CN112958793A - Anti-toppling loading and unloading device for lathe and implementation method thereof - Google Patents
Anti-toppling loading and unloading device for lathe and implementation method thereof Download PDFInfo
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- CN112958793A CN112958793A CN202110295084.6A CN202110295084A CN112958793A CN 112958793 A CN112958793 A CN 112958793A CN 202110295084 A CN202110295084 A CN 202110295084A CN 112958793 A CN112958793 A CN 112958793A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2707/00—Automatic supply or removal of metal workpieces
- B23Q2707/003—Automatic supply or removal of metal workpieces in a lathe
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Abstract
The invention discloses an anti-toppling lathe loading and unloading device and an implementation method thereof. The anti-dumping lathe loading and unloading device and the implementation method thereof have the advantages of good dumping prevention performance, reduction in defective products, cost saving, neat placement of workpieces, no jamming during loading, automatic operation, manpower resource saving and convenience in operation.
Description
Technical Field
The invention relates to the technical field of lathe devices, in particular to an anti-toppling lathe loading and unloading device and an implementation method thereof.
Background
The lathe is a lathe for turning a rotating workpiece by mainly using a lathe tool, the lathe tool can also use a drill bit, a reamer, a milling tool, a screw tap, a threading die, a knurling tool and the like for corresponding processing, the lathe tool can be divided into a plurality of lathes, such as a common lathe, the common lathe has wide processing objects, the adjusting range of the rotating speed and the feeding amount of a main shaft is large, the inner surface, the outer surface, the end surface and the inner thread and the outer thread of the workpiece can be processed, the lathe tool is mainly manually operated by workers, the production efficiency is low, the lathe tool is suitable for single-piece and small-batch production and repair workshops, the turret and the rotary lathe are provided with a turret tool rest or a return tool rest which can be provided with a plurality of tools, the workers can sequentially use different tools to complete a plurality of processes in one-time lathe of the workpiece, the lathe tool is suitable for batch production, the multi-process, the multi-tool semi-automatic lathe is suitable for large-scale and mass production, the multi-tool semi-automatic lathe is divided into a single shaft, a multi-shaft, a horizontal type and a vertical type, the single shaft horizontal type layout form is similar to that of a common lathe, but two groups of tool rests are respectively arranged at the front and the back or the upper and the lower parts of a main shaft, workpieces such as discs, rings and shafts are processed by a liver, the productivity of the multi-tool semi-automatic lathe is improved by 3 to 5 times compared with the common lathe, the profiling lathe can imitate the shape and the size of a sample plate or a sample piece to automatically complete the processing circulation of the workpieces (see a profiling machine tool), the multi-tool semi-automatic lathe is suitable for small-scale and batch production of the workpieces with complicated shapes, the productivity is 10 to 15 times higher than that of the common lathe, the multi-tool semi-automatic lathe is divided into a single-column type and a double-column type, when the relief lathe is used for turning, the tool rest periodically makes radial reciprocating motion, and the relief lathe is used for forming tooth surfaces of a milling cutter, a hob and the like of the relief lathe. In general, a lathe with a relief grinding attachment, in which a small grinding wheel driven by a separate motor relief grinds a tooth surface, and a specialized lathe machines a specific surface of a certain type of workpiece, such as a crankshaft lathe, a camshaft lathe, a wheel lathe, an axle lathe, a rolling lathe, a steel ingot lathe, and the like.
In the prior art, a numerical control lathe is generally used for processing workpieces with high precision, a mode of unloading by using a human tool is often adopted during processing of the numerical control lathe, a single workpiece is placed into the numerical control lathe by an operator for processing, the workpiece is taken out after being processed, then the workpiece is repeatedly loaded, and through the circulation, although the processing operation of the workpiece can be completed in a mode of manually loading and unloading the workpiece, the labor intensity of the operator is high, and in order to meet the requirement of production yield, the operator needs to repeat the loading and unloading actions for thousands of times every day, which is a great test for the operator. Furthermore, the degree of dependence of manual loading and unloading material to the operator is too high, also cause occupation and waste on the human resource easily, and because there can be the deviation on the work piece placement position when the manual loading, still can bring the difference in the work piece processing from this, so that lead to the unstability of product quality, and current lathe handling device makes the work piece topple over and falls to ground because the inertia of transportation when unloading, can lead to the work piece to damage because the collision, thereby the cost is increased, thereby the device then can lead to the work piece to block when getting into the lathe because the work piece is put the confusion when feeding, dragged the production progress slowly.
