CN113070990A

CN113070990A - Mud cutting equipment for processing ceramic products

Info

Publication number: CN113070990A
Application number: CN202110400640.1A
Authority: CN
Inventors: 文戈; 黄韬; 罗小平; 彭玉林; 徐新林
Original assignee: Liling Pukou Insulator Manufacture Co ltd
Current assignee: Liling Pukou Insulator Manufacture Co ltd
Priority date: 2021-04-14
Filing date: 2021-04-14
Publication date: 2021-07-06
Anticipated expiration: 2041-04-14
Also published as: CN113070990B

Abstract

The invention relates to the field of ceramic product processing, in particular to mud cutting equipment for ceramic product processing, which comprises a base, wherein a synchronous mechanism is arranged on the base and used for conveying extruded ceramic raw materials, a mud cutting assembly is arranged on the synchronous mechanism and used for cutting the ceramic raw materials into sections, and the synchronous mechanism is in transmission connection with the mud cutting assembly and drives the mud cutting assembly and the ceramic raw materials to synchronously run. This kind of a mud equipment of cutting for ceramic product processing, make the ceramic raw materials synchronous operation of mud subassembly and extrusion equipment output through lazytongs, and make the mud subassembly of cutting carry out the dissection to ceramic raw materials at the in-process of operation, thereby need not to shut down extrusion equipment, realize continuity mud processing of cutting, improve work efficiency, and improve extrusion equipment's life, and can wash the drying to the belt of carrying ceramic raw materials simultaneously, avoid remaining ceramic raw materials to bond on the ceramic raw materials of epilogue, ensure that the neatly is even after the ceramic raw materials dissection.

Description

Mud cutting equipment for processing ceramic products

Technical Field

The invention relates to the field of ceramic product processing, in particular to mud cutting equipment for ceramic product processing.

Background

In the production and processing process of ceramic products, the raw materials after modulation need to be cut into mud blanks with the same specification, because the existing mud cutting equipment needs to extrude the raw materials into a section of length and then stop the machine to carry out equal-length cutting on the raw materials during working, the operation is reciprocating, the working procedure is time-consuming and long, the working efficiency is low, the equipment is frequently started and stopped, the service life of the equipment is easily reduced, and therefore, the mud cutting equipment for processing the ceramic products is provided.

Disclosure of Invention

The invention aims to provide mud cutting equipment for processing ceramic products, which solves the problems in the background technology. In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a cut mud equipment for ceramic product processing, includes the base, be provided with lazytongs on the base, and lazytongs is used for carrying the ceramic raw materials who extrudes to be provided with on the lazytongs and cut the mud subassembly, and cut the mud subassembly and be used for carrying out the dissection to ceramic raw materials, lazytongs is connected with cutting mud subassembly transmission to the drive is cut mud subassembly and ceramic raw materials synchronous operation.

Preferably, the synchronizing mechanism comprises a first rack fixed on the base, two ends of the first rack are respectively connected with a first roller and a second roller in a fixed-shaft rotating manner, and the first roller and the second roller are connected through a belt in a transmission manner.

Preferably, be fixed with the waste bin on the base, and the waste bin is located the downside of first frame, the inside of waste bin is fixed with the baffle, and the baffle is for two spaces with waste bin internal partitioning, the upper end of baffle is fixed with the scraper blade, and the scraper blade is used for scraping off the ceramic raw materials who bonds on the belt surface.

Preferably, the waste bin inner wall dead axle is connected with the brush roll in a rotating mode, the brush roll is used for cleaning the bottom face of the belt, and the brush roll is in transmission connection with the first roller through the belt wheel assembly.

Preferably, the inside both sides that are located the brush roll of waste bin are fixed with first shower, second shower respectively, first shower, second shower all are linked together with the water pump exit end that is fixed in on the base, the entrance point and the pond of water pump are linked together, be fixed with the air heater on the base, and the exit end and the tuyere of air heater are linked together, and the tuyere is fixed on the inner wall of waste bin to be used for drying the moisture to the belt surface.

