CN112958402A - Automatic gluing and transferring system - Google Patents
Automatic gluing and transferring system Download PDFInfo
- Publication number
- CN112958402A CN112958402A CN202110144813.8A CN202110144813A CN112958402A CN 112958402 A CN112958402 A CN 112958402A CN 202110144813 A CN202110144813 A CN 202110144813A CN 112958402 A CN112958402 A CN 112958402A
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- Prior art keywords
- gluing
- product
- controller
- glue
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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Abstract
The invention discloses an automatic gluing and transferring system, which comprises a conveying line, a gluing device, a discharging device, a material storage rack, a carrier and a controller, wherein the conveying line extends from a feeding area to a gluing area, the gluing area is a closed space separated from the feeding area, the gluing device and the discharging device are arranged in the gluing area, and the controller is configured to execute the following steps: controlling a gluing device to glue the product after the product is conveyed to the proper position by a conveying line; after the gluing is finished, controlling a blanking device to take down the product and placing the product to a storage rack; after the material storage rack is filled with the products, controlling the carrier to transfer the material storage rack to the material storage position for standing, and recording the standing time; and receiving a material taking request, transmitting the product position information when the standing time reaches the preset time to the carrier and enabling the carrier to transfer the product at the position to the next procedure. The invention ensures that workers do not need to enter a gluing area, improves the working environment of workers, reduces the participation of the workers and lowers the labor cost.
Description
Technical Field
The invention relates to the technical field of automatic processing, in particular to an automatic gluing and transferring system.
Background
In some production situations, such as in battery production lines, it is necessary to glue the cell covers of the batteries during the assembly of the battery seal. With the development of industrial technology, the manual gluing operation mode of workers is gradually eliminated, and at present, a battery cover is placed on gluing equipment by a worker, the gluing equipment automatically glues the battery cover, and then the glued battery cover is taken down by the worker and placed on a material storage position for standing.
Because the gluing equipment can generate gas harmful to human bodies in the gluing process, workers are not suitable to be in a gluing environment for a long time; also, the battery cover just glued is difficult to carry by hand, and when the battery cover is large in size, it is difficult to carry by a single person. In addition, because the battery cover after gluing needs to stand for 24 hours, in order to take into account the utilization of factory building space, the material storage position and the gluing station are usually arranged on different floors and are carried by workers, and great manpower is consumed.
Disclosure of Invention
The invention aims to provide a gluing and transferring system capable of realizing automatic gluing and transferring of products so as to reduce manual participation.
In order to achieve the purpose, the invention discloses an automatic gluing and transferring system which comprises a conveying line, a gluing device, a discharging device, a material storage rack, a carrying vehicle and a controller. The conveying line extends from a feeding area to a gluing area, the gluing area is a closed space separated from the feeding area, and the conveying line is used for conveying products from the feeding area to the gluing area. The gluing device and the blanking device are arranged in a gluing area. The controller is connected with the conveying line, the gluing device, the blanking device and the carrier in a communication mode, and the controller is configured to execute the following steps: after the products are conveyed to the proper position by the conveying line, outputting an instruction to enable the gluing device to glue the products; after the gluing device finishes gluing, outputting an instruction to enable the blanking device to take down products from a conveying line and place the products into the storage rack, and calculating the number of the products on the storage rack; after the material storage rack is filled with the products, outputting an instruction to enable the transport vehicle to transport the material storage rack to a corresponding material storage position for standing, and recording the standing time of the products in the material storage position; receiving a material taking request, transmitting the position information of the product of which the standing time reaches the preset time to the carrier, and enabling the carrier to transfer the product at the position to the next procedure.
Preferably, after receiving the material taking request, the controller transmits the position information of the product where the standing time reaches the preset time and the standing time is longest to the carrier.
Preferably, the conveying line comprises a linear guide rail, a positioning fixture arranged on the linear guide rail, a shielding fixture arranged above the positioning fixture, and a lifting driver connected with the shielding fixture, wherein the positioning fixture is used for positioning the product, and the lifting driver is used for driving the shielding fixture to descend to cover the product before gluing so as to cover the area of the product without gluing, or driving the shielding fixture to ascend to be far away from the product after the gluing is finished.
