CN113058913A - Maintenance method of milling cutter - Google Patents
Maintenance method of milling cutter Download PDFInfo
- Publication number
- CN113058913A CN113058913A CN202110320500.3A CN202110320500A CN113058913A CN 113058913 A CN113058913 A CN 113058913A CN 202110320500 A CN202110320500 A CN 202110320500A CN 113058913 A CN113058913 A CN 113058913A
- Authority
- CN
- China
- Prior art keywords
- milling cutter
- milling
- spiral
- washing
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003801 milling Methods 0.000 title claims abstract description 157
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000012423 maintenance Methods 0.000 title abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 238000005406 washing Methods 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 15
- 230000003064 anti-oxidating effect Effects 0.000 claims abstract description 14
- 230000001680 brushing effect Effects 0.000 claims abstract description 12
- 239000007921 spray Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 6
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 230000001877 deodorizing effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of processing cutter maintenance methods, in particular to a maintenance method of a milling cutter, which comprises the following steps: s1, primary cleaning: cleaning stains on the surface of the milling cutter by using a cleaning brush; s2, washing: washing the surface of the milling cutter subjected to primary cleaning in the S1 by using a washing spray head; s3, secondary cleaning: wiping the surface of the washed milling cutter by using a towel; s4, drying: putting the milling cutter subjected to secondary cleaning in the step S3 into a drying box with an ultraviolet lamp for drying until the weight of the milling cutter is not changed, stopping drying, and then performing ultraviolet irradiation by using the ultraviolet lamp; s5, oiling: brushing oil on the surface of the milling cutter dried in the step S4 by using a clean brush head until the surface of the milling cutter is completely covered with anti-oxidation oil; s6, storing: and putting the milling cutter brushed with the anti-oxidation oil into a storage device for storage.
Description
Technical Field
The invention relates to the technical field of processing cutter maintenance methods, in particular to a maintenance method of a milling cutter.
Background
A milling cutter is a rotary cutter for milling having one or more teeth, each of which intermittently cuts off the allowance of a workpiece in sequence during operation, and is mainly used for machining planes, steps, grooves, formed surfaces, cutting off workpieces, and the like on a milling machine. The service life of the milling cutter is related to not only the material and the shape of the milling cutter used in the manufacturing process of the milling cutter, but also the maintenance method of the milling cutter in use.
Disclosure of Invention
The invention aims to provide a maintenance method of a milling cutter, which solves the problem that the service life of the milling cutter is short due to poor maintenance of the existing milling cutter.
In order to solve the technical problems, the invention adopts the following technical scheme:
a method of servicing a milling cutter, comprising the steps of:
s1, primary cleaning: cleaning stains on the surface of the milling cutter by using a cleaning brush;
s2, washing: washing the surface of the milling cutter subjected to primary cleaning in the S1 by using a washing spray head;
s3, secondary cleaning: wiping the surface of the washed milling cutter by using a towel;
s4, drying: putting the milling cutter subjected to secondary cleaning in the step S3 into a drying box with an ultraviolet lamp for drying until the weight of the milling cutter is not changed, stopping drying, and then performing ultraviolet irradiation by using the ultraviolet lamp;
s5, oiling: brushing oil on the surface of the milling cutter dried in the step S4 by using a clean brush head until the surface of the milling cutter is completely covered with anti-oxidation oil;
s6, storing: and putting the milling cutter brushed with the anti-oxidation oil into a storage device for storage.
The further technical scheme is that the cleaning brush comprises one or more of a hard brush, a soft brush and a sponge brush.
Further, the washing process in S2 includes two times of washing;
when the sprayer is washed for the first time, the sprayer inclines downwards and rotates around the milling cutter, and the sprayer gradually moves downwards while rotating around the milling cutter, so that the sprayer performs spiral washing from top to bottom around the milling cutter;
when washing for the second time, shower nozzle tilt up and encircle the milling cutter and rotate, still will upwards move gradually when the shower nozzle encircles the milling cutter rotation to make the shower nozzle encircle the milling cutter and carry out from supreme spiral washing down.
According to a further technical scheme, the milling cutter is provided with a plurality of rows of first milling belts, the first milling belts are spirally arranged, a plurality of first cutter teeth are arranged on the first milling belts, and when the milling cutter is cleaned, the spiral flushing direction of the spray head is the same as the spiral arrangement direction of the first milling belts.
The further technical scheme is that the surface of the milling cutter is wiped by a towel in the secondary cleaning process until no large-particle water drops exist on the surface.
The further technical proposal is that the temperature in the drying box in the drying process is 150-300 ℃.
According to a further technical scheme, after drying is finished, the milling cutter is naturally cooled in a drying box, and then ultraviolet irradiation is carried out.
A further technical scheme is that the oiling process in the S5 comprises two times of oiling;
during the first oiling, the brush head performs spiral brushing from top to bottom around the milling cutter;
when oiling for the second time, the brush head surrounds the milling cutter to carry out spiral brushing from bottom to top.
