CN113022155A - Man-machine interactive carbon nanotube conductive ink flexible circuit printer - Google Patents
Man-machine interactive carbon nanotube conductive ink flexible circuit printer Download PDFInfo
- Publication number
- CN113022155A CN113022155A CN202110224677.3A CN202110224677A CN113022155A CN 113022155 A CN113022155 A CN 113022155A CN 202110224677 A CN202110224677 A CN 202110224677A CN 113022155 A CN113022155 A CN 113022155A
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- Prior art keywords
- printing
- ring
- circuit
- conductive ink
- flexible circuit
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 239000002041 carbon nanotube Substances 0.000 title claims abstract description 14
- 229910021393 carbon nanotube Inorganic materials 0.000 title claims abstract description 14
- 230000002452 interceptive effect Effects 0.000 title abstract description 6
- 238000007639 printing Methods 0.000 claims abstract description 56
- 238000004806 packaging method and process Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000001723 curing Methods 0.000 claims abstract description 19
- 230000003993 interaction Effects 0.000 claims abstract description 14
- 238000000016 photochemical curing Methods 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 4
- 238000003848 UV Light-Curing Methods 0.000 claims 2
- 230000009977 dual effect Effects 0.000 claims 1
- 239000000976 ink Substances 0.000 description 22
- 239000011231 conductive filler Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000007648 laser printing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010999 medical injection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1241—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing
- H05K3/125—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing by ink-jet printing
Abstract
The invention discloses a design scheme of a man-machine interactive carbon nanotube conductive ink flexible circuit printer, which comprises a transmission and positioning system, a circuit printing and packaging system and a photocuring system. The transmission and positioning system adopts an annular design, so that the human-computer interaction function is realized, and a plurality of processes are performed orderly and efficiently. The circuit printing and packaging system adopts the design of photo-curing carbon nano tube conductive ink and pinhole nozzle pneumatic conveying, so that the equipment has higher economical efficiency. The ultraviolet light curing lamps distributed on the left and right are adopted in the light curing system, and the printing efficiency of the flexible circuit printer is further improved.
Description
Technical Field
The invention belongs to the field of electronic additive manufacturing, and particularly relates to a design scheme of a man-machine interactive carbon nanotube conductive ink flexible circuit printer.
Background
The conductive ink is a composite material consisting of conductive filler, an adhesive, a solvent and an auxiliary agent, wherein the conductive filler is dispersed in the adhesive to form composite conductive particles, and a conductive circuit can be printed on a flexible or rigid substrate to prepare the printed circuit board. The key functional phase of the conductive ink is conductive filler, and the conductive ink can be divided into inorganic systems, organic systems and composite systems according to the difference of the conductive filler. The traditional carbon-based conductive ink takes graphite, carbon fiber and a mixture thereof as main fillers, belongs to the class of inorganic systems, and has the advantages of low cost, stable performance, high cost performance and the like; inorganic nano-metal conductive ink and organic conductive ink have better conductivity, and gradually replace the traditional carbon conductive filler. However, the novel carbon-based conductive ink prepared by using the carbon nanotubes and the graphene as the conductive filler has the advantages of higher conductivity, better mechanical strength, lighter weight, lower cost, greater research and development prospect and higher market value.
The method of printing flexible circuit boards using conductive inks is a common method. A flexible circuit is a special circuit formed by mounting electronic components on a flexible substrate, which is usually made of a polymer material and has the characteristics of light weight, thin thickness, flexibility and bending. The flexible circuit board has wide application in the fields of smart phones, wearable equipment, automotive electronics and the like. The process of printing the flexible circuit board is various and comprises the steps of substrate laser printing, circuit printing, plate shearing, electronic element connection, packaging and the like. Most of the existing flexible circuit printers are in a jet printing mode, a plurality of micro nozzles are integrated into a multi-channel industrial nozzle, and then the printing process is realized by controlling ink jet of each nozzle and the movement of the multi-channel nozzle. This printing method has many ink paths and high efficiency, but is costly, and requires manual inspection of the circuits and connection of electronic components for printing of most complex circuits. Therefore, a flexible circuit printer capable of realizing human-computer interaction function and economy is needed to meet the printing and detection requirements of complex flexible circuits.
Disclosure of Invention
The invention aims to provide a design scheme of a human-computer interaction type carbon nanotube conductive ink flexible circuit printer, so that the requirements are met, the flexible circuit printer is more economical, and a human-computer interaction function can be realized.
In order to achieve the above purpose, the invention provides the following design scheme: a man-machine interactive carbon nanotube conductive ink flexible circuit printer comprises a transmission and positioning system, a circuit printing and packaging system and a light curing system, and the following is a specific design scheme of each system.
The invention is designed into a ring structure, the front end of the ring is a human-computer interaction area for manual circuit detection or electronic element connection, the rear end of the ring is a circuit printing and packaging area, the left and right side areas of the ring are photocuring areas, and each area is driven and positioned by a ring driving wheel disc device.
