepare an intermediate 2;
the reaction process is as follows:
Figure BDA0003073447350000031
step S2, adding calcium hydroxide into the intermediate 2 prepared in the step S1, heating to 80-90 ℃, reacting for 3-3.5 hours, washing the product with absolute ethyl alcohol for 2-3 times, and drying in an oven at 40-45 ℃ for 3-4 hours to obtain an intermediate 3;
the reaction process is as follows:
Figure BDA0003073447350000032
and step S3, adding deionized water into the intermediate 3 prepared in the step S2 to dissolve the intermediate, adding glycol amine and sodium p-styrene sulfonate, heating to 80-90 ℃, adding an initiator, and reacting at constant temperature for 2-3 hours to obtain the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer.
The reaction process is as follows:
Figure BDA0003073447350000041
further, the dosage of the maleic anhydride, the deionized water, the sodium hydroxide solution, the composite catalyst and the hydrogen peroxide solution in the step S1 is 9.2-10 g: 12.5-15 mL: 6-7 g: 0.4-0.5 g: 8-10mL, 50% of sodium hydroxide solution by mass, 30% of hydrogen peroxide solution by mass, and the composite catalyst is prepared by mixing sodium tungstate and sodium molybdate in a mass ratio of 1: 1.
Further, the amount of calcium hydroxide used in step S2 is 0.7-0.9 g.
Further, the mass ratio of the intermediate 3, the glycol amine and the sodium p-styrene sulfonate in the step S3 is 10:7:4, the amount of deionized water is 2-3 times of the mass of the intermediate 3, the initiator is one of sodium persulfate, potassium persulfate and sodium metabisulfite, and the amount of the initiator is 10-20% of the mass of the intermediate 3.
Further, the polyvinyl alcohol/xanthan gum composite hydrogel is prepared by the following steps:
step C1, adding polyvinyl alcohol, xanthan gum and sodium hydroxide into a three-neck flask, adding deionized water, heating and stirring at 90-95 ℃ and 200-;
and step C2, soaking the mixture prepared in the step C1 in deionized water to be neutral, and then placing the mixture in a drying oven at 50-55 ℃ to be dried to constant weight to prepare the polyvinyl alcohol/xanthan gum composite hydrogel.
Further, the dosage ratio of the polyvinyl alcohol, the xanthan gum, the sodium hydroxide and the deionized water in the step C1 is 20-30 g: 4-6 g: 0.2-0.5 g: 150-200mL, the cross-linking agent is epichlorohydrin, and the dosage of the cross-linking agent is 0.5-1 mL.
A preparation method of a degradable non-phosphorus scale and corrosion inhibitor comprises the following preparation steps:
step A1, soaking the polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12-16 hours, and then heating and stirring at 80-85 ℃ and 230-;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 30-40 minutes at the frequency of 80-100kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 70-80 ℃ and at the speed of 250-300rpm for 4-5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a drying box at 70-80 ℃ for drying for 24-48 hours, demolding, air drying and molding to obtain the phosphorus-free degradable scale and corrosion inhibitor.