Preferably, the end of the blanking device is provided with a vacuum chuck, and after the blanking device extends to the bottom of the product and the vacuum chuck is used for sucking the bottom of the product, the product is taken out from the side surface between the shielding clamp and the positioning clamp.
Preferably, a through passage is formed in the partition wall between the gluing area and the feeding area, the conveying line penetrates through the through passage, a lifting door matched with the through passage is arranged above the linear guide rail, the lifting door is in communication connection with the controller, and the controller can control the lifting door to descend to seal the through passage.
Preferably, the glue spreading device comprises a robot and a glue gun mounted at the end of the robot for spreading glue on the product.
Preferably, automatic rubber coating and transfer system still includes and supplies gluey equipment, it sets up to supply gluey equipment in the regional airtight space of material loading, supply gluey equipment pass through the pipeline with glue the rifle and be connected for glue the rifle and supply gluey.
Preferably, the automatic gluing and transferring system comprises two conveying lines and two blanking devices, the two conveying lines are arranged rightly, the gluing device is located between the two conveying lines to glue the products on the two conveying lines, each blanking device corresponds to one conveying line, and the blanking device is located on one side, far away from the gluing device, of the conveying line.
Preferably, the material storage position, the material loading area and the gluing area are located on different floors, the controller is in communication connection with the elevator control system, and the controller sends an instruction to the elevator control system to enable the elevator control system to control the opening and closing of an elevator door and bear the movement of the carrier to the floor where the material storage position or the gluing area is located.
Preferably, the controller is a PLC, and the transport vehicle is an AGV.
Compared with the prior art, the automatic gluing device has the advantages that the products are conveyed from the feeding area to the closed gluing area through the conveying line, meanwhile, the conveying vehicle replaces manual work to transfer the products after gluing to the storage area for standing, in the operation process, the manual work does not need to enter the gluing area, the operation environment of workers is improved, harmful gas generated in the gluing process is prevented from affecting the health of the workers, manual participation is reduced, labor cost is reduced, and management is more accurate. In addition, the controller is further used for recording the standing time of the product in each storage position, when the material needs to be taken, the controller controls the carrier to take out the product with the standing time reaching the preset time, and the full automation of the flow between the gluing process and the next process of the product is realized.
Drawings
FIG. 1 is a schematic diagram of the whole plant according to the embodiment of the present invention.
Fig. 2 is a schematic perspective view of an automated gluing and transferring system according to an embodiment of the present invention.
Fig. 3 is a schematic view of the structure of the conveyor line shown in fig. 2.
Fig. 4 is another perspective view of the automated glue application and transfer system of fig. 2.
Fig. 5 is a top view of the automated gluing and transferring system of fig. 2.
Fig. 6 is a block diagram of the electrical connections of the automated glue application and transfer system of an embodiment of the present invention.
Detailed Description
The following detailed description is given with reference to the accompanying drawings for illustrating the contents, structural features, and objects and effects of the present invention.
Referring to fig. 1 to 6, the present invention discloses an automatic gluing and transferring system 100, which is used for automatically gluing a product 200 (such as a battery cover, etc.), placing the glued product 200 in a corresponding storage position for standing, and taking out the product 200 with a standing time reaching a preset time according to a material taking request.
