CN112980593A - 一种活性除垢粉 - Google Patents
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Abstract
本发明涉及一种活性除垢粉，属化工产品的生产工艺方法技术领域。本发明采用溶解水垢能力较强的柠檬酸作为除垢剂的主要原料，活性除垢粉，其特征在于：包括无水柠檬酸90‑92份，葡萄糖酸钠4‑5份，氨基磺酸2‑3份，对甲苯磺酸钠1‑2份，络合剂0‑0.5份，低泡表面活性剂0‑0.5份。可广泛应用于不锈钢,钢铁、铸铁、铝、铜、陶瓷、玻璃等材质的除垢清洁；餐饮行业的咖啡设备,制冰机,开水器,白钢吧台等；家庭的热水器,加热壶,龙头分水口和把手；工厂的锅炉设备等；企业的生鲜柜台等,洗衣店的洗衣设备等的除垢清洗。
Description
技术领域
本发明涉及一种活性除垢粉的配制，属于化工产品的生产工艺方法技术领域。
背景技术
活性除垢粉是水、卫生、公众健康、能源技术和服务领域的倡导者,致力于保护与生命息息相关的重要资源一清洁的水、安全的食品、丰富的能源和健康的环境。为餐饮服务业、食品加工业、酒店业、医疗保健业、轻重工业、石油天然气和矿物开采加工业的客户提供全方位的解决方案和服务,旨在创造更清洁、更安全、更健康、更可持续发展的世界。
目前，市面上出现的除垢粉或除垢剂，常用的主要原料是含磷化合物、工业级化合物、盐酸和硝酸等。这几种物质溶解水垢的能力较强，且原料易购，价格便宜。但含磷过多，容易对生产生活造成影响，水体富营养化、赤潮，产生沉积物质循环，食用产品中含磷过多会致使人心律不齐，神经***紊乱，骨骼生长有异。工业级化合物如清洗不当、接触不当，人使用后会对身体造成影响。有些除垢粉中使用的原料有苦涩味，使用于饮用物品清洗会产生饮品口感不好等问题。部分使用试剂对皮肤有腐蚀作用，不能吸入，会对呼吸道产生影响，长时间会引发湿疹，部分除垢剂需在高温条件下进行使用。
金属管道和锅炉压力容器长期使用后容易结垢影响液体流通和锅炉采热效果，所以每隔一定时期要对金属管道和锅炉进行清洗维护以利于管道畅通和延长锅炉的使用寿命。水杯，水壶，制冰机，开水器，热水器，水龙头把手长期使用会出现污垢沉积，容器变色现象，所以，每隔一段时间要进行清洗。
目前，锅炉压力容器除垢的一般方法是采用液体酸洗，铜金属结构的内燃机冷却***采用人工捅洗。采用液体酸洗要浪费很多酸液，有些地方污垢不容易洗掉，且残留物较多。酸洗锅炉和管道对人体有伤害，安全系数小，清洗费用高，酸液在运输和储存过程中极不方便，而且在清洗锅炉和管道时对金属有严重的腐蚀性，并对环境有很大的污染。清洗水杯，水壶，制冰机，开水器，热水器等物品的除垢粉大多含磷，含工业级化合物。对人身体及环境有很大影响。
发明内容
为解决上述问题，本发明提供了一种活性除垢粉，采用无磷配方、食品级原料来保障使用安全。除垢粉的化学成份包括无水柠檬酸，葡萄糖酸钠，EDTA-二钠，氨基磺酸，低泡表面活性剂，对甲苯磺酸钠。除垢剂的制备工艺步骤为：将各组分按如下的质量比进行配制：无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，EDTA-二钠0-0.5份，低泡表面活性剂0-0.5份。
所述的氨基磺酸为颗粒状。
所述的对甲苯磺酸钠为颗粒状。
采用本发明方法配制的活性除垢粉，适用于对于不锈钢,钢铁、铸铁、铝、铜、陶瓷、玻璃材质的除垢清洁；餐饮行业的咖啡设备,制冰机,开水器,白钢吧台、家庭的热水器,加热壶,龙头分水口和把手、工厂的锅炉设备、企业的生鲜柜台、洗衣店的洗衣设备的除垢清洗。
本发明具有如下优点：
1.运输储存方便。除垢粉为粉状药品，药品用塑料瓶进行封装。封装后按照500g/瓶×12瓶/箱装入纸箱。
2.经济环保。本产品制备所用原料价格低廉，便于获取。产品中不含磷等元素，磷元素过多容易对生产生活造成影响，水体富营养化、赤潮，产生沉积物质循环，食用产品中含磷过多会致使人心律不齐，神经***紊乱，骨骼生长有异。本产品对于创造更清洁、更安全、更健康、更可持续发展的世界有帮助。
3.对金属腐蚀小，除垢力强。活性除垢粉所用原料中不含硝酸，盐酸等腐蚀性较强的酸，所以对于金属管道，金属制品没有腐蚀效果，除垢过程中不会损坏物品本身。采用柠檬酸，氨基磺酸等试剂，除垢效果好。
附图说明
图1是本发明中各组分的质量百分比占比对除垢效果的影响。
图2是本发明中温度对除垢效果的影响。
图3是本发明中配比量对除垢效果的影响。
图4是不同除垢粉去除污垢后废液对环境的影响
具体实施方式
活性除垢粉，采用无磷配方、食品级原料来保障使用安全。除垢粉的化学成份包括无水柠檬酸，葡萄糖酸钠，EDTA-二钠，氨基磺酸，低泡表面活性剂，对甲苯磺酸钠。除垢剂的制备工艺步骤为：将各组分按如下的质量比进行配制：无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，EDTA-二钠0-0.5份，低泡表面活性剂0-0.5份。
