CN113196901A

CN113196901A - Drum-type plastic film residue collector

Info

Publication number: CN113196901A
Application number: CN202110690922.XA
Authority: CN
Inventors: 王东林
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-06-22
Filing date: 2021-06-22
Publication date: 2021-08-03

Abstract

The invention provides a drum-type residual film recycling machine which comprises a soil cleaning shovel, wherein the soil cleaning shovel is fixedly connected with a main frame, a drum assembly is erected in the main frame, the soil cleaning shovel is arranged below the drum assembly and comprises a soil cleaning plate and soil cleaning teeth, the soil cleaning teeth are arranged at the rear end of the soil cleaning plate and comprise a plurality of tooth sheets, the tooth sheets can hang residual films, gaps are formed between adjacent tooth sheets, so that sundries such as soil blocks and roots can leak out from the gaps and the rear of the tooth sheets, and the soil cleaning teeth are matched with the drum assembly to pick up the residual films. The drum-type plastic film residue recycling machine has the advantages that: overall structure is rationally distributed, the clear soil shovel that the cylinder below set up has the shovel membrane concurrently, hangs the plastic film residue, leaks the effect of debris such as soil block, crop root stubble, with the flexible tooth complex in-process of cylinder pick up the plastic film residue more, avoid the collection membrane case in debris too much, reduce the plastic film residue collector simultaneously and advance in-process hilling, the flexible dead drawback of tooth card on the cylinder.

Description

Drum-type plastic film residue collector

Technical Field

The invention relates to the field of agricultural machinery, in particular to a drum-type residual film recycling machine.

Background

The plastic film mulching cultivation technology is an advanced cultivation technology which improves and optimizes cultivation conditions, overcomes adverse condition influence, achieves early maturing, high yield and high efficiency, and is widely applied at home and abroad. However, in the plastic film mulching cultivation, some adverse effects are generated correspondingly, for example, plastic films are covered for many years, residual films cannot be removed completely, soil pollution is caused, organic matters are decomposed quickly after the plastic films are covered, the crop utilization rate is high, fertilizer supplement is less, soil fertility is reduced, premature ripening is caused due to improper management of covering films, yield is not increased, and even a yield reduction phenomenon is caused, so that timely recovery of the residual films is an important link, and mechanical residue collection is an optimal method.

The existing plastic film residue recycling machine with the roller is mostly provided with a telescopic tooth structure in the roller and is matched with the roller to be provided with a film shoveling device, after the film shoveling device shovels up the plastic film residue, the telescopic tooth continuously brings the plastic film residue to one side of the film collecting device along with the rolling of the roller, and then the plastic film residue is peeled off from the telescopic tooth to the film collecting device through an additionally arranged film scraping or film bouncing device.

However, in the existing plastic film residue recycling machine, the film shoveling device is generally arranged behind the roller, sundries such as hard soil blocks, crop roots and the like are generally easy to be shoveled in the film shoveling process, and in the process of matching with the telescopic teeth on the roller, the sundries in the film collecting device are easily excessive, the working difficulty of the film scraping or film bouncing device is increased, and the defects of soil blocking and blocking of the telescopic teeth are easily caused in the advancing process of the recycling machine.

Disclosure of Invention

The invention provides a drum-type plastic film residue recycling machine, aiming at the problems of excessive sundries, hilling, clamping of telescopic teeth and the like in a film collecting device easily caused by the plastic film residue recycling machine in the prior art.

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

the utility model provides a drum-type plastic film residue collector, includes clear soil spade, clear soil spade and main frame fixed connection, erects the cylinder assembly in the main frame, clear soil spade sets up in the cylinder assembly below, clear soil spade is including clear soil board and clear soil tooth, clear soil tooth setting is in clear soil board rear end, including a plurality of teeth, the tooth can hang the plastic film residue, is provided with the clearance between the adjacent tooth, makes debris such as soil block, root stubble spill from tooth clearance and rear, clear soil tooth and the cooperation of cylinder assembly pick up the plastic film residue.

Furthermore, the main frame comprises a main frame rear plate, two ends of the main frame rear plate are symmetrically provided with support columns, and the support columns are hinged with two sides of the residual film recycling box, so that the residual film recycling box can be lifted; an opening is formed in the position, close to the main frame rear plate, of the residual film recycling box, and two sides of the opening abut against the main frame rear plate.

Furthermore, the top end of the support column is hinged with the two sides of the residual film recycling box through a hydraulic oil cylinder, and the middle part of the support column is hinged with the top point of the residual film recycling box.