The invention has the beneficial effects that: the invention aims to provide a degradable phosphorus-free scale and corrosion inhibitor and a preparation method thereof, wherein a modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and zinc sulfate are respectively selected as a scale inhibitor and a corrosion inhibitor, are compounded according to a proper compatibility ratio, and are loaded on polyvinyl alcohol/xanthan gum composite hydrogel to form a solid scale and corrosion inhibitor with higher density, compared with a liquid scale and corrosion inhibitor, the effective components of the solid scale and corrosion inhibitor can be slowly released in a carrier, so that the solid scale and corrosion inhibitor has excellent and continuous scale inhibition performance and corrosion inhibition performance, and biodegradable epoxy succinic acid and polyvinyl alcohol are adopted, so that the material has degradable, green and environment-friendly properties; compared with epoxy succinic acid with single function, the epoxy succinic acid is modified, the epoxy succinic acid only has carboxyl functional groups, so that the epoxy succinic acid has poor effects on calcium phosphate scale, calcium sulfate scale and the like, the sulfonic group belongs to a hydrophilic group, is stronger in acidity than carboxylic acid, has better descaling performance on calcium sulfate and calcium phosphate, has good dispersing performance on iron salt and slime, can stabilize metal ions, has lasting drug potency and is not easy to glue, so that the epoxy succinic acid and sodium styrene sulfonate carrying sulfonic acid groups are combined together by a polymer copolymerization method to synthesize a copolymer with two functional groups of strong acid sulfonic acid group and weak acid carboxylic acid group, the advantages are complementary to exert the advantages of the polyepoxysuccinic acid salt and the sulfonic acid salt, the defects are avoided, the multi-scale inhibition performance of the polyepoxysuccinic acid salt is improved, in addition, amide-CONH-is generated by the amino dehydration reaction of the carboxylic acid group of the epoxy succinic acid and glycol amine, and introduce the polyhydroxy, make the multi-branched copolymer containing amide and hydroxy group, have better scale inhibition performance to the calcium phosphate, -COOH has better scale inhibition performance to the calcium carbonate, make the antisludging agent have high-efficient scale inhibition performance, in addition, zinc sulfate is the corrosion inhibitor of cathode type, zinc ion can form zinc hydroxide deposit on the surface of cathode rapidly in water, play a role of protective film, it can accelerate the film forming speed of the corrosion inhibitor with sodium molybdate to compound and use, play a role in inhibiting corrosion and increasing efficiency and preventing producing the cavitation, can keep the durability of the formed film, have excellent slow release effects, through inhibiting calcium phosphate/calcium sulfate and measuring and degrading the rate of the performance measurement, inhibition performance of calcium sulfate, prove that the non-phosphorus antisludging corrosion inhibitor prepared in this invention has excellent calcium phosphate inhibiting, calcium sulfate antisludging effects, and compare with the comparative example, have lower corrosion rate and higher inhibition efficiency, in addition, the degradation rate of 30 days is as high as about 92%, and the biodegradable polyester film has biodegradability, green environmental protection performance and certain application value.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A degradable non-phosphorus scale and corrosion inhibitor comprises the following raw materials in parts by weight: 15 parts of modified epoxy succinic acid-sodium p-styrenesulfonate copolymer, 25 parts of polyvinyl alcohol/xanthan gum composite hydrogel, 0.5 part of graphene oxide, 10 parts of zinc sulfate and 1 part of sodium molybdate;
the degradable non-phosphorus scale and corrosion inhibitor is prepared by the following steps:
step A1, soaking polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12 hours, and then heating and stirring at 80 ℃ and 230rpm for 2 hours to prepare a mixed solution a;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 30 minutes at the frequency of 80kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 70 ℃ and 250rpm for 4 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a 70 ℃ drying oven for drying for 24 hours, demolding, air-drying and molding to obtain the degradable phosphorus-free scale and corrosion inhibitor.
Wherein the dosage of the deionized water in the step A1 is 2.8 times of the mass of the polyvinyl alcohol/xanthan gum composite hydrogel.
Wherein the dosage of the deionized water in the step A2 is 0.8 time of the total mass of the sodium sulfate and the sodium molybdate.
Wherein, the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer is prepared by the following steps:
step S1, adding maleic anhydride and deionized water into a three-neck flask, dropwise adding a sodium hydroxide solution after the maleic anhydride is dissolved to prepare an intermediate 1, then heating to 50 ℃, adding a composite catalyst, dropwise adding a hydrogen peroxide solution, and reacting at constant temperature for 2 hours after the dropwise adding is finished to prepare an intermediate 2;
step S2, adding calcium hydroxide into the intermediate 2 prepared in the step S1, heating to 80 ℃, reacting for 3 hours, washing the product for 2 times by using absolute ethyl alcohol, and then drying in an oven at 40 ℃ for 3 hours to obtain an intermediate 3;
and step S3, adding deionized water into the intermediate 3 prepared in the step S2 to dissolve the intermediate, adding glycol amine and sodium p-styrene sulfonate, heating to 80 ℃, adding an initiator, and reacting at constant temperature for 2 hours to obtain the modified epoxysuccinic acid-sodium p-styrene sulfonate copolymer.
