CN113103779A - Portable automatic code spraying equipment for track line identification - Google Patents
Portable automatic code spraying equipment for track line identification Download PDFInfo
- Publication number
- CN113103779A CN113103779A CN202110536643.8A CN202110536643A CN113103779A CN 113103779 A CN113103779 A CN 113103779A CN 202110536643 A CN202110536643 A CN 202110536643A CN 113103779 A CN113103779 A CN 113103779A
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- China
- Prior art keywords
- module
- code spraying
- spraying equipment
- track line
- portable
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000005299 abrasion Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000013500 data storage Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 238000007792 addition Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/413—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material for metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/16552—Cleaning of print head nozzles using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2002/16576—Cleaning means pushed or actuated by print head movement
Landscapes
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention provides portable automatic code spraying equipment for track line identifications, which is portable, modularized and high in intelligent degree, wherein the portable automatic code spraying equipment for track line identifications can realize quick and accurate spraying on steel rail identifications through seven modules including a power module, a walking module, a spray head lifting module, an ink supply module, a cleaning module, a character selection module and a spraying module; the Bluetooth and the data storage chip arranged in the embedded single chip microcomputer can meet the long-distance control of data transmission and storage and portable track line identification automatic code spraying equipment. This automatic yard equipment that spouts of portable track circuit sign can accurate completion sign spraying work fast, reduces manual work, improves work efficiency.
Description
Technical Field
The invention relates to the technical field of maintenance equipment, in particular to a portable automatic code spraying device for track line identification.
Background
The steel rail of the railway usually needs to carry on the code spraying operation to the steel rail in the course of using, in the inside of the rail, need label symbol and information at a certain distance, such as the key element of the curve, mileage information, etc., thus play a role in label, the code spraying operation is mainly to spray letter, figure, symbol, etc. on the surface of the steel rail. At present, the existing track marking operation mainly adopts a manual mode, character contents needing to be marked need to be carved on a plastic plate or a hard paper box in advance before marking, and marking is carried out by adopting a visual positioning and manual painting method during marking. Since the marking code on the inner side of the rail is mostly worn, washed by rain or corroded after one or two years, the marking needs to be carried out again at the moment. The use of conventional manual marking is time consuming and labor intensive. The early preparation work of the manual painting operation mode is complicated, the time is long, the efficiency is low, the marked content is not standard, the characters are not uniform, huge manpower resource waste and material consumption are caused, and a full-automatic intelligent steel rail code spraying device does not exist at present to replace manual painting.
In order to better serve track spraying tasks, the invention designs the portable track line mark automatic code spraying equipment which is light in weight, portable and high in automation degree. The equipment also has the advantages of high speed, high efficiency, material saving and labor saving.
Disclosure of Invention
The invention aims to provide portable automatic track line identification code spraying equipment which is simple to operate, saves labor and can conveniently and efficiently finish track spraying tasks.
In order to achieve the purpose, the invention is realized by the following technical scheme: a portable automatic code spraying device for track line marks comprises seven modules including a power supply module, a walking module, a spraying module, a spray head lifting module, an ink supply module, a cleaning module and a character selection module.
The power module is composed of a storage battery (1), a socket (2) and a line pipe (3).
The walking module is composed of a motor (4), walking wheels (8) and the like.
The spraying module is composed of a connecting pipe (7), a nozzle (15) and the like.
The spray head lifting module consists of a spray head lifting platform (6), a spray head lifting rail (13) and a spray nozzle telescopic rail (14).
The ink supply module comprises an ink tank, a water tank (10), a filling port (11), an ink supply pipe (12) and the like.
The cleaning module is composed of a cleaning liquid supply pipe (16), a cleaning liquid tank (17) and the like.
The character selection module is composed of a touch screen (5), an embedded single chip microcomputer (9), a USB interface (18) and the like.
A use method of portable track line identification automatic code spraying equipment comprises the following steps: firstly, starting operation: an operator places the portable automatic code spraying equipment for the track line identification on the track, selects or inputs the content to be sprayed through the touch screen 5, and clicks to start to prepare for spraying; secondly, spraying operation: in the operation process, a hydraulic valve in the nozzle 15 is opened and closed according to a preset program along with the uniform movement of the portable automatic code spraying equipment for the track line identification, and preset contents are sprayed on the operation surface; thirdly, cleaning operation: after the spraying is accomplished, switch on cleaning solution and nozzle through clean module, spout the position that the yard equipment was advanced to need not the spraying when portable track circuit sign is automatic, the hydrovalve is all opened in the nozzle, and the clean operation of nozzle is accomplished to the blowout cleaning solution.
