CN112979276A - High-hardness domestic ceramic and production process thereof - Google Patents
High-hardness domestic ceramic and production process thereof Download PDFInfo
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- 239000000919 ceramic Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000498 ball milling Methods 0.000 claims abstract description 37
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 18
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 18
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000007670 refining Methods 0.000 claims abstract description 17
- 239000010433 feldspar Substances 0.000 claims abstract description 16
- 239000010453 quartz Substances 0.000 claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 16
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 8
- 229910021532 Calcite Inorganic materials 0.000 claims abstract description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 6
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000440 bentonite Substances 0.000 claims abstract description 6
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 6
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000006247 magnetic powder Substances 0.000 claims abstract description 6
- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 6
- 239000002893 slag Substances 0.000 claims abstract description 6
- 229910052642 spodumene Inorganic materials 0.000 claims abstract description 6
- 239000002699 waste material Substances 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 50
- 238000005245 sintering Methods 0.000 claims description 45
- 238000012216 screening Methods 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 30
- 239000002994 raw material Substances 0.000 claims description 30
- 229910052742 iron Inorganic materials 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 13
- 239000012535 impurity Substances 0.000 claims description 11
- 238000007731 hot pressing Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 8
- 238000010304 firing Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 6
- 239000006148 magnetic separator Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 239000011362 coarse particle Substances 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000001307 helium Substances 0.000 claims description 5
- 229910052734 helium Inorganic materials 0.000 claims description 5
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 5
- 229940094522 laponite Drugs 0.000 claims description 5
- XCOBTUNSZUJCDH-UHFFFAOYSA-B lithium magnesium sodium silicate Chemical compound [Li+].[Li+].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3 XCOBTUNSZUJCDH-UHFFFAOYSA-B 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims 1
- 239000011261 inert gas Substances 0.000 abstract description 5
- 239000004575 stone Substances 0.000 abstract description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract 1
- 229910052744 lithium Inorganic materials 0.000 abstract 1
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 4
- 239000010975 amethyst Substances 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 239000004021 humic acid Substances 0.000 description 4
- 239000003446 ligand Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 241000272808 Anser Species 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229940072033 potash Drugs 0.000 description 3
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 3
- 235000015320 potassium carbonate Nutrition 0.000 description 3
- 229910052979 sodium sulfide Inorganic materials 0.000 description 3
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
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- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
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- C04B33/00—Clay-wares
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
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Abstract
The invention relates to the technical field of ceramic production and discloses high-hardness domestic ceramic and a production method thereof, wherein the high-hardness domestic ceramic comprises a blank body and a glaze layer, and the blank body comprises: kaolin, alumina, zirconia, bentonite, waste ceramic slag, quartz and feldspar, wherein the glaze layer comprises: kaolin, magnetic powder, talcum powder, spodumene, lithium porcelain stone, quartz and calcite; the invention also provides a production method of the high-hardness domestic ceramic, which comprises the following steps: s1: preparing materials; s2: mixing and ball milling. The invention can improve the hardness of the blank after the formula is integrated, the mud cake after refining has uniform tissue and stronger plasticity, improves the hardness of the finished product, can prevent the burnt product from generating black spots, and fills inert gas to improve the stability and prevent the burnt product from generating cracks.
Description
Technical Field
The invention relates to the technical field of ceramic production, in particular to high-hardness domestic ceramic and a production process thereof.
Background
Due to the continuous development of ceramic science and technology. And the market demand for new ceramic products is increasing day by day, so that ceramic enterprises are forced to develop new products continuously, and the problems and the influence of the factors of product change on the reasonable organization of the production process cannot be considered. In order to enhance adaptability, ceramic enterprises not only need to greatly improve the scientific and technical application level and the research capability of new products and continuously update the products, but also need to adopt advanced production organization methods such as a plan review method, a grouping process, multi-variety mixed flow production and the like.
The domestic ceramic product is inevitably extruded, collided, scratched or abraded in the normal use process, and is easily damaged or scratches, cracks or gaps are left on the product due to insufficient hardness to cause flaws, so that the attractiveness of the ceramic product is influenced, even the domestic ceramic product is used, and the requirements of people cannot be met.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides high-hardness domestic ceramic and a production process thereof, and mainly aims to solve the problems that the ceramic produced by the prior process is not enough in hardness, is easy to damage or leaves scratches, cracks or gaps on a product to cause flaws, and influences the attractiveness and even the use of the ceramic product.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme:
the high-hardness domestic ceramic comprises a blank body and a glaze layer, wherein the blank body comprises the following components in parts by mass: 20-100 parts of kaolin, 30-50 parts of alumina, 10-18 parts of zirconia, 12-18 parts of bentonite, 15-24 parts of waste porcelain slag, 15-30 parts of quartz and 20-50 parts of feldspar, wherein the glaze layer comprises the following components in parts by mass: 15-80 parts of kaolin, 6-12 parts of magnetic powder, 12-16 parts of talcum powder, 10-15 parts of spodumene, 6-12 parts of laponite, 10-15 parts of quartz and 7-20 parts of calcite.