Wherein the dosage of the maleic anhydride, the deionized water, the sodium hydroxide solution, the composite catalyst and the hydrogen peroxide solution in the step S1 is 9.2 g: 12.5 mL: 6 g: 0.4 g: 8mL, 50 percent of sodium hydroxide solution by mass, 30 percent of hydrogen peroxide solution by mass, and the composite catalyst is prepared by mixing sodium tungstate and sodium molybdate in a mass ratio of 1: 1.
Wherein the dosage of the calcium hydroxide in the step S2 is 0.7 g.
Wherein the mass ratio of the intermediate 3, the glycol amine and the sodium p-styrene sulfonate in the step S3 is 10:7:4, the use amount of the deionized water is 2 times of the mass of the intermediate 3, the initiator is sodium persulfate, and the use amount of the initiator is 10% of the mass of the intermediate 3.
The polyvinyl alcohol/xanthan gum composite hydrogel is prepared by the following steps:
step C1, adding polyvinyl alcohol, xanthan gum and sodium hydroxide into a three-neck flask, adding deionized water, heating and stirring at 90 ℃ and 200rpm until the deionized water is dissolved, adding a cross-linking agent, and standing at room temperature for 2 days to obtain a mixture;
and step C2, soaking the mixture prepared in the step C1 in deionized water to be neutral, and then placing the mixture in a drying oven at 50 ℃ to be dried to be constant in weight to prepare the polyvinyl alcohol/xanthan gum composite hydrogel.
Wherein the dosage ratio of the polyvinyl alcohol, the xanthan gum, the sodium hydroxide and the deionized water in the step C1 is 20 g: 4 g: 0.2 g: 150mL, the crosslinking agent is epichlorohydrin, and the dosage of the crosslinking agent is 0.5 mL.
A preparation method of a degradable non-phosphorus scale and corrosion inhibitor comprises the following preparation steps:
step A1, soaking polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12 hours, and then heating and stirring at 80 ℃ and 230rpm for 2 hours to prepare a mixed solution a;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 30 minutes at the frequency of 80kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 70 ℃ and 250rpm for 4 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a 70 ℃ drying oven for drying for 24 hours, demolding, air-drying and molding to obtain the degradable phosphorus-free scale and corrosion inhibitor.
Example 2
A degradable non-phosphorus scale and corrosion inhibitor comprises the following raw materials in parts by weight: 17 parts of modified epoxy succinic acid-sodium p-styrenesulfonate copolymer, 27 parts of polyvinyl alcohol/xanthan gum composite hydrogel, 0.7 part of graphene oxide, 12 parts of zinc sulfate and 1.5 parts of sodium molybdate;
the degradable non-phosphorus scale and corrosion inhibitor is prepared by the following steps:
step A1, soaking the polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12 hours, and then heating and stirring at 80 ℃ and 230rpm for 2.5 hours to prepare a mixed solution a;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 35 minutes at the frequency of 90kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 75 ℃ and 280rpm for 4.5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a 75 ℃ drying oven for drying for 36 hours, demolding, air-drying and molding to obtain the degradable phosphorus-free scale and corrosion inhibitor.
Wherein the dosage of the deionized water in the step A1 is 2.9 times of the mass of the polyvinyl alcohol/xanthan gum composite hydrogel.
Wherein the dosage of the deionized water in the step A2 is 0.85 times of the total mass of the sodium sulfate and the sodium molybdate.
Wherein, the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer is prepared by the following steps:
step S1, adding maleic anhydride and deionized water into a three-neck flask, dropwise adding a sodium hydroxide solution after the maleic anhydride is dissolved to prepare an intermediate 1, then heating to 55 ℃, adding a composite catalyst, dropwise adding a hydrogen peroxide solution, and reacting at constant temperature for 2.5 hours after the dropwise adding is finished to prepare an intermediate 2;
step S2, adding calcium hydroxide into the intermediate 2 prepared in the step S1, heating to 84 ℃, reacting for 3 hours, washing the product for 2 times by using absolute ethyl alcohol, and then drying in an oven at 42 ℃ for 3.5 hours to obtain an intermediate 3;
and step S3, adding deionized water into the intermediate 3 prepared in the step S2 to dissolve the intermediate, adding glycol amine and sodium p-styrene sulfonate, heating to 83 ℃, adding an initiator, and reacting at constant temperature for 2.5 hours to obtain the modified epoxysuccinic acid-sodium p-styrene sulfonate copolymer.
