CN113197290A - Method for making konjak product and its processing equipment - Google Patents
Method for making konjak product and its processing equipment Download PDFInfo
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- CN113197290A CN113197290A CN202110496419.0A CN202110496419A CN113197290A CN 113197290 A CN113197290 A CN 113197290A CN 202110496419 A CN202110496419 A CN 202110496419A CN 113197290 A CN113197290 A CN 113197290A
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- 229920002752 Konjac Polymers 0.000 title claims abstract description 29
- 235000010485 konjac Nutrition 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 13
- 238000003756 stirring Methods 0.000 claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 229920002261 Corn starch Polymers 0.000 claims description 9
- 239000008120 corn starch Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 235000001206 Amorphophallus rivieri Nutrition 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 235000000346 sugar Nutrition 0.000 claims description 4
- 238000010411 cooking Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 235000013305 food Nutrition 0.000 claims description 3
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000000252 konjac Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 235000002639 sodium chloride Nutrition 0.000 claims description 3
- 235000013599 spices Nutrition 0.000 claims description 3
- 230000001954 sterilising effect Effects 0.000 claims description 3
- 238000004659 sterilization and disinfection Methods 0.000 claims description 3
- 238000009461 vacuum packaging Methods 0.000 claims description 3
- 244000247812 Amorphophallus rivieri Species 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 3
- 241001312219 Amorphophallus konjac Species 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 241000209524 Araceae Species 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000021028 berry Nutrition 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000000936 intestine Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/115—Konjak; Konntaku
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/61—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis about an inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/75—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/31—Couplings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/321—Disposition of the drive
- B01F35/3211—Disposition of the drive independent from the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/321—Disposition of the drive
- B01F35/3214—Disposition of the drive at the upper side of the axis, e.g. driving the stirrer from the top of a receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/321—Disposition of the drive
- B01F35/3215—Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Nutrition Science (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a konjak product manufacturing method and processing equipment thereof, which comprise a stirring box, a feeding hole and a discharging hole, wherein the feeding hole is symmetrically formed in the surface of the stirring box, the discharging hole is formed in the bottom of the stirring box, a fixed plate is fixedly connected to the inner wall of the stirring box, an adjusting device is rotatably mounted on the surface of the fixed plate, a stirring device is cooperatively mounted inside the fixed plate and is rotatably connected with the adjusting device, a rotating device is fixedly connected above the stirring box, and the rotating device is fixedly connected with the stirring device and the adjusting device.
Description
Technical Field
The invention relates to the technical field of konjak product processing, in particular to a konjak product manufacturing method and processing equipment thereof.
Background
Amorphophallus rivieri Durieu (Latin's name), Amorphophallus konjac, a plant of Araceae, is widely distributed in China. The whole plant is toxic, the tuber is the most toxic, the whole plant cannot be eaten raw, and the whole plant needs to be eaten after being processed, so that the health-care tea has various effects of reducing blood pressure, reducing blood sugar, reducing blood fat, balancing salt, cleaning stomach, regulating intestines, expelling toxin and the like.
The tuber is oblate and dark red brown; fleshy root, fibrous root. The petiole is yellow green, smooth, cylindrical in female inflorescence and purple; the male inflorescence is immediately followed (sometimes by a few amphoteric flowers) and dark purple. Ovules are extremely short, stemless, spherical or oblate berry, yellow-green when ripe. And 4-9 months for flowers and fruits.
In the processing process of the konjak product, a plurality of materials are often required to be mixed, most of the existing mixing devices have poor stirring and mixing effects, and the quality and the taste of the produced konjak product are influenced.
Disclosure of Invention
The invention aims to provide a konjak product manufacturing method and processing equipment thereof, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a konjaku goods processing equipment, includes agitator tank, feed inlet and discharge gate, the feed inlet has been seted up to the surface symmetry of agitator tank, the discharge gate has been seted up to the bottom of agitator tank, the inner wall fixedly connected with fixed plate of agitator tank, adjusting device is installed in the surface rotation of fixed plate, agitating unit is installed to the inside cooperation of fixed plate, agitating unit rotates with adjusting device to be connected, the top fixedly connected with rotating device of agitator tank, rotating device and the equal fixed connection of agitating unit and adjusting device.
