CN113104399B - 气泡枕及其制备工艺 - Google Patents

气泡枕及其制备工艺 Download PDF

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CN113104399B
CN113104399B CN202110525820.2A CN202110525820A CN113104399B CN 113104399 B CN113104399 B CN 113104399B CN 202110525820 A CN202110525820 A CN 202110525820A CN 113104399 B CN113104399 B CN 113104399B
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pillow
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CN113104399A (zh
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曹桂芬
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Qingdao Youmeng Home Furnishing Technology Co ltd
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Abstract

本发明涉及气泡枕加工领域，更具体的说是气泡枕及其制备工艺，制备工艺为：将两种需要组合的样式的气泡辊分别放置在装置上；通过间歇驱动放料气泡辊上缠绕的气泡膜；通过挤压将位于上下层的两个气泡膜热熔封边后切割；组合成型后的双层气泡膜枕经过推动，自动下落排出回收包装；所述气泡枕制备***包括切刃下顶筒、上切割顶筒、变频驱动齿轮和传递限位滑座，切刃下顶筒和上切割顶筒的外壁均固定连接传递限位滑座用于纵向限定滑动，变频驱动齿轮通过变频器控制电机间歇往复驱动，变频驱动齿轮的两端分别通过齿条啮合传动上切割顶筒与切刃下顶筒上的传递限位滑座；气泡枕制备工艺加工出的气泡枕，所述气泡枕由两种样式的气泡膜热熔粘接组成。