Disclosure of Invention
The invention aims to provide an anti-dumping lathe loading and unloading device and an implementation method thereof, the device drives one side of a discharge chute road plate to move downwards through a second hydraulic pump, so that the discharge chute road plate has inclination, workpieces in the discharge chute road plate fall into a compartment of a charging box due to inertia, and the workpieces cannot dump in the compartment of the charging box, so that the anti-dumping performance of the device is very good, defective products are reduced, and the cost is saved, the device fixes the positions of the workpieces through the charging box, a material ejecting plate pushes the workpieces upwards to a material guiding bent plate, the moving positions of the workpieces are guided to the feed chute road plate by the material guiding bent plate, so that the workpieces are placed neatly, the situation that the workpieces are clamped during charging is avoided, the device runs through various parts of a PLC controller, the automatic operation is completed, the manpower resource is saved, and the position of the PLC controller can be changed when a universal rotating shaft is actually used, the PLC controller can be used more conveniently by personnel, so that the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: a lathe loading and unloading device capable of preventing toppling comprises a main lathe assembly, a loading assembly, an unloading assembly and a control assembly, wherein the main lathe assembly comprises a lathe outer shell, stabilizing legs, a maintenance door, a feeding port and a discharging port, the stabilizing legs are symmetrically arranged at four corners of the bottom of the lathe outer shell, the maintenance door is arranged on the front surface of the lathe outer shell, the feeding port is arranged on the side surface of the lathe outer shell, the discharging port is arranged on the other side surface of the lathe outer shell, the loading assembly is arranged beside the feeding port and comprises a feeding channel plate, a fixed plate, a loading bin, a loading door, a lifting handle, a material guiding bent plate, a first supporting plate, a first triangular supporting block, a first hydraulic cylinder, a first hydraulic telescopic column and a jacking plate, a feeding channel plate is arranged below the feeding port, the fixed plate is symmetrically arranged below the feeding channel plate, a charging bin is arranged on the side surface of the fixed plate corresponding to the position of the feeding hole.
Preferably, a charging door is arranged on the side surface of the charging bin, a lifting handle is arranged on the upper portion of the side surface of the charging door, and a material guide bent plate is arranged at the position, corresponding to the feeding hole, of the top of the charging bin.
Preferably, a first supporting plate is arranged below the fixing plate and corresponds to the position of the charging bin, a first triangular supporting block is arranged at the bottom of the first supporting plate, a first hydraulic cylinder is arranged at the top of the first supporting plate, the top of the first hydraulic cylinder is connected with one end of a first hydraulic telescopic column, a jacking plate is arranged at the other end of the first hydraulic telescopic column, and the jacking plate penetrates through the charging bin from the bottom of the charging bin and is arranged inside the charging bin.
Preferably, the side of the discharge port is provided with a discharging assembly, the discharging assembly comprises a second support plate, a second triangular support block, a discharging chute plate, a first rotating shaft opening, a second rotating shaft opening, a first rotating shaft part, a support column, a first connecting part, a second rotating shaft part, a second hydraulic telescopic column, a second connecting part, a second hydraulic pump, a transportation frame body, a third rotating shaft, a belt part, a driven gear, a driving motor, a driving gear, a charging box and a compartment, the second support plate is arranged below the discharge port, and the second triangular support block is arranged at the bottom of the second support plate.
Preferably, the top of second backup pad is provided with the support column, and the top of support column is provided with first connecting piece, and the inside cover of first connecting piece is equipped with first pivot spare, and the side of support column is provided with the second hydraulic pump, and the top of second hydraulic pump is provided with the second hydraulic telescoping column, and the top of the flexible post of second hydraulic is provided with the second connecting piece, and the inside cover of second connecting piece is equipped with second pivot spare.
Preferably, the position that the top of support column and second hydraulic telescoping column corresponds the discharge gate is provided with the blowoff groove road plate, and the position that the bottom of blowoff groove road plate corresponds the support column is provided with first pivot opening, and the other position that corresponds the second hydraulic telescoping column in first pivot open-ended side is provided with second pivot opening, and first pivot piece is arranged first pivot opening internal fixation in, and second pivot piece is arranged second pivot opening internal fixation in.
