CN113071161A - 一种基于大豆蛋白的抑菌织物及其制备方法 - Google Patents
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Abstract
本发明公开了一种基于大豆蛋白的抑菌织物及其制备方法，包括表层、抑菌层和内层，所述表层、抑菌层和内层相互贴合，表层采用棉纤维和大豆蛋白纤维的大豆蛋白混纺纱线作经纱，采棉纤维和吸湿排汗纤维的吸湿混纺纱线作纬纱；抑菌层采用50％‑60％棉纤维、10％‑20％聚酯纤维、20％‑40％大豆蛋白纤维的混纺棉纱作经纱，采用60％‑80％棉纤维、10％‑20％银纤维、10％‑20％吸湿排汗纤维的混纺抑菌棉纱作纬纱；内层采用莫代尔混纺纱线交织形成。本发明属于纺织材料技术领域，具体是提供了一种舒适度高、有效抑菌、吸湿排汗、适合制作内衣面料的基于大豆蛋白的抑菌织物。
Description
技术领域
本发明属于纺织材料技术领域，具体是指一种基于大豆蛋白的抑菌织物及其制备方法。
背景技术
随着人们生活水平的提高，人们对消费品的要求也越来越高，其中，对于织物产品的要求，已经从最开始追求的保暖向舒适、美观、有益健康等功能性方向发展，功能性纺织品应运而生；各种功能性织物产品被不断被开发，其中，对于抗菌织物而言，人们除了要求其具有普通织物的吸湿排汗性能外，还具有较佳的抗菌性能。
由于内衣紧贴人体皮肤，因此面料的选择尤为重要，特别是对过敏性皮肤，如果内衣面料选择不当，穿着后会有不适的感觉，随着节能低碳的盛行，环保型面料成为了内衣面料的主角，一些新型的轻薄舒适的保暖内衣面料受到了人们的青睐，主要是采用纳米技术加入竹纤维和珍珠粉等天然材料织成的保健内衣面料，其具有良好的透气性，对皮肤具有滋润效果，但是这类面料的弹性较差，极易变形，并且不具备抗菌功效。
发明内容
为解决上述现有难题，本发明提供了一种舒适度高、有效抑菌、吸湿排汗、适合制作内衣面料的基于大豆蛋白的抑菌织物。
本发明采用的技术方案如下：一种基于大豆蛋白的抑菌织物，包括表层、抑菌层和内层，所述表层、抑菌层和内层相互贴合，所述表层由下述重量份的原料织造而成：棉纤维70-90份、大豆蛋白纤维5-10份、吸湿排汗纤维5-20份，表层采用80％-90％棉纤维和10％-20％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为21S～60S，采用60％-90％棉纤维和10％-40％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为21S～60S，在织机上交织形成；抑菌层由下述重量份的原料织造而成：棉纤维50-60份、大豆蛋白纤维10-20份、聚酯纤维5-10份、银纤维5-10份、吸湿排汗纤维5-10份；抑菌层采用50％-60％棉纤维、10％-20％聚酯纤维、20％-40％大豆蛋白纤维的混纺棉纱作经纱，纱支为40S～50S，采用60％-80％棉纤维、10％-20％银纤维、10％-20％吸湿排汗纤维的混纺抑菌棉纱作纬纱，纱支为40S～50S，在织机上交织形成；内层采用莫代尔混纺纱线交织形成，莫代尔混纺纱线由下述重量份的原料混纺而成：棉纤维50-60份、莫代尔纤维20-30份、大豆蛋白纤维5-15份、甲壳素纤维5-15份；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm。
进一步地，所述表层和抑菌层采用平纹组织。
本发明还公开了一种基于大豆蛋白的抑菌织物的制作方法，包括如下步骤：
1)表层制作：按重量份准备棉纤维70-90份、大豆蛋白纤维5-10份、吸湿排汗纤维5-20份，采用10％-90％棉纤维和10％-20％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为21S～60S，采用10％-90％棉纤维和10％-20％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为21S～60S，在织机上按照平纹组织交织形成表层织物；
2)抑菌层制作：按重量份准备棉纤维50-60份、大豆蛋白纤维10-20份、聚酯纤维5-10份、银纤维5-10份、吸湿排汗纤维5-10份；将棉纤维、聚酯纤维、大豆蛋白纤维按照50％-60％：10％-20％：20％-40％的重量比例经混纺工艺制得混纺棉纱作经纱，纱支为40S～50S，将棉纤维、银纤维、吸湿排汗纤维按照60％-80％：10％-20％：10％-20％的重量比例经混纺工艺制得混纺抑菌棉纱作纬纱，纱支为40S～50S，在织机上按照平纹组织交织形成抑菌层织物；