Description

气泡枕及其制备工艺
技术领域
本发明涉及气泡枕加工领域，更具体的说是气泡枕及其制备工艺。
背景技术
通常气泡枕是应用于对包裹进行运输保护使用，但通常为单层使用，并不适用于对较大体积的物件进行有效的包裹。对专利号为201820273418.3公开了公开了一种气泡枕的对折装置，包括底座，所述底座设有两个相互平行设置的第一支架，两个第一支架之间转动连接有第一从动辊和第二从动辊，所述第一从动辊位于第二从动辊的正上方；所述底座上还设有两个相互平行设置的第二支架，所述第二支架之间通过一转轴转动连接有传动辊，所述底座上还设有两个平行设置的第三支架，所述第三支架之间设有压辊，所述传动辊位于压辊和第二从动辊之间，所述压辊与传动辊的高度齐平；当需要进行对折处理时，驱动电机带动螺纹杆转动，并通过螺纹套带动第三支架移动，从而使得压辊朝传动辊方向移动，压辊在移动过程中会将第一从动辊与传动辊之间的气泡枕压平，完成对折操作。但是该设备无法自动快速加工出双层使用的气泡枕。
发明内容
本发明的目的是提供气泡枕及其制备工艺，其有益效果为可以自动快速加工生产出双层或者多层的气泡膜组成的气泡枕。
本发明的目的通过以下技术方案来实现：
本发明的目的是提供气泡枕制备工艺，该方法包括以下步骤：
步骤一、将两种需要组合的样式的气泡辊分别放置在装置上；
步骤二、通过间歇驱动放料气泡辊上缠绕的气泡膜；
步骤三、通过挤压将位于上下层的两个气泡膜热熔封边后切割；
步骤四、组合成型后的双层气泡膜枕经过推动，自动下落排出回收包装。
该气泡枕制备工艺使用一种气泡枕制备***；
所述气泡枕制备***包括切刃下顶筒、上切割顶筒、变频驱动齿轮和传递限位滑座，切刃下顶筒和上切割顶筒的外壁均固定连接传递限位滑座用于纵向限定滑动，变频驱动齿轮通过变频器控制电机间歇往复驱动，变频驱动齿轮的两端分别通过齿条啮合传动上切割顶筒与切刃下顶筒上的传递限位滑座。
所述切刃下顶筒的上端设置有用于剪切组合成形的切刃分割槽，切刃下顶筒的内壁滑动设置有用于热熔封边的两个热熔下顶板，热熔下顶板限位滑动连接在用于紧密封边的弹簧轴上，弹簧轴固定连接在切刃下顶筒上。
所述弹簧轴上套接有用于顶紧封边的弹簧，弹簧设置在弹簧轴和热熔下顶板之间。
所述上切割顶筒的下端固定连接有用于切割的圆形切刃，上切割顶筒的外壁固定连接有用于反向驱动推动组合的上传递齿条。
气泡枕制备工艺加工出的气泡枕，所述气泡枕由两种样式的气泡膜热熔粘接组成。
通过将两种样式的气泡膜辊位于上下层的位置，通过变频器控制同步间歇驱动，使两个气泡膜的重合区域始终间歇重合，进而通过上下同步挤压，使两个气泡膜的重合区域同时向内贴合后挤压，在挤压过程中，优先进行局部的热熔封边，将两个气泡膜的侧边部分热熔后粘接住，同时在持续挤压过程中通过切割，进而切割出两个体量相同的部分进行粘接成型，形成双侧气泡膜组成的气泡枕，挤压切割后，回收过程，通过驱动推动轴反向运动，将组合成型的气泡枕挤压推出，方便下一步加工，同时方便进一步的对气泡膜的添加，实现自动化加工成型气泡枕。
采用本发明提供的技术方案，与现有技术相比，具有如下有益效果为自动快速加工生产出双层或者多层的气泡膜组成的气泡枕；在加工过程中，通过热熔粘贴后切割，使两种一样大小的气泡膜组合成气泡枕；可以根据不同样式气泡大小的气泡膜组成气泡枕，可以根据气泡膜的样式调整组合角度，进而生产出不同气泡膜贴合的气泡枕。
附图说明
图1是本发明的挤压夹紧结构的示意图；
图2是本发明的切刃下顶筒的结构示意图一；
图3是本发明的切刃下顶筒的结构示意图二；
图4是本发明的热熔下顶板的结构示意图；
图5是本发明的上切割顶筒的结构示意图；
图6是本发明的推出中心顶轴的结构示意图；
图7是本发明的底座机架的结构示意图；
图8是本发明的中心机架的结构示意图一；
图9是本发明的中心机架的结构示意图二；
图10是本发明的气泡膜放料整体的结构示意图一；
图11是本发明的气泡膜放料整体的结构示意图二；
图12是本发明的放料角度调节的结构示意图一；
图13是本发明的放料角度调节的结构示意图二。
图中；切刃下顶筒1、切刃分割槽2、两个热熔下顶板3、弹簧轴4、弹簧5、上切割顶筒6、圆形切刃7、上传递齿条8、两个热熔上顶板9、变频驱动齿轮10、传递限位滑座11、中转传递齿轮12、上滑动顶台13、中心顶轴14、上限位加工框15、中心圆座16、下底座17、四个滑动底台18、限位调节滑块19、圆滑槽20、四个驱动放膜辊台21、下连接圆齿台22和手调角度驱动轴23。
具体实施方式
下面结合附图对本发明作进一步详细说明。
如这里所示的实施方式所示，通过将两种样式的气泡膜辊位于上下层的位置，通过变频器控制同步间歇驱动，使两个气泡膜的重合区域始终间歇重合，进而通过上下同步挤压，使两个气泡膜的重合区域同时向内贴合后挤压，在挤压过程中，优先进行局部的热熔封边，将两个气泡膜的侧边部分热熔后粘接住，同时在持续挤压过程中通过切割，进而切割出两个体量相同的部分进行粘接成型，形成双侧气泡膜组成的气泡枕，挤压切割后，回收过程，通过驱动推动轴反向运动，将组合成型的气泡枕挤压推出，方便下一步加工，同时方便进一步的对气泡膜的添加，实现自动化加工成型气泡枕。
结合以上实施例进一步优化：
进一步的该部分根据图1所示的一种气泡枕制备***示例的工作过程是：
通过变频器控制电机间歇往复驱动，进而控制驱动变频驱动齿轮10，进而通过齿条啮合和传递限位滑座11驱动使切刃下顶筒1和上切割顶筒6同步的向内和向外位移的间歇运动，方便实现挤压、热熔封边和剪切的驱动，实现气泡枕的组合。
结合以上实施例进一步优化：
进一步的该部分根据图2和图3所示的一种气泡枕制备***示例的工作过程是：