Preferably, the other position that corresponds the blowpit guidance tape of side of second hydraulic pump is provided with the transportation support body, the both ends symmetry of transportation support body is provided with the third pivot, the cover is equipped with the belt spare in the third pivot, one of third pivot is served and is provided with driven gear, the position that the side of transportation support body corresponds the third pivot is provided with driving motor, driving motor's the position that the side corresponds driven gear is provided with drive gear, drive gear meshes with driven gear mutually, the charging box has been placed to the position that corresponds the blowpit guidance tape on the belt spare, the inside symmetry of charging box is provided with the compartment.
Preferably, the top of lathe shell body is provided with control assembly, and control assembly comprises connecting plate, universal pivot, spliced pole and PLC controller, and the top edge of lathe shell body is provided with the connecting plate, and the top of connecting plate is provided with universal pivot, and universal pivot is connected with the one end of spliced pole, and the other end and the PLC controller of spliced pole are connected.
Preferably, the PLC controller is electrically connected with the first hydraulic cylinder, the second hydraulic pump and the driving motor.
Another technical problem to be solved by the present invention is to provide an implementation method of an anti-tipping loading and unloading device for a lathe, comprising the following steps:
s1: the PLC controller controls a first hydraulic cylinder to start, the first hydraulic cylinder drives a first hydraulic telescopic column to extend upwards, the first hydraulic telescopic column drives an ejector plate to move upwards, the ejector plate pushes a workpiece upwards to a guide bent plate, the guide bent plate guides the moving position of the workpiece to a feed chute plate, after the workpiece enters the feed chute plate, the workpiece slides towards a feed port due to the fact that the feed chute plate has inclination, and the workpiece enters the interior of a lathe outer shell through the feed port;
s2: a workpiece enters the interior of the lathe shell to be processed and then falls into the discharge chute road plate through the discharge port, at the moment, the PLC controls the start of a second hydraulic pump, the second hydraulic pump drives a second hydraulic telescopic column to stretch downwards, the second hydraulic telescopic column drives one side of the discharge chute road plate to move downwards through a first rotating shaft part and a second rotating shaft part, so that the discharge chute road plate has inclination, and the workpiece in the discharge chute road plate moves towards the charging box due to inertia;
s3: after a first workpiece falls into a first compartment in the charging box, the PLC controller controls a second hydraulic pump to start, the second hydraulic pump drives a second hydraulic telescopic column to extend upwards, the second hydraulic telescopic column drives one side of a discharging chute road plate to move upwards through a first rotating shaft piece and a second rotating shaft piece, the discharging chute road plate returns to the horizontal position, the workpiece cannot move, then the PLC controller controls a driving motor to start, the driving motor drives a driving gear to rotate, the driving gear drives a driven gear to rotate, the driven gear drives a third rotating shaft to rotate, the third rotating shaft drives a belt piece to rotate, the belt piece drives the charging box to move, and the second compartment of the charging box is aligned with the discharging chute road plate and then stops;
s4: after the second compartment of the charging box aligns with the discharge chute road plate, the PLC controller controls the second hydraulic pump to start, and the second hydraulic pump drives one side of the discharge chute road plate to move downwards, so that the discharge chute road plate has an inclination, and the second workpiece inside the discharge chute road plate falls into the second compartment of the charging box due to inertia, so that the second compartment is repeated, and after the charging box is filled with the second workpiece, the belt part drives the charging box to move to the storage box arranged beside the side of the transportation frame.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the anti-toppling lathe loading and unloading device and the implementation method thereof, the belt piece is provided with the loading boxes corresponding to the positions of the unloading chute channel plates, the compartments are symmetrically arranged in the loading boxes, the device drives one sides of the unloading chute channel plates to move downwards through the second hydraulic pump, so that the unloading chute channel plates have inclination, workpieces in the unloading chute channel plates fall into the compartments of the loading boxes due to inertia, the workpieces cannot topple in the compartments of the loading boxes, the anti-toppling performance of the device is very good, defective products are reduced, and the cost is saved.
2. The invention provides an anti-toppling lathe loading and unloading device and an implementation method thereof.A material guide bent plate is arranged at the position, corresponding to a feeding hole, of the top of a charging bin, the position of a workpiece is fixed by the device through the charging bin, the workpiece is pushed upwards to the material guide bent plate by a material ejecting plate, and the moving position of the workpiece is guided to a feeding chute channel plate by the material guide bent plate, so that the workpiece is placed orderly, and the workpiece cannot be clamped during charging.