Preferably, the soil clearing shovel is arranged obliquely towards the ground, so that the film is shoveled conveniently and the soil clearing teeth are better matched with the roller assembly.

Further, the roller assembly comprises a roller, a roller supporting plate is fixedly connected to the side edge of the roller and sleeved on a roller central shaft through a bearing sleeve, a roller eccentric shaft is arranged on one side, close to the soil clearing shovel, in the roller, one end of the roller central shaft is fixedly connected with the main frame, and the other end of the roller central shaft is fixedly connected with the end part of the roller eccentric shaft.

Furthermore, a row of scraping teeth are sleeved on the roller eccentric shaft, one ends of the scraping teeth are fixedly connected to the lantern ring and sleeved on the roller eccentric shaft through the lantern ring, and the other ends of the scraping teeth are provided with curvatures; at least 4 rows of guide holes are formed in the surface of the roller, and the adjacent two rows of guide holes are arranged in a staggered mode, so that each scraping tooth can extend out of each guide hole, and the extending distance of the scraping tooth on one side close to the soil cleaning tooth is the largest.

Further, the drum-type plastic film residue recycling machine comprises a driving mechanism, the driving mechanism comprises a speed reducer, a transmission shaft and a chain transmission mechanism, and the speed reducer is connected with a power output shaft of the tractor through a universal joint; the speed reducer is connected with the transmission shaft and erected in front of the roller assembly, one side of the chain transmission mechanism is connected with the transmission shaft through the driving wheel, and the other side of the chain transmission mechanism is connected with the bearing outer ring of the roller supporting plate through the driven wheel.

Further, drum-type plastic film residue collector includes height-adjustable lift land wheel, and lift land wheel sets up at the main frame front end, realizes the regulation of the degree of depth of penetrating into the soil.

Preferably, the main frame is fixedly connected with an X-shaped suspension bracket, and the cross part of two front legs of the X-shaped suspension bracket and the X-shaped suspension bracket is connected with a tractor bolt.

Further, drum-type plastic film residue collector still includes clear membrane board, and clear membrane board is close to cylinder assembly one side slant setting, and the low department is towards the plastic film residue collection box, eminence and cylinder assembly rolling surface contact.

The drum-type plastic film residue recycling machine has the advantages that: the integral structure is reasonable in layout, the soil cleaning shovel arranged below the roller has the functions of shoveling the film, hanging the residual film, leaking soil blocks, crop roots and other sundries, more residual films can be picked up in the process of matching with the roller telescopic teeth, the excess sundries in the film collecting box are avoided, and the defects that the residual film recycling machine hears soil in the advancing process and the telescopic teeth on the roller are blocked are reduced; and the telescopic characteristic of the telescopic teeth of the roller is fully utilized, the film picking and stripping are integrally completed, the additionally erected film scraping devices are reduced, the structure is simple, and the operation is reliable.

Drawings

FIG. 1 is a schematic view of the overall structure of a drum-type plastic film residue recycling machine;

FIG. 2 is a right side view of the drum type plastic film residue recycling machine;

FIG. 3 is a schematic illustration of the mainframe;

FIG. 4 is a schematic view of a drive mechanism;

FIG. 5 is a schematic view of the eccentric shaft of the drum;

FIG. 6 is a front view of the drum assembly;

FIG. 7 is a schematic view of a soil clearing blade;

FIG. 8 is a top view of the drum type plastic film residue recycling machine;

FIG. 9 is a right sectional view of the drum type plastic film residue recycling machine;

FIG. 10 is a schematic diagram of the lifting of the residual film recycling bin.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and all other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts will fall within the protection scope of the present invention.

Take cylinder plastic film residue collector, in the agricultural machine that the plastic film residue was retrieved, because its structural design is reasonable, collection membrane efficiency is higher, can additionally cooperate advantages such as tractor as the power supply, comparatively welcome.

The prior residual film recycling machine with a roller is generally matched with the roller in a mode that the roller is arranged in front, the film shoveling device is arranged behind or below the roller, or a soil crushing or stubble removing shovel and other devices are additionally arranged at the front end of the advancing direction of the residual film recycling machine for achieving the purpose of removing hard soil blocks or crop roots, so that the functions of all structures of the recycling machine are single, and the problems of hilling, blocking of telescopic teeth on the roller and the like cannot be solved; meanwhile, a film scraping device or a film popping device is additionally arranged at the prior art to peel the residual films from the telescopic teeth to the film collecting device, so that the structure of the recovery machine is overstaffed.