将本产品在30℃以下环境使用，使用时将本产品与水按照3g：500mL进行配比使用，将本发明与水混合后可用于除垢，除垢效果佳。
实施例1：
配制同一种污垢于六个50mL锥形瓶中，分别加入各组分的质量百分比占比最多的除垢粉，在18-25℃的温度下，将除垢粉与水按照3g：500mL的配比混合，混合后置于存有污垢的50mL锥形瓶中，作用相同时间后，将锥形瓶内全部液体倒出，加入水对全部锥形瓶进行清洗，清洗完成后，测定滤锥形瓶中污垢的含量，计算出污垢去除率。结果如图1。
当柠檬酸的质量在除垢粉成分中占比最多时，污垢去除率也高于其他成分，葡萄糖酸钠质量占比约为91％，污垢的去除率约达到70.98％；当无水柠檬酸质量占比约为91％时，污垢的去除率约达到94.63％。
实施例2
配制同一种污垢于六个50mL锥形瓶中，分别加入质量比为无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，EDTA-二钠0-0.5份，低泡表面活性剂0-0.5份的除垢粉，将除垢粉与水按照3g：500mL的配比混合，分别在20℃，50℃，80℃，110℃，140℃，170℃的温度下置于存有污垢的50mL锥形瓶中，作用相同时间后，将锥形瓶内全部液体倒出，加入水对全部锥形瓶进行清洗，清洗完成后，测定滤锥形瓶中污垢的含量。结果如图2。
随着温度的增长，污垢的去除率逐步减少。在20℃时去除率变化比较大，去除率高，80℃时去除率降低，随着温度的增长，除垢粉的作用效果越小，污垢的去除越不彻底，而在170℃时，去除率更低。
实施例3
配制同一种污垢于六个50mL锥形瓶中，分别加入质量比为无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，EDTA-二钠0-0.5份，低泡表面活性剂0-0.5份的除垢粉，在室温下，将除垢粉与水分别按照1g：500mL，2g：500mL，3g：500mL，4g：500mL，5g：500mL，6g：500mL的配比混合，混合后分别置于存有污垢的50mL锥形瓶中。作用相同时间后，将锥形瓶内全部液体倒出，加入水对全部锥形瓶进行清洗，清洗完成后，测定滤锥形瓶中污垢的含量。结果如图3。
当配比量为3g：500mL时去除率较高，此时价格也更为经济划算。在配比量由1g：500mL增长到3g：500mL的过程中，除垢粉的作用效果越好，污垢的去除越彻底，作用效果变化趋势更明显。而配比量由3g：500mL增长到6g：500mL的过程中，除垢粉的作用效果增长趋势小，相对不经济实惠。
综上，本发明通过实验，采用活性除垢粉质量比为无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，EDTA-二钠0-0.5份，低泡表面活性剂0-0.5份，去除污垢的最佳条件为：温度18-25℃，配比量为3g：500mL。
对比例
采用活性除垢粉、含磷除垢粉、工业级原料除垢粉三种不同的除垢粉处理污垢，比较不同除垢粉去除污垢后废液对环境的影响。本发明质量分数为无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，EDTA-二钠0-0.5份，低泡表面活性剂0-0.5份，温度为18-25℃，配比量为3g：500mL。结果如图4。
从图4可知，在使用活性除垢粉时，污垢去除后废液对环境的影响小于其他两种除垢粉。当使用含磷除垢粉时废液中含大量磷元素，对环境有很大影响。当使用工业级原料除垢粉时，对环境的影响远高于活性除垢粉。分析其原因，主要是因为使用含磷除垢粉，除垢后产生的废液中含大量磷元素，含磷过多，容易对生产生活造成影响，水体富营养化、赤潮，产生沉积物质循环，食用产品中含磷过多会致使人心律不齐，神经***紊乱，骨骼生长有异。使用工业级原料除垢粉，工业级化合物如清洗不当、接触不当，人使用后会对身体造成影响。部分原料有苦涩味，使用于饮用物品清洗会使饮品口感不好，对皮肤有腐蚀作用，不能吸入，会对呼吸道产生影响，长时间会引发湿疹。这一结果也从侧面证明了使用活性除垢粉处理污垢的优越性。
Claims (4)
1.一种活性除垢粉，其特征在于：包括无水柠檬酸90-92份，葡萄糖酸钠4-5份，氨基磺酸2-3份，对甲苯磺酸钠1-2份，络合剂0-0.5份，低泡表面活性剂0-0.5份。
2.根据权利要求1所述的活性除垢粉，其特征在于：所述的络合剂为EDTA-二钠无水柠檬酸。
3.根据权利要求1所述的活性除垢粉，其特征在于：所述的氨基磺酸为颗粒状。
4.根据权利要求1所述的活性除垢粉，其特征在于：所述的对甲苯磺酸钠为颗粒状。
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