3. According to the anti-toppling lathe loading and unloading device and the implementation method thereof, the universal rotating shaft is arranged at the top of the connecting plate and is connected with one end of the connecting column, the other end of the connecting column is connected with the PLC, the PLC is electrically connected with the first hydraulic cylinder, the second hydraulic pump and the driving motor, the device is operated through all parts of the PLC control device, automatic operation is completed, manpower resources are saved, the position of the PLC can be changed when the universal rotating shaft is actually used, and therefore the PLC is more convenient and faster to use by personnel.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic side view of the lathe outer housing according to the present invention;
FIG. 3 is a perspective view of another side structure of the lathe outer housing according to the present invention;
FIG. 4 is a perspective view of the control assembly of the present invention;
FIG. 5 is a perspective view of the discharge assembly of the present invention;
FIG. 6 is a sectional view showing the inner structure of the discharge chute board of the present invention;
FIG. 7 is a perspective view of the transportation frame structure of the present invention;
FIG. 8 is a schematic perspective view of the cartridge structure of the present invention;
fig. 9 is a perspective view of the structure of the charging assembly of the present invention.
In the figure: 1. the anti-dumping lathe loading and unloading device; 2. a main bed assembly; 21. a lathe outer shell; 22. stabilizing the feet; 23. repairing the door; 24. a feed inlet; 25. a discharge port; 3. a charging assembly; 31. a feed chute plate; 32. a fixing plate; 33. a charging bin; 331. a charging door; 332. a handle; 333. a material guiding bent plate; 34. a first support plate; 35. a first triangular support block; 36. a first hydraulic cylinder; 37. a first hydraulic telescopic column; 38. a material ejecting plate; 4. a discharge assembly; 41. a second support plate; 411. a second gusset block; 42. a discharge chute plate; 421. a first shaft opening; 422. a second rotating shaft opening; 43. a first rotating shaft member; 44. a support pillar; 441. a first connecting member; 45. a second shaft member; 46. a second hydraulic telescopic column; 461. a second connecting member; 47. a second hydraulic pump; 48. transporting the frame body; 481. a third rotating shaft; 482. a belt member; 483. a driven gear; 484. a drive motor; 485. a drive gear; 49. a cartridge; 491. a compartment; 5. a control component; 51. a connecting plate; 52. a universal rotating shaft; 53. connecting columns; 54. a PLC controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an anti-toppling loading and unloading device for a lathe comprises an anti-toppling loading and unloading device 1 for the lathe, which comprises a main lathe component 2, a loading component 3, an unloading component 4 and a control component 5, wherein the main lathe component 2 comprises a lathe outer shell 21, stabilizing feet 22, a maintenance door 23, a feeding port 24 and a discharging port 25, the stabilizing feet 22 are symmetrically arranged at four corners of the bottom of the lathe outer shell 21, the maintenance door 23 is arranged on the front surface of the lathe outer shell 21, the feeding port 24 is arranged on the side surface of the lathe outer shell 21, and the discharging port 25 is arranged on the other side surface of the lathe outer shell 21.
Referring to fig. 4, a control assembly 5 is disposed at the top of the lathe outer housing 21, the control assembly 5 is composed of a connecting plate 51, a universal rotating shaft 52, a connecting column 53 and a PLC controller 54, the connecting plate 51 is disposed at the corner of the top of the lathe outer housing 21, the universal rotating shaft 52 is disposed at the top of the connecting plate 51, the universal rotating shaft 52 is connected with one end of the connecting column 53, the other end of the connecting column 53 is connected with the PLC controller 54, and the PLC controller 54 is electrically connected with the first hydraulic cylinder 36, the second hydraulic pump 47 and the driving motor 484.
