CN113001737A

CN113001737A - Prefabricated part production line

Info

Publication number: CN113001737A
Application number: CN202110200094.7A
Authority: CN
Inventors: 丁德良; 宋宏发; 周坚华; 唐平
Original assignee: Shenzhen Baoneng Housing Technology Group Co ltd
Current assignee: Shenzhen Baoneng Housing Technology Group Co ltd
Priority date: 2021-02-22
Filing date: 2021-02-22
Publication date: 2021-06-22

Abstract

The application relates to prefabricated component production technical field, concretely relates to prefabricated component production line, it includes: the device comprises a first assembly line, a second assembly line and a third assembly line, wherein a platform die preparation area, a pre-buried area and a cloth vibrating area are respectively and sequentially arranged on the first assembly line and the second assembly line, and a maintenance area and a demolding output area are sequentially arranged along the extension direction of the third assembly line; and the third ferrying mechanism runs through the first pre-buried area, the first cloth vibrating area, the second pre-buried area and the second cloth vibrating area and the maintenance area. The production line can realize multiple operation cycles to realize the simultaneous production of two products or the replacement of fault operation cycles, thereby improving the production efficiency.

Description

Prefabricated part production line

Technical Field

The application relates to the technical field of prefabricated part production, in particular to a prefabricated part production line.

Background

The prefabricated part production line is generally to establish ties fixed station in order to carry out production and processing on the assembly line, if mould clearance and arrangement, reinforcing bar are placed, built-in fitting installation, cloth vibrate, maintenance, drawing of patterns etc. processing operation, arbitrary station breaks down in the above-mentioned process and all needs the maintenance of stopping transport, leads to whole assembly line to shut down, reduces production efficiency. And the product of the existing prefabricated part production line is single, only one product can be produced generally, and the production efficiency is low.

Disclosure of Invention

The application aims at providing a prefabricated component production line to solve the problem of low production efficiency in the prior art.

The embodiment of the application is realized as follows:

in a first aspect, an embodiment of the present application provides a prefabricated part production line, which includes:

the device comprises a first assembly line, a second assembly line and a third assembly line, wherein a first platform die preparation area, a first embedded area and a first cloth vibrating area are sequentially arranged along the extension direction of the first assembly line;

the second assembly line is sequentially provided with a second die preparation area, a second embedded area and a second cloth vibrating area along the extension direction of the second assembly line;

the third assembly line is sequentially provided with a maintenance area and a demolding output area along the extension direction of the third assembly line;

the first ferrying mechanism is used for transferring the table die among any two of the first assembly line, the second assembly line and the third assembly line and enabling the table die to pass through one end of the first assembly line, one end of the second assembly line and one end of the third assembly line;

the second ferrying mechanism is used for transferring the table die among any two of the first assembly line, the second assembly line and the third assembly line and enabling the table die to pass through the other end of the first assembly line, the other end of the second assembly line and the other end of the third assembly line;

and the third ferrying mechanism is used for transferring the bench formwork between any two of the first assembly line, the second assembly line and the third assembly line, and the bench formwork passes through the space between the first embedded area and the first cloth vibrating area, the space between the second embedded area and the second cloth vibrating area and the maintenance area.

In the prefabricated part production line, the inventor researches and discovers that equipment of a bench formwork preparation area, an embedded area and a cloth vibrating area is prone to failure relative to a maintenance area and a demolding output area, a first operation cycle formed by sequentially forming the first bench formwork preparation area, the first embedded area, the first cloth vibrating area, the maintenance area and the demolding output area and a second operation cycle formed by sequentially forming the second bench formwork preparation area, the second embedded area, the second cloth vibrating area, the maintenance area and the demolding output area are formed by arranging a first production line and a second production line which are connected in parallel, when one piece of equipment in the first production line or the second production line fails, the other production line can be started, the first operation cycle and the second operation cycle can be replaced respectively, the probability of stopping operation caused by equipment failure is reduced, and the production efficiency is improved.

Under normal conditions, first assembly line and second assembly line can also move simultaneously to further improve production efficiency, can also produce two kinds of different prefabricated component simultaneously.