Specifically, the automatic gluing and transferring system 100 includes a conveying line 10, a gluing device 20, a blanking device 30, a stock shelf 40, a carrier 50, and a controller 60. Wherein the conveyor line 10 extends from a feeding area 300 to a gluing area 400, the feeding area 300 being a worker working area, the worker placing a product 200 to be glued on the conveyor line 10 at the feeding area 300. The glue application area 400 is a closed space spaced apart from the feeding area 300, and the conveyor line 10 is used to convey the products 200 from the feeding area 300 to the glue application area 400. The gluing device 20 and the blanking device 30 are arranged in the gluing area 400, the gluing device 20 is used for gluing the products 200, the blanking device 30 is used for taking the products 200 which are glued down from the conveying line 10, and the storage rack 40 is used for storing the products 200 which are glued down. The controller 60 is connected to the conveying line 10, the gluing device 20, the blanking device 30 and the transporting vehicle 50 in a communication manner, and the controller 60 is configured to execute the following steps:
after the product 200 is placed on the conveyor line 10, outputting an instruction to cause the conveyor line 10 to convey the product 200 to the glue coating area 400; after the product 200 is conveyed to the position by the conveying line 10, outputting an instruction to enable the gluing device 20 to glue the product 200; after the gluing device 20 finishes gluing, outputting an instruction to enable the blanking device 30 to take down the products 200 from the conveying line 10 and place the products on the storage rack 40, wherein the storage rack 40 is of a multilayer structure, and in the process, when the controller 60 controls the blanking device 30 to place one product 200 on the storage rack 40, the number of the products placed on the storage rack 40 is calculated in an accumulated mode; outputting an instruction to enable the transport cart 50 to transport the storage rack 40 to a corresponding storage position (the area is marked with a reference number of 500) for standing after the storage rack 40 is filled with the product 200, and recording the standing time of the product 200 in the storage position; receiving a material taking request in real time, transmitting the position information of the product 200 with the standing time reaching a preset time (for example, 24 hours) to the truck 50, and enabling the truck 50 to transfer the product 200 at the position to the next process (the area is numbered as 600).
In this embodiment, the controller 60 is a PLC and the cart 50 is an AGV. The controller 60 stores position information of all the stock positions, and the controller 60 controls the carrier 50 to transfer the stock 40 filled with the product 200 to a corresponding empty stock position for standing, and simultaneously, records the state of each stock position (empty or containing the product 200) in real time. The status of existing levels is recorded and managed by the controller 60 without the involvement of workers, more intelligent and less prone to error. In this embodiment, after receiving the material taking request, the controller 60 transmits the position information of the product 200 with the longest standing time and the preset standing time to the truck 50. The product 200 with the longest standing time is taken out preferentially, so that the product 200 is conveyed to the next procedure according to the first-in first-out principle. When the carrier 50 takes out the material, the entire storage rack 40 with the products 200 thereon is taken out, and after all the products 200 in the storage rack 40 are taken out in the next process, the controller 60 controls the carrier 50 to transfer the empty storage rack to the gluing area 400, so as to recycle the existing storage rack 40.
Fig. 1 shows a schematic diagram of the whole plant in an embodiment, as shown in fig. 1, the storage location is located on a different floor from the loading area 300 and the gluing area 400, the loading area 300 and the gluing area 400 are located on a first floor, the storage location is located on a second floor, and an elevator 710 is arranged between the first floor and the second floor. The controller 60 is in communication with the elevator control system 720, when the truck 50 moves to the door of the elevator, the controller 60 sends a command to the elevator control system 720 to make the elevator control system 720 control the elevator door to open, and when the truck 50 moves to the elevator car under the driving of the controller 60, the controller 60 sends a command to the elevator control system 720 to make the elevator door close and make the elevator 710 carrying the truck 50 move to the floor of the storage or glue application area 400.
Referring to fig. 5, as shown in fig. 5, the glue applying apparatus 20 includes a robot 21 and a glue gun 22 installed at a distal end of the robot 21, the glue gun 22 is driven by the robot 21 to adjust a position and an angle, and the glue gun 22 is used to apply glue to the product 200. The feeding area 300 is provided with a glue supply device 23, the glue supply device 23 is arranged in a closed space, a worker can enter and exit the closed space through an opening and closing door, and the glue supply device 23 is connected with the glue gun 22 through a pipeline (not shown) to supply glue to the glue gun 22. By arranging the glue supply device 23 in the feeding area 300, the worker can add glue to the glue supply device 23 conveniently.
As shown in fig. 3, the conveyor line 10 includes a linear guide rail 11, a positioning fixture 12 disposed on the linear guide rail 11, a shielding fixture 13 disposed above the positioning fixture 12, and a lifting driver 14 connected to the shielding fixture 13, wherein the positioning fixture 12 is used for positioning the product 200, and the positioning fixture 12 is driven by the driver 15 to carry the product 200 to move linearly along the linear guide rail 11 to move from the loading area 300 to the gluing area 400. The four corners of the shielding fixture 13 are respectively connected with a lifting driver 14, before gluing, each lifting driver 14 cooperatively drives the shielding fixture 13 to descend and cover the product 200 to cover the area of the product 200 without gluing, and after gluing is finished, the lifting driver 14 drives the shielding fixture 13 to ascend and be far away from the product 200, so that the blanking device 30 can take out the glued product 200. And two ends of the conveying line 10 are respectively provided with a position detection switch 16, and whether the positioning clamp 12 moves in place or not is detected through the position detection switches. Further, a sensor for sensing whether the product 200 is placed thereon may be further disposed on the positioning jig 12, and when the sensor senses the product 200, a signal is fed back to the controller 60, and at this time, the controller 60 controls the conveyor line 10 to convey the product 200 to the glue application area 400.