According to a further technical scheme, the milling cutter is provided with a plurality of rows of second milling belts, the second milling belts are spirally arranged, a plurality of second cutter teeth are arranged on the second milling belts, and when the milling cutter is oiled, the spiral oiling direction of the brush head is the same as the spiral oiling direction of the second milling belts.
The further technical scheme is that a placing groove matched with the shape of the milling cutter is arranged in the storage device.
Compared with the prior art, the invention has the beneficial effects that: the method comprises the steps of cleaning stains on the surface of the milling cutter by using a cleaning brush so that large-particle impurities cannot remain or are attached to the surface of the milling cutter, washing the surface of the milling cutter by using a spray head, washing away small particles such as dust and the like attached to the surface of the milling cutter in the washing process, wiping the milling cutter dry, drying until the weight of the milling cutter is not changed, judging that all water is sufficiently dried, sterilizing and deodorizing by adopting ultraviolet irradiation at the moment, brushing oil on the surface of the milling cutter, covering the surface of the milling cutter with anti-oxidation oil, and playing a good anti-oxidation protection role on the milling cutter so that the milling cutter cannot be oxidized and corroded in the subsequent storage process.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example (b):
the maintenance method of the milling cutter in the embodiment specifically includes the following steps:
s1, primary cleaning: cleaning stains on the surface of the milling cutter by using a cleaning brush;
s2, washing: washing the surface of the milling cutter subjected to primary cleaning in the S1 by using a washing spray head;
s3, secondary cleaning: wiping the surface of the washed milling cutter by using a towel;
s4, drying: putting the milling cutter subjected to secondary cleaning in the step S3 into a drying box with an ultraviolet lamp for drying until the weight of the milling cutter is not changed, stopping drying, and then performing ultraviolet irradiation by using the ultraviolet lamp;
s5, oiling: brushing oil on the surface of the milling cutter dried in the step S4 by using a clean brush head until the surface of the milling cutter is completely covered with anti-oxidation oil;
s6, storing: and (5) placing the milling cutter brushed with the anti-oxidation oil in the step (S5) into a storage device for storage.
The method comprises the steps of cleaning stains on the surface of the milling cutter by using a cleaning brush so that large-particle impurities cannot remain or are attached to the surface of the milling cutter, washing the surface of the milling cutter by using a spray head, washing away small particles such as dust and the like attached to the surface of the milling cutter in the washing process, wiping the milling cutter dry, drying until the weight of the milling cutter is not changed, judging that all water is sufficiently dried, sterilizing and deodorizing by adopting ultraviolet irradiation at the moment, brushing oil on the surface of the milling cutter, covering the surface of the milling cutter with anti-oxidation oil, and playing a good anti-oxidation protection role on the milling cutter so that the milling cutter cannot be oxidized and corroded in the subsequent storage process.
Wherein, the cleaning brush includes one or more in stereoplasm brush, soft brush, the sponge brush, can utilize a cleaning brush to carry out primary cleaning once promptly, also can utilize multiple cleaning brush to carry out a lot of primary cleaning to make the primary cleaning cleaner thoroughly.
The process of washing in S2 includes twice and washes, when washing for the first time, the shower nozzle downward sloping and encircle the milling cutter and rotate, still will move down gradually when the shower nozzle encircles milling cutter pivoted to make the shower nozzle encircle milling cutter and carry out from last spiral washing extremely down, when washing for the second time, the shower nozzle tilt up and encircle milling cutter and rotate, still will move up gradually when the shower nozzle encircles milling cutter pivoted, so that the shower nozzle encircles milling cutter and carries out from supreme spiral washing down. Be equipped with a plurality of rows of first bands of milling on the milling cutter, first band of milling is spiral setting and is equipped with a plurality of first sword teeth on first band of milling, when wasing milling cutter, the direction that the shower nozzle spiral was washed is the syntropy with the direction that first band of milling spiral set up.
Adopt the mode of spiral surrounding type to wash milling cutter, the shower nozzle is when the spray rinsing milling cutter, and the first stage of washing will be along the spiral direction from last down wash the spray rinsing, and the second stage of washing will be against the spiral direction from down up wash the spray rinsing, through twice washing in opposite directions to make the shower nozzle can both wash thoroughly to each position of milling cutter, so that the impurity such as the dust that remains in chip groove, each position of first sword tooth can wash totally, the follow-up maintenance process of milling cutter of being convenient for.
Wherein, the secondary cleaning in-process utilizes the towel to clean milling cutter surface to the surface does not have the large granule drop of water can, utilize the towel to adsorb the drop of water of great granule and clean residual stain can, remaining residual drop of water can through follow-up stoving.
Wherein, the temperature in the drying box is 150-300 ℃ in the drying process, and the drying in the temperature range can lead the drying speed to be higher without influencing the performance of the milling cutter. And after drying, naturally cooling the milling cutter in a drying box, and then carrying out ultraviolet irradiation. The milling cutter is convenient to place by sterilizing and deodorizing through ultraviolet irradiation, and bacterial breeding in the placing process is avoided.