Regarding the transmission and positioning system, in order to realize that the multiple processes are continuously carried out when the flexible circuit is printed and realize the human-computer interaction function, the transmission and positioning system designed by the invention consists of an annular base, an annular transmission wheel disc and an adjustable printing platform. The annular driving wheel disc is arranged on the annular base, the adjustable printing platform is arranged at the upper part of the annular driving wheel disc, a driving wheel and an inner gear structure are designed at the bottom of the annular driving wheel disc, the motor drives the gear to realize the circumferential driving function, and the infrared receiving device is arranged on the circumferential surface of the wheel disc to realize the positioning and stopping function. Through the structural design, the transmission and positioning system can move the printing platform on the transmission and positioning system to a human-computer interaction area, a circuit printing and packaging area and a photocuring area, so that each area can perform corresponding printing procedures.
Regarding the circuit printing and packaging system, the flexible circuit printer designed by the invention is of a double-nozzle structure and respectively conveys conductive ink for printing and UV glue for packaging. In order to realize the efficient printing process by matching with various systems, the conductive ink used by the invention adopts the carbon nano tube as the conductive filler and the photosensitive solution as the solvent, so that the curing can be realized by ultraviolet irradiation. The adopted UV adhesive is also a photosensitive adhesive, and is a kind of adhesive which can be cured only by ultraviolet irradiation. Considering that the conductive ink and the UV adhesive are both fluid and inspired by the structure of a medical injection needle, the two nozzles of the invention are designed into conical structures, the inner parts of the nozzles are pinholes, the nozzles are connected with a conveying pipeline, and the control of the two fluids is realized by adopting a pneumatic conveying mode. Through the structural design, the cost requirement of the circuit printing and packaging system for manufacturing the nozzle is greatly reduced, and the packaging function of the printed circuit is realized while the economy is realized.
Regarding the photo-curing system, because all the materials adopted in the above system are cured by ultraviolet light irradiation, and considering that the printing process of the flexible circuit board is numerous, and the circuit needs to be manually detected and the electronic components need to be connected, the photo-curing system needs to perform multiple curing on the flexible circuit, and after the manual inspection, connection and other operations, the curing process should cure the conductive ink first and then cure the UV glue for encapsulation. Therefore, the invention adopts two ultraviolet light curing lamps which are arranged at the left and right side areas of the annular structure and are matched with the systems to cure the printed circuit for a plurality of times in sequence.
Compared with the prior art, the invention has the following beneficial effects: 1. the printing platform is moved by adopting an annular transmission and positioning system, so that the man-machine interaction function is realized, and a plurality of procedures for printing the flexible circuit are orderly and efficiently carried out; 2. the circuit printing and packaging system adopts the design of photo-curing carbon nano tube conductive ink and pinhole nozzle pneumatic conveying, so that the high efficiency of the printing process can be realized while the economy of the equipment is realized; 3. the ultraviolet light curing lamps distributed on the left and right of the light curing system can be matched with a transmission and positioning system to realize multiple, ordered and efficient curing processes.
Drawings
FIG. 1 is a schematic view of the general assembly of the flexible circuit printer of the present invention.
FIG. 2 is a schematic view of the transmission and positioning system of the present invention.
Fig. 3 is a schematic bottom structure view of the driving wheel disk device of the present invention.
FIG. 4 is a schematic diagram of a circuit printing and packaging system according to the present invention.
FIG. 5 is a schematic diagram of a printing structure of the circuit printing and packaging system of the present invention.
FIG. 6 is a schematic view of a light-curing system and an ultraviolet light-curing lamp thereof according to the present invention.
Detailed Description
The flexible circuit board printing process comprises the steps of substrate laser printing, circuit printing, plate shearing, manual detection, electronic element connection, packaging and the like, and in order to orderly and efficiently perform a plurality of printing processes, the specific implementation mode of the invention is as follows:
a man-machine interactive carbon nanotube conductive ink flexible circuit printer comprises a transmission and positioning system, a circuit printing and packaging system and a light curing system. As shown in fig. 1, 1 is a circuit printing and packaging system, 2 and 6 are ultraviolet light curing lamps distributed left and right, 3 and 4 are a driving motor and a driving wheel disc device of a driving and positioning system, respectively, and 5 is an adjustable printing platform mounted on the upper part of the driving wheel disc device.
Before printing, the adjustable printing platform is rotated to a human-computer interaction area at the front end of the annular structure, then the flexible base material after laser printing is placed on the adjustable printing platform, and the base material is clamped through the adjusting structure; thereafter, the transmission and positioning system operates: the transmission motor drives the transmission wheel disc device to perform anticlockwise transmission through the gear, the infrared receiving device is matched for positioning and stopping, and the printing platform and the base material are rotated to a circuit printing and packaging area at the rear end of the annular structure; then, a computer controls a circuit printer to print the carbon nanotube conductive ink so as to obtain a conductive circuit of the flexible circuit board; after the printing process is finished, the transmission and positioning system continues to transmit anticlockwise, the printing platform is transmitted to a human-computer interaction area again, and circuit integrity detection and connection of electronic elements are carried out manually; after the manual detection process, the transmission and positioning system continues to transmit anticlockwise, the printing platform is transmitted to a right photocuring area, and the ultraviolet photocuring lamp is used for performing a curing process; after the conductive ink is cured, the transmission and positioning system continues to transmit anticlockwise to a circuit printing and packaging area, and the computer controls another nozzle of the circuit printer to convey UV glue to the printing platform for packaging; then, the transmission and positioning system continuously transmits the UV glue to the left light curing area in a counterclockwise manner to carry out the curing process of the UV glue; and finally, the transmission and positioning system continuously transmits the flexible circuit to a man-machine interaction area in a counterclockwise mode, and the printing platform is manually adjusted to take out the flexible circuit to complete printing of the flexible circuit.