The invention has the advantages that: high speed, high efficiency, beautiful appearance, high cleanliness and material saving. In addition, due to the character selection module and the spraying module, corresponding marks can be automatically sprayed to the inner side of the steel rail, manual operation is not needed in the whole process, time and labor are saved, safety is high, and spraying efficiency is high. The working efficiency of track spraying identification is improved, the safety of high-speed railway construction is improved, and certain social benefits and considerable development prospects are realized.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of the present invention.
1-storage battery, 2-socket, 3-line tube, 4-motor, 5-touch screen, 6-nozzle lifting platform, 7-connecting tube, 8-traveling wheel, 9-embedded single chip microcomputer, 10-ink box and cleaning liquid box, 11-filling port, 12-ink supply tube, 13-nozzle lifting rail, 14-nozzle telescopic rail, 15-nozzle, 16-cleaning liquid supply tube, 17-cleaning liquid box and 18-USB interface.
Detailed Description
As shown in fig. 1 and fig. 2, the working process of the portable automatic code spraying device for track line identification is as follows: an operator places the portable automatic code spraying equipment for the track line identification on the track, selects or inputs the content to be sprayed through the touch screen 5, and clicks to start to prepare for spraying; the portable automatic code spraying equipment for the track line identifications enters a working mode, the sprayer lifting platform 6 extends out of the sprayer, the traveling wheels 8 start to drive the portable automatic code spraying equipment for the track line identifications to move forward at a constant speed at a working speed, and meanwhile, the spray nozzles 15 start to spray; after the spraying is finished, the portable automatic track line identifier code spraying equipment starts to run at a higher running speed, and when the next spraying point is reached, an operator enables the portable automatic track line identifier code spraying equipment to advance at a working speed and start spraying through the Bluetooth equipment carried on the embedded single chip microcomputer 9; meanwhile, the nozzle can be controlled by a Bluetooth signal or a touch screen to spray cleaning liquid for cleaning.
The above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions and substitutions which may be made by those skilled in the art within the spirit of the present invention are within the scope of the present invention.
Claims (10)
1. A portable automatic code spraying device for track line marks comprises seven modules, namely a power supply module, a walking module, a spraying module, a spray head lifting module, an ink supply module, a cleaning module and a character selection module, wherein each part mainly comprises a nozzle (15), a spray head lifting platform (6), an ink supply pipe (12), an ink box and cleaning liquid box (10), a filling port (11), a socket (2), a nozzle lifting rail (13), a nozzle telescopic rail (14), a walking wheel (8), a motor (4), a line pipe (3), a touch screen (5), a connecting pipe (7), an embedded single chip microcomputer (9), a USB interface (18) and a cleaning liquid supply pipe (16); the power module consists of a socket (2), a storage battery (1) and a line pipe (3); the walking module is composed of walking wheels (8), a motor (4) and the like; the spraying module is composed of a connecting pipe (7), a nozzle (15) and the like; the spray head lifting module consists of a spray head lifting platform (6), a spray head lifting rail (13) and a spray nozzle telescopic rail (14); the ink supply module comprises an ink supply pipe (12), an ink box, a water tank (10), a filling port (11) and the like; the cleaning module is composed of a cleaning liquid supply pipe (16), a cleaning liquid tank (17) and the like; the character selection module is composed of an embedded single chip microcomputer (9), a touch screen (5) and the like.
2. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the printing ink and cleaning fluid supply module and the lifting module are arranged in the same cavity and are separately placed with the embedded single chip microcomputer and the power supply part, so that circuit damage caused by printing ink leakage is prevented.
3. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the ink and cleaning liquid tank placing cavity can be independently opened for direct filling.
4. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the spraying device has two speed modes of working speed and walking speed, and the equipment moves forwards at a constant speed at the working speed in the spraying process to provide a spraying space for the content needing to be sprayed; after the spraying is finished, the equipment accelerates to run to the next spraying point at a higher walking speed and decelerates to a working speed, and then moves forward at a constant speed again and sprays.
5. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the power supply part is placed independently, the socket (2) is adopted to connect the storage battery with the portable track line mark automatic code spraying equipment, and the storage battery is provided with an independent opening, so that the storage battery can be taken out for charging.
6. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: in order to prevent the nozzle of the steel rail code spraying equipment from being blocked, the automatic cleaning system is designed in the project, and the automatic cleaning system can be controlled by a single chip microcomputer to automatically clean before and after the portable rail line mark automatic code spraying equipment operates.
7. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: in the design scheme, the steel rail code spraying equipment adopts a non-contact type spraying method, and a pair of walking wheels (8) is arranged under the portable automatic track line mark code spraying equipment, so that the spraying operation at the same height can be ensured, and the nozzle abrasion caused by contact is avoided.
8. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the air compressor and the pressure reducing valve are integrated on the connecting pipe (7), the nozzle (15) and the spray head lifting platform (6).
9. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the USB interface (18) can be used for directly modifying and editing the information stored by the portable track circuit mark automatic code spraying equipment.
10. The portable automatic code spraying equipment for the track line marks as claimed in claim 1, wherein: the Bluetooth device arranged in the embedded single chip microcomputer (9) can realize remote control within a certain distance so as to realize the function of controlling the portable track line code spraying equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110536643.8A CN113103779A (en) | 2021-05-17 | 2021-05-17 | Portable automatic code spraying equipment for track line identification |
Applications Claiming Priority (1)
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CN202110536643.8A CN113103779A (en) | 2021-05-17 | 2021-05-17 | Portable automatic code spraying equipment for track line identification |
Publications (1)
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CN113103779A true CN113103779A (en) | 2021-07-13 |
Family
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Family Applications (1)
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CN202110536643.8A Pending CN113103779A (en) | 2021-05-17 | 2021-05-17 | Portable automatic code spraying equipment for track line identification |
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CN (1) | CN113103779A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115772669A (en) * | 2023-02-13 | 2023-03-10 | 淄博太极工业搪瓷有限公司 | Automatic powder spraying device for glass lining tank and using method |
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CA2067212A1 (en) * | 1990-05-31 | 1991-12-01 | Tadashi Ichikawa | Printing apparatus for wire material |
CN102085754A (en) * | 2010-11-23 | 2011-06-08 | 鞍山威达机械工程有限公司 | Continuous casting billet online cleaning and continuous writing type marking machine |
CN202715960U (en) * | 2012-06-07 | 2013-02-06 | 无锡捷进精机有限公司 | Automatic welding device for protective tube for automobile igniting coil |
CN106256553A (en) * | 2015-09-24 | 2016-12-28 | 耘创九州智能装备有限公司 | Track automatic marking device |
CN208515186U (en) * | 2018-04-09 | 2019-02-19 | 耘创九州智能装备有限公司 | Novel track marking machine people |
CN211195478U (en) * | 2019-10-31 | 2020-08-07 | 扬州大自然生物科技有限公司 | Automatic efficient washing and protecting articles for use ink jet numbering machine |
CN211892519U (en) * | 2019-12-31 | 2020-11-10 | 上海中冶横天智能科技股份有限公司 | Automatic number spraying system for end face of continuous casting square billet |
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2021
- 2021-05-17 CN CN202110536643.8A patent/CN113103779A/en active Pending
Patent Citations (9)
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CA2067212A1 (en) * | 1990-05-31 | 1991-12-01 | Tadashi Ichikawa | Printing apparatus for wire material |
CN102085754A (en) * | 2010-11-23 | 2011-06-08 | 鞍山威达机械工程有限公司 | Continuous casting billet online cleaning and continuous writing type marking machine |
CN202715960U (en) * | 2012-06-07 | 2013-02-06 | 无锡捷进精机有限公司 | Automatic welding device for protective tube for automobile igniting coil |
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CN211892519U (en) * | 2019-12-31 | 2020-11-10 | 上海中冶横天智能科技股份有限公司 | Automatic number spraying system for end face of continuous casting square billet |
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CN112345237A (en) * | 2020-09-27 | 2021-02-09 | 东风汽车有限公司 | Multi-station full-automatic disc gear detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115772669A (en) * | 2023-02-13 | 2023-03-10 | 淄博太极工业搪瓷有限公司 | Automatic powder spraying device for glass lining tank and using method |
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Application publication date: 20210713 |
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RJ01 | Rejection of invention patent application after publication |