The process of oiling in S5 includes twice, when oiling for the first time, the brush head encircles milling cutter and carries out from last spiral brushing oil to down, when oiling for the second time, the brush head encircles milling cutter and carries out from supreme spiral brushing oil down, is equipped with a plurality of rows of second on the milling cutter and mills the area, the second mills to take and is spiral setting and is equipped with a plurality of second sword teeth on the second mills to take, when oiling to milling cutter, the direction that the spiral of brush head oiled mills with the second and takes spiral setting' S direction syntropy.
Adopt the mode of spiral surrounding type to oil milling cutter, the brush head is when oiling milling cutter, it will carry out the brush oil along the spiral direction from last down to the surface of milling cutter to oil for the first time, oil for the second time will carry out the brush oil along the spiral direction from up down to the surface of milling cutter down, brush oil through twice opposite direction, so that each position of milling cutter can both thorough brush oil, from and can make anti-oxidation oil can cover whole milling cutter surface, at the chip groove, each position homoenergetic of second sword tooth receives the protection of anti-oxidation oil, be convenient for carry out better protection to milling cutter, avoid milling cutter to take place the oxidation, phenomenons such as corruption.
Be equipped with in the storage device with the standing groove of milling cutter shape looks adaptation, can also set up the flexible pad in the standing groove, alright avoid milling cutter by the foreign object striking or hit to hit etc. and take place to destroy, further prolong milling cutter's life, and the standing groove can make milling cutter can not bump with storage device's inner wall in storage device, further plays the protection effect to milling cutter.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure and claims of this application. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (10)
1. A method of servicing a milling cutter, comprising the steps of:
s1, primary cleaning: cleaning stains on the surface of the milling cutter by using a cleaning brush;
s2, washing: washing the surface of the milling cutter subjected to primary cleaning in the S1 by using a washing spray head;
s3, secondary cleaning: wiping the surface of the washed milling cutter by using a towel;
s4, drying: putting the milling cutter subjected to secondary cleaning in the step S3 into a drying box with an ultraviolet lamp for drying until the weight of the milling cutter is not changed, stopping drying, and then performing ultraviolet irradiation by using the ultraviolet lamp;
s5, oiling: brushing oil on the surface of the milling cutter dried in the step S4 by using a clean brush head until the surface of the milling cutter is completely covered with anti-oxidation oil;
s6, storing: and putting the milling cutter brushed with the anti-oxidation oil into a storage device for storage.
2. The method for servicing a milling cutter according to claim 1, wherein: the cleaning brush comprises one or more of a hard brush, a soft brush and a sponge brush.
3. The method for servicing a milling cutter according to claim 1, wherein: the flushing process in S2 includes two flushes;
when the sprayer is washed for the first time, the sprayer inclines downwards and rotates around the milling cutter, and the sprayer gradually moves downwards while rotating around the milling cutter, so that the sprayer performs spiral washing from top to bottom around the milling cutter;
when washing for the second time, shower nozzle tilt up and encircle the milling cutter and rotate, still will upwards move gradually when the shower nozzle encircles the milling cutter rotation to make the shower nozzle encircle the milling cutter and carry out from supreme spiral washing down.
4. The method for servicing a milling cutter according to claim 3, wherein: the milling cutter is provided with a plurality of rows of first milling belts, the first milling belts are spirally arranged, a plurality of first cutter teeth are arranged on the first milling belts, and when the milling cutter is cleaned, the spiral flushing direction of the spray head is the same as the spiral arrangement direction of the first milling belts.
5. The method for servicing a milling cutter according to claim 1, wherein: and in the secondary cleaning process, the surface of the milling cutter is wiped by using a towel until no large-particle water drops exist on the surface.
6. The method for servicing a milling cutter according to claim 1, wherein: the temperature in the drying box in the drying process is 150-300 ℃.
7. The method for servicing a milling cutter according to claim 6, wherein: and after drying, naturally cooling the milling cutter in a drying box, and then carrying out ultraviolet irradiation.
8. The method for servicing a milling cutter according to claim 1, wherein: the oiling process in the S5 comprises two times of oiling;
during the first oiling, the brush head performs spiral brushing from top to bottom around the milling cutter;
when oiling for the second time, the brush head surrounds the milling cutter to carry out spiral brushing from bottom to top.
9. The method for servicing a milling cutter according to claim 8, wherein: be equipped with a plurality of rows of second on the milling cutter and mill the area, the second mills the area and is spiral setting and is equipped with a plurality of second sword teeth on the second mills the area, when oiling to milling cutter, the direction that the brush head spiral oiled mills the direction syntropy that takes spiral setting with the second.
10. The method for servicing a milling cutter according to claim 1, wherein: and a placing groove matched with the shape of the milling cutter is arranged in the storage device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110320500.3A CN113058913A (en) | 2021-03-25 | 2021-03-25 | Maintenance method of milling cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110320500.3A CN113058913A (en) | 2021-03-25 | 2021-03-25 | Maintenance method of milling cutter |
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CN113058913A true CN113058913A (en) | 2021-07-02 |
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CN202110320500.3A Pending CN113058913A (en) | 2021-03-25 | 2021-03-25 | Maintenance method of milling cutter |
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Application publication date: 20210702 |