The invention firstly improves the position and the structure of the prior film shoveling device with the roller residual film recycling machine, so that soil blocks, stubbles and residual films are shoveled together, meanwhile, the soil blocks and the crop stubbles are easy to slide off, and the residual films are more brought into a film collecting box by matching with the position design of the telescopic scraping teeth on the roller; further improve collection membrane case department to the flexible characteristic of the flexible tooth of better utilization, at the in-process of flexible tooth withdrawal cylinder, accomplish the step of taking off the incomplete membrane, saved the scraping film or bullet membrane device of additionally erectting, realized the brief and the high efficiency of recovery machine structure.

As shown in fig. 1 and 2, the drum type plastic film residue recycling machine of the present invention comprises: the device comprises a main frame 1, a lifting land wheel 2, a driving mechanism 3, a roller assembly 4, a soil cleaning shovel 5, a residual film recycling box 6 and a film cleaning plate 7; clear soil spade 5 sets up in the below of cylinder assembly 4, and incomplete membrane collection box 6 sets up in cylinder assembly 4 rear, and clear rete board 7 is close to cylinder assembly 4 one side slant setting, and the low department is towards incomplete membrane collection box 6, eminence and cylinder assembly 4 rolling surface contact.

As shown in fig. 3, the main frame 1 includes a first front beam 11, a second front beam 12, a main frame side plate 13, and a main frame rear plate 14, both sides of the first front beam 11 are fixedly connected with two lifting ground wheels 2, a driving mechanism 3 is erected between the first front beam 11 and the second front beam 12, an "X" suspension bracket 15 is fixedly connected between the first front beam 11 and the main frame side plate 13, a roller assembly 4 is arranged between the second front beam 12 and the main frame rear plate 14, two ends of the main frame rear plate 14 are symmetrically provided with pillars 16, and the pillars 16 are connected with the residual film recycling box 6; the two front legs of the X-shaped suspension bracket 15 are fixedly connected to the two sides of the first front cross beam 11, the two rear legs are respectively fixedly connected with the main frame side plates 13 on the two sides, the two front legs and the X-shaped cross part are connected with a tractor through bolts, and the tractor pulls the drum-type residual film recycling machine to drive the drum-type residual film recycling machine to move forward so as to stabilize the main frame 1 in the moving process.

As shown in fig. 2, the lifting ground wheels 2 are symmetrically arranged on two sides of the main frame 1, and include ground wheels 21 and lifting assemblies 22, the lifting assemblies 22 are fixedly connected with two ends of the first front cross beam 11 near the side plates 13 of the main frame, and the adjustment of the penetration depth of the ground wheels 21 is realized by adjusting the height of the lifting assemblies 22.

As shown in fig. 4, the driving mechanism 3 includes a speed reducer 31, a transmission shaft 32, and a chain transmission mechanism 33, wherein the speed reducer 31 is connected with a power output shaft of the tractor through a universal joint for providing a driving force and adjusting the rotation speed of the drum 41; the base of the speed reducer 31 is connected with the first front cross beam 11 and the second front cross beam 12 through bolts, the transmission shaft 32 is arranged between the first front cross beam 11 and the second front cross beam 12, one end of the transmission shaft is connected with the speed reducer 31, the other end of the transmission shaft is fixedly connected with the main frame side plate 13, one side of the chain transmission mechanism 33 is connected with the transmission shaft 32 through a driving wheel, and the other side of the chain transmission mechanism is connected with the roller supporting plate 42 through a driven wheel so as to transmit the driving force of the rotation of the roller 41.

As shown in fig. 5 and 6, the roller assembly 4 is erected between the second front cross beam 12 and the main frame rear plate 14, and includes a roller 41, a roller support plate 42, a roller center shaft 43, a roller eccentric shaft 44, and scraping teeth 45, the roller support plate 42 is fixedly connected to two sides of the roller 41 and is sleeved on the roller center shaft 43 through a bearing, and a driven wheel of the chain transmission mechanism 33 is arranged on an outer ring of the bearing to drive the roller support plate 42 and the roller 41 to rotate around the roller center shaft 43; two roller center shafts 43 are symmetrically arranged on two sides of the roller 41, one end of each roller center shaft 43 is fixedly connected with the main frame side plate 13, and the other end of each roller center shaft 43 is fixedly connected with the end part of the roller eccentric shaft 44, so that the roller eccentric shaft 44 is fixed in the roller.