In addition, in platform mould preparation district, pre-buried district and cloth vibration district, the equipment in cloth vibration district often is difficult to replace, and in case damage then the whole assembly line that its place must be shut down, and platform mould preparation district, pre-buried district on its place assembly line need not shut down when the equipment in cloth vibration district damages in this embodiment, but with the platform mould that passes through on this assembly line processing preparation and built-in fitting setting through the processing of third ferry-boat mechanism and transport the cloth vibration district processing on another assembly line to further reduce the probability that equipment trouble leads to the stoppage in transit.

And, the prefabricated component production line that this application provided can also form "first platform mould preparation district, first pre-buried district, first cloth vibration district, second cloth vibration district, maintenance district and drawing of patterns output area" the third kind of duty cycle that constitutes in proper order, or form "second platform mould preparation district, the pre-buried district of second, second cloth vibration district, first cloth vibration district, the fourth kind of duty cycle that maintenance district and drawing of patterns output area" constitute in proper order to can also produce the product that needs the secondary to pour. The two-time pouring is respectively carried out in different cloth vibration areas, the secondary pouring is not required to be carried out after the primary pouring of all products is finished, and the equipment of the third operation cycle or the equipment of the fourth operation cycle are in working states, so that the production efficiency of producing secondary pouring products can be greatly improved, the interval time of the two-time pouring can be shortened so as to improve the combination degree of the prefabricated components, and the probability of cold seams of the prefabricated components is reduced. And the operation path of the bench formwork is clear and definite, so that the condition that the bench formwork after primary pouring is mixed with the bench formwork after secondary pouring is not easy to occur, and the production efficiency is further improved.

In an embodiment of the present application, a third pre-buried area is arranged on a travel path on the first ferry mechanism.

In the technical scheme, pre-embedding processing can be performed again between two times of pouring in the third operation cycle or the fourth operation cycle, and products needing secondary pre-embedding processing can be conveniently produced. And because the third pre-buried district sets up on the route of first ferry-boat mechanism, utilizes the transit time of bench formwork between first assembly line and second assembly line to carry out secondary pre-buried processing, shortens the production time that increases the process extension as far as possible, plays the effect that improves production efficiency.

In an embodiment of the application, each embedded part comprises a rib distributing station, an embedded part installing station and an insulation board installing station.

In an embodiment of the present application, the third assembly line further includes a first branch line and a second branch line, the first branch line and the second branch line are respectively connected to the maintenance area, and the demolding output area is respectively disposed in the extending direction of the first branch line and the extending direction of the second branch line.

In the technical scheme, after the curing in the curing area, the demolding output operation can be respectively carried out on the first branch line and the second branch line, so that the output of the bench mold and the finished component product is accelerated. When the prefabricated part production line carries out the double-line operation of the first operation cycle and the second operation cycle, the production efficiency can be further accelerated. When one single line of the first operation cycle, the second operation cycle, the third operation cycle and the fourth operation cycle is operated, the fault tolerance rate of the production line can be further improved, the shutdown caused by the fault of the demoulding output area is avoided, the switching between the first operation cycle and the second operation cycle can be further realized, or the switching between the third operation cycle and the fourth operation cycle can be realized.

In an embodiment of the present application, the second ferry mechanism includes a first branch mechanism and a second branch mechanism, the first branch mechanism connects one end of the first branch line away from the maintenance area and the other end of the first production line, and the second branch mechanism connects one end of the second branch line away from the maintenance area and the other end of the second production line.

In the technical scheme, the two branch mechanisms of the second ferry-boat mechanism can simultaneously transfer the bench formwork to two directions, so that the transfer frequency of the bench formwork can be accelerated and the production efficiency can be improved when the first operation cycle and the second operation cycle run in a double-line mode.

In an embodiment of the application, the prefabricated component production line further comprises a component buffer connected with the demolding output area.

In the technical scheme, the components can be output to the component buffer area after being demoulded, so that the condition that the operating cycle of a production line is influenced due to untimely component unloading is avoided.

In an embodiment of the application, the maintenance area includes a pre-maintenance station and a maintenance kiln, the pre-maintenance station is used for temporarily storing the poured bench formwork, the maintenance kiln is used for storing the poured bench formwork under set temperature and humidity, the maintenance kiln is located between the pre-maintenance station and the demolding output area, and the third ferry mechanism passes through the pre-maintenance station.