Claims (5)
1. A human-computer interaction type carbon nanotube conductive ink flexible circuit printer is characterized in that: the system comprises a transmission and positioning system, a circuit printing and packaging system and a light curing system.
The printer is of a ring-shaped structure, the ring-shaped front end is a human-computer interaction area used for manual circuit detection or electronic element connection, the ring-shaped rear end is a circuit printing and packaging area, the left side area and the right side area of the ring shape are photocuring areas, and the areas are driven and positioned through a ring-shaped driving wheel disc device.
2. The drive and positioning system of claim 1, consisting of a ring-type base, a ring-type drive wheel disk, and an adjustable print platform. The annular driving wheel disc is arranged on the annular base, the adjustable printing platform is arranged at the upper part of the annular driving wheel disc, a driving wheel and internal gear structure is designed at the bottom of the annular driving wheel disc, the circumferential driving function is realized through a motor, and the positioning and stopping function is realized through the infrared receiving device arranged on the circumferential surface of the wheel disc.
3. The circuit printing and packaging system of claim 1, wherein the flexible circuit printer is a dual nozzle structure that delivers conductive ink for printing and UV glue for packaging. The carbon nano tube conductive ink and the UV adhesive are both fluids capable of being cured by ultraviolet light. The designed nozzle is of a conical structure, is internally provided with a needle hole and is connected with a conveying pipeline, and the control of two kinds of fluid is realized by adopting a pneumatic conveying mode.
4. The curing system of claim 1, wherein two UV curing lamps are installed at the left and right regions of the ring structure, and the UV curing lamps are bent according to the ring structure of the present invention.
5. The ring structure of claim 1, wherein the transmission and positioning system enables the printing platform to interact with the human-computer interaction area, the circuit printing and packaging area and the two photocuring areas, so that a plurality of processes for printing the flexible circuit can be performed orderly and efficiently.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110224677.3A CN113022155A (en) | 2021-03-01 | 2021-03-01 | Man-machine interactive carbon nanotube conductive ink flexible circuit printer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110224677.3A CN113022155A (en) | 2021-03-01 | 2021-03-01 | Man-machine interactive carbon nanotube conductive ink flexible circuit printer |
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CN202110224677.3A Pending CN113022155A (en) | 2021-03-01 | 2021-03-01 | Man-machine interactive carbon nanotube conductive ink flexible circuit printer |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070207274A1 (en) * | 2006-03-02 | 2007-09-06 | Semiconductor Energy Laboratory Co., Ltd. | Manufacturing method for a circuit pattern, a thin film transistor and an electronic appliance |
CN109317357A (en) * | 2017-07-31 | 2019-02-12 | 张家港康得新光电材料有限公司 | Thin-film package device, film hardening system and film hardening method |
CN109618497A (en) * | 2018-11-14 | 2019-04-12 | 西安电子科技大学 | Conformal conductive graphic printing and the sintering integrated control system of closed loop photon and method |
CN111446043A (en) * | 2020-04-07 | 2020-07-24 | 青岛科技大学 | Novel carbon nanotube composite printing wire device |
CN112135443A (en) * | 2020-09-22 | 2020-12-25 | 江南大学 | Strain gauge array circuit direct writing printing method based on insulating tape |
CN112238682A (en) * | 2020-11-11 | 2021-01-19 | 北京大华博科智能科技有限公司 | Circuit board ink jet printing equipment |
-
2021
- 2021-03-01 CN CN202110224677.3A patent/CN113022155A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070207274A1 (en) * | 2006-03-02 | 2007-09-06 | Semiconductor Energy Laboratory Co., Ltd. | Manufacturing method for a circuit pattern, a thin film transistor and an electronic appliance |
CN109317357A (en) * | 2017-07-31 | 2019-02-12 | 张家港康得新光电材料有限公司 | Thin-film package device, film hardening system and film hardening method |
CN109618497A (en) * | 2018-11-14 | 2019-04-12 | 西安电子科技大学 | Conformal conductive graphic printing and the sintering integrated control system of closed loop photon and method |
CN111446043A (en) * | 2020-04-07 | 2020-07-24 | 青岛科技大学 | Novel carbon nanotube composite printing wire device |
CN112135443A (en) * | 2020-09-22 | 2020-12-25 | 江南大学 | Strain gauge array circuit direct writing printing method based on insulating tape |
CN112238682A (en) * | 2020-11-11 | 2021-01-19 | 北京大华博科智能科技有限公司 | Circuit board ink jet printing equipment |
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Application publication date: 20210625 |
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