Preferably, lazytongs is still including fixing on the base and being located the second frame of first frame upside, the both ends of second frame are dead axle respectively and are rotated and connect first sprocket, second sprocket, first sprocket, second sprocket pass through chain drive and connect, it is provided with a plurality ofly to cut the mud subassembly to set up on the chain along the length direction of chain equidistant.

Preferably, a vertical plate is fixed on the base, a motor is fixed on the vertical plate, a fixed shaft on the vertical plate is rotatably connected with a rotating shaft, the motor is in transmission connection with the rotating shaft, two ends of the rotating shaft are respectively provided with a bevel gear set, the two bevel gear sets are respectively in transmission connection with the second roller and the second chain wheel through a first turbine worm pair and a second turbine worm pair, the diameters of the first roller, the second roller, the first chain wheel and the second chain wheel are the same, and the transmission ratios of the first turbine worm pair and the second turbine worm pair are the same.

Preferably, the mud cutting assembly comprises a sliding barrel fixed on a chain, the sliding barrel is perpendicular to the chain at the position, a sliding plate is connected inside the sliding barrel in a sliding mode, two sides of the sliding plate are fixedly connected with a pressing rod and a cutter respectively, the pressing rod penetrates through and is connected with the inner end wall of the sliding barrel and the inner side of the chain, the pressing rod is located at the outer end of the sliding barrel, a roller is connected to the fixed shaft in a rotating mode, one end of the pressing rod located at the outer portion of the sliding barrel is connected with the sliding barrel through a spring, and the cutter penetrates through and is connected with the outer end wall of the sliding barrel and the outer side of the chain in a.

Preferably, a guide rail is fixed on the second rack, an arc-shaped protrusion is integrally fixed on the bottom surface of the guide rail, and the roller can roll on the guide rail and the bottom surface of the arc-shaped protrusion.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the mud cutting assembly and the ceramic raw material output by the extrusion equipment are synchronously operated through the synchronous mechanism, and the mud cutting assembly is used for cutting the ceramic raw material in the operation process, so that the extrusion equipment does not need to be stopped, continuous mud cutting treatment is realized, the working efficiency is improved, the service life of the extrusion equipment is prolonged, a belt for conveying the ceramic raw material can be cleaned and dried simultaneously, the residual ceramic raw material is prevented from being bonded on the subsequent ceramic raw material, and the cleanness and the uniformity of the ceramic raw material after being cut are ensured.

Drawings

FIG. 1 is a first schematic view of an assembly structure according to the present invention;

FIG. 2 is a second schematic view of the final assembly structure of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 2.

In the figure: 1. a base; 2. a water pump; 3. a tuyere; 4. a waste bin; 5. a second shower pipe; 6. a brush roll; 7. a pulley assembly; 8. a first shower pipe; 9. a partition plate; 10. a squeegee; 11. a first drum; 12. a belt; 13. a first frame; 14. a first sprocket; 15. a guide rail; 16. a second frame; 17. a chain; 18. a rotating shaft; 19. a bevel gear set; 20. a second turbine-worm pair; 21. a motor; 22. a second sprocket; 23. a spring; 24. a vertical plate; 25. a first turbine-worm pair; 26. a hot air blower; 27. a second drum; 28. an arc-shaped bulge; 29. a slide cylinder; 30. a pressure lever; 31. a cutter; 32. and a roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by workers skilled in the art without any inventive work based on the embodiments of the present invention, are within the scope of the present invention.

Referring to fig. 1 to 3, the present invention provides a technical solution: the utility model provides a cut mud equipment for ceramic product processing, includes base 1, is provided with lazytongs on the base 1, and lazytongs is used for carrying the ceramic raw materials who extrudes to be provided with on the lazytongs and cut the mud subassembly, and cut the mud subassembly and be used for carrying out the dissection to ceramic raw materials, lazytongs and cut mud subassembly transmission and be connected, and drive and cut mud subassembly and ceramic raw materials synchronous operation.