In the maintenance process, particularly, after the pouring materials are initially set, maintenance is generally carried out at a proper temperature and in a high humidity, in order to reduce the influence of frequent entering and exiting of the third ferry mechanism into and out of the maintenance area on the maintenance environment and reduce the influence of the wet maintenance environment on the durability of the third ferry mechanism, in the technical scheme, the maintenance area is divided into the pre-maintenance station and the maintenance kiln, so that the maintenance effect of the prefabricated parts is ensured, the yield is improved, and the durability of the third ferry mechanism can be improved.

In one embodiment of the present application, the curing kiln extends to the first flow line and the second flow line and gives way to a flow space of the first flow line and a flow space of the second flow line.

Through the position that makes the curing kiln extend to first assembly line and second assembly line on horizontal space, and make the curing kiln stagger with first assembly line and second assembly line respectively on vertical space, realize increasing the effect of curing kiln deposit volume under the condition that does not increase total area, because prefabricated component maintenance time is longer, need stay longer in the curing kiln, the deposit volume that improves the curing kiln can increase the time of operation cycle sustainable operation, guarantee operation cycle continuous operation all the time even, further improve the production efficiency of prefabricated component production line.

In one embodiment of the present application, the curing kiln spans above the first flow line and above the second flow line.

In the technical scheme, the positions of the first production line and the second production line are relatively low, so that the equipment can be conveniently overhauled to reduce the equipment failure rate, the machining condition can be conveniently checked to improve the yield, and the effect of improving the production efficiency is achieved.

In one embodiment of the present application, the curing kiln includes a curing barn and a stacker for stacking a form to the curing barn.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

FIG. 1 is a schematic structural diagram of a prefabricated component production line according to an embodiment of the present disclosure;

FIG. 2 is a schematic diagram of a first work circulation path of a prefabricated component production line according to an embodiment of the present disclosure;

FIG. 3 is a schematic diagram of a second operation circulation path of a prefabricated component production line according to an embodiment of the present application;

FIG. 4 is a schematic diagram of a third operation circulation path of a prefabricated component production line according to an embodiment of the present application;

FIG. 5 is a schematic diagram of a fourth operation circulation path of a prefabricated component production line according to an embodiment of the present disclosure;

fig. 6 is a schematic structural diagram of another prefabricated part production line according to an embodiment of the application.

Icon: 100-a first pipeline; 110-a first die preparation area; 120-a first pre-buried area; 130-a first cloth vibrating area; 200-a second pipeline; 210-a second die preparation area; 220-a second pre-buried area; 230-a second cloth vibrating area; 300-a third pipeline; 310-maintenance area; 320-a demolding output area; 321-a first leg; 322-a second leg; 400-a first ferry mechanism; 410-a third pre-buried area; 500-a second ferry mechanism; 510-a first branch mechanism; 520-a second branch mechanism; 600-a third ferry mechanism; 1-cleaning an oil injection station; 2-marking off a station; 3-arranging a station on the side die; 4-rib laying station; 5-installing a station for the embedded part; 6-mounting a heat insulation plate; 7-inspection area; 8-pre-curing station; 9-curing the kiln; 10-a form removal station; 11-demoulding and hoisting station; i-a first work cycle; II-a second work cycle; III-a third operating cycle; IV-a fourth work cycle; v-error correction path.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship which is usually placed when the product of the application is used, the description is only for convenience and simplicity, and the indication or suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and thus, should not be construed as limiting the present application. Furthermore, the appearances of the terms "first," "second," and the like in the description herein are only used for distinguishing between similar elements and are not intended to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like when used in the description of the present application do not require that the components be absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

The bench formwork referred to in the present application refers to a mould for defining the outer shape of a prefabricated element, wherein the bench formwork is an open-topped cuboid formed by assembling a bottom formwork and a side formwork, and is provided with a cavity for accommodating casting material.

In prefabricated component production line, the bench formwork moves on the assembly line, sets up the processing district in order to carry out production and processing along the line of assembly line, like bench formwork preparation district, pre-buried district, cloth vibration district, maintenance district and drawing of patterns output area, above-mentioned processing district establishes ties in proper order on the assembly line to produce prefabricated component according to established process. Once a device in a certain processing area breaks down, the established process is interrupted and production cannot be continued, and the whole production line needs to be stopped for maintenance, which leads to great reduction of production efficiency.