Referring to fig. 5-9, a loading assembly 3 is disposed beside the feed inlet 24, the loading assembly 3 is composed of a feed chute plate 31, a fixed plate 32, a loading bin 33, a loading door 331, a handle 332, a material guiding bent plate 333, a first support plate 34, a first triangular support block 35, a first hydraulic cylinder 36, a first hydraulic telescopic column 37 and a material ejecting plate 38, the feed chute plate 31 is disposed below the feed inlet 24, the fixed plate 32 is symmetrically disposed below the feed chute plate 31, the loading bin 33 is disposed at a position corresponding to the feed inlet 24 on the side of the fixed plate 32, the loading door 331 is disposed at a side of the loading bin 33, the handle 332 is disposed at an upper portion of the side of the loading door 331, the material guiding bent plate 333 is disposed at a position corresponding to the feed inlet 24 at a top of the loading bin 33, the first support plate 34 is disposed at a position corresponding to the loading bin 33 below the fixed plate 32, the first triangular support block 35 is disposed at a bottom, the top of the first supporting plate 34 is provided with a first hydraulic cylinder 36, the top of the first hydraulic cylinder 36 is connected with one end of a first hydraulic telescopic column 37, the other end of the first hydraulic telescopic column 37 is provided with a material ejecting plate 38, the material ejecting plate 38 penetrates from the bottom of the charging bin 33 and is arranged in the charging bin 33, the side of the discharging port 25 is provided with a discharging assembly 4, the discharging assembly 4 is composed of a second supporting plate 41, a second triangular supporting block 411, a discharging chute plate 42, a first rotating shaft opening 421, a second rotating shaft opening 422, a first rotating shaft member 43, a supporting column 44, a first connecting member 441, a second rotating shaft member 45, a second hydraulic telescopic column 46, a second connecting member 461, a second hydraulic pump 47, a transport frame body 48, a third rotating shaft 481, a belt member 482, a driven gear 483, a driving motor 484, a driving gear 491, a charging box 49 and a compartment, the second supporting plate 41 is arranged below the discharging port 25, a second triangular support block 411 is arranged at the bottom of the second support plate 41, a support column 44 is arranged at the top of the second support plate 41, a first connecting piece 441 is arranged at the top of the support column 44, a first rotating shaft piece 43 is sleeved inside the first connecting piece 441, a second hydraulic pump 47 is arranged beside the support column 44, a second hydraulic telescopic column 46 is arranged at the top of the second hydraulic pump 47, a second connecting piece 461 is arranged at the top of the second hydraulic telescopic column 46, a second rotating shaft piece 45 is sleeved inside the second connecting piece 461, discharge chute plates 42 are arranged at the top ends of the support column 44 and the second hydraulic telescopic column 46 corresponding to the discharge port 25, a first rotating shaft opening 421 is arranged at the bottom of the discharge chute plates 42 corresponding to the support column 44, a second rotating shaft opening 422 is arranged beside the first rotating shaft opening 421 corresponding to the second hydraulic telescopic column 46, the first rotating shaft piece 43 is arranged inside the first rotating shaft opening 421 and fixed, the second pivot piece 45 is arranged in the inside of the second rotating shaft opening 422 and is fixed, the position of the side of the second hydraulic pump 47 corresponding to the discharge chute board 42 is provided with a transportation frame body 48, the two ends of the transportation frame body 48 are symmetrically provided with a third rotating shaft 481, the third rotating shaft 481 is sleeved with a belt piece 482, one end of the third rotating shaft 481 is provided with a driven gear 483, the side of the transportation frame body 48 is provided with a driving motor 484 corresponding to the position of the third rotating shaft 481, the side of the driving motor 484 is provided with a driving gear 485 corresponding to the position of the driven gear 483, the driving gear 485 is meshed with the driven gear 483, the position of the belt piece 482 corresponding to the discharge chute board 42 is provided with a charging box 49, and the inside of the charging box.
In order to better show the implementation process of the anti-toppling lathe loading and unloading device, the embodiment provides an implementation method of the anti-toppling lathe loading and unloading device, which comprises the following steps:
the method comprises the following steps: before the device is operated, firstly, a worker programs a PLC (programmable logic controller) 54 according to actual conditions, then the device is electrified, so that the device can normally operate, at the moment, the PLC 54 controls a first hydraulic cylinder 36 to start, the first hydraulic cylinder 36 drives a first hydraulic telescopic column 37 to extend upwards, the first hydraulic telescopic column 37 drives a material ejecting plate 38 to move upwards, the material ejecting plate 38 pushes a workpiece upwards to a material guide bent plate 333, the material guide bent plate 333 guides the moving position of the workpiece to a feed chute plate 31, after the workpiece enters the feed chute plate 31, the workpiece slides to a feed port 24 due to the fact that the feed chute plate 31 has inclination, and the workpiece enters the interior of a lathe outer shell 21 through the feed port 24;