A production method of high-hardness domestic ceramic comprises the following steps:
s1: preparing materials, namely taking the raw materials according to the weight part for later use;
s2: mixing and ball milling, namely mixing the raw materials of the blank, then grinding by adopting a ball mill, and adding water during ball milling;
s3: screening and removing impurities, wherein after ball milling, a sieve with 150 meshes and 250 meshes is used for screening to remove coarse particles and tail sand;
s4: performing filter pressing refining, namely performing filter pressing on the screened slurry by using a filter press to extrude water, and then refining by using a refiner;
s5: molding, namely placing the refined pug into an extrusion model, and extruding a blank body in a required shape under the action of a hydraulic press;
s6: glazing, namely glazing the blank body by a glaze spraying process;
s7: and (4) sintering, namely sintering the glazed green body.
Further, when ball milling is performed in S2, 0.2 to 0.8 of the total raw materials are first added for ball milling, and after ball milling is performed for 3 to 9 hours, the remaining raw materials are then added for ball milling for 3 to 10 hours, and during ball milling, the raw materials of the blank are: ball: the weight ratio of water is 1: (1.2-1.6): (0.6-1.8).
On the basis of the scheme, in the step S3, after screening, a wet magnetic separator is used for removing iron impurities, the screening and iron removal processes are carried out for 2-4 times, after iron removal, the inspection work is carried out, the next process is carried out when the inspection is qualified, and unqualified iron removal is carried out continuously.
As a further proposal of the invention, the mud segment is placed in an environment with normal temperature and humidity for 3 to 7 days after the refining in the S4.
Further, the bottom of the glazed green body in S6 is subjected to a bottom dragging process, which can remove the glaze at the bottom of the green body to prevent the glaze at the bottom of the green body from sticking to the boron plate during firing.
On the basis of the scheme, when sintering is carried out in S7, the blank is placed into a vacuum hot-pressing sintering furnace, the sintering temperature is 1400-1550 ℃, the sintering pressure is 20-30MPa, the blank is kept for 1.1-2.5 hours, and helium is filled in 15-19min before the final sintering is finished until the sintering is finished.
In a further embodiment of the present invention, the raw material formed by firing in S7 is screened to remove the defective product.
(III) advantageous effects
Compared with the prior art, the invention provides high-hardness domestic ceramic and a production process thereof, and the domestic ceramic has the following beneficial effects:
1. according to the invention, the formula adopts the amethyst quartz and the sodium feldspar, so that the hardness of the blank can be improved, the mud cake refined by the refiner has uniform tissue and stronger plasticity, the subsequent ligand can be prevented from being chapped during drying, and the refined mud cake is convenient to transport and store.
2. In the invention, the ball stone impact and friction are utilized to levigate the mud particles to reach the required fineness, thereby improving the quality and hardness of the ceramic.
3. In the invention, after screening, a wet magnetic separator is used for removing iron impurities, and the screening and iron removal processes are carried out for 2-4 times, so that black spots can be prevented from being generated on a fired product, the product quality is improved, and after refining, the mud segment is placed in a normal-temperature humid environment for 3-7 days, so that the moisture in the mud material is more uniformly distributed, the content of humic acid substances is increased, the viscosity of the mud material is improved, the forming performance is improved, and the strength of a blank body is improved.
4. According to the invention, the hardness of the finished product can be improved by a vacuum hot pressing firing method, and the inert gas is filled to improve the stability and prevent the finished product from generating cracks.
Drawings
FIG. 1 is a schematic flow structure diagram of a production method of high-hardness domestic ceramics provided by the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, the high-hardness domestic ceramic comprises a blank body and a glaze layer, wherein the blank body comprises the following components in parts by mass: 20-100 parts of kaolin, 30-50 parts of alumina, 10-18 parts of zirconia, 12-18 parts of bentonite, 15-24 parts of waste porcelain slag, 15-30 parts of quartz and 20-50 parts of feldspar, wherein the glaze layer comprises the following components in parts by mass: 15-80 parts of kaolin, 6-12 parts of magnetic powder, 12-16 parts of talcum powder, 10-15 parts of spodumene, 6-12 parts of laponite, 10-15 parts of quartz and 7-20 parts of calcite, wherein the kaolin is preferably kaolin for high ponds or Yunnan, the quartz is preferably amethyst, and the feldspar is preferably anser potash feldspar or sodium sulfide feldspar.