The inventor finds that the equipment in the table die preparation area, the pre-buried area and the cloth vibrating area has relatively high failure probability among the reasons causing the production line to stop. After analysis: the maintenance area is mainly used for storing the cast bench formwork, and the maintenance area is relatively not easy to break down to cause shutdown. When the drawing of patterns output area broke down, prefabricated component and bench formwork can keep in earlier in the maintenance district, and the maintenance district plays the cushioning effect, broke down to the maintenance district in the time quantum of depositing fully in the drawing of patterns output area, can maintain the equipment in drawing of patterns output area to reduce the influence of shutting down to production efficiency. In the bench formwork preparation area, the pre-buried area and the cloth vibrating area, equipment is prone to failure due to the fact that machining operation is complex, and the faults of the bench formwork preparation area, the pre-buried area and the cloth vibrating area are difficult to eliminate.

The embodiment provides a prefabricated part production line for improving the fault tolerance rate of the production line and improving the production efficiency.

In some embodiments of the present application, the bench die preparation area includes a cleaning oil injection station 1, a scribing station 2, and a side die arrangement station 3.

Cleaning the oil injection station 1 to clean the surfaces of the side molds so as to at least ensure that the inner walls of the enclosed synthetic cavity are clean and free from attachment of impurities, and coating a release agent on the surfaces of the clean side molds so as to at least ensure that the inner walls of the enclosed synthetic cavity are covered with the release agent. The release agent is used for isolating the pouring material from the inner wall of the cavity so as to prevent the pouring material from being adhered to the inner wall of the cavity and not easy to separate the bench formwork from the finished prefabricated member.

The marking station 2 is used to form a datum line of paint on each side die in a set size and position.

And on the side forms arranging station 3, assembling, aligning and assembling the side forms according to the datum line so as to form the bench form with the accommodating cavity.

In some embodiments of the application, the embedded area includes a rib arrangement station 4, an embedded part installation station 5 and an insulation board installation station 6, so as to be used for arranging structural components in the accommodating cavity and setting the relative positions of the structural components in the accommodating cavity, so that the structural components can be completely or partially wrapped by a casting material after casting.

In the bar distributing station 4, a steel bar framework, such as truss steel bars, a steel bar mesh, erection steel bars and the like, is arranged in the accommodating cavity of the bench formwork.

In the embedded part installation station 5, connecting pieces for splicing prefabricated parts, connecting pieces for lapping other structures or structural parts for realizing other purposes are arranged in the cavity of the bench formwork.

In the heat insulation plate mounting station 6, a heat insulation plate is arranged in the cavity of the bench formwork so as to enhance the heat insulation and heat preservation capability of the prefabricated part.

The cloth vibration area is used for injecting pouring materials into the containing cavity of the table die, eliminating air bubbles in the pouring materials through vibrating the table die or inserting a vibration element into the pouring materials, and enabling the liquid level of the pouring materials in the containing cavity to be approximately flat.

The curing area 310 is used for storing the cast bench formwork so that the casting material in the cavity can be hardened and reach a certain strength at a set temperature and humidity.

The demolding output area 320 is used for separating the bench mold and the finished prefabricated part, and comprises a mold disassembling station 10 and a demolding lifting station 11. The bench formwork is disassembled at a formwork disassembling station 10 to expose the finished prefabricated parts, and the finished prefabricated parts are lifted away by a travelling crane trolley and the like at a demoulding lifting station 11.

Referring to fig. 1, the prefabricated part production line includes a first production line 100, a second production line 200, a third production line 300, a first ferry mechanism 400, a second ferry mechanism 500 and a third ferry mechanism 600.

The first ferry mechanism 400, the second ferry mechanism 500 and the third ferry mechanism 600 are respectively used for transferring the bench formwork between any two of the first assembly line 100, the second assembly line 200 and the third assembly line 300.

The first die preparation area 110, the first pre-buried area 120 and the first cloth vibrating area 130 are sequentially arranged along the extending direction of the first assembly line 100.

A second die preparation area 210, a second pre-buried area 220 and a second cloth vibrating area 230 are sequentially arranged along the extending direction of the second production line 200.

The curing zone 310 and the mold release outlet zone 320 are arranged in this order along the extending direction of the third flow line 300.