Preferably, the rotating device comprises a vertical plate, a motor seat, a servo motor, a first bevel gear, a second bevel gear, a first transmission column and a second transmission column, the vertical plate is fixedly connected to the upper portion of the stirring box, the motor seat is fixedly connected to one end, far away from the surface of the vertical plate, of the stirring box, the servo motor is fixedly connected to the lower portion of the motor seat, the first bevel gear is fixedly connected to the output end of the servo motor, the second bevel gear is symmetrically meshed with the outer side of the first bevel gear, the surface of the second bevel gear is fixedly connected with the first transmission column and the second transmission column respectively, and the first transmission column is rotatably connected with the second transmission column.
Preferably, adjusting device includes rotor plate, first upstand, first spreader, lug, carousel, cross plate, through-hole and spring, the first spreader of the surperficial symmetry fixedly connected with of second transmission post, and first spreader have four, four the first spreader of one end fixedly connected with of second transmission post is kept away from to first spreader, and four first spreaders are close to the one end fixedly connected with rotor plate of agitator tank, the rotor plate rotates the installation with the fixed plate, the through-hole has been seted up to the surperficial center department of rotor plate, the fixed surface of rotor plate is connected with the lug, the fixed surface of fixed plate is along central symmetry fixedly connected with spring, four the one end fixedly connected with carousel of fixed plate is kept away from to the spring, the fixed surface of carousel is connected with the cross plate, lug and carousel slidable mounting.
Preferably, agitating unit includes stirring post, puddler, connection ball, drive gear, go-between, rack, second upstand and second spreader, the connection ball is installed to the inside cooperation of fixed plate, the inside fixedly connected with stirring post of connection ball, a plurality of puddlers of fixed surface connection of stirring post, the stirring post rotates the installation with the cross plate, the one end fixedly connected with drive gear of agitator tank is kept away from to the stirring post, the surperficial symmetry fixedly connected with second spreader of first drive post, four the one end fixedly connected with second upstand of first drive post is kept away from to the second spreader, and the one end fixedly connected with go-between of second spreader is kept away from to four second upstands, the fixed surface of go-between is connected with the rack, the rack is installed with the drive gear cooperation.
Preferably, the surface of the stirring column is symmetrically and fixedly connected with a fixing ring.
Preferably, the surface of the feeding port is fixedly connected with a feeding pipe.
Preferably, a discharge valve is installed on the surface of the discharge port.
The manufacturing method of the konjak product comprises the following steps:
the method comprises the following steps: adding 1900 liters of water into a first stirring tank and a second stirring tank, heating to 55 ℃, keeping the current temperature, conveying 150 liters of water into the second stirring tank by using a conveying pump, adding 46 jin of corn starch into the second stirring tank, and uniformly stirring and mixing;
step two: heating the residual 1750 liters of water in the first stirring tank to 70 ℃, adding 40 jin of konjac flour while stirring, conveying the mixture of the corn starch and the water which are uniformly stirred and mixed into the first stirring tank by using a conveying pump in the process, uniformly mixing and stirring the corn starch and the water, and standing for 30 minutes;
step three: conveying the material obtained by standing after the first uniform mixing into a refiner by using a conveying pump for refining, then feeding the material into a forming machine for forming, and cooking the formed material for 30 minutes;
step four: spin-drying in a centrifuge after dealkalization, placing in a material mixing machine, adding sugar, salt, spice and seasoning powder, mixing, and vacuum packaging;
step five: and (3) conveying the bagged vacuum food into a high-temperature steam furnace for high-temperature sterilization treatment, wherein the temperature is kept at 120 ℃ for 20 minutes.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the servo motor is arranged to drive the first bevel gear to rotate so as to drive the two second bevel gears to rotate, the rotation directions of the two second bevel gears are opposite, the rotation directions of the first transmission column and the second transmission column are opposite, the lug is matched with the turntable, so that the stirring column is in an inclined state, the transmission gears and the racks are always in a meshed state, the first transmission column drives the connecting ring to rotate so as to drive the transmission gears to rotate, and further drive the stirring column to rotate, the stirring rod is used for mixing and stirring a plurality of konjak product raw materials in the stirring box, the stirring column is in an inclined state while rotating by itself, the inclined state is changed along with the rotation of the rotating plate and the lug, the stirring and mixing effects are ensured, and the quality and the taste of the konjak products at the production site are ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a second schematic view of the overall structure of the present invention;
FIG. 3 is a third schematic view of the overall structure of the present invention;
FIG. 4 is a schematic view of the turntable structure of the present invention;
FIG. 5 is a schematic view of the configuration of the mixing column and mixing rod of the present invention.