3)内层制作：按照如下重量比：棉纤维50-60份、莫代尔纤维20-30份、大豆蛋白纤维5-15份、甲壳素纤维5-15份，将棉纤维、莫代尔纤维、大豆蛋白纤维和甲壳素纤维经混纺工艺制得莫代尔混纺纱线；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm，织布机交织形成得内层织物；
4)织物贴合：将表层、抑菌层和内层按照顺序连接得抑菌织物。
进一步地，所述表层、防晒层、抑菌层以及内层连接方式为缝合或粘合。
进一步地，所述混纺工艺的流程为：预处理→清棉→梳棉→并条→粗纱→细纱→络筒。
采用上述方案本发明取得有益效果如下：本发明一种基于大豆蛋白的抑菌织物，采用棉纤维与大豆蛋白纤维混纺作经纱并采用棉纤维与吸湿排汗纤维作纬纱制作表层，采用棉纤维、聚酯纤维、大豆蛋白纤维混纺作经纱并采用棉纤维、银纤维、吸湿排汗纤维作纬纱制作抑菌层，采用棉纤维、莫代尔纤维、大豆蛋白纤维和甲壳素纤维混纺制作内层，内层通过大豆蛋白纤维和甲壳素纤维有效抑菌，通过莫代尔纤维进行吸湿排汗，配合抑菌层的银纤维、吸湿排汗纤维与外层的吸湿排汗纤维进一步的吸湿排汗，透气性好，通过内层的大豆蛋白纤维和甲壳素纤维、抑菌层的大豆蛋白纤维和银纤维以及表层的大豆蛋白纤维多层抑菌，提高织物的抑菌性，抑菌率高达95％-99％，舒适柔软，亲肤度高。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
实施例1，本发明一种基于大豆蛋白的抑菌织物，包括表层、抑菌层和内层，所述表层、抑菌层和内层相互贴合，所述表层由下述重量份的原料织造而成：棉纤维70份、大豆蛋白纤维10份、吸湿排汗纤维20份，表层采用80％棉纤维和20％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为21S，采用90％棉纤维和40％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为21S，在织机上交织形成；抑菌层由下述重量份的原料织造而成：棉纤维50份、大豆蛋白纤维20份、聚酯纤维10份、银纤维10份、吸湿排汗纤维10份；抑菌层采用50％棉纤维、20％聚酯纤维、30％大豆蛋白纤维的混纺棉纱作经纱，纱支为40S，采用60％棉纤维、20％银纤维、20％吸湿排汗纤维的混纺抑菌棉纱作纬纱，纱支为40S，在织机上交织形成；内层采用莫代尔混纺纱线交织形成，莫代尔混纺纱线由下述重量份的原料混纺而成：棉纤维50份、莫代尔纤维30份、大豆蛋白纤维15份、甲壳素纤维15份；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm。
本发明一种基于大豆蛋白的抑菌织物的制作方法，包括如下步骤：
1)表层制作：按重量份准备棉纤维70份、大豆蛋白纤维10份、吸湿排汗纤维20份，采用80％棉纤维和20％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为21S，采用90％棉纤维和40％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为21S，在织机上按照平纹组织交织形成表层织物；
2)抑菌层制作：按重量份准备棉纤维50份、大豆蛋白纤维20份、聚酯纤维5-10份、银纤维5-10份、吸湿排汗纤维5-10份；将棉纤维、聚酯纤维、大豆蛋白纤维按照50％：20％：30％的重量比例经混纺工艺制得混纺棉纱作经纱，纱支为40S，将棉纤维、银纤维、吸湿排汗纤维按照60％：20％：20％的重量比例经混纺工艺制得混纺抑菌棉纱作纬纱，纱支为40S，在织机上按照平纹组织交织形成抑菌层织物；
3)内层制作：按照如下重量比：棉纤维50份、莫代尔纤维30份、大豆蛋白纤维15份、甲壳素纤维15份，将棉纤维、莫代尔纤维、大豆蛋白纤维和甲壳素纤维经混纺工艺制得莫代尔混纺纱线；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm，织布机交织形成得内层织物；
4)织物贴合：将表层、抑菌层和内层按照顺序连接得抑菌织物。