The blanking device 30 is a robot, a vacuum suction cup 31 (as shown in fig. 5) is installed at the end of the blanking device 30, when blanking, the end of the blanking device 30 extends to the bottom of the product 200 from the side surface between the shielding clamp 13 and the positioning clamp 12, and the product 200 is taken out from the side surface between the shielding clamp 13 and the positioning clamp 12 after the vacuum suction cup sucks the bottom of the product 200.
As shown in fig. 3 and 4, a through channel 810 is opened on the partition wall 800 between the glue spreading area 400 and the feeding area 300, the conveyor line 10 is inserted into the through channel 810, and a lifting door 820 adapted to the through channel 810 is disposed above the linear guide 11. The lifting door 820 is in communication connection with the controller 60, and after the conveyor line 10 conveys the products 200 through the through channel 810, the controller 60 controls the lifting door 820 to descend to close the through channel 810, so as to prevent harmful gas in the glue spreading area 400 from leaking to the feeding area 300.
In the embodiment shown in fig. 2, the automated gluing and transferring system 100 comprises two conveyor lines 10 and two blanking devices 30, wherein the two conveyor lines 10 are arranged opposite to each other, and the gluing device 20 is located between the two conveyor lines 10. The feeding time of the two conveying lines 10 is staggered, the products 200 on the other conveying line 10 are already conveyed in place in the process that one conveying line 10 waits for incoming materials, and the gluing device 20 can glue the products 200 on the other conveying line 10, so that the waiting time is saved, and the operation efficiency is improved; meanwhile, the gluing of the products 200 on the two conveying lines 10 is realized through the gluing device 20, and the cost is saved. When carrying out the rubber coating through a rubber coating device 20 to the product 200 on two transfer chain 10, rubber coating device 20 need transfer the direction, for avoiding supplying gluey pipeline to appear twining or then buckle, in this embodiment, one side of rubber coating device 20 is provided with support frame 70, sets up gyro wheel 701 on the support frame 70, supplies gluey pipeline through the fixed confession of gyro wheel 701, and gyro wheel 701 rotates along with rubber coating device 20 and realizes supplying the rolling of gluey pipeline. Each blanking device 30 corresponds to one conveyor line 10, and the blanking device 30 is located on one side of the conveyor line 10 away from the gluing device 20, and is used for blanking the product 200 on the corresponding conveyor line 10 through one blanking device 30.
In conclusion, the product 200 is conveyed from the feeding area 300 to the closed gluing area 400 through the conveying line 10, meanwhile, the conveying vehicle 50 replaces manpower to convey the glued product 200 to the storage position for standing, and in the operation process, the manpower does not need to enter the gluing area 400, so that the operation environment of workers is improved, harmful gas generated in the gluing process is prevented from affecting the health of the workers, the labor participation is reduced, the labor cost is reduced, and the management is more accurate. In addition, the standing time of the product 200 in each storage position is further recorded through the controller 60, when the material needs to be taken, the controller 60 controls the transport vehicle 50 to take out the product 200 with the standing time reaching the preset time, and the full automation of the flow between the gluing process and the next process of the product 200 is realized.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the appended claims.