In the figure: 1. a stirring box; 2. a feed inlet; 3. a discharge port; 4. a fixing plate; 5. an adjustment device; 6. a stirring device; 7. a rotating device; 8. a vertical plate; 9. a motor base; 10. a servo motor; 11. a first bevel gear; 12. a second bevel gear; 13. a first drive column; 14. a second drive post; 15. a rotating plate; 16. a first upstand; 17. a first cross-post; 18. a bump; 19. a turntable; 20. a cross plate; 21. a through hole; 22. a spring; 23. a stirring column; 24. a stirring rod; 25. a connecting ball; 26. a transmission gear; 27. a connecting ring; 28. a rack; 29. a second upstand; 30. a second cross-post; 31. a fixing ring; 32. a feed pipe; 33. a discharge valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2 and fig. 3, the present invention provides a technical solution: the utility model provides a konjaku goods processing equipment, includes agitator tank 1, feed inlet 2 and discharge gate 3, feed inlet 2 has been seted up to agitator tank 1's surface symmetry, discharge gate 3 has been seted up to agitator tank 1's bottom, agitator tank 1's inner wall fixedly connected with fixed plate 4, adjusting device 5 is installed in the surface rotation of fixed plate 4, agitating unit 6 is installed to the inside cooperation of fixed plate 4, agitating unit 6 rotates with adjusting device 5 to be connected, agitator tank 1's top fixedly connected with rotating device 7, rotating device 7 and agitating unit 6 and the equal fixed connection of adjusting device 5.
Referring to fig. 1, 2 and 3, the rotating device 7 includes a vertical plate 8, a motor base 9, a servo motor 10, a first bevel gear 11, a second bevel gear 12, a first transmission column 13 and a second transmission column 14, the vertical plate 8 is fixedly connected above the stirring box 1, the motor base 9 is fixedly connected to one end of the surface of the vertical plate 8 away from the stirring box 1, the servo motor 10 is fixedly connected below the motor base 9, the first bevel gear 11 is fixedly connected to an output end of the servo motor 10, the second bevel gears 12 are symmetrically engaged and connected to the outer sides of the first bevel gear 11, the first transmission column 13 and the second transmission column 14 are respectively and fixedly connected to the surfaces of the two second bevel gears 12, the first transmission column 13 is rotatably connected to the second transmission column 14 to play a role of power output, the servo motor 10 drives the first bevel gear 11 to rotate, thereby driving the two second bevel gears 12 to rotate, and the two second bevel gears 12 rotate in opposite directions, thereby driving the first transmission column 13 and the second transmission column 14 to rotate in opposite directions.