The first ferry-boat mechanism 400 is connected to one end of the first assembly line 100, one end of the second assembly line 200, and one end of the third assembly line 300, and the second ferry-boat mechanism 500 is connected to the other end of the first assembly line 100, the other end of the second assembly line 200, and the other end of the third assembly line 300.

The prefabricated component production line is thus able to form a first work cycle I and a second work cycle II.

Fig. 2 shows a first work cycle I of the prefabricated part production line, which circulates along the path "first die preparation area 110-first embedding area 120-first cloth vibrating area 130-curing area 310-demolding output area 320".

Fig. 3 shows a second work cycle II of the prefabricated part production line, which circulates along the path "second die preparation area 210-second embedding area 220-second material distribution vibrating area 230-curing area 310-demoulding output area 320".

When any one of the first die preparation area 110, the first pre-buried area 120 or the first cloth vibrating area 130 on the first operation cycle I path has a fault, the second operation cycle II is started immediately, so that the whole production line shutdown can be avoided, the production efficiency is improved, and the loss is reduced to the minimum.

On the contrary, when any one of the second die preparation area 210, the second pre-buried area 220 or the second cloth vibrating area 230 on the second operation cycle II path II has a fault, the first operation cycle I is immediately started, and the whole line shutdown of the production line is also avoided, so that the production efficiency is improved, and the loss is reduced to the minimum.

The inventor further finds that in the table die preparation area, the embedding area and the cloth vibrating area, equipment in the table die preparation area and the embedding area fails, and sometimes the equipment can be replaced by a manual operation mode for processing, the equipment in the cloth vibrating area is often difficult to replace, and once the equipment is damaged, the whole production line in which the equipment is located needs to be shut down.

In order to further improve the production efficiency, the third ferry-boat mechanism 600 is connected to the first assembly line 100, the second assembly line 200 and the third assembly line 300 respectively, and the third ferry-boat mechanism 600 passes through the space between the first pre-buried area 120 and the first cloth vibrating area 130, the space between the second pre-buried area 220 and the second cloth vibrating area 230 and the maintenance area 310. The third ferry mechanism 600 adds an error correction path V between the first pipeline 100 and the second pipeline 200.

When the equipment in cloth vibration district damaged, platform mould preparation district, pre-buried district on its place assembly line need not to shut down, with the platform mould that passes through platform mould preparation district and pre-buried district processing on this assembly line pass through the cloth vibration district processing of third ferry-boat mechanism 600 transportation to on another assembly line.

When the first work cycle I and the second work cycle II run in a double-line mode, if one cloth vibrating area fails, the error correction path V is started to connect the first work cycle I and the second work cycle II. The third ferry mechanism 600 transfers the bench formwork in the above manner, and avoids the failed cloth vibrating area by using the error correction path V, so that the shutdown area is reduced, and the production efficiency is accelerated.

When one of the first work cycle I and the second work cycle II runs in a single line, if the cloth vibrating area in work fails, the production line on the other work cycle can be started, and at least the cloth vibrating area is started, so that the error correction path V is started to empty the retained bench formwork on the first production line 100 or the second production line 200 which has the failure. The third ferry-boat mechanism 600 transfers the bench formwork in the above manner, so that the first production line 100 or the second production line 200 in which the third production line is positioned is prevented from being stopped due to equipment failure in the cloth vibrating area, and the loss caused by retention of the bench formwork is reduced.

In some embodiments, the inspection regions 7 are respectively disposed between the first pre-burying region 120 and the first cloth vibrating region 130, and between the second pre-burying region 220 and the second cloth vibrating region 230, so as to inspect the table die and the semi-finished product structure contained therein between the third ferry-boat 600 transfers, thereby avoiding the occurrence of defective processing of the assembly line, which leads to the reduction of the yield after error correction.

In addition, the prefabricated part production line provided by the embodiment can realize a third operation cycle III and a fourth operation cycle IV.

Fig. 4 shows a third operation cycle III of the prefabricated part production line, wherein the third operation cycle III circulates along the path of "first die preparation area 110, first pre-buried area 120, first material vibrating area 130, second material vibrating area 230, curing area 310, and demolding output area 320".