The roller eccentric shaft 44 is arranged at one side of the roller 41 close to the soil cleaning shovel 5 and has a certain eccentric distance from the roller central shaft 43; a row of scraping teeth 45 are sleeved outside the roller eccentric shaft 44, one end of each scraping tooth 45 is fixedly connected to a lantern ring, the roller eccentric shaft 44 is sleeved with the corresponding scraping tooth through the lantern ring, and the other end of each scraping tooth 45 is bent; set up 4 rows of guiding holes 411 at least on the cylinder 41 surface, be dislocation arrangement between two adjacent rows of guiding holes 411 for every scrapes tooth 45 and can stretch out from every guiding hole 411, and stretch out and draw back with every guiding hole 411 cooperation, and dislocation arrangement makes cylinder 41 scrape tooth 45 more hang more incomplete membrane in the rotation in-process, and reduces the incomplete membrane and from scraping the gap landing between tooth 45.

As shown in fig. 2 and 7, the soil cleaning blade 5 is arranged below the front end of the main frame 1 and located at a position below the roller assembly 4 and close to the front, and comprises a soil cleaning plate 51 and soil cleaning teeth 52, and is connected with the main frame 1 through a soil cleaning plate frame 53, one end of the soil cleaning plate frame 53 is fixedly connected with the inner side of the main frame side plate 13, the other end of the soil cleaning plate 53 is fixedly connected with the side edge of the soil cleaning plate 51, the soil cleaning teeth 52 are arranged at the rear end of the soil cleaning plate 51 and can be integrally arranged with the soil cleaning plate 51, the soil cleaning teeth 52 comprise a plurality of tooth sheets, gaps are arranged between adjacent tooth sheets, and the tooth sheets are preferably vertical sheet-shaped teeth, so that the gap distance is increased; the soil cleaning plate 51 is used for penetrating into the lower part of the residual film to play a role in shoveling the film and crushing hard soil blocks and crop roots, the tooth pieces of the soil cleaning teeth 52 can hang the residual film, meanwhile, impurities such as the soil blocks and the crop roots can leak out from the gaps and the rear parts of the tooth pieces of the soil cleaning teeth 52, and when the soil cleaning plate is matched with the scraping teeth 45 of the roller assembly 4, more residual films can be lifted, and the impurity hanging belts are reduced; the soil removing shovel 5 has a certain inclination towards the ground, so that the film is shoveled conveniently and the soil removing teeth 52 are better matched with the roller assembly 4.

As shown in fig. 1, 8, incomplete membrane collection box 6 sets up the opening near main frame back plate 14 one side, the opening both sides are supported and are leaned on main frame back plate 14, the pillar 16 top is articulated through hydraulic cylinder 61 with incomplete membrane collection box 6 both sides, pillar 16 middle part is articulated with incomplete membrane collection box 6 summit, main frame back plate 14 is provided with a clear membrane board 7 near cylinder 41 one side slant, clear membrane board 7 low department is towards incomplete membrane collection box 6, eminence and cylinder 41 rolling surface contact, open-ended setting makes the incomplete membrane from cylinder 41 surface change smooth to incomplete membrane collection box, when making things convenient for hydraulic cylinder 61 to shrink simultaneously, incomplete membrane collection box 6 lifts up, the incomplete membrane of collection easily emptys from the opening side.

The working process of the drum-type plastic film residue recycling machine is as follows:

as shown in fig. 9, the length of the lifting assembly 22 is adjusted according to the depth of the residual film to control the soil penetration depth of the land wheel 21, so as to ensure that the soil cleaning shovel 51 is positioned below the residual film and the stubbles for shoveling the soil blocks, the stubbles and the residual film together; the X-shaped suspension bracket 15 is connected with a bolt at the tail part of a tractor, a power output shaft of the tractor is connected with a speed reducer 31, a roller supporting plate 42 and a roller 41 are driven to rotate around a roller central shaft 43 through a transmission shaft 32 and a chain transmission mechanism 33, a guide hole 411 on the roller 41 drives a scraping tooth 45 to rotate along a roller eccentric shaft 44, and a certain eccentric distance exists between the scraping tooth 45 and the rotating shaft center of the guide hole 411; when the upper point is close to the film cleaning plate 7, the scraping teeth 45 shrink in the guide holes 411, and the extending length is zero; when the lower point is closest to the soil cleaning teeth 52, the extending length of the scraping teeth 45 is the largest; when the roller 41 rotates, the scraping teeth 45 are shown to make a telescopic reciprocating motion in the guide holes 411.