通过切刃下顶筒1的上下的间歇往复驱动，进而将位于下层的气泡膜在加工过程中顶起，通过切刃下顶筒1上的切刃分割槽2，方便切割成型，热熔下顶板3接通电源加热，通过热熔下顶板3方便局部位置的两层的气泡膜热熔粘贴，热熔下顶板3通过弹簧轴4限定纵向滑动，同时热熔下顶板3的初始位置高于切刃下顶筒1，方便优先进行封边粘贴，便于粘贴后切割成型。
结合以上实施例进一步优化：
进一步的该部分根据图3和图4所示的一种气泡枕制备***示例的工作过程是：
通过弹簧轴4上设置的弹簧5，使热熔下顶板3的初始位置高于切刃下顶筒1，在挤压过程中，接电的热熔下顶板3和热熔上顶板9优先贴合，通过弹簧5方便热熔下顶板3和热熔上顶板9紧密贴合，同时在挤压过程中，充分接触后，切割成型；同时弹簧5方便在挤压切割过程中热熔下顶板3向下位移后复位，便于切割成型内壁的两层气泡膜在切割过程中粘接组合成型。
结合以上实施例进一步优化：
进一步的该部分根据图5所示的一种气泡枕制备***示例的工作过程是：
通过上切割顶筒6的的上下的间歇往复驱动，而将位于上层的气泡膜在加工过程中下压，进而驱动用于切割的圆形切刃7在向下过程中***切刃分割槽2内，同时将两层相重合的气泡膜切割成型；使经过切割和粘接成型的气泡枕经过切刃下顶筒1下落。
结合以上实施例进一步优化：
进一步的该部分根据图5所示的一种气泡枕制备***示例的工作过程是：
通过两个用于热熔封边的热熔上顶板9在下压过程中与热熔下顶板3相贴合，通过电流对热熔封边的热熔上顶板9和热熔下顶板3进行加热，进而在挤压过程中将两层的气泡膜的边进行热熔封边，使两个同大小的气泡膜进行粘接组合成气泡枕。
结合以上实施例进一步优化：
进一步的该部分根据图7、图8和图9所示的一种气泡枕制备***示例的工作过程是：
通过在上限位加工框15的前后两端连接并通过放料的气泡膜，通过在上限位加工框15的左右两端连接并通过放料的气泡膜，使两层放料的气泡膜在上限位加工框15内局部重叠，同时切刃下顶筒1和上切割顶筒6均通过传递限位滑座11纵向限位滑动连接用于气泡膜组合的上限位加工框15，变频驱动齿轮10也通过基座固定连接在上限位加工框15和中心圆座16上，方便限位并进行组合加工。
结合以上实施例进一步优化：
进一步的该部分根据图10、图11和图12所示的一种气泡枕制备***示例的工作过程是：
通过中心圆座16外壁滑动的限位调节滑块19进而确定滑动底台18的位置，为了方便角度的调节，将对称的两个滑动底台18进行固定，将另外对称的两个滑动底台18进行限定滑动，使位于上层的气泡膜始终是固定的，位于下层的气泡膜根据内部气泡的形式方便不同角度的组合后固定，构成不同样式气泡枕，进而实现组合样式气泡膜角度的调节。
结合以上实施例进一步优化：
进一步的该部分根据图10和图11和所示的一种气泡枕制备***示例的工作过程是：
通过变频电机间歇控制驱动的气泡辊在驱动放膜辊台21上的放料和回收料，方便配合间歇的加工；在滑动底台18方便进行对驱动放膜辊台21进行更换，同时使放料的气泡膜经过上限位加工框15方便加工；通过调节旋转手调角度驱动轴23，进而旋转下连接圆齿台22使下层的气泡膜的可调节的滑动底台18进行转动，确定角度后，通过顶尖将手调角度驱动轴23进行固定，进而确定两个气泡膜组成的样式。
结合以上实施例进一步优化：
进一步的该部分根据图10和图11和所示的一种气泡枕制备***示例的工作过程是：
通过由两种样式的气泡膜热熔粘接组成的气泡枕，相应的也可以是由多层的气泡膜组成，使构成的气泡枕更为柔软，样式更为多样。
结合以上实施例进一步优化：
进一步的所述上切割顶筒6通过上传递齿条8啮合传动中转传递齿轮12反向驱动用于推动顶出的上滑动顶台13纵向限定滑动在上限位加工框15上，上滑动顶台13的中端固定连接有用于推动顶出的中心顶轴14。
该部分根据图5和图6所示的一种气泡枕制备***示例的工作过程是：
通过切割完成后，向上位移的上切割顶筒6通过上传递齿条8啮合传动中转传递齿轮12反向驱动用于推动顶出的上滑动顶台13纵向限定滑动在上限位加工框15，进而使上滑动顶台13上的中心顶轴14向下将成形的气泡枕顶出，下落在中心圆座16内，防止堵塞，影响自动加工，当上切割顶筒6向下位移，中心顶轴14则在上切割顶筒6内向上位移，如此往复。
结合以上实施例进一步优化：
进一步的所述滑动底台18设置有四个，左右两端的滑动底台18通过螺栓将限位调节滑块19固定在心圆座16上，前后两端的滑动底台18的下端固定连接在下连接圆齿台22用于调节气泡膜角度。
该部分根据图12和图13所示的一种气泡枕制备***示例的工作过程是：
通过在固定的两个滑动底台18上的驱动放膜辊台21放料的气泡膜位于上层，另外的位于下层，整体为了方便对不同样式的气泡膜进行组合调节，同时方便对气泡膜辊进行添加，因为气泡膜的气泡可以使不同规格的，通过角度调节可以使各个气泡可以更为贴合，使用效果可以更优化。
结合以上实施例进一步优化：
进一步的所述下底座17内设置有排出口，排出口内设置有下坡块。
该部分根据图图3所示的一种气泡枕制备***示例的工作过程是：
通过被中心顶轴14顶出的组合气泡枕经过上限位加工框15、中心圆座16和下底座17下落在下坡块，方便防止堆叠，同时进行下一步的包装。
结合以上实施例进一步优化：
进一步的所述上限位加工框15内壁间歇性滑动通过两种气泡膜，两种气泡膜分别位于水平面的不同高度。
该部分根据图10和图11所示的一种气泡枕制备***示例的工作过程是：
通过对位于不同高度的气泡膜，方便加工，同时也方便角度的调节，避免在加工过程中造成干涉或者碰撞，影响整个气泡枕的加工组成。
结合以上实施例进一步优化：
进一步的所述中心顶轴14的下端粘接橡胶。
该部分根据图6所示的一种气泡枕制备***示例的工作过程是：
通过在中心顶轴14的下端粘接橡胶，避免在推出气泡枕的过程中磕碰气泡膜上的气泡，造成损坏，对气泡枕进行有效的保护。