实施例2，本发明一种基于大豆蛋白的抑菌织物，包括表层、抑菌层和内层，所述表层、抑菌层和内层相互贴合，所述表层由下述重量份的原料织造而成：棉纤维80份、大豆蛋白纤维7份、吸湿排汗纤维15份，表层采用85％棉纤维和15％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为45S，采用70％棉纤维和30％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为45S，在织机上交织形成；抑菌层由下述重量份的原料织造而成：棉纤维55份、大豆蛋白纤维20份、聚酯纤维7份、银纤维8份、吸湿排汗纤维10份；抑菌层采用46％棉纤维、14％聚酯纤维、40％大豆蛋白纤维的混纺棉纱作经纱，纱支为45S，采用64％棉纤维、16％银纤维、20％吸湿排汗纤维的混纺抑菌棉纱作纬纱，纱支为40S～50S，在织机上交织形成；内层由下述重量份的原料混纺而成：棉纤维55份、莫代尔纤维25份、大豆蛋白纤维15份、甲壳素纤维5份；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm。
本发明一种基于大豆蛋白的抑菌织物的制作方法，包括如下步骤：
1)表层制作：按重量份准备棉纤维80份、大豆蛋白纤维7份、吸湿排汗纤维15份，采用85％棉纤维和15％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为45S，采用70％棉纤维和30％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为45S，在织机上按照平纹组织交织形成表层织物；
2)抑菌层制作：按重量份准备棉纤维55份、大豆蛋白纤维20份、聚酯纤维7份、银纤维8份、吸湿排汗纤维10份；将棉纤维、聚酯纤维、大豆蛋白纤维按照46％：14％：40％的重量比例经混纺工艺制得混纺棉纱作经纱，纱支为45S，将棉纤维、银纤维、吸湿排汗纤维按照64％：16％：20％的重量比例经混纺工艺制得混纺抑菌棉纱作纬纱，纱支为45S，在织机上按照平纹组织交织形成抑菌层织物；
3)内层制作：按照如下重量比：棉纤维55份、莫代尔纤维25份、大豆蛋白纤维15份、甲壳素纤维5份，将棉纤维、莫代尔纤维、大豆蛋白纤维和甲壳素纤维经混纺工艺制得莫代尔混纺纱线；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm，织布机交织形成得内层织物；
4)织物贴合：将表层、抑菌层和内层按照顺序连接得抑菌织物。
实施例3，一种基于大豆蛋白的抑菌织物，包括表层、抑菌层和内层，所述表层、抑菌层和内层相互贴合，所述表层由下述重量份的原料织造而成：棉纤维90份、大豆蛋白纤维5份、吸湿排汗纤维5份，表层采用90％棉纤维和10％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为60S，采用90％棉纤维和10％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为60S，在织机上交织形成；抑菌层由下述重量份的原料织造而成：棉纤维60份、大豆蛋白纤维20份、聚酯纤维5份、银纤维5份、吸湿排汗纤维10份；抑菌层采用50％棉纤维、10％-聚酯纤维、40％大豆蛋白纤维的混纺棉纱作经纱，纱支为50S，采用70％棉纤维、10％银纤维、20％吸湿排汗纤维的混纺抑菌棉纱作纬纱，纱支为50S，在织机上交织形成；内层由下述重量份的原料混纺而成：棉纤维60份、莫代尔纤维20份、大豆蛋白纤维10份、甲壳素纤维10份；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm。
本发明一种基于大豆蛋白的抑菌织物的制作方法，包括如下步骤：
1)表层制作：按重量份准备棉纤维90份、大豆蛋白纤维5份、吸湿排汗纤维5份，采用90％棉纤维和10％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为60S，采用90％棉纤维和10％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为60S，在织机上按照平纹组织交织形成表层织物；
2)抑菌层制作：按重量份准备棉纤维60份、大豆蛋白纤维20份、聚酯纤维5份、银纤维5份、吸湿排汗纤维10份；将棉纤维、聚酯纤维、大豆蛋白纤维按照50％：10％：40％的重量比例经混纺工艺制得混纺棉纱作经纱，纱支为50S，将棉纤维、银纤维、吸湿排汗纤维按照70％：10％：20％的重量比例经混纺工艺制得混纺抑菌棉纱作纬纱，纱支为50S，在织机上按照平纹组织交织形成抑菌层织物；