When sundries such as residual films, soil and the like are shoveled by the soil cleaning shovel 51, the residual films are hung on the soil cleaning teeth 52, broken soil slides down from the teeth of the soil cleaning teeth 52, sundries such as stubbles, large soil blocks and the like leak out from the rear of the soil cleaning teeth 52, the residual films are just hung up by the bent parts of the extending scraping teeth 45, when the broken soil is brought to the side edge of the film cleaning plate 7 by the roller 41, the scraping teeth 45 retract to the guide holes 411, and the residual films just slide down into the residual film recycling box 6 from the film cleaning plate 7 due to the fact that the residual film recycling box 6 is close to the film cleaning plate 7 and is arranged as an opening, so that the defects that the residual films are heaped up in the advancing process of the residual film recycling machine and the telescopic teeth on the roller are blocked are overcome.

As shown in fig. 10, when the residual film collecting tank 6 needs to be cleaned, the residual film collecting tank 6 is lifted up by the contraction of the hydraulic cylinder 61, and the collected residual film is poured out from the opening side.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiment according to the present invention are within the scope of the present invention.

Claims

1. The utility model provides a drum-type plastic film residue collector which characterized in that: including clear soil spade, clear soil spade and main frame fixed connection, erect the cylinder assembly in the main frame, clear soil spade sets up in the cylinder assembly below, clear soil spade is including clear soil board and clear soil tooth, clear soil tooth sets up in clear soil board rear end, including a plurality of teeth, the incomplete membrane can be hung to the tooth, is provided with the clearance between adjacent tooth, makes debris such as soil block, root stubble spill from tooth clearance and rear, clear soil tooth and the cooperation of cylinder assembly pick up the incomplete membrane.

2. The drum-type residual film recycling machine according to claim 1, wherein: the main frame comprises a main frame rear plate, two ends of the main frame rear plate are symmetrically provided with support columns, and the support columns are hinged with two sides of the residual film recycling box so that the residual film recycling box can be lifted; an opening is formed in the position, close to the main frame rear plate, of the residual film recycling box, and two sides of the opening abut against the main frame rear plate.

3. The drum-type residual film recycling machine according to claim 2, wherein: the top end of the support column is hinged with the two sides of the residual film recycling box through hydraulic cylinders, and the middle part of the support column is hinged with the top point of the residual film recycling box.

4. The drum-type residual film recycling machine according to claim 1, wherein: the soil clearing shovel is obliquely arranged towards the ground, so that the film is conveniently shoveled and the soil clearing teeth are better matched with the roller assembly.

5. The drum-type residual film recycling machine according to claim 2, wherein: the roller assembly comprises a roller, a roller supporting plate is fixedly connected to the side edge of the roller and sleeved on a roller central shaft through a bearing sleeve, a roller eccentric shaft is arranged on one side, close to the soil cleaning shovel, in the roller, one end of the roller central shaft is fixedly connected with the main frame, and the other end of the roller central shaft is fixedly connected with the end part of the roller eccentric shaft.

6. The drum-type residual film recycling machine according to claim 5, wherein: a row of scraping teeth are sleeved on the roller eccentric shaft, one end of each scraping tooth is fixedly connected to the lantern ring and sleeved on the roller eccentric shaft through the lantern ring, and the other end of each scraping tooth is bent; at least 4 rows of guide holes are formed in the surface of the roller, and the adjacent two rows of guide holes are arranged in a staggered mode, so that each scraping tooth can extend out of each guide hole, and the extending distance of the scraping tooth on one side close to the soil cleaning tooth is the largest.

7. The drum-type residual film recycling machine according to claim 5, wherein: the tractor power output shaft driving mechanism comprises a driving mechanism, wherein the driving mechanism comprises a speed reducer, a transmission shaft and a chain transmission mechanism, and the speed reducer is connected with a power output shaft of the tractor through a universal joint; the speed reducer is connected with the transmission shaft and erected in front of the roller assembly, one side of the chain transmission mechanism is connected with the transmission shaft through the driving wheel, and the other side of the chain transmission mechanism is connected with the bearing outer ring of the roller supporting plate through the driven wheel.

8. The drum-type residual film recycling machine according to claim 1, wherein: the lifting ground wheel is arranged at the front end of the main frame, so that the soil penetration depth can be adjusted.

9. The drum-type residual film recycling machine as claimed in any one of claims 1 to 8, wherein: the main frame is fixedly connected with an X-shaped suspension bracket, and the cross part of two front legs and the X-shaped suspension bracket is connected with a tractor bolt.

10. The drum-type residual film recycling machine according to claim 2, wherein: still include clear membrane board, clear membrane board is close to cylinder assembly one side slant setting, and the low department is towards incomplete membrane collection box, eminence and cylinder assembly rolling surface contact.