Wherein the dosage of the maleic anhydride, the deionized water, the sodium hydroxide solution, the composite catalyst and the hydrogen peroxide solution in the step S1 is 9.6 g: 13.5 mL: 6.2 g: 0.45 g: 8.5mL, 50% of sodium hydroxide solution by mass, 30% of hydrogen peroxide solution by mass, and the composite catalyst is prepared by mixing sodium tungstate and sodium molybdate in a mass ratio of 1: 1.
Wherein the dosage of the calcium hydroxide in the step S2 is 0.75g.
Wherein the mass ratio of the intermediate 3, the glycol amine and the sodium p-styrene sulfonate in the step S3 is 10:7:4, the amount of deionized water is 2.5 times of the mass of the intermediate 3, the initiator is potassium persulfate, and the amount of the initiator is 15% of the mass of the intermediate 3.
The polyvinyl alcohol/xanthan gum composite hydrogel is prepared by the following steps:
step C1, adding polyvinyl alcohol, xanthan gum and sodium hydroxide into a three-neck flask, adding deionized water, heating and stirring at the speed of 210rpm at the temperature of 92 ℃ until the deionized water is dissolved, adding a cross-linking agent, and standing at room temperature for 2.5 days to obtain a mixture;
and step C2, soaking the mixture prepared in the step C1 in deionized water to be neutral, and then placing the mixture in a drying oven at 52 ℃ to be dried to be constant in weight to prepare the polyvinyl alcohol/xanthan gum composite hydrogel.
Wherein the dosage ratio of the polyvinyl alcohol, the xanthan gum, the sodium hydroxide and the deionized water in the step C1 is 25 g: 5 g: 0.25 g: 180mL, the crosslinking agent is epichlorohydrin, and the dosage of the crosslinking agent is 0.75mL.
A preparation method of a degradable non-phosphorus scale and corrosion inhibitor comprises the following preparation steps:
step A1, soaking the polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12 hours, and then heating and stirring at 80 ℃ and 230rpm for 2.5 hours to prepare a mixed solution a;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 35 minutes at the frequency of 90kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 75 ℃ and 280rpm for 4.5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a 75 ℃ drying oven for drying for 36 hours, demolding, air-drying and molding to obtain the degradable phosphorus-free scale and corrosion inhibitor.
Example 3
A degradable non-phosphorus scale and corrosion inhibitor comprises the following raw materials in parts by weight:
20 parts of modified epoxy succinic acid-sodium p-styrenesulfonate copolymer, 30 parts of polyvinyl alcohol/xanthan gum composite hydrogel, 1 part of graphene oxide, 15 parts of zinc sulfate and 2 parts of sodium molybdate;
the degradable non-phosphorus scale and corrosion inhibitor is prepared by the following steps:
step A1, soaking polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 16 hours, and then heating and stirring at 85 ℃ and 250rpm for 3 hours to prepare a mixed solution a;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 40 minutes at the frequency of 100kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 80 ℃ and 300rpm for 5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a drying oven at 80 ℃ for drying for 48 hours, demolding, air-drying and molding to obtain the degradable phosphorus-free scale and corrosion inhibitor.
Wherein the amount of the deionized water in the step A1 is 3 times of the mass of the polyvinyl alcohol/xanthan gum composite hydrogel.
Wherein the dosage of the deionized water in the step A2 is 1 time of the total mass of the sodium sulfate and the sodium molybdate.
Wherein, the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer is prepared by the following steps:
step S1, adding maleic anhydride and deionized water into a three-neck flask, dropwise adding a sodium hydroxide solution after the maleic anhydride is dissolved to prepare an intermediate 1, then heating to 60 ℃, adding a composite catalyst, dropwise adding a hydrogen peroxide solution, and reacting at constant temperature for 3 hours after the dropwise adding is finished to prepare an intermediate 2;
step S2, adding calcium hydroxide into the intermediate 2 prepared in the step S1, heating to 90 ℃, reacting for 3.5 hours, washing the product with absolute ethyl alcohol for 3 times, and drying in an oven at 45 ℃ for 4 hours to obtain an intermediate 3;
and step S3, adding deionized water into the intermediate 3 prepared in the step S2 to dissolve the intermediate, adding glycol amine and sodium p-styrene sulfonate, heating to 90 ℃, adding an initiator, and reacting at constant temperature for 3 hours to obtain the modified epoxysuccinic acid-sodium p-styrene sulfonate copolymer.