3)内层制作：按照如下重量比：棉纤维60份、莫代尔纤维20份、大豆蛋白纤维10份、甲壳素纤维10份，将棉纤维、莫代尔纤维、大豆蛋白纤维和甲壳素纤维经混纺工艺制得莫代尔混纺纱线；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm，织布机交织形成得内层织物；
4)织物贴合：将表层、抑菌层和内层按照顺序连接得抑菌织物。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。
Claims (5)
1.一种基于大豆蛋白的抑菌织物，其特征在于，包括表层、抑菌层和内层，所述表层、抑菌层和内层相互贴合，所述表层由下述重量份的原料织造而成：棉纤维70-90份、大豆蛋白纤维5-10份、吸湿排汗纤维5-20份，表层采用80％-90％棉纤维和10％-20％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为21S～60S，采用60％-90％棉纤维和10％-40％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为21S～60S，在织机上交织形成；抑菌层由下述重量份的原料织造而成：棉纤维50-60份、大豆蛋白纤维10-20份、聚酯纤维5-10份、银纤维5-10份、吸湿排汗纤维5-10份；抑菌层采用50％-60％棉纤维、10％-20％聚酯纤维、20％-40％大豆蛋白纤维的混纺棉纱作经纱，纱支为40S～50S，采用60％-80％棉纤维、10％-20％银纤维、10％-20％吸湿排汗纤维的混纺抑菌棉纱作纬纱，纱支为40S～50S，在织机上交织形成；内层采用莫代尔混纺纱线交织形成，莫代尔混纺纱线由下述重量份的原料混纺而成：棉纤维50-60份、莫代尔纤维20-30份、大豆蛋白纤维5-15份、甲壳素纤维5-15份；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm。
2.根据权利要求1所述的一种基于大豆蛋白的抑菌织物，其特征在于，所述表层和抑菌层采用平纹组织。
3.一种基于大豆蛋白的抑菌织物的制作方法，其特征在于包括如下步骤：
1)表层制作：按重量份准备棉纤维70-90份、大豆蛋白纤维5-10份、吸湿排汗纤维5-20份，采用10％-90％棉纤维和10％-20％大豆蛋白纤维的大豆蛋白混纺纱线作经纱，纱支为21S～60S，采用10％-90％棉纤维和10％-20％吸湿排汗纤维的吸湿混纺纱线作纬纱，纱支为21S～60S，在织机上按照平纹组织交织形成表层织物；
2)抑菌层制作：按重量份准备棉纤维50-60份、大豆蛋白纤维10-20份、聚酯纤维5-10份、银纤维5-10份、吸湿排汗纤维5-10份；将棉纤维、聚酯纤维、大豆蛋白纤维按照50％-60％：10％-20％：20％-40％的重量比例经混纺工艺制得混纺棉纱作经纱，纱支为40S～50S，将棉纤维、银纤维、吸湿排汗纤维按照60％-80％：10％-20％：10％-20％的重量比例经混纺工艺制得混纺抑菌棉纱作纬纱，纱支为40S～50S，在织机上按照平纹组织交织形成抑菌层织物；
3)内层制作：按照如下重量比：棉纤维50-60份、莫代尔纤维20-30份、大豆蛋白纤维5-15份、甲壳素纤维5-15份，将棉纤维、莫代尔纤维、大豆蛋白纤维和甲壳素纤维经混纺工艺制得莫代尔混纺纱线；经纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，纬纱采用70/30MDL/CJ9.7tex莫代尔混纺纱线，经密681根/10cm，纬密551根/10cm，幅宽175.5cm，织布机交织形成得内层织物；
4)织物贴合：将表层、抑菌层和内层按照顺序连接得抑菌织物。
4.根据权利要求3所述的一种基于大豆蛋白的抑菌织物的制作方法，其特征在于，所述表层、防晒层、抑菌层以及内层连接方式为缝合或粘合。
5.根据权利要求3所述的一种基于大豆蛋白的抑菌织物的制作方法，其特征在于，所述混纺工艺的流程为：预处理→清棉→梳棉→并条→粗纱→细纱→络筒。
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| CN118207671A (zh) * | 2024-03-19 | 2024-06-18 | 广东兆联纺织有限公司 | 一种抗静电快干锦纶多层复合面料及其制备方法 |
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Application publication date: 20210706 |