step two: after entering the lathe outer shell 21 for machining, a workpiece falls into the discharge chute way plate 42 through the discharge port 25, at the moment, the PLC 54 controls the second hydraulic pump 47 to start, the second hydraulic pump 47 drives the second hydraulic telescopic column 46 to stretch downwards, the second hydraulic telescopic column 46 drives one side of the discharge chute way plate 42 to move downwards through the first rotating shaft piece 43 and the second rotating shaft piece 45, so that the discharge chute way plate 42 has inclination, and the workpiece in the discharge chute way plate 42 moves towards the charging box 49 due to inertia;
step three: after a first workpiece falls into a first compartment 491 in the charging box 49, the PLC controller 54 controls the second hydraulic pump 47 to start, the second hydraulic pump 47 drives the second hydraulic telescopic column 46 to extend and retract upwards, the second hydraulic telescopic column 46 drives one side of the discharge chute board 42 to move upwards through the first rotating shaft 43 and the second rotating shaft 45, so that the discharge chute board 42 returns to a horizontal position, so that the workpiece cannot move, then the PLC controller 54 controls the driving motor 484 to start, the driving motor 484 drives the driving gear 485 to rotate, the driving gear 485 drives the driven gear 483 to rotate, the driven gear 483 drives the third rotating shaft 481 to rotate, the third rotating shaft 481 drives the belt 482 to rotate, and the belt 482 drives the charging box 49 to move, so that the second compartment 491 of the charging box 49 is aligned with the discharge chute board 42 and then stops;
step four: after the second compartment 491 of the magazine 49 is aligned with the chute plate 42, the PLC controller 54 controls the second hydraulic pump 47 to be activated, the second hydraulic pump 47 drives one side of the chute plate 42 to move downward, so that the chute plate 42 has an inclination, the second workpiece inside the chute plate 42 falls into the second compartment 491 of the magazine 49 due to inertia, and this is repeated, and after the interior of the magazine 49 is filled, the belt 482 drives the magazine 49 to move into the storage box disposed beside the side of the cradle body 48.
In summary, the following steps: the lathe loading and unloading device with the falling prevention function and the implementation method thereof have the advantages that one side of the unloading chute channel plate 42 is driven by the device through the second hydraulic pump 47 to move downwards, so that the unloading chute channel plate 42 has inclination, workpieces in the unloading chute channel plate 42 fall into the compartment 491 of the loading box 49 due to inertia, and cannot fall down in the compartment 491 of the loading box 49, so that the falling prevention function of the device is very good, defective products are reduced, the cost is saved, the position of the workpieces is fixed through the loading bin 33, the workpieces are pushed upwards to the guide bent plate 333 by the ejector plate 38, the moving position of the workpieces is guided to the loading chute plate 31 by the guide bent plate 333, the workpieces are placed neatly, the workpiece clamping condition cannot occur during loading, the device controls the operation of each part of the device through the PLC 54, the automatic operation is completed, and the manpower resource is saved, and the universal rotating shaft 52 can change the position of the PLC 54 in actual use, so that the PLC 54 can be used more conveniently by personnel.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a lathe loading and unloading device that prevents empting, includes prevents empting lathe loading and unloading device (1), its characterized in that: the anti-toppling lathe loading and unloading device (1) comprises a main lathe component (2), a loading component (3), an unloading component (4) and a control component (5), wherein the main lathe component (2) comprises a lathe outer shell (21), stabilizing feet (22), a maintenance door (23), a feeding hole (24) and a discharging hole (25), the stabilizing feet (22) are symmetrically arranged at four corners of the bottom of the lathe outer shell (21), the maintenance door (23) is arranged on the front surface of the lathe outer shell (21), the feeding hole (24) is arranged on the side surface of the lathe outer shell (21), the discharging hole (25) is arranged on the other side surface of the lathe outer shell (21), the loading component (3) is arranged beside the feeding hole (24), and the loading component (3) comprises a feeding channel plate (31), a fixing plate (32), a loading bin (33), a loading door (331), a lifting handle (332), a guide bent plate (333), The feeding device comprises a first supporting plate (34), a first triangular supporting block (35), a first hydraulic cylinder (36), a first hydraulic telescopic column (37) and a material ejecting plate (38), wherein a feeding channel plate (31) is arranged below a feeding hole (24), fixing plates (32) are symmetrically arranged below the feeding channel plate (31), and a charging bin (33) is arranged on the side surface of each fixing plate (32) corresponding to the position of the feeding hole (24).
2. An anti-tipping lathe loading and unloading device as claimed in claim 1, wherein: the side of the charging bin (33) is provided with a charging door (331), the upper part of the side of the charging door (331) is provided with a handle (332), and the top of the charging bin (33) corresponding to the position of the feeding hole (24) is provided with a material guiding bent plate (333).