Wherein the dosage of the maleic anhydride, the deionized water, the sodium hydroxide solution, the composite catalyst and the hydrogen peroxide solution in the step S1 is 10 g: 15mL of: 7 g: 0.5 g: 10mL, 50 percent of sodium hydroxide solution by mass, 30 percent of hydrogen peroxide solution by mass, and the composite catalyst is prepared by mixing sodium tungstate and sodium molybdate in a mass ratio of 1: 1.
Wherein the dosage of the calcium hydroxide in the step S2 is 0.9 g.
Wherein the mass ratio of the intermediate 3, the glycol amine and the sodium p-styrene sulfonate in the step S3 is 10:7:4, the amount of deionized water is 3 times of the mass of the intermediate 3, the initiator is sodium metabisulfite, and the amount of the initiator is 20% of the mass of the intermediate 3.
The polyvinyl alcohol/xanthan gum composite hydrogel is prepared by the following steps:
step C1, adding polyvinyl alcohol, xanthan gum and sodium hydroxide into a three-neck flask, adding deionized water, heating and stirring at 95 ℃ and 220rpm until the deionized water is dissolved, adding a cross-linking agent, and standing at room temperature for 3 days to obtain a mixture;
and step C2, soaking the mixture prepared in the step C1 in deionized water to be neutral, and then placing the mixture in a drying oven at 55 ℃ to be dried to be constant in weight to prepare the polyvinyl alcohol/xanthan gum composite hydrogel.
Wherein the dosage ratio of the polyvinyl alcohol, the xanthan gum, the sodium hydroxide and the deionized water in the step C1 is 30 g: 6 g: 0.5 g: 200mL, the crosslinking agent is epichlorohydrin, and the dosage of the crosslinking agent is 1 mL.
A preparation method of a degradable non-phosphorus scale and corrosion inhibitor comprises the following preparation steps:
step A1, soaking polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 16 hours, and then heating and stirring at 85 ℃ and 250rpm for 3 hours to prepare a mixed solution a;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 40 minutes at the frequency of 100kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 80 ℃ and 300rpm for 5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a drying oven at 80 ℃ for drying for 48 hours, demolding, air-drying and molding to obtain the degradable phosphorus-free scale and corrosion inhibitor.
Comparative example
A commercially available non-phosphorus scale and corrosion inhibitor.
The following performance tests were performed on the phosphorus-free scale and corrosion inhibitors obtained in examples 1 to 3 and comparative examples: (1) the principle of calcium phosphate scale inhibition performance measurement is that orthophosphate and ammonium molybdate react in an acid environment to generate yellow phosphomolybdic heteropoly acid, the phosphomolybdic heteropoly acid is reduced into phosphomolybdic blue by ascorbic acid, and the phosphomolybdic blue is measured by a spectrophotometer according to GB/T22626-2008, and the experimental condition is C (Ca)2+)=250mg/L,C(PO4 3-) 5mg/L, and the calculation formula of the scale inhibition rate is eta ═ (A)1-A0)/(A2-A0) X 100%, where eta is the scale inhibition rate, A1Is the absorbance after adding the scale inhibitor and heating, AOAbsorbance after heating without adding scale inhibitor, A2The absorbance is the absorbance without adding scale inhibitor and heating; (2) the calcium sulfate scale inhibition performance is measured, and the experimental conditions are that 25mL CaCl with the concentration of 20mg/mL is measured2Adding 1mg of non-phosphorus scale and corrosion inhibitor into the solution in a 250mL volumetric flask, and then adding 25mL of Na with the concentration of 40mg/mL2SO4Solution prepared to concentration c (Ca)2+)=c(SO2 -4) 6800mg/L (in CaSO)4Metering) water sample, keeping the temperature of the water sample at 80 ℃ for 10 hours, cooling, taking 25mL of water sample into a conical flask, adding 2mL of 8mo L/L KOH solution to adjust the pH