Fig. 5 shows a fourth operation cycle IV of the prefabricated part production line, which circulates along the path of "second mold preparation area 210-second embedding area 220-second material distribution vibrating area 230-first material distribution vibrating area 130-curing area 310-demolding output area 320".

Through the third operation cycle III and the fourth operation cycle IV, products needing secondary pouring can be produced.

In the prior art, if a product needing secondary pouring is to be produced, the table formwork after primary pouring needs to pass through all processing areas along the original path again, and secondary pouring is completed when the table formwork passes through to the cloth vibrating area. This results in an excessively long interval between two pours and a cold joint between the prefabricated parts. In addition, the bench formwork needs to be circulated twice on the production line, so that the running path is not simplified, the condition that the bench formwork after primary pouring is mixed with the bench formwork after secondary pouring is easy to occur, and the production efficiency is reduced.

When the whole assembly line runs, all the equipment passing by is generally supplied with power at the same time, and as the equipment which does not work exists on each circulation path, the equipment which does not work is electrified and standby, so that the consumed electric energy is larger.

In the third operation cycle III and the fourth operation cycle IV adopted by the embodiment, the interval time of two times of pouring is short, the interface fusion degree of the two times of pouring is good, the combination degree of the prefabricated parts can be effectively improved, and the probability of cold seams of the prefabricated parts is reduced.

The equipment in each processing area on the circulating paths of the third working cycle III and the fourth working cycle IV is in a working state, so that the traveling distance of the bench formwork is reduced, and the production efficiency is greatly improved. Meanwhile, the bench formwork has no repeated path in the whole process, so that the situation that the bench formwork after primary pouring is mixed with the bench formwork after secondary pouring is not easy to occur, the condition that a component which is not finished by machining is output at last is avoided, the finished product rate is improved, and the production efficiency is further improved.

Moreover, the prefabricated part production line that this embodiment provided still has the low, the high characteristics of energy-conserving performance of power consumption. For example, when the production is performed in the third operation cycle III, the first production line 100 may be partially operated, that is, the portion near the cloth vibrating area is operated, and the portions near the stage mold preparation area and the pre-buried area are not operated, so that the power may be supplied only to the operating portion of the first production line 100 and the corresponding cloth vibrating area, and the non-operating portion of the first production line 100 and the corresponding stage mold preparation area and the pre-buried area are not supplied, so that no redundant devices are in the power-on standby state on the whole production line, thereby greatly reducing the power consumption. When the production is performed in the fourth operation cycle IV, similarly, the electric power consumption is also greatly reduced compared to the prior art.

It should be noted that the pipeline local operation belongs to the prior art, and the principle of how to implement the local operation is not detailed here. For example, the line includes a plurality of transport mechanisms, each of which may operate independently. For another example, a plurality of driving rollers and a plurality of driven rollers are arranged at intervals to form a production line, and when adjacent driving rollers work, the local operation of the production line can be realized. There are various specific implementation manners for realizing the local operation of the production line, and any implementation manner is within the inventive concept of the present application when applied to the production line of the prefabricated parts provided in this embodiment, and is not exhaustive here.

In one embodiment, a third pre-buried area 410 is further disposed on the traveling path of the first ferry mechanism 400. When the prefabricated part production line works in a third operation cycle III or a fourth operation cycle IV, the second pre-embedding operation is realized through the third pre-embedding area 410 between two times of pouring, and products needing the second pre-embedding processing are conveniently produced.

Through setting up third pre-buried district 410 on the route of first ferry-boat mechanism 400, utilize the transfer time of bench formwork between first assembly line 100 and second assembly line 200 to carry out secondary pre-buried processing, shorten the production time that increases the process extension as far as possible, play the effect that improves production efficiency. And the horizontal space occupied by the third pre-buried area 410 is overlapped with the vertical projection of the horizontal space occupied by the first ferry-boat mechanism 400, and the floor area of the production line does not need to be increased.

During the curing process, particularly after the initial setting of the casting material, the casting material generally needs to be cured in a proper temperature and a large humidity. Frequent entering and exiting of the third ferry mechanism 600 into and out of the maintenance area 310 may cause disturbance to the maintenance environment, which affects the control accuracy of the maintenance environment. Moreover, the maintenance environment is generally humid, which may reduce the durability of the mechanical components of the third ferry mechanism 600. In some embodiments, the curing area 310 includes a pre-curing station 8 and a curing kiln 9, the pre-curing station 8 is used for temporarily storing the poured forms, the curing kiln 9 is used for storing the poured forms at a set temperature and humidity, and the curing kiln 9 is located between the pre-curing station 8 and the demolding output area 320.