In this embodiment, the synchronizing mechanism includes a first frame 13 fixed on the base 1, two ends of the first frame 13 are respectively connected with a first roller 11 and a second roller 27 in a fixed-axis rotation manner, and the first roller 11 and the second roller 27 are connected by a belt 12 in a transmission manner.

In this embodiment, be fixed with waste bin 4 on the base 1, and waste bin 4 is located the downside of first frame 13, and the inside of waste bin 4 is fixed with baffle 9, and baffle 9 is separated waste bin 4 inside for two spaces, and the upper end of baffle 9 is fixed with scraper blade 10, and scraper blade 10 is used for scraping off the ceramic raw materials who bonds on belt 12 surface.

In the embodiment, the inner wall of the waste bin 4 is fixedly and rotatably connected with a brush roller 6, the brush roller 6 is used for cleaning the bottom surface of a belt 12, and the brush roller 6 is in transmission connection with a first roller 11 through a belt wheel assembly 7.

In this embodiment, the inside both sides that are located brush roll 6 of waste bin 4 are fixed with first shower 8, second shower 5 respectively, and first shower 8, second shower 5 all are linked together with the water pump 2 exit end that is fixed in on base 1, and the entrance point and the pond of water pump 2 are linked together, are fixed with air heater 26 on the base 1, and the exit end and the tuyere 3 of air heater 26 are linked together, and tuyere 3 is fixed on the inner wall of waste bin 4 to be used for drying moisture to belt 12 surface.

In this embodiment, the synchronizing mechanism further includes a second frame 16 fixed on the base 1 and located on the upper side of the first frame 13, two ends of the second frame 16 are respectively connected with a first chain wheel 14 and a second chain wheel 22 in a fixed-shaft rotating manner, the first chain wheel 14 and the second chain wheel 22 are connected through a chain 17 in a transmission manner, the mud cutting assembly is provided with a plurality of mud cutting assemblies, and the mud cutting assemblies are arranged on the chain 17 at equal intervals along the length direction of the chain 17.

In this embodiment, an upright plate 24 is fixed on the base 1, a motor 21 is fixed on the upright plate 24, a rotating shaft 18 is fixed on the upright plate 24 in a rotating manner, the motor 21 is in transmission connection with the rotating shaft 18, two ends of the rotating shaft 18 are respectively provided with a bevel gear set 19, the two bevel gear sets 19 are in transmission connection with a second roller 27 and a second sprocket 22 through a first turbine worm pair 25 and a second turbine worm pair 20, diameters of the first roller 11, the second roller 27, the first sprocket 14 and the second sprocket 22 are the same, and transmission ratios of the first turbine worm pair 25 and the second turbine worm pair 20 are the same.

In this embodiment, the mud cutting assembly includes a sliding barrel 29 fixed on the chain 17, the sliding barrel 29 is perpendicular to the chain 17, a sliding plate is slidably connected inside the sliding barrel 29, two sides of the sliding plate are respectively and fixedly connected with a pressing rod 30 and a cutter 31, the pressing rod 30 penetrates through and is slidably connected with an end wall of the sliding barrel 29, which points to the inner side of the chain 17, one end of the pressing rod 30, which is located outside the sliding barrel 29, is rotatably connected with a roller 32 in a fixed-axis mode, one end of the pressing rod 30, which is located outside the sliding barrel 29, is connected with the sliding barrel 29 through a spring 23, and the cutter 31 penetrates through and is slidably connected with an end wall of the sliding barrel 29, which points to the.

In this embodiment, the second frame 16 is fixed with a guide rail 15, an arc-shaped protrusion 28 is integrally fixed on the bottom surface of the guide rail 15, and the roller 32 can roll on the bottom surfaces of the guide rail 15 and the arc-shaped protrusion 28.