value to 10, adding a small amount of calcium indicator, titrating by using EDTA standard solution until the solution is changed from purple to blue-green, namely the end point, simultaneously carrying out a blank experiment, and calculating the scale inhibition rate (ZG) according to the following formula1-V0)/(V2-V0) X 100% where V1After the scale inhibitor is added and the temperature is kept for 10 hours, the volume of EDTA consumed by the calcium ion concentration is calibrated,V2calibrating the volume of EDTA (ethylene diamine tetraacetic acid) consumed by calcium ions for an unheated blank water sample; (3) the corrosion inhibition performance is measured by adopting a gravimetric static coupon corrosion experiment, the experimental principle is that the corrosion rate is calculated by using the change of the weight of the test piece before and after corrosion, and the experimental conditions are as follows: the experimental water sample tap water, the corrosion test piece A3 carbon steel test piece (50mm multiplied by 25mm multiplied by 2mm), the temperature is 40 ℃, the time is 72h, the chemical industry HG/T2159-91 standard is executed for experimental test, and the corrosion rate and the corrosion inhibition rate of the scale and corrosion inhibition dispersant are calculated as follows: corrosion rate (mm/a) [ < 8760X 10 × (W)0-W)]/A×D×T,W0W is the weight of the corrosion coupon before and after corrosion, g, 8760 is the number of hours corresponding to 1a, h/a, 10 is the number of millimeters corresponding to 1cm, mm/cm, A is the surface area, 20cm2D is density, 7.850g/cm3T is corrosion time, 72 h; (4) according to GB/T15456-95, the degradation rate on day n is (initial net COD-day n net COD)/initial net COD, where initial net COD is day 0 COD with scale inhibitor-blank day 0 COD, day n net COD is day n COD with scale inhibitor-blank day n COD, and the test data are shown in table 1:
TABLE 1
Figure BDA0003073447350000141
Figure BDA0003073447350000151
As can be seen from Table 1, the phosphorus-free scale and corrosion inhibitor prepared in the examples has excellent calcium phosphate scale inhibition and calcium sulfate scale inhibition effects, has a lower corrosion rate and a higher corrosion inhibition efficiency compared with the comparative examples, has a degradation rate of about 92% in 30 days, and has biodegradability and green environmental protection performance.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A degradable non-phosphorus scale and corrosion inhibitor is characterized by comprising the following raw materials in parts by weight: 15-20 parts of modified epoxy succinic acid-sodium p-styrenesulfonate copolymer, 25-30 parts of polyvinyl alcohol/xanthan gum composite hydrogel, 0.5-1 part of graphene oxide, 10-15 parts of zinc sulfate and 1-2 parts of sodium molybdate;
the degradable non-phosphorus scale and corrosion inhibitor is prepared by the following steps:
step A1, soaking the polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12-16 hours, and then heating and stirring at 80-85 ℃ and 230-;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 30-40 minutes at the frequency of 80-100kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 70-80 ℃ and at the speed of 250-300rpm for 4-5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a drying box at 70-80 ℃ for drying for 24-48 hours, demolding, air drying and molding to obtain the phosphorus-free degradable scale and corrosion inhibitor.
2. The degradable phosphorus-free scale and corrosion inhibitor according to claim 1, which is characterized in that: the dosage of the deionized water in the step A1 is 2.8-3 times of the mass of the polyvinyl alcohol/xanthan gum composite hydrogel.
3. The degradable phosphorus-free scale and corrosion inhibitor according to claim 1, which is characterized in that: the dosage of the deionized water in the step A2 is 0.8-1 time of the total mass of the sodium sulfate and the sodium molybdate.