The invention also provides a production process of the high-hardness domestic ceramic, which comprises the following steps:
s1: preparing materials, namely taking the raw materials according to the weight part for later use;
s2: mixing and ball milling, namely mixing the raw materials of the blank, then grinding by adopting a ball mill, and adding water during ball milling;
s3: screening and removing impurities, wherein after ball milling, a sieve with 150 meshes and 250 meshes is used for screening to remove coarse particles and tail sand;
s4: filter pressing and refining, wherein the filter pressing machine is used for filter pressing the screened mud to extrude water, then the refiner is used for refining, the mud cake refined by the refiner has uniform tissue and stronger plasticity, the subsequent ligand can be prevented from chapping when being dried, and the refined mud cake is convenient to transport and store;
s5: molding, namely placing the refined pug into an extrusion model, and extruding a blank body in a required shape under the action of a hydraulic press;
s6: glazing, namely glazing the blank body by a glaze spraying process;
s7: and (4) sintering, namely sintering the glazed green body.
In the invention, 0.2-0.8 of the total raw materials are firstly added for ball milling in the S2 process, the rest raw materials are added for ball milling for 3-10 hours after ball milling for 3-9 hours, and the raw materials of the blank body during ball milling are as follows: ball: the weight ratio of water is 1: (1.2-1.6): (0.6-1.8), grinding the mud particles by using ball stone impact and friction to reach the required fineness and improve the quality of the ceramic, removing iron impurities by using a wet magnetic separator after screening in S3, performing screening and iron removal for 2-4 times, performing inspection after iron removal, performing the next procedure if the screening is qualified, and continuing screening and iron removal if the screening is unqualified, wherein black spots can be prevented from being generated on a fired product through the iron removal operation, and placing the mud segments in a normal-temperature and humid environment for 3-7 days after refining in S4 to ensure that the water in the mud is more uniformly distributed, increase the content of humic acid substances, improve the viscosity of the mud, improve the forming performance and improve the strength of a blank body.
Particularly, the bottom of the glazed green body in S6 needs to be subjected to bottom dragging treatment, the glaze at the bottom of the green body can be removed, so that the glaze at the bottom of the green body is prevented from being adhered to a boron plate during firing, when firing is carried out in S7, the green body is placed into a vacuum hot-pressing sintering furnace, the sintering temperature is 1400-1550 ℃, the sintering pressure is kept for 1.1-2.5 hours at 20-30MPa, helium is filled in 15-19min before the final sintering is completed until the sintering is completed, the hardness of a finished product can be improved by a vacuum hot-pressing firing method, inert gas is filled in, the stability is improved, cracks are prevented from being generated, and the raw materials fired and molded in S7 are screened to remove unqualified products.
Example 2
Referring to fig. 1, the high-hardness domestic ceramic comprises a blank body and a glaze layer, wherein the blank body comprises the following components in parts by mass: 20-100 parts of kaolin, 30-50 parts of alumina, 10-18 parts of zirconia, 12-18 parts of bentonite, 15-24 parts of waste porcelain slag, 15-30 parts of quartz and 20-50 parts of feldspar, wherein the glaze layer comprises the following components in parts by mass: 15-80 parts of kaolin, 6-12 parts of magnetic powder, 12-16 parts of talcum powder, 10-15 parts of spodumene, 6-12 parts of laponite, 10-15 parts of quartz and 7-20 parts of calcite, wherein the kaolin is preferably kaolin for high ponds or Yunnan, the quartz is preferably amethyst, and the feldspar is preferably anser potash feldspar or sodium sulfide feldspar.
The invention also provides a production process of the high-hardness domestic ceramic, which comprises the following steps:
s1: preparing materials, namely taking the raw materials according to the weight part for later use;
s2: mixing and ball milling, namely mixing the raw materials of the blank, then grinding by adopting a ball mill, and adding water during ball milling;
s3: screening and removing impurities, wherein after ball milling, a sieve with 150 meshes and 250 meshes is used for screening to remove coarse particles and tail sand;
s4: filter pressing and refining, wherein the filter pressing machine is used for filter pressing the screened mud to extrude water, then the refiner is used for refining, the mud cake refined by the refiner has uniform tissue and stronger plasticity, the subsequent ligand can be prevented from chapping when being dried, and the refined mud cake is convenient to transport and store;
s5: molding, namely placing the refined pug into an extrusion model, and extruding a blank body in a required shape under the action of a hydraulic press;
s6: glazing, namely glazing the blank body by a glaze spraying process;
s7: and (4) sintering, namely sintering the glazed green body.