The curing kiln 9 includes a curing barn and a stacker for stacking the forms to the curing barn, and taking out the forms from the curing barn and conveying them back to the third flow line 300 after curing is completed.

The third ferry mechanism 600 is configured to pass through the pre-curing station 8, so that the curing effect of the prefabricated part is ensured, the yield is improved, and the durability of the third ferry mechanism 600 can be improved.

In the pre-curing station 8, a grinding device, a roughening device and the like can be arranged for treating the surface of the pouring material after initial setting.

The surface strength of the pouring material which is just initially set is lower, and the grinding head can be reduced by grinding the flat grinding equipment at the moment.

The casting material which is just initially set is also easy to carry out roughness treatment through roughening equipment, and the rough surface of the formed prefabricated part with a rough surface can increase the bonding strength between the prefabricated part and other building structures when the prefabricated part with the rough surface is used.

The inventors have found that increasing the storage capacity of the curing kiln 9 also increases the number of components that can be produced per run of the production line. When the curing kiln 9 is large enough, the curing kiln can be matched with a faster circulating speed, when the curing kiln 9 is about to be filled, the components which are firstly cured reach the curing time and are output to the next procedure, so that the whole production line does not need to be suspended and can keep continuously running. In some embodiments, the curing kiln 9 extends toward the first line 100 and the second line 200 and gives way to the circulation space of the first line 100 and the circulation space of the second line 200.

That is, the curing kilns 9 extend horizontally to the positions of the first line 100 and the second line 200 and are vertically spatially offset from the first line 100 and the second line 200, respectively.

Through the improvement, the effect of increasing the storage amount of the curing kiln 9 under the condition of not increasing the total occupied area is achieved, the curing kiln 9 does not interfere with the first production line 100 and the second production line 200, the normal work of various operation cycles can be realized, and the error correction effect can be realized through the error correction path V.

In some embodiments, the curing kiln 9 spans above the first flow line 100 and above the second flow line 200. The positions of the first production line 100 and the second production line 200 can be set relatively low so as to facilitate the maintenance of equipment to reduce the equipment failure rate and also facilitate the inspection of the processing conditions to improve the yield, thereby playing a role in improving the production efficiency.

In some embodiments, the prefabricated component production line further comprises a component buffer area (not shown in the figures), which is connected to the demolding output area 320 for the finished prefabricated components sent from the demolding and lifting station 11 by the traveling trolley, so as to prevent the finished prefabricated components from being off-line and being accumulated on the production line to affect the operation cycle.

The embodiment of the present application further provides another prefabricated part production line, as shown in fig. 6, which is different from the previous prefabricated part production line in that the third production line 300 further includes a first branch line 321 and a second branch line 322, the first branch line 321 and the second branch line 322 are respectively connected to the curing area 310, and the first branch line 321 and the second branch line 322 are respectively provided with a demolding output area 320 in the extending direction.

After the curing in the curing area 310, a demolding output operation is performed on the first branch line 321 and the second branch line 322, respectively, to accelerate the detachment of the bench mold and the prefabricated parts, and to accelerate the cycle of the bench mold and the output of the prefabricated part finished products.

When the prefabricated member production line is operated in two lines in the first working cycle I and the second working cycle II, the production efficiency is further accelerated since each of them has an independent demolding output region 320.

When one of the first operation cycle I, the second operation cycle II, the third operation cycle III and the fourth operation cycle IV operates in a single line, the working demolding output area 320 can use the demolding output area 320 on the other branch line when the working demolding output area 320 fails, the shutdown caused by the failure of the demolding output area 320 is further avoided, and the fault tolerance rate of the production line is improved.

The demolding output area 320 can continue to work when the demolding output area fails, and switching between the first work cycle I and the second work cycle II or switching between the third work cycle III and the fourth work cycle IV can be further achieved.