Referring to fig. 1, 2, 3 and 4, the adjusting device 5 includes a rotating plate 15, first vertical posts 16, first transverse posts 17, a protrusion 18, a rotating plate 19, a cross plate 20, through holes 21 and springs 22, the surface of the second transmission post 14 is symmetrically and fixedly connected with the first transverse posts 17, the number of the first transverse posts 17 is four, the first vertical posts 16 are fixedly connected to one ends of the four first transverse posts 17 far away from the second transmission post 14, the rotating plate 15 is fixedly connected to one ends of the four first vertical posts 16 close to the stirring box 1, the rotating plate 15 and the fixed plate 4 are rotatably mounted, the through holes 21 are formed in the center of the surface of the rotating plate 15, the protrusion 18 is fixedly connected to the surface of the rotating plate 15, the springs 22 are symmetrically and fixedly connected to the center of the surface of the fixed plate 4, the rotating plate 19 is fixedly connected to one ends of the four springs 22 far away from the fixed plate 4, the cross plate 20 is fixedly connected to the surface of the rotating plate 19, the lug 18 and the rotary table 19 are slidably mounted to play a role in adjustment, one of the second bevel gears 12 rotates to drive the second transmission column 14 to rotate, and further drive the second transverse column 30 to rotate, and further drive the second vertical column 29 to rotate, and further drive the rotating plate 15 and the lug 18 to rotate, so as to adjust the inclination angle of the stirring column 23.
Referring to fig. 1, 2, 3 and 5, the stirring device 6 includes a stirring column 23, a stirring rod 24, a connecting ball 25, a transmission gear 26, a connecting ring 27, a rack 28, a second vertical column 29 and a second horizontal column 30, the connecting ball 25 is fittingly installed inside the fixing plate 4, the stirring column 23 is fixedly connected inside the connecting ball 25, the surface of the stirring column 23 is fixedly connected with a plurality of stirring rods 24, the stirring column 23 is rotatably installed with the cross plate 20, one end of the stirring column 23 far away from the stirring box 1 is fixedly connected with the transmission gear 26, the surface of the first transmission column 13 is symmetrically and fixedly connected with the second horizontal column 30, one ends of the four second horizontal columns 30 far away from the first transmission column 13 are fixedly connected with the second vertical column 29, one ends of the four second vertical columns 29 far away from the second horizontal column 30 are fixedly connected with the connecting ring 27, the surface of the connecting ring 27 is fixedly connected with the rack 28, the rack 28 is installed in cooperation with the transmission gear 26, can stir and mix a plurality of konjak product raw materials in the stirring box 1, can rotate by itself and is in an inclined state, can enlarge the stirring range, and can change the angle along with the change of the positions of the turntable 19 and the lug 18, so that the stirring and mixing are more sufficient.
Referring to fig. 4, the surface of the stirring column 23 is symmetrically and fixedly connected with a fixing ring 31 for positioning the turntable 19.
Referring to fig. 1, 2 and 3, a feeding pipe 32 is fixedly connected to a surface of the feeding port 2 to facilitate connection of a conveying pipeline connected to a conveying pump, a feeding valve can be installed inside the feeding pipe 32, the feeding valve is connected to a controller through a wire, and is in a closed state when stirring is performed inside, and is in an open state when feeding.
Referring to fig. 2, a discharge valve 33 is installed on the surface of the discharge port 3 to facilitate discharging.
The manufacturing method of the konjak product comprises the following steps:
the method comprises the following steps: adding 1900 liters of water into a first stirring tank and a second stirring tank, heating to 55 ℃, keeping the current temperature, conveying 150 liters of water into the second stirring tank by using a conveying pump, adding 46 jin of corn starch into the second stirring tank, and uniformly stirring and mixing;
step two: heating the residual 1750 liters of water in the first stirring tank to 70 ℃, adding 40 jin of konjac flour while stirring, conveying the mixture of the corn starch and the water which are uniformly stirred and mixed into the first stirring tank by using a conveying pump in the process, uniformly mixing and stirring the corn starch and the water, and standing for 30 minutes;
step three: conveying the material obtained by standing after the first uniform mixing into a refiner by using a conveying pump for refining, then feeding the material into a forming machine for forming, and cooking the formed material for 30 minutes;
step four: spin-drying in a centrifuge after dealkalization, placing in a material mixing machine, adding sugar, salt, spice and seasoning powder, mixing, and vacuum packaging;
step five: and (3) conveying the bagged vacuum food into a high-temperature steam furnace for high-temperature sterilization treatment, wherein the temperature is kept at 120 ℃ for 20 minutes.