The use method and the advantages of the invention are as follows: when the mud cutting equipment for processing the ceramic products is used, the working process is as follows:

as shown in fig. 1 and fig. 2, the motor 21 is started to operate and make the motor 21 drive the rotating shaft 18 to rotate, so that the rotating shaft 18 and the corresponding first worm-gear pair 25 and second worm-gear pair 20 through the bevel gear sets 19 at the two ends drive the second drum 27 and the second sprocket 22 to rotate in the same speed and in opposite directions, in this embodiment, the second drum 27 rotates counterclockwise, and the second sprocket 22 rotates clockwise, so that the belt 12 runs counterclockwise and the chain 17 runs clockwise, and the speed is the same, during the counterclockwise running of the belt 12, the extruded ceramic raw material is conveyed from right to left, and during the clockwise running of the chain 17, each mud cutting assembly is driven to run counterclockwise, so that the moving direction of the mud cutting assembly on the chain 17 at the lower side of the second frame 16 is the same as the moving direction of the ceramic raw material on the belt 12 at the upper side of the first frame 13, and the speeds are the same, thereby realizing synchronous operation.

As mentioned above, in the process that the chain 17 drives the slide cylinder 29 on the chain 17 at the lower side of the second frame 16 to move from right to left, the slide cylinder 29 drives the press rod 30 and the roller 32 to move from right to left synchronously through the slide plate, and the roller 32 rolls from right to left along the guide rail 15, when the roller 32 passes through the bottom surface of the arc-shaped protrusion 28 to move from top to bottom, the arc-shaped protrusion 28 applies a downward force to the press rod 30 through the roller 32, so that the press rod 30 compresses the spring 23, so that the spring 23 obtains a restoring force, the press rod 30 drives the cutter 31 to move downwards synchronously through the slide plate in the process that the press rod 30 moves downwards under the downward force, so that the cutter 31 cuts the ceramic raw material on the belt 12, when the roller 32 moves from bottom to top along the bottom surface of the arc-shaped protrusion 28, the press rod 30 drives the cutter 31 to move upwards through the slide plate under the restoring force of the spring, therefore, the extrusion equipment does not need to be stopped, continuous mud cutting treatment is realized, the working efficiency is improved, and the service life of the extrusion equipment is prolonged.

In the process that the belt 12 runs anticlockwise, ceramic raw materials bonded on the belt 12 are scraped through the scraper 10, the scraped ceramic raw materials fall into a space on the left side of a partition plate 9 inside the waste bin 4 to be collected, the water pump 2 and the hot air blower 26 are started to work simultaneously, the water in the water tank is respectively conveyed into the first spray pipe 8 and the second spray pipe 5 by the water pump 2, the belt cleaned by the scraper 10 is washed by the first spray pipe 8, meanwhile, the first roller 11 drives the brush roller 6 to rotate through the belt wheel assembly 7 in the process that the belt 12 runs, so that the belt 12 cleaned by the first spray pipe 8 is scrubbed, finally, the belt 12 cleaned by the brush roller 6 is washed again through the second spray pipe 5, so that the cleaning effect on the belt is improved, the cleaned waste water falls into a space on the right side of the partition plate 9 inside the waste bin 4 to be collected, then the air is heated by the hot air blower 26 and blown to the cleaned belt 12 through the air nozzle 3, so that the belt 12 is dried, the residual ceramic raw material is prevented from being bonded on the subsequent ceramic raw material, and the cleanness and the uniformity of the ceramic raw material after being cut into sections are ensured.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A cut mud equipment for ceramic product processing, includes base (1), its characterized in that: be provided with lazytongs on base (1), and lazytongs is used for carrying the ceramic raw materials who extrudes to be provided with on the lazytongs and cut the mud subassembly, and cut the mud subassembly and be used for carrying out the dissection to ceramic raw materials, lazytongs is connected with cutting the mud subassembly transmission, and drives and cut mud subassembly and ceramic raw materials synchronous operation.

2. The mud cutting device for ceramic product processing according to claim 1, wherein: the synchronizing mechanism comprises a first rack (13) fixed on the base (1), two ends of the first rack (13) are respectively connected with a first roller (11) and a second roller (27) in a fixed-shaft rotating mode, and the first roller (11) and the second roller (27) are in transmission connection through a belt (12).