In some embodiments, the second ferry mechanism 500 includes a first branch mechanism 510 and a second branch mechanism 520, the first branch mechanism 510 connecting one end of the first branch line 321 away from the maintenance area 310 and the other end of the first flow line 100, and the second branch mechanism 520 connecting one end of the second branch line 322 away from the maintenance area 310 and the other end of the second flow line 200.

The two branch mechanisms of the second ferry-boat mechanism 500 can transfer the bench formwork to two directions simultaneously, and when the first operation cycle I and the second operation cycle II operate in a double-line mode, the transfer frequency of the bench formwork can be accelerated, and the production efficiency is improved.

In addition, a third branch mechanism (not shown) may be further included between the first branch mechanism 510 and the second branch mechanism 520, and two ends of the third branch mechanism are respectively connected to the first branch mechanism 510 and the second branch mechanism 520 for transferring the stage mold, so as to achieve further error correction. That is, the first branch mechanism 510, the third branch mechanism, and the second branch mechanism 520 are arranged in sequence to form the second ferry mechanism 500, and three portions of the second ferry mechanism 500 may operate separately.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A prefabricated component production line, characterized by comprising:

the device comprises a first assembly line (100), wherein a first die preparation area (110), a first embedded area (120) and a first cloth vibrating area (130) are sequentially arranged along the extension direction of the first assembly line (100);

the second assembly line (200) is sequentially provided with a second die preparation area (210), a second pre-buried area (220) and a second cloth vibrating area (230) along the extension direction of the second assembly line (200);

a third flow line (300) in which a curing zone (310) and a demolding output zone (320) are arranged in this order along the extending direction of the third flow line (300);

a first ferry mechanism (400) for transferring a stage mold between any two of the first (100), second (200) and third (300) flow lines, passing through one end of the first (100), second (200) and third (300) flow lines;

a second ferry mechanism (500) for transferring a stage mold between any two of the first flow line (100), the second flow line (200), and the third flow line (300), passing through the other end of the first flow line (100), the other end of the second flow line (200), and the other end of the third flow line (300);

and the third ferrying mechanism (600) is used for transferring the bench formwork between any two of the first assembly line (100), the second assembly line (200) and the third assembly line (300) and passing through the space between the first pre-buried area (120) and the first cloth vibrating area (130), the space between the second pre-buried area (220) and the second cloth vibrating area (230) and the maintenance area (310).

2. The production line of prefabricated elements according to claim 1, wherein a third pre-buried area (410) is arranged on the path of travel on said first ferry mechanism (400).

3. The prefabricated part production line of claim 2, wherein each embedded area comprises a rib distributing station (4), an embedded part mounting station (5) and a heat insulation board mounting station (6).

4. The prefabricated member production line of claim 1, wherein the third production line (300) further comprises a first branch line (321) and a second branch line (322), the first branch line (321) and the second branch line (322) are respectively connected with the curing area (310), and the demolding output area (320) is respectively arranged in the extending direction of the first branch line (321) and the extending direction of the second branch line (322).

5. The prefabricated member production line of claim 4, wherein said second ferry mechanism (500) comprises a first branch mechanism (510) and a second branch mechanism (520), said first branch mechanism (510) connecting one end of said first branch (321) away from said maintenance area (310) and the other end of said first flow line (100), said second branch mechanism (520) connecting one end of said second branch (322) away from said maintenance area (310) and the other end of said second flow line (200).

6. The prefabricated component production line of claim 1, further comprising a component buffer connected to said demolding output (320).

7. The prefabricated member production line of claim 1, wherein the curing area (310) comprises a pre-curing station (8) and a curing kiln (9), the pre-curing station (8) is used for temporarily storing the poured formwork, the curing kiln (9) is used for storing the poured formwork at a set temperature and humidity, the curing kiln (9) is located between the pre-curing station (8) and the demolding output area (320), and the third ferry mechanism (600) runs through the pre-curing station (8).

8. The production line of prefabricated elements according to claim 7, wherein said curing kiln (9) extends towards said first line (100) and said second line (200) and gives way to the circulation space of said first line (100) and of said second line (200).

9. The pre-fabricated component production line according to claim 8, characterized in that the curing kiln (9) spans above the first flow line (100) and above the second flow line (200).

10. The prefabricated member production line of claim 7, wherein said curing kiln (9) comprises a curing barn and a stacker for stacking a formwork to said curing barn.