4. The degradable phosphorus-free scale and corrosion inhibitor according to claim 1, which is characterized in that: the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer is prepared by the following steps:
step S1, adding maleic anhydride and deionized water into a three-neck flask, dropwise adding a sodium hydroxide solution after the maleic anhydride is dissolved to prepare an intermediate 1, then heating to 50-60 ℃, adding a composite catalyst, dropwise adding a hydrogen peroxide solution, and reacting at constant temperature for 2-3 hours after the dropwise adding is finished to prepare an intermediate 2;
step S2, adding calcium hydroxide into the intermediate 2 prepared in the step S1, heating to 80-90 ℃, reacting for 3-3.5 hours, washing the product with absolute ethyl alcohol for 2-3 times, and drying in an oven at 40-45 ℃ for 3-4 hours to obtain an intermediate 3;
and step S3, adding deionized water into the intermediate 3 prepared in the step S2 to dissolve the intermediate, adding glycol amine and sodium p-styrene sulfonate, heating to 80-90 ℃, adding an initiator, and reacting at constant temperature for 2-3 hours to obtain the modified epoxy succinic acid-sodium p-styrene sulfonate copolymer.
5. The degradable phosphorus-free scale and corrosion inhibitor according to claim 1, which is characterized in that: the polyvinyl alcohol/xanthan gum composite hydrogel is prepared by the following steps:
step C1, adding polyvinyl alcohol, xanthan gum and sodium hydroxide into a three-neck flask, adding deionized water, heating and stirring at 90-95 ℃ and 200-;
and step C2, soaking the mixture prepared in the step C1 in deionized water to be neutral, and then placing the mixture in a drying oven at 50-55 ℃ to be dried to constant weight to prepare the polyvinyl alcohol/xanthan gum composite hydrogel.
6. The degradable phosphorus-free scale and corrosion inhibitor according to claim 4, wherein: the dosage of the maleic anhydride, the deionized water, the sodium hydroxide solution, the composite catalyst and the hydrogen peroxide solution in the step S1 is 9.2-10 g: 12.5-15 mL: 6-7 g: 0.4-0.5 g: 8-10mL, 50% of sodium hydroxide solution by mass, 30% of hydrogen peroxide solution by mass, and the composite catalyst is prepared by mixing sodium tungstate and sodium molybdate in a mass ratio of 1: 1.
7. The degradable phosphorus-free scale and corrosion inhibitor according to claim 4, wherein: the dosage of the calcium hydroxide in the step S2 is 0.7-0.9 g.
8. The degradable phosphorus-free scale and corrosion inhibitor according to claim 4, wherein: the mass ratio of the intermediate 3, the glycol amine and the sodium p-styrene sulfonate in the step S3 is 10:7:4, the amount of deionized water is 2-3 times of the mass of the intermediate 3, the initiator is one of sodium persulfate, potassium persulfate and sodium metabisulfite, and the amount of the initiator is 10-20% of the mass of the intermediate 3.
9. The degradable phosphorus-free scale and corrosion inhibitor according to claim 5, wherein: the dosage ratio of the polyvinyl alcohol, the xanthan gum, the sodium hydroxide and the deionized water in the step C1 is 20-30 g: 4-6 g: 0.2-0.5 g: 150-200mL, the cross-linking agent is epichlorohydrin, and the dosage of the cross-linking agent is 0.5-1 mL.
10. A preparation method of a degradable non-phosphorus scale and corrosion inhibitor is characterized by comprising the following steps: the preparation method comprises the following preparation steps:
step A1, soaking the polyvinyl alcohol/xanthan gum composite hydrogel with deionized water for 12-16 hours, and then heating and stirring at 80-85 ℃ and 230-;
step A2, dissolving sodium sulfate and sodium molybdate in deionized water to prepare a mixed solution b, adding graphene oxide into the mixed solution b, and performing ultrasonic dispersion for 30-40 minutes at the frequency of 80-100kHz to prepare a mixed solution c;
and step A3, sequentially adding the modified epoxy succinic acid-sodium p-styrenesulfonate copolymer and the mixed solution c into the mixed solution a, heating and stirring at 70-80 ℃ and at the speed of 250-300rpm for 4-5 hours, pouring into a mold, standing and cooling, after the sample is condensed, putting into a drying box at 70-80 ℃ for drying for 24-48 hours, demolding, air drying and molding to obtain the phosphorus-free degradable scale and corrosion inhibitor.
CN202110545775.7A 2021-05-19 2021-05-19 Degradable non-phosphorus scale and corrosion inhibitor and preparation method thereof Pending CN113200617A (en)

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