Claims (1)

1.气泡枕制备工艺，其特征在于：该工艺 包括以下步骤：
步骤一、将两种需要组合的样式的气泡辊分别放置在装置上；
步骤二、通过间歇驱动放料气泡辊上缠绕的气泡膜；
步骤三、通过挤压将位于上下层的两个气泡膜热熔封边后切割；
步骤四、组合成型后的双层气泡膜枕经过推动，自动下落排出回收包装；
该气泡枕制备工艺使用一种气泡枕制备***；
所述气泡枕制备***包括切刃下顶筒(1)、上切割顶筒(6)、变频驱动齿轮(10)和传递限位滑座(11)，切刃下顶筒(1)和上切割顶筒(6)的外壁均固定连接传递限位滑座(11)用于纵向限定滑动，变频驱动齿轮(10)通过变频器控制电机间歇往复驱动，变频驱动齿轮(10)的两端分别通过齿条啮合传动上切割顶筒(6)与切刃下顶筒(1)上的传递限位滑座(11)；
所述切刃下顶筒(1)的上端设置有用于剪切组合成形的切刃分割槽(2)，切刃下顶筒(1)的内壁滑动设置有用于热熔封边的两个热熔下顶板(3)，热熔下顶板(3)限位滑动连接在用于紧密封边的弹簧轴(4)上，弹簧轴(4)固定连接在切刃下顶筒(1)上；
所述弹簧轴(4)上套接有用于顶紧封边的弹簧(5)，弹簧(5)设置在弹簧轴(4)和热熔下顶板(3)之间；
所述上切割顶筒(6)的下端固定连接有用于切割的圆形切刃(7)，上切割顶筒(6)的外壁固定连接有用于反向驱动推动组合的上传递齿条(8)；
所述上切割顶筒(6)的内壁固定连接有两个用于热熔封边的热熔上顶板(9)；
所述切刃下顶筒(1)和上切割顶筒(6)均通过传递限位滑座(11)纵向限位滑动连接用于气泡膜组合的上限位加工框(15)，上限位加工框(15)固定连接在用于气泡膜角度调节的中心圆座(16)上，中心圆座(16)固定连接在用于回收气泡膜的下底座(17)上；中心圆座(16)的内壁连通上限位加工框(15)和下底座(17)；
所述中心圆座(16)的外壁设置有方便气泡膜角度调节的圆滑槽(20)，圆滑槽(20)内滑动设置有用于气泡膜调节的限位调节滑块(19)，限位调节滑块(19)的外壁固定连接有用于放置气泡膜辊的滑动底台(18)，滑动底台(18)上通过螺栓固定连接有缠绕气泡膜的驱动放膜辊台(21)；
所述驱动放膜辊台(21)上设置有变频电机间歇控制驱动的气泡辊，滑动底台(18)的下端固定连接有用于调节角度的下连接圆齿台(22)，下连接圆齿台(22)通过啮合传动用于手动调节的手调角度驱动轴(23)，手调角度驱动轴(23)转动连接在下底座(17)上。
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