The working principle is as follows: a controller can be arranged on the surface of the stirring box 1, the servo motor 10 and the discharge valve 33 are connected with the controller through wires, the processing raw materials of various konjak products are placed in the stirring box 1 through two feeding pipes 32, the processing raw materials are controlled by the controller, the servo motor 10 is started to drive the first bevel gear 11 to rotate and further drive the two second bevel gears 12 to rotate, the rotation directions of the two second bevel gears 12 are opposite, further drive the first transmission column 13 and the second transmission column 14 to rotate, the rotation directions of the first transmission column 13 and the second transmission column 14 are opposite, further drive the first cross column 17 and the second cross column 30 to rotate, further drive the first vertical column 16 and the second vertical column 29 to rotate, further drive the connecting ring 27 and the rotating plate 15 to rotate, under the condition that the lug 18 is matched with the rotating disc 19, the rack 28 is meshed with the transmission gear 26, the stirring column 23 is in an inclined state, and rotates along with the rotating plate 15 and the lug 18, the position of lug 18 is changing, the angle of carousel 19 is also changing in the reaction, at least one spring 22 is in by the tensile state, all the other have at least one compressed, utilize four springs 22 to connect carousel 19 and fixed plate 4, guarantee carousel 19 and lug 18 complex stability, at lug 18 and the inside mountable hydraulic telescoping rod of rotor plate 15, lug 18 is stretched out to the one end that hydraulic telescoping rod kept away from rotor plate 15, a plurality of balls can be installed to hydraulic telescoping rod's output, a plurality of balls and 19 surface contact of carousel, increase 19 inclination of carousel, increase the rotation range of churning post 23, make the stirring more abundant, after a certain period, bleeder valve 33 is opened, carry out the unloading.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a konjaku goods processing equipment, includes agitator tank (1), feed inlet (2) and discharge gate (3), feed inlet (2) have been seted up to the surface symmetry of agitator tank (1), discharge gate (3), its characterized in that have been seted up to the bottom of agitator tank (1): inner wall fixedly connected with fixed plate (4) of agitator tank (1), adjusting device (5) are installed in the surface rotation of fixed plate (4), agitating unit (6) are installed to the inside cooperation of fixed plate (4), agitating unit (6) rotate with adjusting device (5) and are connected, top fixedly connected with rotating device (7) of agitator tank (1), rotating device (7) and the equal fixed connection of agitating unit (6) and adjusting device (5).
2. The konjak product processing apparatus of claim 1, wherein: the rotating device (7) comprises a vertical plate (8), a motor base (9), a servo motor (10), a first bevel gear (11), a second bevel gear (12), a first transmission column (13) and a second transmission column (14), a vertical plate (8) is fixedly connected above the stirring box (1), one end of the surface of the vertical plate (8) far away from the stirring box (1) is fixedly connected with a motor base (9), a servo motor (10) is fixedly connected below the motor base (9), the output end of the servo motor (10) is fixedly connected with a first bevel gear (11), the outer sides of the first bevel gears (11) are symmetrically engaged with second bevel gears (12), the surfaces of the two second bevel gears (12) are respectively fixedly connected with a first transmission column (13) and a second transmission column (14), the first transmission column (13) is rotationally connected with the second transmission column (14).
3. The konjak product processing apparatus of claim 2, wherein: the adjusting device (5) comprises a rotating plate (15), first vertical columns (16), first transverse columns (17), convex blocks (18), a rotating disc (19), a cross plate (20), through holes (21) and springs (22), the surface of each second transmission column (14) is symmetrically and fixedly connected with the first transverse columns (17), the number of the first transverse columns (17) is four, one end, far away from the second transmission column (14), of each first transverse column (17) is fixedly connected with the first vertical column (16), one end, close to the stirring box (1), of each first vertical column (16) is fixedly connected with the rotating plate (15), the rotating plate (15) and a fixing plate (4) are rotatably installed, the through holes (21) are formed in the center of the surface of the rotating plate (15), the convex blocks (18) are fixedly connected with the surface of the rotating plate (15), the springs (22) are symmetrically and fixedly connected with the surface of the fixing plate (4), one end, far away from the fixed plate (4), of each of the four springs (22) is fixedly connected with a rotary table (19), the surface of each rotary table (19) is fixedly connected with a cross plate (20), and the protruding blocks (18) and the rotary tables (19) are installed in a sliding mode.