Claims (10)
1. The utility model provides an automatic rubber coating and transfer system, its characterized in that includes transfer chain, rubber coating device, unloader, material storage frame, carrier and controller, the transfer chain is regional by the material loading to extend to the rubber coating regional, the rubber coating regional be with the regional spaced enclosure space of material loading, the transfer chain be used for with the product by the material loading is regional to the rubber coating is regional, rubber coating device, unloader locate the rubber coating regional, the controller with transfer chain, rubber coating device, unloader and carrier communication connection, the controller is configured to the execution:
after the products are conveyed to the proper position by the conveying line, outputting an instruction to enable the gluing device to glue the products;
after the gluing device finishes gluing, outputting an instruction to enable the blanking device to take down products from a conveying line and place the products into the storage rack, and calculating the number of the products on the storage rack;
after the material storage rack is filled with the products, outputting an instruction to enable the transport vehicle to transport the material storage rack to a corresponding material storage position for standing, and recording the standing time of the products in the material storage position;
receiving a material taking request, transmitting the position information of the product of which the standing time reaches the preset time to the carrier, and enabling the carrier to transfer the product at the position to the next procedure.
2. The automated gluing and transferring system of claim 1, wherein the controller transmits the position information of the product with the standing time reaching the preset time and the longest standing time to the truck after receiving the material taking request.
3. The automated gluing and transferring system of claim 1 or 2, wherein the conveyor line comprises a linear guide, a positioning clamp arranged on the linear guide, a shielding clamp arranged above the positioning clamp, and a lifting driver connected with the shielding clamp, wherein the positioning clamp is used for positioning the product, and the lifting driver is used for driving the shielding clamp to descend on the product to cover the area of the product without gluing before gluing or driving the shielding clamp to ascend to be far away from the product after gluing is completed.
4. The automated gluing and transferring system of claim 3, wherein the end of the blanking device is provided with a vacuum chuck, and the blanking device extends to the bottom of the product and enables the vacuum chuck to suck the bottom of the product, and then the product is taken out from the side surface between the shielding clamp and the positioning clamp.
5. The automatic gluing and transferring system according to claim 3, wherein a through passage is formed in a partition wall between the gluing area and the loading area, the conveying line is arranged in the through passage in a penetrating manner, a lifting door matched with the through passage is arranged above the linear guide rail, the lifting door is in communication connection with the controller, and the controller can control the lifting door to descend to close the through passage.
6. The automated gluing and transferring system of claim 1, wherein the gluing device comprises a robot and a glue gun mounted at a distal end of the robot for applying glue to a product.
7. The automatic gluing and transferring system of claim 6, further comprising a glue supply device, wherein the glue supply device is arranged in a closed space of the feeding area, and the glue supply device is connected with the glue gun through a pipeline to supply glue to the glue gun.
8. The automatic gluing and transferring system according to claim 1, wherein the system comprises two conveying lines and two blanking devices, the two conveying lines are arranged oppositely, the gluing device is arranged between the two conveying lines to glue products on the two conveying lines, each blanking device corresponds to one conveying line, and the blanking devices are arranged on one side, far away from the gluing device, of each conveying line.
9. The automatic gluing and transferring system of claim 1, wherein the material storage location is located on a different floor than the material loading location and the gluing location, the controller is in communication with an elevator control system, and the controller sends a command to the elevator control system to enable the elevator control system to control the opening and closing of an elevator door and to carry the carrier to move to the floor where the material storage location or the gluing location is located.
10. The automated glue application and transfer system of claim 1, wherein the controller is a PLC and the cart is an AGV.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110144813.8A CN112958402A (en) | 2021-02-02 | 2021-02-02 | Automatic gluing and transferring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110144813.8A CN112958402A (en) | 2021-02-02 | 2021-02-02 | Automatic gluing and transferring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112958402A true CN112958402A (en) | 2021-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110144813.8A Pending CN112958402A (en) | 2021-02-02 | 2021-02-02 | Automatic gluing and transferring system |
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| Country | Link |
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| CN (1) | CN112958402A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115488013A (en) * | 2022-10-11 | 2022-12-20 | 珠海博杰电子股份有限公司 | Glass screen feeding and discharging gluing equipment |
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Address after: 523000 Room 101, building 4, No.2, Datang langchuangxin Road, Dalingshan Town, Dongguan City, Guangdong Province Applicant after: Tostar Intelligent Technology (Dongguan) Co.,Ltd. Address before: 523000 Room 101, building 4, No.2, Datang langchuangxin Road, Dalingshan Town, Dongguan City, Guangdong Province Applicant before: DONGGUAN NODA INTELLIGENT EQUIPMENT Co.,Ltd. |
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Application publication date: 20210615 |