In the invention, 0.2-0.6 of the total raw materials are firstly added for ball milling in the S2 process, the rest raw materials are added for ball milling for 4-10 hours after ball milling for 3-8 hours, and the raw materials of the blank body during ball milling are as follows: ball: the weight ratio of water is 1: (1.2-1.6): (0.6-1.8), grinding the mud particles by using ball stone impact and friction to reach the required fineness and improve the quality of the ceramic, removing iron impurities by using a wet magnetic separator after screening in S3, performing screening and iron removal for 2-3 times, performing inspection after iron removal, performing the next procedure if the screening is qualified, and continuing screening and iron removal if the screening is unqualified, wherein black spots can be prevented from being generated on a fired product through the iron removal operation, and placing the mud segments in a normal-temperature and humid environment for 3-6 days after refining in S4 to ensure that the water in the mud is more uniformly distributed, increase the content of humic acid substances, improve the viscosity of the mud, improve the forming performance and improve the strength of a blank body.
Particularly, the bottom of the glazed green body in S6 needs to be subjected to bottom dragging treatment, the glaze at the bottom of the green body can be removed, so that the glaze at the bottom of the green body is prevented from being adhered to a boron plate during sintering, when the sintering is carried out in S7, the green body is placed into a vacuum hot-pressing sintering furnace, the sintering temperature is 1500-1650 ℃, the sintering pressure is 20-30MPa, the sintering is kept for 1.2-2 hours, helium is filled in 15-19min before the final sintering is completed until the sintering is completed, the hardness of a finished product can be improved by a vacuum hot-pressing sintering method, inert gas is filled in, the stability is improved, cracks are prevented from being generated, and the raw materials sintered and molded in S7 are screened to remove unqualified products.
Example 3
Referring to fig. 1, the high-hardness domestic ceramic comprises a blank body and a glaze layer, wherein the blank body comprises the following components in parts by mass: 20-100 parts of kaolin, 30-50 parts of alumina, 10-18 parts of zirconia, 12-18 parts of bentonite, 15-24 parts of waste porcelain slag, 15-30 parts of quartz and 20-50 parts of feldspar, wherein the glaze layer comprises the following components in parts by mass: 15-80 parts of kaolin, 6-12 parts of magnetic powder, 12-16 parts of talcum powder, 10-15 parts of spodumene, 6-12 parts of laponite, 10-15 parts of quartz and 7-20 parts of calcite, wherein the kaolin is preferably kaolin for high ponds or Yunnan, the quartz is preferably amethyst, and the feldspar is preferably anser potash feldspar or sodium sulfide feldspar.
The invention also provides a production process of the high-hardness domestic ceramic, which comprises the following steps:
s1: preparing materials, namely taking the raw materials according to the weight part for later use;
s2: mixing and ball milling, namely mixing the raw materials of the blank, then grinding by adopting a ball mill, and adding water during ball milling;
s3: screening and removing impurities, wherein after ball milling, a sieve with 150 meshes and 250 meshes is used for screening to remove coarse particles and tail sand;
s4: filter pressing and refining, wherein the filter pressing machine is used for filter pressing the screened mud to extrude water, then the refiner is used for refining, the mud cake refined by the refiner has uniform tissue and stronger plasticity, the subsequent ligand can be prevented from chapping when being dried, and the refined mud cake is convenient to transport and store;
s5: molding, namely placing the refined pug into an extrusion model, and extruding a blank body in a required shape under the action of a hydraulic press;
s6: glazing, namely glazing the blank by using a glaze dipping process;
s7: and (4) sintering, namely sintering the glazed green body.
In the invention, 0.2-0.8 of the total raw materials are firstly added for ball milling in the S2 process, the rest raw materials are added for ball milling for 3-10 hours after ball milling for 3-9 hours, and the raw materials of the blank body during ball milling are as follows: ball: the weight ratio of water is 1: (1.2-1.6): (0.6-1.8), grinding the mud particles by using ball stone impact and friction to reach the required fineness and improve the quality of the ceramic, removing iron impurities by using a wet magnetic separator after screening in S3, performing screening and iron removal for 2-4 times, performing inspection after iron removal, performing the next procedure if the screening is qualified, and continuing screening and iron removal if the screening is unqualified, wherein black spots can be prevented from being generated on a fired product through the iron removal operation, and placing the mud segments in a normal-temperature and humid environment for 3-7 days after refining in S4 to ensure that the water in the mud is more uniformly distributed, increase the content of humic acid substances, improve the viscosity of the mud, improve the forming performance and improve the strength of a blank body.