4. The konjak product processing apparatus of claim 3, wherein: the stirring device (6) comprises stirring columns (23), stirring rods (24), a connecting ball (25), a transmission gear (26), a connecting ring (27), a rack (28), a second vertical column (29) and a second transverse column (30), the connecting ball (25) is installed inside the fixing plate (4) in a matched mode, the stirring columns (23) are fixedly connected inside the connecting ball (25), the stirring columns (23) are fixedly connected with a plurality of stirring rods (24) on the surface of the stirring columns (23), the stirring columns (23) are rotatably installed with the cross plate (20), the transmission gear (26) is fixedly connected to one end, far away from the stirring box (1), of each stirring column (23), the second transverse column (30) is fixedly connected to the surface of the first transmission column (13), and the second vertical column (29) is fixedly connected to one end, far away from the first transmission column (13), of each second transverse column (30), one ends of the four second vertical columns (29) far away from the second transverse column (30) are fixedly connected with connecting rings (27), the surfaces of the connecting rings (27) are fixedly connected with racks (28), and the racks (28) are matched with the transmission gears (26) for installation.
5. The konjak product processing apparatus of claim 4, wherein: the surface of the stirring column (23) is symmetrically and fixedly connected with fixing rings (31).
6. The konjak product processing apparatus of claim 1, wherein: the surface of the feed inlet (2) is fixedly connected with a feed pipe (32).
7. The konjak product processing apparatus of claim 1, wherein: and a discharge valve (33) is arranged on the surface of the discharge hole (3).
8. A method for producing a konjak product, which comprises the steps of:
the method comprises the following steps: adding 1900 liters of water into a first stirring tank and a second stirring tank, heating to 55 ℃, keeping the current temperature, conveying 150 liters of water into the second stirring tank by using a conveying pump, adding 46 jin of corn starch into the second stirring tank, and uniformly stirring and mixing;
step two: heating the residual 1750 liters of water in the first stirring tank to 70 ℃, adding 40 jin of konjac flour while stirring, conveying the mixture of the corn starch and the water which are uniformly stirred and mixed into the first stirring tank by using a conveying pump in the process, uniformly mixing and stirring the corn starch and the water, and standing for 30 minutes;
step three: conveying the material obtained by standing after the first uniform mixing into a refiner by using a conveying pump for refining, then feeding the material into a forming machine for forming, and cooking the formed material for 30 minutes;
step four: spin-drying in a centrifuge after dealkalization, placing in a material mixing machine, adding sugar, salt, spice and seasoning powder, mixing, and vacuum packaging;
step five: and (3) conveying the bagged vacuum food into a high-temperature steam furnace for high-temperature sterilization treatment, wherein the temperature is kept at 120 ℃ for 20 minutes.
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CN210544900U (en) * | 2019-07-25 | 2020-05-19 | 钟远云 | Agitated vessel for food processing |
CN212142394U (en) * | 2020-04-23 | 2020-12-15 | 保罗蒂姆汉(潍坊)生物科技有限公司 | Material mixing device |
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CN105032268A (en) * | 2015-08-19 | 2015-11-11 | 徐宗立 | Adjustable modular stirring shaft |
CN106579093A (en) * | 2016-08-03 | 2017-04-26 | 岚皋县明富魔芋生物科技开发有限公司 | Preparation method of konjak leisure foods |
CN107280060A (en) * | 2017-06-06 | 2017-10-24 | 张志通 | A kind of konjaku stirring mixer |
CN107744736A (en) * | 2017-09-30 | 2018-03-02 | 马鞍山市华东耐磨合金有限公司 | A kind of thickening type mixing arm of angle adjustable |
CN210544900U (en) * | 2019-07-25 | 2020-05-19 | 钟远云 | Agitated vessel for food processing |
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