3. An anti-tipping lathe loading and unloading device as claimed in claim 2, wherein: the lower portion of the fixing plate (32) is provided with a first supporting plate (34) corresponding to the position of the charging bin (33), the bottom of the first supporting plate (34) is provided with a first triangular supporting block (35), the top of the first supporting plate (34) is provided with a first hydraulic cylinder (36), the top of the first hydraulic cylinder (36) is connected with one end of a first hydraulic telescopic column (37), the other end of the first hydraulic telescopic column (37) is provided with a material ejecting plate (38), and the material ejecting plate (38) penetrates through the bottom of the charging bin (33) and is arranged inside the charging bin (33).
4. An anti-tipping lathe loading and unloading device as claimed in claim 3, wherein: the side of the discharge port (25) is provided with a discharging assembly (4), the discharging assembly (4) consists of a second supporting plate (41), a second triangular supporting block (411), a discharging chute plate (42), a first rotating shaft opening (421), a second rotating shaft opening (422), a first rotating shaft piece (43), a supporting column (44), a first connecting piece (441), a second rotating shaft piece (45), a second hydraulic telescopic column (46), a second connecting piece (461), a second hydraulic pump (47), a transportation frame body (48), a third rotating shaft (481), a belt piece (461), a driven gear (483), a driving motor (484), a driving gear (485), a charging box (49) and a compartment (491), the second supporting plate (41) is arranged below the discharge port (25), and the bottom of the second supporting plate (41) is provided with a second triangular supporting block (411).
5. An anti-tipping lathe loading and unloading device as claimed in claim 4, wherein: the top of second backup pad (41) is provided with support column (44), the top of support column (44) is provided with first connecting piece (441), the inside cover of first connecting piece (441) is equipped with first pivot piece (43), the side of support column (44) is provided with second hydraulic pump (47), the top of second hydraulic pump (47) is provided with second hydraulic telescopic column (46), the top of second hydraulic telescopic column (46) is provided with second connecting piece (461), the inside cover of second connecting piece (461) is equipped with second pivot piece (45).
6. An anti-tipping lathe loading and unloading device as claimed in claim 5, wherein: the position that the top of support column (44) and second hydraulic telescoping post (46) corresponds discharge gate (25) is provided with discharge chute guidance tape (42), the position that the bottom of discharge chute guidance tape (42) corresponds support column (44) is provided with first pivot opening (421), the other position that corresponds second hydraulic telescoping post (46) in side of first pivot opening (421) is provided with second pivot opening (422), first pivot piece (43) are arranged in first pivot opening (421) inside and are fixed, second pivot piece (45) are arranged in second pivot opening (422) inside and are fixed.
7. An anti-tipping lathe loading and unloading device as claimed in claim 6, wherein: the position that the side of second hydraulic pump (47) corresponds discharge chute board (42) is provided with transportation support body (48), the both ends symmetry of transportation support body (48) is provided with third pivot (481), the cover is equipped with belt spare (482) on third pivot (481), one of third pivot (481) is served and is provided with driven gear (483), the position that the side of transportation support body (48) corresponds third pivot (481) is provided with driving motor (484), the position that the side of driving motor (484) corresponds driven gear (483) is provided with drive gear (485), drive gear (485) and driven gear (483) mesh mutually, charging box (49) have been placed to the position that corresponds discharge chute board (42) on belt spare (482), the inside symmetry of charging box (49) is provided with compartment (491).
8. An anti-tipping lathe loading and unloading device as claimed in claim 7, wherein: the lathe is characterized in that a control component (5) is arranged at the top of the lathe outer shell (21), the control component (5) is composed of a connecting plate (51), a universal rotating shaft (52), a connecting column (53) and a PLC (programmable logic controller) (54), the connecting plate (51) is arranged at the corner of the top of the lathe outer shell (21), the universal rotating shaft (52) is arranged at the top of the connecting plate (51), the universal rotating shaft (52) is connected with one end of the connecting column (53), and the other end of the connecting column (53) is connected with the PLC (54).
9. An anti-tipping lathe loading and unloading device as claimed in claim 8, wherein: the PLC (54) is electrically connected with the first hydraulic cylinder (36), the second hydraulic pump (47) and the driving motor (484).