In particular, the glaze dipping in S6 is to dip the blank into the glaze slip for a moment and then take out, the glaze slip is attached to the blank by utilizing the water absorption of the blank, the thickness of the glaze layer is controlled by the water absorption of the blank, the concentration of the glaze slip and the dipping time, the dipping time is between 0.5 and 3 hours, when the sintering is carried out in S7, the blank is put into a vacuum hot pressing sintering furnace, the sintering temperature is 1400 ℃ and 1500 ℃, the sintering pressure is 20 to 30MPa and is kept for 1.1 to 2.5 hours, helium is filled in 15 to 19 minutes before the final sintering is finished until the sintering is finished, the hardness of the finished product can be improved by the vacuum hot pressing sintering method, inert gas is filled in the sintering furnace, the stability is improved, cracks are prevented from being generated, and the raw materials formed by the sintering in S7 are screened to remove unqualified products.
In the description herein, it is noted that relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The high-hardness domestic ceramic is characterized by comprising a blank body and a glaze layer, wherein the blank body comprises the following components in parts by mass: 20-100 parts of kaolin, 30-50 parts of alumina, 10-18 parts of zirconia, 12-18 parts of bentonite, 15-24 parts of waste porcelain slag, 15-30 parts of quartz and 20-50 parts of feldspar, wherein the glaze layer comprises the following components in parts by mass: 15-80 parts of kaolin, 6-12 parts of magnetic powder, 12-16 parts of talcum powder, 10-15 parts of spodumene, 6-12 parts of laponite, 10-15 parts of quartz and 7-20 parts of calcite.
2. A method for producing a high-hardness domestic ceramic according to claim 1, comprising the steps of:
s1: preparing materials, namely taking the raw materials according to the weight part for later use;
s2: mixing and ball milling, namely mixing the raw materials of the blank, then grinding by adopting a ball mill, and adding water during ball milling;
s3: screening and removing impurities, wherein after ball milling, a sieve with 150 meshes and 250 meshes is used for screening to remove coarse particles and tail sand;
s4: performing filter pressing refining, namely performing filter pressing on the screened slurry by using a filter press to extrude water, and then refining by using a refiner;
s5: molding, namely placing the refined pug into an extrusion model, and extruding a blank body in a required shape under the action of a hydraulic press;
s6: glazing, namely glazing the blank body by a glaze spraying process;
s7: and (4) sintering, namely sintering the glazed green body.
3. The production method of high-hardness domestic ceramic as claimed in claim 2, wherein 0.2-0.8 of the total raw materials is added for ball milling in S2, and after 3-9 hours of ball milling, the rest raw materials are added for ball milling for 3-10 hours, and during ball milling, the raw materials of the green body are: ball: the weight ratio of water is 1: (1.2-1.6): (0.6-1.8).
4. The method for producing high-hardness domestic ceramics according to claim 2, wherein in S3, after the screening, a wet magnetic separator is used to remove iron impurities, and the screening and iron removal process is performed 2-4 times, after the iron removal, the inspection is performed, the next process is performed to check that the domestic ceramics is qualified, and the screening for removing iron is continued if the domestic ceramics is not qualified.
5. The method for producing high-hardness domestic ceramic ware according to claim 2, wherein in S4, the clay section is left in a normal temperature and humidity environment for 3-7 days after refining.
6. The method for producing domestic ceramics with high hardness according to claim 2, wherein the bottom of the glazed green body in S6 is subjected to a bottom-dragging treatment to remove the glaze from the bottom of the green body, so as to prevent the glaze from sticking to the boron plate at the bottom of the green body when fired.
7. The method for producing domestic ceramics with high hardness as claimed in claim 6, wherein in the step of sintering in S7, the green body is loaded into a vacuum hot pressing sintering furnace, the sintering temperature is 1400-1550 ℃, the sintering pressure is 20-30MPa, the green body is maintained for 1.1-2.5 hours, and helium is fed in 15-19min before the final sintering is completed until the sintering is completed.
8. The method for producing domestic ceramics with high hardness according to claim 7, wherein the raw material for firing and molding in S7 is screened to remove an unqualified product.
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