3. The mud cutting device for ceramic product processing according to claim 2, wherein: be fixed with waste material case (4) on base (1), and waste material case (4) are located the downside of first frame (13), the inside of waste material case (4) is fixed with baffle (9), and baffle (9) are two spaces with waste material case (4) internal partitioning, the upper end of baffle (9) is fixed with scraper blade (10), and scraper blade (10) are used for striking off the ceramic raw materials who bonds on belt (12) surface.

4. A mud cutting apparatus for ceramic product processing according to claim 3, wherein: the waste bin (4) is characterized in that a brush roller (6) is rotatably connected to the inner wall of the waste bin in a dead axle mode, the brush roller (6) is used for cleaning the bottom surface of a belt (12), and the brush roller (6) is in transmission connection with a first roller (11) through a belt wheel assembly (7).

5. A mud cutting apparatus for ceramic product processing according to claim 4, wherein: the inside both sides that are located brush roll (6) of waste bin (4) are fixed with first shower (8), second shower (5) respectively, first shower (8), second shower (5) all are linked together with water pump (2) exit end that are fixed in on base (1), the entrance point and the pond of water pump (2) are linked together, be fixed with air heater (26) on base (1), and the exit end and tuyere (3) of air heater (26) are linked together, and tuyere (3) are fixed on the inner wall of waste bin (4) to be used for drying moisture to belt (12) surface.

6. The mud cutting device for ceramic product processing according to claim 2, wherein: the synchronizing mechanism is still including fixing second frame (16) on base (1) and being located first frame (13) upside, the both ends of second frame (16) are dead axle respectively and are rotated and connect first sprocket (14), second sprocket (22), first sprocket (14), second sprocket (22) are connected through chain (17) transmission, it is provided with a plurality ofly to cut the mud subassembly to set up on chain (17) along the length direction of chain (17) equidistant.

7. A mud cutting apparatus for ceramic product processing according to claim 6, wherein: the base (1) is fixed with a vertical plate (24), a motor (21) is fixed on the vertical plate (24), a fixed shaft on the vertical plate (24) is rotatably connected with a rotating shaft (18), the motor (21) is in transmission connection with the rotating shaft (18), two ends of the rotating shaft (18) are respectively provided with a bevel gear set (19), the two bevel gear sets (19) are in transmission connection with a second roller (27) and a second chain wheel (22) through a first turbine pair (25) and a second turbine worm pair (20), the diameters of the first roller (11), the second roller (27), the first chain wheel (14) and the second chain wheel (22) are the same, and the transmission ratios of the first turbine worm pair (25) and the second turbine worm pair (20) are the same.

8. A mud cutting apparatus for ceramic product processing according to claim 6, wherein: the mud cutting assembly comprises a sliding barrel (29) fixed on a chain (17), the sliding barrel (29) is perpendicular to the chain (17) at the position, a sliding plate is connected to the inside of the sliding barrel (29) in a sliding mode, two sides of the sliding plate are respectively fixedly connected with a pressing rod (30) and a cutter (31), the pressing rod (30) penetrates through and is connected with the end wall of the inner side of the sliding barrel (29) in a sliding mode, the pressing rod (30) is located at the outer portion of the sliding barrel (29) in a fixed shaft rotating mode and is connected with a roller (32), one end, located outside the sliding barrel (29), of the pressing rod (30) is connected with the sliding barrel (29) through a spring (23), and the cutter (31) penetrates through and is connected with the end wall of the outer side of the sliding barrel (29) in a sliding mode and is used for cutting ceramic raw materials on.

9. The mud cutting apparatus for ceramic product processing according to claim 8, wherein: a guide rail (15) is fixed on the second rack (16), an arc-shaped protrusion (28) is integrally fixed on the bottom surface of the guide rail (15), and the roller (32) can roll on the bottom surfaces of the guide rail (15) and the arc-shaped protrusion (28).