10. A method of implementing an anti-tip lathe loader-unloader apparatus according to claim 9, comprising the steps of:
s1: the PLC (54) controls a first hydraulic cylinder (36) to start, the first hydraulic cylinder (36) drives a first hydraulic telescopic column (37) to extend upwards, the first hydraulic telescopic column (37) drives an ejector plate (38) to move upwards, the ejector plate (38) pushes a workpiece upwards to a material guide bent plate (333), the material guide bent plate (333) guides the moving position of the workpiece to a feeding chute channel plate (31), the workpiece slides to a feeding hole (24) due to the fact that the feeding chute plate (31) has inclination after entering the feeding chute plate (31), and the workpiece enters the interior of a lathe outer shell (21) through the feeding hole (24);
s2: a workpiece enters the interior of a lathe outer shell (21) to be processed and then falls into a discharge chute path plate (42) through a discharge port (25), at the moment, a PLC (54) controls a second hydraulic pump (47) to start, the second hydraulic pump (47) drives a second hydraulic telescopic column (46) to stretch downwards, the second hydraulic telescopic column (46) drives one side of the discharge chute path plate (42) to move downwards through a first rotating shaft member (43) and a second rotating shaft member (45), so that the discharge chute path plate (42) has an inclination, and the workpiece in the discharge chute path plate (42) moves towards a charging box (49) due to inertia;
s3: after a first workpiece falls into a first compartment (491) in a charging box (49), a PLC (54) controls a second hydraulic pump (47) to start, the second hydraulic pump (47) drives a second hydraulic telescopic column (46) to extend upwards, the second hydraulic telescopic column (46) drives one side of a discharge chute plate (42) to move upwards through a first rotating shaft member (43) and a second rotating shaft member (45), so that the discharge chute plate (42) returns to the horizontal position, the workpiece cannot move, then the PLC (54) controls a driving motor (484) to start, the driving motor (484) drives a driving gear (484) to rotate, the driving gear (485) drives a driven gear (483) to rotate, the driven gear (483) drives a third rotating shaft (481) to rotate, the third rotating shaft (481) drives a belt member (482) to rotate, and the belt member (482) drives the charging box (49) to move, stopping the second compartment (491) of the magazine (49) after it is aligned with the discharge chute plate (42);
s4: after the second compartment (491) of the charging box (49) is aligned with the discharging chute board (42), the PLC (54) controls the second hydraulic pump (47) to be started, the second hydraulic pump (47) drives one side of the discharging chute board (42) to move downwards, so that the discharging chute board (42) has inclination, a second workpiece inside the discharging chute board (42) falls into the second compartment (491) of the charging box (49) due to inertia, and therefore the operation is repeated, and after the charging box (49) is filled, the belt piece (482) drives the charging box (49) to move into a storage box arranged beside the side of the transport frame body (48).
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CN202110295084.6A CN112958793A (en) | 2021-03-19 | 2021-03-19 | Anti-toppling loading and unloading device for lathe and implementation method thereof |
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CN202110295084.6A CN112958793A (en) | 2021-03-19 | 2021-03-19 | Anti-toppling loading and unloading device for lathe and implementation method thereof |
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CN202239657U (en) * | 2011-09-21 | 2012-05-30 | 重庆银钢一通凸轮科技有限公司 | Automatic material-loading numerically controlled lathe |
KR101296872B1 (en) * | 2012-12-10 | 2013-08-14 | 주식회사 범서 | Apparatus of supplying automatic for cnc |
CN107127630A (en) * | 2017-04-28 | 2017-09-05 | 保定市格瑞机械有限公司 | Numerically controlled lathe loading and unloading device |
CN109702225A (en) * | 2019-03-06 | 2019-05-03 | 苏州工业职业技术学院 | A kind of lathe automatic loading and unloading device |
CN111822731A (en) * | 2019-04-16 | 2020-10-27 | 晋江市超骏机械有限公司 | Automatic feeding and discharging lathe |
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2021
- 2021-03-19 CN CN202110295084.6A patent/CN112958793A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
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CN202239657U (en) * | 2011-09-21 | 2012-05-30 | 重庆银钢一通凸轮科技有限公司 | Automatic material-loading numerically controlled lathe |
KR101296872B1 (en) * | 2012-12-10 | 2013-08-14 | 주식회사 범서 | Apparatus of supplying automatic for cnc |
CN107127630A (en) * | 2017-04-28 | 2017-09-05 | 保定市格瑞机械有限公司 | Numerically controlled lathe loading and unloading device |
CN109702225A (en) * | 2019-03-06 | 2019-05-03 | 苏州工业职业技术学院 | A kind of lathe automatic loading and unloading device |
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